CN106246400B - A kind of engine piston ring of carbon fiber-containing composite layer - Google Patents

A kind of engine piston ring of carbon fiber-containing composite layer Download PDF

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Publication number
CN106246400B
CN106246400B CN201610843807.0A CN201610843807A CN106246400B CN 106246400 B CN106246400 B CN 106246400B CN 201610843807 A CN201610843807 A CN 201610843807A CN 106246400 B CN106246400 B CN 106246400B
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China
Prior art keywords
carbon fiber
piston ring
composite bed
metallic layers
layer
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CN201610843807.0A
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Chinese (zh)
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CN106246400A (en
Inventor
李燕
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Zhejiang Huanyu Auto Fittings Co., Ltd.
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Zhejiang Huanyu Auto Fittings Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J9/00Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
    • F16J9/12Details
    • F16J9/20Rings with special cross-section; Oil-scraping rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/302Conductive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Abstract

The invention discloses a kind of engine piston rings of carbon fiber-containing composite layer, including piston ring body, one layer of carbon fiber composite bed is wrapped up in piston ring body, carbon fiber composite bed includes porous metallic layers and carbon fiber layer, carbon fiber composite bed is seamlessly connected by way of extruding with piston ring, and the surface of porous metallic layers is not in contact with cylinder.After carbon fiber composite bed and piston ring body are combined closely, the series of problems for the uneven load and uneven heat that are generated by the abnormal work of engine of having dissipated, and then extend the reaction time that piston ring changes heat and load unusual fluctuation, reduce thermal stress and deformation tendency, the effect for playing pressure stabilizing and steady heat, finally extends the duty cycle of piston ring;Carbon fiber layer can act synergistically with porous metallic layers due to having many advantages, such as high-intensitive, high-modulus, so that carbon fiber composite bed is preferably played the effect of pressure stabilizing and steady heat, effectively improve the structural stability and safety of piston ring.

Description

A kind of engine piston ring of carbon fiber-containing composite layer
Technical field
The present invention relates to engine piston part field, in particular to a kind of engine piston of carbon fiber-containing composite layer Ring.
Background technique
With extending the automobile engine service life and improving the market demands of fuel efficiency, to living used in engine Plug ring proposes the requirement that width is small and light-weight, low-tension and friction loss are small.Piston ring is installed on piston, for real The smooth reciprocating motion of piston in existing cylinder, and the burning gases of high temperature are sealed.The work of piston ring is installed Plug makes to form combustion chamber in cylinder, so that blast pressure caused by the burning of the indoor fuel of the burning is converted into the rotation of crankshaft Turn.It is therefore desirable to which the piston ring for being installed on piston has the blast impulse being able to bear in the combustion chamber, and can be for a long time The function of ground, the steadily burning gases of sealing high temperature.
The form of piston ring initial failure, which is broadly divided into, is biased to abrasion, inordinate wear, working face scratch, fracture, viscous ring etc. 5 Seed type, in fracture failure form, major influence factors are that engine operation is unstable and fitness is inaccurate, abrasion side Formula and mounting means are incorrect, oil ring end face is uneven or uneven thickness, these influence factors all can cause piston ring working It is easy to happen early fracture in the process, and then causes engine operation abnormal, for example, when the pistons work of engine, it is living Plug ring bears uneven thermal shock power, the mechanical vibration force of cylinder and the transient heat flow from cylinder from cylinder, piston ring On generate thermal stress and deformation tendency due to uneven load and uneven heat (uneven heat cause piston ring part mistake Thermal region thermal expansion coefficient and peripheral region are inconsistent), especially in motor instant abnormal work, that is, generate instantaneous overload When with instantaneous overheat, thermal stress becomes larger, and deformation tendency, which is further development of, makes piston ring that faint deformation occur, in this permanent worker Make under environment, causes piston ring to be broken because of deformation or heel and toe wear, thus make piston ring premature failure.These Although problem probability of happening is smaller, influence less, still there is the security risk of engine, since these problems do not obtain To enough attention, the structural stability of existing piston ring and safety are not ideal, and the duty cycle is all not as good as expected.
Summary of the invention
Goal of the invention of the invention is: in view of the above problems, providing a kind of starting for carbon fiber-containing composite layer Machine piston ring effectively improves the duty cycle of piston ring, as much as possible by improving the structural stability and safety of piston ring Reduce piston ring bring security risk.
The technical solution adopted by the invention is as follows: a kind of engine piston ring of carbon fiber-containing composite layer, including piston ring Ontology wraps up one layer of carbon fiber composite bed in piston ring body, and carbon fiber composite bed includes porous metallic layers and carbon fiber layer, carbon Fiber composite is seamlessly connected by way of extruding with piston ring, and the surface of porous metallic layers is not in contact with cylinder.
Due to the setting of above structure, after carbon fiber composite bed and piston ring body are combined closely, uneven heat and not Uniform load is first transferred to carbon fiber composite bed, and carbon fiber composite bed is while transmitting heat, the porous gold that has due to it Belong to layer structure, the variation of heat and load is after the absorption of porous metallic layers structure, it will with small change or unchanged table Reveal and, the series of problems of the dissipated uneven load and uneven heat that are generated by the abnormal work of engine, in turn The reaction time that piston ring changes heat and load unusual fluctuation is extended, thermal stress and deformation tendency is reduced, plays pressure stabilizing With the effect of steady heat, the duty cycle of piston ring is finally extended;Carbon fiber layer due to having many advantages, such as high-intensitive, high-modulus, It can act synergistically with porous metallic layers, so that carbon fiber composite bed is preferably played the effect of pressure stabilizing and steady heat, have Improve to effect the structural stability and safety of piston ring;Simultaneously as porous metallic layers are not wear-resisting and intensity is relatively low, Therefore the surfaces of porous metallic layers cannot be in contact with cylinder, to prevent the metal layers that go into operation from largely wearing more, carbon fiber due to With good wearability and thermal conductivity, dissipating for piston ring can not be influenced while protecting porous metallic layers from abrasion Heat improves the conformability of carbon fiber composite board.
Further, porous metallic layers are made of several porous metals paillons.
Preferably, metal polyporous material of the porous metals paillon by Cu-Al solid solution by matrix phase is made, with a thickness of 0.1-0.3mm, porosity 60-65%.
Further, above-mentioned Cu-Al solid solution be matrix phase porous metals paillon preparation method the following steps are included:
Cu powder and Al powder are that 4:6 is uniformly mixed to form mixture by step 1 in mass ratio, are then in mass ratio 1:26 It adds mixture into the mixed solution of ethyl alcohol, ammonium hydrogen carbonate and PVB binder, wherein ethyl alcohol, ammonium hydrogen carbonate and PVB binder Mass ratio be 50:3:1, be uniformly mixed, obtain suspension;
Step 2, by the die cavity of suspension injection moulding mold, drying after forming forms diaphragm;
Diaphragm is packed into the sintering die cavity to match with the diaphragm shape by step 3, and diaphragm is taken out after heat-agglomerating is ?.
Further, porous metallic layers and carbon fiber board form carbon fiber composite bed, carbon fiber by way of compression moulding Composite layer is wrapped in piston ring body, and is seamlessly connected by way of extruding with piston ring.
Preferably, reducing influence of the adding layers to piston ring to keep the original basic performance of piston ring, carbon fiber is multiple Close layer with a thickness of 0.5-1.5mm, preferably 0.8mm.
Further preferably, for guarantee carbon fiber composite bed have above-mentioned effect, porous metallic layers with a thickness of 0.2- 0.6mm。
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, after carbon fiber composite bed and piston ring body are combined closely, having dissipated is generated because of the abnormal work of engine The series of problems of uneven load and uneven heat, and then when extending the reaction that piston ring changes heat and load unusual fluctuation Between, thermal stress and deformation tendency are reduced, the effect of pressure stabilizing and steady heat is played, finally extends the duty cycle of piston ring;
2, carbon fiber layer can act synergistically with porous metallic layers, make due to having many advantages, such as high-intensitive, high-modulus Carbon fiber composite bed can preferably play the effect of pressure stabilizing and steady heat, effectively improve the structural stability and peace of piston ring Quan Xing;Simultaneously as carbon fiber has good wearability and thermal conductivity, porous metallic layers can protected from the same of abrasion When, making carbon fiber composite bed not influences the heat dissipation performance of piston ring, improves the adaptability of carbon fiber composite board.
Detailed description of the invention
Fig. 1 is that cross sectional portion structure when a kind of piston ring of carbon fiber-containing composite layer of the invention is mounted on piston is shown It is intended to;
Fig. 2 is carbon fiber composite bed structural schematic diagram of the invention.
Marked in the figure: 1 is piston ring body, 201 be porous metallic layers, and 202 be carbon fiber layer, and 3 be piston, and 4 be cylinder.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
As depicted in figs. 1 and 2, a kind of engine piston ring of carbon fiber-containing composite layer, including piston ring body 1, piston One layer of carbon fiber composite bed 2 is wrapped up in ring body, carbon fiber composite bed 2 includes porous metallic layers 201 and carbon fiber layer 202, carbon Fiber composite 2 is seamlessly connected by way of extruding with piston ring body 1, and the surface of porous metallic layers 201 is not sent out with cylinder 4 Raw contact, as shown in Figure 1, piston ring is mounted in the annular chamber of piston 3, carbon fiber layer is contacted with cylinder 4, to prevent cylinder 4 Porous metallic layers 201 are worn with piston 3.
Furthermore, porous metallic layers 201 are made of several porous metals paillons.
Preferably, metal polyporous material of the porous metals paillon by Cu-Al solid solution by matrix phase is made, with a thickness of 0.1-0.3mm, porosity 60-65%.
Further, above-mentioned Cu-Al solid solution be matrix phase porous metals paillon preparation method the following steps are included:
Cu powder and Al powder are that 4:6 is uniformly mixed to form mixture by step 1 in mass ratio, are then in mass ratio 1:26 It adds mixture into the mixed solution of ethyl alcohol, ammonium hydrogen carbonate and PVB binder, wherein ethyl alcohol, ammonium hydrogen carbonate and PVB binder Mass ratio be 50:3:1, be uniformly mixed, obtain suspension;
Step 2, by the die cavity of suspension injection moulding mold, drying after forming forms diaphragm;
Diaphragm is packed into the sintering die cavity to match with the diaphragm shape by step 3, and sintering temperature is risen to 580 DEG C, is protected Warm 30min, then 1150 DEG C are warming up to, it keeps the temperature 90min, then furnace cooling to room temperature, finally takes out diaphragm to obtain the final product.
Furthermore, as shown in Fig. 2, porous metallic layers 201 and carbon fiber board are formed by way of compression moulding Carbon fiber composite bed 2, carbon fiber composite bed 2 are wrapped in piston ring body 1, and by way of extruding with the seamless company of piston ring It connects.
It is preferably carried out mode as one kind, to keep the original basic performance of piston ring, reduces adding layers to piston ring Influence, carbon fiber composite bed with a thickness of 0.5-1.5mm, preferably 0.8mm.
It is preferably carried out mode as one kind, to guarantee that carbon fiber composite bed has above-mentioned effect, the thickness of porous metallic layers Degree is 0.2-0.6mm, preferably 0.4mm.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (4)

1. a kind of engine piston ring of carbon fiber-containing composite layer, including piston ring body, which is characterized in that in piston ring body Wrap up one layer of carbon fiber composite bed, carbon fiber composite bed includes porous metallic layers and carbon fiber layer, porous metallic layers and carbon fiber Plate forms carbon fiber composite bed by way of compression moulding, and carbon fiber composite bed is wrapped in piston ring body, and by squeezing The mode and piston ring of pressure are seamlessly connected, and the surface of porous metallic layers is not in contact with cylinder;Porous metallic layers are by several more Mesoporous metal paillon is constituted, the preparation method of porous metals paillon the following steps are included:
Cu powder and Al powder are that 4:6 is uniformly mixed to form mixture by step 1 in mass ratio, then will be mixed for 1:26 in mass ratio It closes material to be added in the mixed solution of ethyl alcohol, ammonium hydrogen carbonate and PVB binder, wherein the matter of ethyl alcohol, ammonium hydrogen carbonate and PVB binder Amount is uniformly mixed than being 50:3:1, obtains suspension;
Step 2, by the die cavity of suspension injection moulding mold, drying after forming forms diaphragm;
Diaphragm is packed into the sintering die cavity to match with the diaphragm shape by step 3, takes out diaphragm after heat-agglomerating to obtain the final product.
2. the engine piston ring of carbon fiber-containing composite layer as described in claim 1, which is characterized in that porous metals paillon by Cu-Al solid solution is made of the metal polyporous material of matrix phase, with a thickness of 0.1-0.3mm, porosity 60-65%.
3. the engine piston ring of carbon fiber-containing composite layer as claimed in claim 1 or 2, which is characterized in that carbon fiber is compound Layer with a thickness of 0.5-1.5mm.
4. the engine piston ring of carbon fiber-containing composite layer as claimed in claim 1 or 2, which is characterized in that porous metallic layers With a thickness of 0.2-0.6mm.
CN201610843807.0A 2016-09-23 2016-09-23 A kind of engine piston ring of carbon fiber-containing composite layer Active CN106246400B (en)

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CN108242530B (en) * 2016-12-23 2022-02-22 北京好风光储能技术有限公司 Lithium slurry battery and negative plate thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2241993B (en) * 1990-02-27 1994-10-05 Daido Metal Co Bearings
JP2002327750A (en) * 2001-04-27 2002-11-15 Ntn Corp Multi-layered bearing
CN102678798A (en) * 2012-04-13 2012-09-19 江苏安捷汽车配件有限公司 Manufacture method of automobile brake pad
CN202719131U (en) * 2012-05-18 2013-02-06 中山市亚泰机械实业有限公司 Piston elastic sealing ring and piston mechanism
CN103267166A (en) * 2013-05-23 2013-08-28 中亚阀门有限公司 Piston-type zero leakage gate valve
CN206256971U (en) * 2016-09-23 2017-06-16 丁仰阳 A kind of engine piston ring of carbon fiber-containing composite bed

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2241993B (en) * 1990-02-27 1994-10-05 Daido Metal Co Bearings
JP2002327750A (en) * 2001-04-27 2002-11-15 Ntn Corp Multi-layered bearing
CN102678798A (en) * 2012-04-13 2012-09-19 江苏安捷汽车配件有限公司 Manufacture method of automobile brake pad
CN202719131U (en) * 2012-05-18 2013-02-06 中山市亚泰机械实业有限公司 Piston elastic sealing ring and piston mechanism
CN103267166A (en) * 2013-05-23 2013-08-28 中亚阀门有限公司 Piston-type zero leakage gate valve
CN206256971U (en) * 2016-09-23 2017-06-16 丁仰阳 A kind of engine piston ring of carbon fiber-containing composite bed

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Effective date of registration: 20190711

Address after: 314205 No. 1 Cangqing Road, Xincang Town, Pinghu City, Jiaxing City, Zhejiang Province

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