CN106248043B - The method and apparatus that a kind of pair of ceramic tile base flatness is detected automatically - Google Patents
The method and apparatus that a kind of pair of ceramic tile base flatness is detected automatically Download PDFInfo
- Publication number
- CN106248043B CN106248043B CN201610727956.0A CN201610727956A CN106248043B CN 106248043 B CN106248043 B CN 106248043B CN 201610727956 A CN201610727956 A CN 201610727956A CN 106248043 B CN106248043 B CN 106248043B
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- China
- Prior art keywords
- ceramic tile
- tile base
- conveyer belt
- detection piece
- roller
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Control Of Conveyors (AREA)
Abstract
The method and apparatus that a kind of pair of ceramic tile base flatness is detected automatically, belongs to production equipment for ceramic tiles field.It is characterized in that: the roller being able to rotate being set in the top of ceramic tile base conveyer belt, tinfoil is fixed on roller, photoelectric tube is set in the top of roller, detection carries out as follows: (1), by ceramic tile base placing on the conveyor belt；(2), when ceramic tile base flatness meets the requirements, ceramic tile base, which can pass through in the gap between roller and conveyer belt, to be continued to move ahead；(3) if, ceramic tile base a part super thick, when then it is entered in the gap between roller and conveyer belt, the position of super thick will push roller turn, and tinfoil is subjected to displacement to be detected by optoelectronic switch, then detectable signal is passed into programmable controller, then conveyer belt stops operating.3. the present invention is instead of artificial detection, the accuracy rate of detection is very high, greatly reduces the labor intensity of worker, solves in the prior art the drawbacks of dependent on worker's experience and sense of responsibility.
Description
Technical field
The invention belongs to production equipment for ceramic tiles fields, and in particular to a kind of detection device of ceramic tile base.
Background technique
Ceramic tile needs to carry out flatness detection to it in process of production, in molding procedure, it is desirable that ceramic tile base must have
There is certain flatness, if a part of blocked up quality that will largely effect on ceramic tile base of certain of adobe, serious, can become
Waste product.The flatness inspection of tile laying is very necessary, because if tile laying is uneven, on the one hand influences beautiful, another party
Face influences whether putting for furniture etc., is allowed to occur tightly leaning on wall or puts uneven phenomenon.Existing ceramic tile base is smooth
Mainly by manual measurement mode, method is that ceramic tile base is laid on to smooth ground or smooth workbench for degree detection
On, then with flatness ruler in its four side of the Surface testing of ceramic adobe and center, the detection efficiency of this mode is low, labor
Fatigue resistance is big, and measurement error is big, is also influenced sometimes by worker's technical level and sense of responsibility, if horizontal not high enough sense of responsibility is not
By force, then yield rate can be reduced, is unfavorable for being detected on large batch of ceramic tile production line.Therefore, how one kind is designed
The profession measurement ceramic adobe surface smoothness device of automation has become the topic of ceramic machinery industry research.
Summary of the invention
In order to solve the problems existing in the prior art, the present invention provides the side that a kind of pair of ceramic tile base flatness is detected automatically
Method and equipment, can the ceramic tile base flatness to surface irregularity detected automatically, prevent unqualified ceramic tile base enter next work
Sequence.
The present invention solves scheme used by its technical problem: inventing a kind of pair of ceramic tile base flatness and is detected automatically
Method, it is characterised in that in the top of ceramic tile base conveyer belt setting can movable detection piece, detection piece bottom surface and conveyer belt are flat
The distance between face is the thickness of ceramic tile base, and tinfoil is fixed on detection piece, photoelectric tube is arranged in the top of detection piece, detection is pressed
Following steps successively carry out:
(1), ceramic tile base is placed on the conveyor belt, ceramic tile base moves ahead with conveyer belt；
(2), when ceramic tile base flatness meets the requirements, ceramic tile base can pass through in the gap between detection piece and conveyer belt
Continue to move ahead；
(3) if, ceramic tile base a part super thick, when entering in gap between detection piece and conveyer belt, the portion of super thick
Position will push detection piece activity, and the tinfoil on detection piece is subjected to displacement to be detected by optoelectronic switch, and then passing to detectable signal can
Programmable controller, then conveyer belt stops operating；
(4), underproof ceramic tile base is removed, then conveyer belt continues to move ahead, and a piece of ceramic tile base is detected under drive.
Preferably, detection piece uses roller, and roller is able to rotate.The movement of detection piece can also be swing.
The present invention also provides the equipment that a kind of pair of ceramic tile base flatness is detected automatically, including rack and conveyer belt,
It is characterized in that: bracket and detection piece being set in the top of ceramic tile base conveyer belt, detection piece is located at the lower section of bracket, detection piece and branch
The connection of frame is to be actively coupled, and there are gaps between detection piece bottom surface and conveyer belt plane；Tinfoil is fixed on detection piece, is detected
Photoelectric tube is set on the bracket above part, and photoelectric tube connects controller.
Preferably, detection piece uses roller, and the both ends of roller are shaft and penetrate in the aperture on bracket.Detection piece may be used also
To be suspended on bracket.
It preferably, further include two vertical screw rods, each screw rod is respectively positioned on the top two sides of conveyer belt, screw rod and bracket phase
Connection, screw rod penetrate in nut, and nut is placed on the rack and the upper contact of nut constraint piece, constraint piece are connected with rack.
The present invention has the beneficial effects that
1. due to being provided with the roller that is able to rotate in the top of conveyer belt, and between roller bottom surface and conveyer belt plane there are
Gap identical with ceramic tile base thickness.It can pass through from the gap if ceramic tile base is smooth.If the super thick of ceramic tile base a part
It will push roller turn, the tinfoil on roller is subjected to displacement to be detected by optoelectronic switch, and detectable signal is then passed to programmable control
Device processed, then conveyer belt stops operating, and can detect automatically underproof ceramic tile base.
2. screw rod screws in nut, and when turning nut, screw rod can move up and down then band since bracket and screw rod are connected
Dynamic bracket and roller move up and down, and the vertical distance between adjustable roller bottom surface and conveyer belt can be adapted for difference
The ceramic tile base of thickness detects.
3. the present invention is instead of artificial detection, the accuracy rate of detection is very high, greatly reduces the labor intensity of worker, solves
The drawbacks of depending on worker's experience and sense of responsibility in the prior art.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of first embodiment of the invention；
Fig. 2 is the structural schematic diagram of second embodiment of the invention；
Fig. 3 is the A direction view of Fig. 2；
Fig. 4 is the structural schematic diagram of third embodiment of the invention；
In figure: 1. conveyer belts；2. photoelectric tube；3. bracket；4. roller；5. ceramic tile base；6. rack；7. nut；8. constraining piece；
9. screw rod；10. detection piece；11. bracing wire；12. hanging ring.
Specific embodiment
Embodiment one
As Figure 1 and Figure 4, bracket 3 is set in the top of conveyer belt 1 and roller 4, roller 4 is located at the lower section of bracket 3, roller
The both ends of son 4 are shaft and penetrate in the aperture on bracket 3 that there are gaps between 1 plane of 4 bottom surface of roller and conveyer belt；In roller
Tinfoil is fixed on son 4, photoelectric tube 2 is set on the bracket 3 of 4 top of roller, photoelectric tube 2 connects controller.
Detection method is as follows:
(1), ceramic tile base is placed on the conveyor belt, ceramic tile base moves ahead with conveyer belt；
(2), when ceramic tile base flatness meets the requirements, ceramic tile base can pass through in the gap between roller and conveyer belt after
It is continuous to move ahead；
(3) if, ceramic tile base a part super thick, generally can 0.2 to 1 millimeter of super thick, then its enter between roller and conveyer belt
Gap in when, the position of super thick will push roller turn, and the tinfoil on roller is subjected to displacement to be detected by optoelectronic switch, then will
Detectable signal passes to programmable controller, and then conveyer belt stops operating；
(4), underproof ceramic tile base is removed, then conveyer belt continues to move ahead, and a piece of ceramic tile base is detected under drive.
Embodiment two
As shown in Fig. 2, fixing two hanging rings 12 on bracket 3 in the present embodiment, a detection piece 10 passes through 11 quilt of bracing wire
It is suspended on bracket 3, detection piece 10 can be swung around hanging ring 12.As shown in figure 3, working as 5 a part super thick of ceramic tile base, into detection
When in the gap between part 10 and conveyer belt 1, the position of super thick will push the swing of detection piece 10, and position occurs for the tinfoil on detection piece
Shifting is detected by optoelectronic switch, detectable signal is then passed to programmable controller, then conveyer belt stops operating.
Embodiment three
As shown in figure 4, including two vertical screw rods 9, each screw rod 9 is respectively positioned on the top two sides of conveyer belt 1, screw rod 9 with
Bracket 3 is connected, and screw rod 9 penetrates in nut 7, and nut 7 is placed in rack 6 and the upper contact of nut constraint piece 8, constrains piece
8 are connected with rack 6.
In the present embodiment, since bracket 3 and 9 phase of screw rod are fixedly connected, screw rod 9 is screwed in nut 7, when turning nut 7,
The constraint of 7 constrained 8, nut and rack 6 and cannot move up and down, thus screw rod 9 can move up and down then drive bracket 3 with
And roller moves up and down, the vertical distance between adjustable roller bottom surface and conveyer belt, to be suitable for the ceramic tile of different-thickness
Base detection.Other are the same as example 1, and repeat no more.
Similarly, in the scheme illustrated in embodiment two, bracket 3 also can connect screw rod, and screw rod attaching nut is to realize
Screw rod drives the whole movement upward or downward such as bracket, is also adjustable the distance between detection piece and conveyer belt, repeats no more.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint
It is the present invention that those skilled in the art, which is combined possibly also with the technology contents of the disclosure above, changes or retrofits,
Equivalent embodiment.But without departing from the technical solutions of the present invention, implement according to the technical essence of the invention to above
Any simple modification, equivalent variations and remodeling, still fall within the protection scope of technical solution of the present invention made by example.
Claims (3)
1. the method that a kind of pair of ceramic tile base flatness is detected automatically, it is characterised in that: set above ceramic tile base conveyer belt
The detection piece that can be swung is set, the distance between detection piece bottom surface and conveyer belt plane are the thickness of ceramic tile base, solid on detection piece
Determine tinfoil, photoelectric tube be set in the top of detection piece, detection successively carries out as follows:
(1), ceramic tile base is placed on the conveyor belt, ceramic tile base moves ahead with conveyer belt；
(2), when ceramic tile base flatness meets the requirements, ceramic tile base can pass through continuation in the gap between detection piece and conveyer belt
It moves ahead；
(3) if, ceramic tile base a part super thick, when entering in gap between detection piece and conveyer belt, the position meeting of super thick
Detection piece is pushed to swing, the tinfoil on detection piece is subjected to displacement to be detected by optoelectronic switch, is then passed to detectable signal programmable
Controller, then conveyer belt stops operating；
(4), underproof ceramic tile base is removed, then conveyer belt continues to move ahead, and a piece of ceramic tile base is detected under drive.
2. the equipment that a kind of pair of ceramic tile base flatness is detected automatically, including rack and conveyer belt, it is characterised in that: in ceramic tile
The top setting bracket and detection piece, detection piece of base conveyer belt are located at the lower section of bracket, and 2 hanging rings are fixed on bracket, are detected
Part is suspended on bracket by bracing wire, and detection piece can be swung around hanging ring, between detection piece bottom surface and conveyer belt plane there are
Gap；Tinfoil is fixed on detection piece, photoelectric tube is set on the bracket above detection piece, and photoelectric tube connects controller.
3. the equipment that a kind of pair of ceramic tile base flatness according to claim 2 is detected automatically, it is characterised in that: also wrap
Two vertical screw rods are included, each screw rod is respectively positioned on the top two sides of conveyer belt, and screw rod is connected with bracket, and screw rod penetrates in nut,
Nut is placed on the rack and the upper contact of nut constraint piece, constraint piece are connected with rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610727956.0A CN106248043B (en) | 2016-08-26 | 2016-08-26 | The method and apparatus that a kind of pair of ceramic tile base flatness is detected automatically |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610727956.0A CN106248043B (en) | 2016-08-26 | 2016-08-26 | The method and apparatus that a kind of pair of ceramic tile base flatness is detected automatically |
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| CN106248043A CN106248043A (en) | 2016-12-21 |
| CN106248043B true CN106248043B (en) | 2019-06-25 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108061535B (en) * | 2017-11-22 | 2019-06-21 | 江苏科技大学 | Glass magnesium board thickness and unevenness on-line measurement device and application method |
| CN108871140A (en) * | 2018-07-13 | 2018-11-23 | 史长江 | Curtain-type automatic detecting machine tool device |
| CN110500987A (en) * | 2019-08-27 | 2019-11-26 | 南京涵曦月自动化科技有限公司 | A kind of Precision Machining roughness measurement robot and its detection method |
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| CN102305615A (en) * | 2011-07-13 | 2012-01-04 | 杭州新三联电子有限公司 | Flatness detecting device and method |
| CN202393372U (en) * | 2011-12-29 | 2012-08-22 | 区有辉 | Ceramic brick planeness detection device |
| CN203502013U (en) * | 2013-09-17 | 2014-03-26 | 富鼎电子科技(嘉善)有限公司 | Flatness detection apparatus |
| CN203615905U (en) * | 2013-12-09 | 2014-05-28 | 云南省师宗金曲陶瓷有限公司 | Ceramic tile flatness automatic detection alarm device |
| CN104081154A (en) * | 2012-07-24 | 2014-10-01 | 日本电气硝子株式会社 | Apparatus for inspecting warpage of board-like body and method for inspecting warpage of board-like body |
| CN204788225U (en) * | 2015-07-31 | 2015-11-18 | 湖北鑫来利陶瓷发展有限公司 | Ceramic tile surface flatness on -line measuring device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202630940U (en) * | 2012-06-30 | 2012-12-26 | 烟台市裕同印刷包装有限公司 | Material thickness on-line detection device |
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2016
- 2016-08-26 CN CN201610727956.0A patent/CN106248043B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102305615A (en) * | 2011-07-13 | 2012-01-04 | 杭州新三联电子有限公司 | Flatness detecting device and method |
| CN202393372U (en) * | 2011-12-29 | 2012-08-22 | 区有辉 | Ceramic brick planeness detection device |
| CN104081154A (en) * | 2012-07-24 | 2014-10-01 | 日本电气硝子株式会社 | Apparatus for inspecting warpage of board-like body and method for inspecting warpage of board-like body |
| CN203502013U (en) * | 2013-09-17 | 2014-03-26 | 富鼎电子科技(嘉善)有限公司 | Flatness detection apparatus |
| CN203615905U (en) * | 2013-12-09 | 2014-05-28 | 云南省师宗金曲陶瓷有限公司 | Ceramic tile flatness automatic detection alarm device |
| CN204788225U (en) * | 2015-07-31 | 2015-11-18 | 湖北鑫来利陶瓷发展有限公司 | Ceramic tile surface flatness on -line measuring device |
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| CN106248043A (en) | 2016-12-21 |
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| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 255185 Yangzhai Town, Zichuan District, Zibo City, Shandong Province Applicant after: Shandong Shiwang Ceramics Co.,Ltd. Address before: 255185 Yangzhai Town, Zichuan District, Zibo City, Shandong Province Applicant before: ZIBO SHIWANG CERAMICS CO.,LTD. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A method and equipment for automatically detecting the flatness of ceramic tile blanks Effective date of registration: 20230628 Granted publication date: 20190625 Pledgee: Zibo Zichuan District sub branch of China Post Savings Bank Co.,Ltd. Pledgor: Shandong Shiwang Ceramics Co.,Ltd. Registration number: Y2023980045944 |