CN106252238B - A kind of conductive core line beam forming tooling and forming method - Google Patents
A kind of conductive core line beam forming tooling and forming method Download PDFInfo
- Publication number
- CN106252238B CN106252238B CN201610666203.3A CN201610666203A CN106252238B CN 106252238 B CN106252238 B CN 106252238B CN 201610666203 A CN201610666203 A CN 201610666203A CN 106252238 B CN106252238 B CN 106252238B
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- conductive core
- core line
- limit base
- positioning column
- beam forming
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000005452 bending Methods 0.000 claims abstract description 54
- 239000000758 substrate Substances 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims description 5
- 239000003086 colorant Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 235000021419 vinegar Nutrition 0.000 claims 1
- 239000000052 vinegar Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- 229910000679 solder Inorganic materials 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
- H01L21/4814—Conductive parts
- H01L21/4885—Wire-like parts or pins
- H01L21/4896—Mechanical treatment, e.g. cutting, bending
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Insulated Conductors (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of conductive core line beam forming tooling and forming methods, wherein the tooling includes substrate, at least two limit bases being disposed on the substrate and at least row bending positioning column being arranged between adjacent limit base, each limit base is equipped at least two limiting slots, each row bending positioning column is between adjacent limit base and includes at least two bending positioning columns, and the bending positioning column quantity of each row bending positioning column is no less than the limiting slot quantity of each limit base.Big for solving existing core wire beam occupied space, bending angle is not easy the defect adjusted, realize conductive core harness occupy little space, the adjustable purpose of bending angle, improve the space occupancy rate and routing capabilities of conductive core harness;And the conductive core line beam forming tooling and forming method are simple, and manufacturing cost is low, it is easy to accomplish.
Description
Technical field
The invention belongs to electronic manufacturing technology fields, and in particular to it is a kind of for make by oneself conductive core harness forming frock and
Using the forming method of the tooling shaped conductive core wire beam.
Background technology
Electronics manufacturing is quite extensive for the use of wire rod at present, is mainly used for various electronics materials and circuit board phase
Connection, the type of wire rod is various, at present using it is more be enameled wire, copper wire(Including tinned wird).Have on general circuit plate
Several solder joints just need several core wires, all core wires to form monolithic conductive core wire beam, and core wire quantity is more, conductive core line bunch
Diameter is bigger, and wire body is also thicker, causes conductive core harness occupied space bigger.
Relative to the enameled wire with rubber, winding displacement or flexible printed circuit board(FPC)Core wire Shu Zhanyong can be greatly reduced
Volume, but due to the presence of rubber or PVC base, occupied space is still larger.With miniaturization of electronic products, multifunction
Development, the big core wire beam of occupied space are difficult to be widely used because limited in space, and due in multifunction product
Portion's structural complexity, conductive core harness needs to bend certain angle on internal circuit board, and existing common conductive core wire Shu Da
Less than this requirement, influences electronic product routing capabilities and function is realized.
Invention content
A kind of conductive core line beam forming tooling of present invention offer and forming method, it is empty to be used to solve existing core wire Shu Zhanyong
Between it is big, bending angle is not easy the defect adjusted, realize conductive core harness occupy little space, the adjustable purpose of bending angle, carry
The space occupancy rate and routing capabilities of highly conductive core wire beam;And the conductive core line beam forming tooling and forming method are simple, system
It makes at low cost, it is easy to accomplish.
In order to solve the above-mentioned technical problem, a kind of conductive core line beam forming tooling proposed by the invention, including substrate, set
At least row bending positioning column set at least two limit bases on substrate and be arranged between adjacent limit base, it is each to limit
Seat is equipped at least two limiting slots, and each row bending positioning column is between adjacent limit base and includes at least two bendings positioning
Column, and the bending positioning column quantity of each row bending positioning column is no less than the limiting slot quantity of each limit base.
In order to facilitate the manufacture of tooling, limit base is integrally formed with substrate, and is protruded from the upper surface of substrate, limit base
On offer limiting slot.
Limit base is made of at least three limit bases arranged side by side being installed on substrate, is had between adjacent limit base
Gap, gap form limiting slot.
The present invention also proposes a kind of conductive core line beam forming method based on conductive core line beam forming tooling, including walks as follows
Suddenly:1)At least two conductive core lines are each passed through the limiting slot on conductive core line beam forming tooling substrate and bending bypasses and limit
The corresponding bending positioning column of position slot, wherein non-cross between conductive core line two-by-two, the both ends of conductive core line are positioned by limiting slot;
2)By the upper insulating tape of part winding on conductive core line between limit base and bending positioning column, conductive core harness is formed;
And 3)Remove conductive core harness.
In order to avoid the mutual adhesion between leading to very much conductive core line by force due to sticky between insulating tape and conductive core line, absolutely
Edge adhesive plaster is the acetic acid cloth with glue.
In order to enhance the crush resistance energy of conductive core harness, conductive core harness is enamel-cover harness, and every in enamel-cover harness
Enameled wire is filled with the stretch yarn of 200D.
When solder joint arrangement is closeer on circuit boards, obscure to be generated when avoiding welding conductive core line, in conductive core harness
Conductive core line selects different colours.
Compared with prior art, the advantages of the present invention are:Conductive core is formed by conductive core harness tooling
Harness, is used only tooling, conductive core line and insulating tape, and tooling is simple, it is easy to accomplish and manufacturing cost is low;It will be on conductive core line
The upper insulating tape of part winding between limit base and bending positioning column, realizes conductive core line sizing, forming method letter
It is single easily to realize;By adjusting the position on substrate of bending positioning column and limit base of tooling, thus it is possible to vary conductive core line it is curved
Dog-ear degree meets a variety of demands of soldering wires in electronic product, to realize electronic product multifunction;The conductive core of formation
Wiring harness structure is simple and line footpath is small, occupies little space, and improves the space occupancy rate and routing capabilities of conductive core harness, meets electronics
The demand of product miniaturization.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, the present invention will be implemented below
Example or attached drawing needed to be used in the description of the prior art are made one and are briefly introduced, it should be apparent that, drawings discussed below is this
Invention some embodiments, for those of ordinary skill in the art for, without creative efforts, may be used also
With other accompanying drawings can also be obtained according to these attached drawings.
Fig. 1 is a kind of structure chart of embodiment of conductive core harness tooling of the present invention;
Fig. 2 is a kind of state for embodiment that the present invention forms conductive core harness using the conductive core harness tooling in Fig. 1
Figure one;
Fig. 3 is a kind of state diagram for embodiment that the present invention forms conductive core harness using conductive core harness tooling in Fig. 1
Two;
Fig. 4 is structure of the present invention using a kind of embodiment of the conductive core harness of conductive core harness tooling formation in Fig. 1
Figure;
Fig. 5 is the signal for another embodiment that the present invention forms conductive core harness using another conductive core harness tooling
Figure.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
The every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
As shown in Figure 1, the present invention proposes a kind of conductive core line beam forming tooling 10, including substrate 1, setting are on substrate 1
At least two limit bases 3 and at least row bending positioning column 2 that is arranged between adjacent limit base 3, set on each limit base 3
There are at least two limiting slot 3-1, each row bending positioning column 2 is between adjacent limit base 3 and includes at least two bendings positioning
Column 2, and 2 quantity of bending positioning column of each row bending positioning column 2 is no less than the limiting slot 3-1 quantity of each limit base 3.
Specifically, as depicted in figs. 1 and 2, the formation of 10 upper limit seat 3 of the present embodiment conductive core harness tooling can be such as
Any one of lower form or its combination:Limit base 3 is integrally formed with substrate 1 and protrudes from the upper surface of substrate 1, wherein limiting
Limiting slot 3-1 is offered on the seat 3 of position;Or limit base 3 is by fixed at least three limit bases 3 arranged side by side on substrate 1
It constitutes, there is gap, the gap to form limiting slot 3-1 between adjacent limit base 3.Limiting slot 3-1 is disposed in parallel relation to one another, for card
Firmly conductive core line 20 is to limit drawing close between more guiding core wires 20.The quantity of each row bending positioning column 2 is no less than each limit
The quantity of the limiting slot 3-1 of seat 3, in the present embodiment, the quantity of each row bending positioning column 2 are equal to the limiting slot of each limit base 3
The quantity of 3-1, the position and direction of bending positioning column 2 are for changing the bending angle and overbending direction of conductive core line 20, such as Fig. 2
Shown in Fig. 5.
As shown in Figures 2 to 4, the state signal based on 10 shaped conductive core wire beam 40 of the conductive core harness tooling is shown
Figure.The present invention also proposes a kind of 40 forming method of conductive core harness based on conductive core harness tooling 10, includes the following steps:1)
By at least two conductive core lines 20 be each passed through the limiting slot 3-1 on the substrate 1 of conductive core line beam forming tooling 10 and bending around
Bending positioning column 2 corresponding with limiting slot 3-1 is crossed, wherein it is non-cross between conductive core line 20 two-by-two, the two of conductive core harness
End is positioned by limiting slot 3-1;2)Part winding on conductive core line 20 between limit base 3 and bending positioning column 2 is upper exhausted
Edge adhesive plaster 30, as shown in Fig. 2, there are three the limit base 3 being spaced and two row between adjacent two limit base 3 for tool on substrate 1
Conductive core line 20 between limit base 3 and bending positioning column 2 is wound insulating tape 30, such as Fig. 5 institutes by bending positioning column 2
Show have on substrate in the limit base 3 ' at substrate both ends and the two row bending positioning seats 2 ' and 2 ' ' between two limit bases 3 ',
Leading between bending positioning column 2 ' ' and limit base 3 ' on conductive core line 20 ' between bending positioning column 2 ' and limit base 3 '
It is wound with insulating tape 30 ' on battery core line 20 ';And 3)Conductive core harness 40 is removed from conductive core harness tooling 10(Such as
Shown in Fig. 4).
In practice, conductive core harness tooling is carried out according to quantity, length, bending angle of conductive core line 20 etc. first
10, different conductive core harness 40 can be formed by conductive core line 20 being placed in different conductive core harness toolings 10, be used for
The connection of different electronics materials and circuit board in electronic product.It is different according to actual needs, thus it is possible to vary conductive core harness tooling
10 limiting slot 3-1 and position and the quantity of bending positioning column 2 realize different conductive core harness toolings 10.As shown in figure 5, its
Another conductive core harness 40 ' formed in conductive core harness tooling 10 ' is shown, difference lies in have adjusted and lead with Fig. 3
The position of limiting slot 3 ' and bending positioning column 2 '/2 ' ' in battery core harness tooling 10 ' forms different conductive core harness 40 '.
The forming method only needs conductive core harness tooling 10, conductive core line 20 and insulating tape 30, and forming method is simple, it is easy to accomplish
And it is at low cost, and the spacing between conductive core line 20 can adjust the limiting slot 3-1 on the substrate 1 of forming frock 10 as needed
The distance between, the different demands intensive or sparse for meeting solder joint on circuit board improve welding efficiency.The present embodiment is conductive
Core wire 20 and insulating tape 30 are soft material, pliable and not easily broken, and can be by conductive core harness tooling 10 certainly
The bending angle for defining conductive core line 20, for meeting the needs of miniaturized electronic product is to conductive core line 20.
Further, in order to avoid between insulating tape 30 and conductive core line 20 due to viscosity lead to very much conductive core line 20 by force
Between mutual adhesion, insulating tape 30 be the acetic acid cloth with glue.And it in order to enhance the crush resistance energy of conductive core harness 40, leads
Battery core harness 40 is enamel-cover harness, and every enameled wire is filled with the stretch yarn of 200D in enamel-cover harness.Certainly, conductive core line 20
Or the core wire of other suitable materials, such as copper wire etc..
Further, when solder joint is closeer on circuit board, obscure to be generated when avoiding welding conductive core line 20, conductive core harness
Conductive core line 20 in 40 can select different colours, for example, different colours are selected between adjacent two conductive core line 20, convenient for knowing
Which other conductive core line 20 should be soldered to which solder joint, ensure welding quality and improve welding efficiency.
The advantages of the present invention are:Conductive core harness tooling 10 provided by the invention and be based on conductive core harness
40 forming method of conductive core harness of tooling 10, conductive core harness tooling 10 have the advantages of simple structure and easy realization;The forming method only makes
With conductive core harness tooling 10, conductive core line 20 and insulating tape 30, and 20 bending of conductive core line bypasses conductive core harness tooling
Bending positioning column 2 on 10 substrates 1 realizes bending, and part of the conductive core line 20 between bending positioning column 2 and limit base 3
The acetic acid molding with cloth with glue is wound, forming method is simple, easily realization and 40 low manufacture cost of conductive core harness;By adjusting conduction
The position of bending positioning column 2 and limit base 3 on 10 substrate 1 of core wire beam tooling, can arbitrarily change the bending of conductive core line 20
Angle, the connection for connecting a variety of electronics materials and circuit board, to meet the needs of electronic product multifunction;It is formed
Conductive core harness 40 is simple in structure and line footpath is small, reduces occupied space, improves the space occupancy rate and wiring energy of conductive core harness
Power meets the needs of miniaturization of electronic products.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although
Present invention has been described in detail with reference to the aforementioned embodiments, it will be understood by those of ordinary skill in the art that:It still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features;
And these modifications or replacements, various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (7)
1. a kind of conductive core line beam forming tooling, which is characterized in that including substrate, at least two limits being disposed on the substrate
Seat and at least row bending positioning column being arranged between adjacent limit base, each limit base are equipped at least two limits
Slot respectively arranges the bending positioning column between the adjacent limit base and includes at least two bending positioning columns, and respectively arranges institute
The bending positioning column quantity for stating bending positioning column is no less than the limiting slot quantity of each limit base.
2. conductive core line beam forming tooling according to claim 1, which is characterized in that the limit base and the substrate one
It is body formed, and protrude from the upper surface of the substrate, the limiting slot is offered on the limit base.
3. conductive core line beam forming tooling according to claim 1, which is characterized in that the limit base is described by being installed in
At least three limit bases arranged side by side on substrate are constituted, and have gap between the adjacent limit base, the gap is formed
The limiting slot.
4. a kind of conductive core line beam forming method based on any one of the claim 1-3 conductive core line beam forming toolings,
It is characterised in that it includes following steps:
1)By at least two conductive core lines be each passed through the limiting slot on conductive core line beam forming tooling substrate and bending bypass with
The corresponding bending positioning column of limiting slot, wherein non-cross between conductive core line two-by-two, the both ends of conductive core line are determined by limiting slot
Position;
2)By the upper insulating tape of part winding on conductive core line between limit base and bending positioning column, conductive core line is formed
Beam;
3)Remove the conductive core harness.
5. conductive core line beam forming method according to claim 4, which is characterized in that the insulating tape is the vinegar with glue
Sour cloth.
6. conductive core line beam forming method according to claim 5, which is characterized in that the conductive core harness is enameled wire
Beam, and every enameled wire is filled with the stretch yarn of 200D in the enamel-cover harness.
7. the conductive core line beam forming method according to any one of claim 4-6, which is characterized in that the conductive core line
Conductive core line in beam selects different colours.
Priority Applications (1)
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CN201610666203.3A CN106252238B (en) | 2016-08-15 | 2016-08-15 | A kind of conductive core line beam forming tooling and forming method |
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CN201610666203.3A CN106252238B (en) | 2016-08-15 | 2016-08-15 | A kind of conductive core line beam forming tooling and forming method |
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CN106252238A CN106252238A (en) | 2016-12-21 |
CN106252238B true CN106252238B (en) | 2018-10-16 |
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CN106655024B (en) * | 2017-01-05 | 2018-06-05 | 博众精工科技股份有限公司 | A kind of line hanging mechanism |
ES2910710T3 (en) * | 2017-10-30 | 2022-05-13 | Komax Holding Ag | Method for joining a first cable with a second cable, arrangement of cables and cable joining device for joining a first cable with a second cable |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5878788A (en) * | 1998-05-06 | 1999-03-09 | Gurry; Corrine Frances | Wire bending jig for jewelry manufacture |
US6128944A (en) * | 1999-04-06 | 2000-10-10 | Haynes; Alvin | Apparatus for bending malleable metal rods |
CN1641392A (en) * | 2004-01-15 | 2005-07-20 | 欧姆龙株式会社 | Optical fiber holding member and method of manufacturing the same |
CN104070092A (en) * | 2014-06-09 | 2014-10-01 | 苏州创丰精密五金有限公司 | L-shaped bend jig set |
-
2016
- 2016-08-15 CN CN201610666203.3A patent/CN106252238B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5878788A (en) * | 1998-05-06 | 1999-03-09 | Gurry; Corrine Frances | Wire bending jig for jewelry manufacture |
US6128944A (en) * | 1999-04-06 | 2000-10-10 | Haynes; Alvin | Apparatus for bending malleable metal rods |
CN1641392A (en) * | 2004-01-15 | 2005-07-20 | 欧姆龙株式会社 | Optical fiber holding member and method of manufacturing the same |
CN104070092A (en) * | 2014-06-09 | 2014-10-01 | 苏州创丰精密五金有限公司 | L-shaped bend jig set |
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