CN1062493A - A kind of method for making of racket and manufacturing installation - Google Patents

A kind of method for making of racket and manufacturing installation Download PDF

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Publication number
CN1062493A
CN1062493A CN90110184A CN90110184A CN1062493A CN 1062493 A CN1062493 A CN 1062493A CN 90110184 A CN90110184 A CN 90110184A CN 90110184 A CN90110184 A CN 90110184A CN 1062493 A CN1062493 A CN 1062493A
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Prior art keywords
airduct
racket
track
gas blow
blow pipe
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CN90110184A
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Chinese (zh)
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CN1024265C (en
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罗碧缎
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Individual
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Individual
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Priority to CN90110184A priority Critical patent/CN1024265C/en
Publication of CN1062493A publication Critical patent/CN1062493A/en
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Expired - Fee Related legal-status Critical Current

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Abstract

A kind of method for making of racket and manufacturing installation.Prepare a blowing moulding device earlier, this device includes: a gas blow pipe, and the one end is provided with a Fixed Division, and the other end is provided with a valve, and pipe shaft is provided with some through holes; One tubule track Lopa Nationality airduct (nylon hose), the one end is fixedly arranged on this Fixed Division, and other end sealing forms one first air chamber; One bassoon track Lopa Nationality airduct, its two end all is installed on this gas blow pipe and envelopes above-mentioned through hole, forms one second air chamber; Reel with carbon-fiber cloth then and coat the blowing moulding device, insert in the die cavity, blowing moulding removes valve and promptly finishes the thick embryo of racket after the taking-up.

Description

A kind of method for making of racket and manufacturing installation
The present invention relates to the method for making and the manufacturing installation of racket, particularly relate to a kind of method for making and manufacturing installation of making racket with carbon fiber.
Existing method for making and the device of making carbon badminton racket, envelope a match Lopa Nationality airduct (12) (but nylon hose of high temperature high voltage resistant) (as shown in Figure 1) manually carbon-fiber cloth (11) is reeled earlier, the match Lopa Nationality airduct that again this is wound with carbon fiber is inserted a molding chamber (13) (as shown in Figure 2), be blown into this match Lopa Nationality airduct (12) with pressure-air behind the matched moulds, rely on the inner pressure-air of this airduct (12) to make its outer field carbon-fiber cloth (11) attach firmly die cavity (13) inwall closely, the resin solidification typing that this carbon-fiber cloth of chien shih includes when predetermined heat, promptly form the thick embryo (as shown in Figure 3) of required racket (15), because match Lopa Nationality airduct (12) only can be made the flexible pipe of same size, and it is big to make conical pipe or one section, one section little not equal section flexible pipe, so Badminton racket axis (16) and shank (18) can't be one-body molded, existing method is match Lopa Nationality airduct (12) the coiling carbon-fiber cloth (11) that is slightly less than Badminton racket (15) axis (16) section radius with, again it is inserted in the die cavity (13), the frame portion (17) of one-body molded racket and axis (16), the shank of racket (18) then after frame portion (17) and axis (16) are one-body molded more in addition installing get on.
Above-mentioned manufacture method because the shank (18) of racket is to stick to axis (16) lower end separately, is not only made and is gone up many one formalities, and shank (18) has the anxiety that comes off and separate with axis (16) after using a period of time simultaneously; Moreover, because match Lopa Nationality airduct (12) is a soft nylon tube, be again to curl when coiling carbon-fiber cloth (11) with artificial, can make this nylon hose produce fold unavoidably, therefore when being blown into gases at high pressure the fold of this nylon hose some can't stretch and the tube wall that forms flexible pipe is overlapped, the airduct of exerting pressure in the tube wall when this phenomenon will cause the racket moulding (12) wall unevenness, because the resin that carbon-fiber cloth (11) includes has flowability before uncured, this airduct (12) internal high pressure gas will force this airduct (12) to push this carbon-fiber cloth (11) distortion and make this airduct (12) inwall form approximate proper circle face, the fold tube wall of this airduct (12) will be clamp-oned in this carbon-fiber cloth (11) layer, flow around the resin that this carbon-fiber cloth layer (11) is included is past, cause the racket section inequality after the moulding, thin its resin content of person of section is less, rigidity strengthens and elasticity weakens, make its structure embrittlement and easy fracture, especially in axis (16) structure of racket, because all stress of square stance all will be conducted by axis, so its pressure and deflection deformation are maximum positions at whole racket, if its structure embrittlement is what for easily portion's be full of cracks thus.
For solving aforementioned first shortcoming, the inventor once developed and a kind ofly interconnected with different tube diameters match Lopa Nationality airduct, to form stepped body, the axis of one-body molded racket and the method for making of shank that section configuration differs.But still have following binomial shortcoming.At first, its air blowing is to be introduced into the tubule footpath section that the big caliber section of shank flows into axis and frame portion again, gases at high pressure enter the tubule footpath section that big caliber section flows into axis and frame portion again, gases at high pressure enter after the big caliber section because the section of runner amplifies suddenly, flow velocity slows down immediately, so that being blown into the air pressure and the air-flow of tubule footpath section all weakens, therefore the racket with these mode moulding is that its shank reaches the maximum pressure that is blown into gas earlier, be this axis again, be only this frame portion at last, so the structure of its shank is better than this axis after the moulding, this axis then is better than this frame portion, however the use of racket, and its structure should be most important with frame portion and axis, this shank then takes second place, and aforementioned blowing moulding mode is run counter to desire.Next will connect into an intercommunication with the match Lopa Nationality airduct of two different tube diameters and gastight airduct is not easy, if airduct gas leakage, then carbon fiber can't be shaped by inflation in pressing mold, and whole carbon cloth all will be scrapped, and its cost is quite high.
The present invention is intended to solve aforementioned every shortcoming, promptly the object of the present invention is to provide a kind of method for making and manufacturing installation of racket, the shank of its racket can be one-body molded with axis, and during blowing moulding gases at high pressure can directly enter its axis and do not have anxiety at shank by explosive decompression.
The present invention can make the firm binding of match Lopa Nationality airduct of different tube diameters and reduce the possibility of gas leakage, comparatively complete and axle construction in not influencing that its racket axis can be reeled.
For achieving the above object, the method for making of a kind of racket provided by the present invention and manufacturing installation, it is the match Lopa Nationality pipe that connects a big caliber with the match Lopa Nationality airduct of a little caliber, reel with carbon-fiber cloth again and coat, and insert air blowing hot briquetting in a molding, make with this bassoon track Lopa Nationality airduct outer around carbon-fiber cloth form the shank of racket, and with this tubule track Lopa Nationality airduct outer around carbon-fiber cloth form all the other positions of racket, be primarily characterized in that: in this bassoon track Lopa Nationality pipe, insert a gas blow pipe in advance, the affixed conducting of one end of one end of this gas blow pipe and this tubule track Lopa Nationality airduct, so that this tubule track Lopa Nationality airduct forms one first air chamber, two ends of this bassoon track Lopa Nationality airduct all set firmly and are sealed on this gas blow pipe, make and between this bassoon track Lopa Nationality airduct and gas blow pipe, form one second air chamber, this gas blow pipe pipe shaft radially and be provided with some through holes that run through, through hole is communicated with axis hole and this second air chamber of gas blow pipe, the other end of this gas blow pipe then forms a valve, and this valve is to protrude out outside mould when going into mould.Borrow and inject gases at high pressure, gases at high pressure directly pour this first air chamber by this valve through the axis hole of this gas blow pipe, and portion gas then flows into this second air chamber along above-mentioned through hole, make this first air chamber reach maximum pressure earlier when making moulding, this second air chamber then takes second place, to obtain best molding effect.
Another feature of the present invention is to set firmly with the tube wall of this gas blow pipe match Lopa Nationality airduct for different tube diameters, to promote the effect of airduct sealing, makes and reduces airduct and engage the bad percent defective that leaks gas of causing.
Of the present inventionly one be characterised in that an end of this gas blow pipe can further extend lengthening again, use for carbon-fiber cloth and reel, can obtain structure section uniformly after making the moulding of racket axis, and can further stay this gas blow pipe with as reinforcement.
Now lift after two preferred embodiments and conjunction with figs. be described in more detail in, further understanding can be arranged for purpose of the present invention, feature and effect.
Description of drawings:
Fig. 1 is that prior art is wound on a schematic diagram on the match Lopa Nationality airduct with carbon-fiber cloth.
Fig. 2 inserts schematic diagram in the shaping mold cavity with the match Lopa Nationality airduct among Fig. 1 together with carbon-fiber cloth.
Fig. 3 is the thick embryo stereogram of the made racket of prior art method for making.
Fig. 4 is the cutaway view along 4-4 hatching line among Fig. 3, shows the structural profile of its axis.
Fig. 5 is the stereogram of the blowing moulding device of the present invention's first preferred embodiment.
Fig. 6 is the use schematic diagram of the present invention's first preferred embodiment.
Fig. 7 is the enlarged drawing at position of drawing a circle among Fig. 6, shows this big caliber airduct reflexed syndeton.
Fig. 8 is the stereogram of the blowing moulding device of the present invention's second preferred embodiment.
Fig. 9 is the use schematic diagram of the present invention's second preferred embodiment.
Figure 10 is the enlarged drawing at position of drawing a circle among Fig. 9, shows this big caliber airduct reflexed syndeton.
At first see also shown in Figure 5, the present invention's first preferred embodiment prepares a blowing moulding device (20), this device (20) includes: a gas blow pipe (30), make with light-weight metals such as heat resistant plastice or aluminium, the one end is provided with an elongated Fixed Division (31), the other end is provided with a valve (32), and the outer wall of this valve (32) is equipped with a caulking groove (321), and the pipe shaft of this gas blow pipe radially is provided with some through holes (33) and its axis hole (34) conducting; One tubule track Lopa Nationality airduct (35), one end set firmly and are sealed on this Fixed Division (31), and are communicated with this axis hole (34), and its other end is then shut, and this airduct (35) forms first air chamber; One bassoon track Lopa Nationality airduct (36), the one end sets firmly and is sealed in this Fixed Division (31), other end upset reflexed is installed in this valve (32) upper limb, and between this airduct (36) and this air intake duct (30), form one second air chamber, this second air chamber and through hole (33) and axis hole (34) conducting.
As shown in Figure 6, during operation, carbon-fiber cloth is wound on this blowing moulding device (20), insert then in the shaping mould (60), make this mould (60) clamp the caulking groove (321) of this valve (32), and this gas blow pipe (30) is placed in the die cavity, gases at high pressure are injected by this valve (32), gases at high pressure will directly pour this first air chamber via the axis hole of this gas blow pipe (30), the airduct (35) that makes this little caliber expand rapidly and with its outer around carbon-fiber cloth (50) give extrusion molding earlier, the gas of part flows into this second air chamber by through hole (33), this big caliber airduct (36) is swollen gradually, reached the maximum pressure that is blown into gas until this tubule footpath airduct (35) internal pressure, the contrary pressure that pours the interior gas of this first air chamber just forces gas to enter this second air chamber with high pressure and makes its typing of expanding, this carbon-fiber cloth impregnation is thermosetting resin cured after the scheduled time, racket is finalized the design, the thick embryo of this moulding is taken out in die sinking thereupon, remove this valve (32), promptly finish the thick embryo of integrated racket.
Shown in Fig. 8,9, be the present invention's second better embodiment for another example, prepare a blowing moulding device (60) earlier, this device (60) also includes: a gas blow pipe (70); One tubule footpath airduct (75); An and big caliber airduct (76), different persons are that this gas blow pipe (70) more is extended with a neck (77) between Fixed Division (71) and through hole (73), are fixedly arranged on this neck (77) adjacent through-holes (73) position and an end of this strong wind caliber airduct (76) is a reflexed.Setting by this neck (77), making carbon-fiber cloth can directly be wound on this neck (77) goes up to form the axis of racket, this tubule footpath airduct (75) is gone up the frame portion that the carbon-fiber cloth of reeling then forms racket, and this big caliber airduct (76) is gone up the shank that the carbon-fiber cloth of reeling then forms racket.
The present invention's advantage is:
1. the present invention makes racket blowing moulding process form two air chambers, form the shank of racket with second air chamber with the frame portion of the first air chamber moulding racket, and this first air chamber is blown into type earlier when blowing, this second air chamber then takes second place, can make the carbon-fiber cloth of racquet frame portion and axis section be extruded moulding earlier, if this moment is the summary pine that carbon-fiber cloth is reeled or slightly tight, the internal stress that causes during its moulding all will be along this frame portion, axis and is transmitted to shank gradually, be not deposited in frame portion and axis and can not gather, make this racquet frame portion and axis have preferable structural strength.
2. the invention provides the affixed position of hard of different tube diameters match Lopa Nationality airduct different size, these match Lopa Nationality airducts can be adhered to closely and do not have the anxiety of gas leakage.
3. the invention provides racket axis one hard round bar coiling position, make carbon-fiber cloth can be manually or machinery directly be wound on the neck of this gas blow pipe, make comparatively perfect that carbon-fiber cloth reels, so that racket axis moulding section is comparatively even.
4. the present invention will match Lopa Nationality airduct reflexed and set firmly, and utilize when blowing the air chamber internal pressure to be exerted pressure in the abutting end inboard (shown in Fig. 7-10) of this airduct, the airduct abutting end is sticked on the gas blow pipe more closely and not have the anxiety of gas leakage.
5. gas blow pipe of the present invention can light-weight metal such as aluminium alloy etc. make, behind the thick embryo forming of racket, extract this gas blow pipe and heavily cover use by the openend of this racket shank.Or make gas blow pipe with plastics, and after the racket moulding this gas blow pipe being retained in the thick embryo, saw removes its valve, utilizes this gas blow pipe neck to strengthen the intensity of this racket axis.
The foregoing description is implemented conversion just in order to explanation but not in order to restriction the present invention according to the various equivalences of being done in the following claim scope, all should be considered as the scope that the present invention covers.

Claims (3)

1, a kind of method for making of racket and manufacturing installation, it is the match Lopa Nationality airduct that connects a big caliber with the match Lopa Nationality airduct (nylon hose) of a little caliber, reel with carbon-fiber cloth again and coat, and insert air blowing hot briquetting in a molding, make this bassoon track Lopa Nationality airduct outer around carbon-fiber cloth form the shank of racket, and with this tubule track Lopa Nationality airduct outer around carbon-fiber cloth form the racket remainder, it is characterized in that: in this bassoon track Lopa Nationality airduct, insert a gas blow pipe in advance, the affixed conducting of one end of one of this gas blow pipe end and this tubule track Lopa Nationality airduct, the other end sealing of this tubule footpath airduct, and form one first air chamber, two ends of this bassoon track Lopa Nationality airduct all set firmly and are sealed on this gas blow pipe, make and between this big caliber airduct and gas blow pipe, form one second air chamber, this gas blow pipe pipe shaft radially is provided with some through holes, in order to the axis hole of this second air chamber of conducting and this gas blow pipe, the other end of this gas blow pipe is provided with a valve, injects for gases at high pressure.
2, the method for making of racket according to claim 1 and manufacturing installation, it is characterized in that, one end of this gas blow pipe is provided with an elongated Fixed Division, end for this tubule track Lopa Nationality airduct sets firmly, and an end of this bassoon track Lopa Nationality airduct then reflexed is installed on the fixed connecting end of this tubule track Lopa Nationality airduct.
3, the method for making of racket according to claim 1 and manufacturing installation, it is characterized in that, this gas blow pipe supplies tubule track Lopa Nationality airduct fixed connecting end and its to run through and more is extended with a neck between the through hole, use for carbon-fiber cloth and directly reel to form the axis of racket, and an end of this bassoon track Lopa Nationality airduct is fixedly arranged on this neck adjacent through-holes position, and the other end then is fixedly arranged on adjacent gas mouth position.
CN90110184A 1990-12-19 1990-12-19 Method and apparatus for making rackets Expired - Fee Related CN1024265C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN90110184A CN1024265C (en) 1990-12-19 1990-12-19 Method and apparatus for making rackets

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN90110184A CN1024265C (en) 1990-12-19 1990-12-19 Method and apparatus for making rackets

Publications (2)

Publication Number Publication Date
CN1062493A true CN1062493A (en) 1992-07-08
CN1024265C CN1024265C (en) 1994-04-20

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Application Number Title Priority Date Filing Date
CN90110184A Expired - Fee Related CN1024265C (en) 1990-12-19 1990-12-19 Method and apparatus for making rackets

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102772883A (en) * 2011-05-11 2012-11-14 源民安企业股份有限公司 Manufacturing method of hollow pipe and grab handle of badminton racket
CN107715417A (en) * 2017-09-27 2018-02-23 桐乡波力科技复材用品有限公司 The plumage for individually filling eolian type claps the preparation method of middle pipe
WO2022183797A1 (en) * 2021-03-01 2022-09-09 湖南瑞琦户外用品有限公司 Carbon fiber fish bait rough blank and manufacturing method therefor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102772883A (en) * 2011-05-11 2012-11-14 源民安企业股份有限公司 Manufacturing method of hollow pipe and grab handle of badminton racket
CN107715417A (en) * 2017-09-27 2018-02-23 桐乡波力科技复材用品有限公司 The plumage for individually filling eolian type claps the preparation method of middle pipe
WO2022183797A1 (en) * 2021-03-01 2022-09-09 湖南瑞琦户外用品有限公司 Carbon fiber fish bait rough blank and manufacturing method therefor

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CN1024265C (en) 1994-04-20

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