CN106244997B - Intake mechanism is used in a kind of processing of metallized film - Google Patents
Intake mechanism is used in a kind of processing of metallized film Download PDFInfo
- Publication number
- CN106244997B CN106244997B CN201610840611.6A CN201610840611A CN106244997B CN 106244997 B CN106244997 B CN 106244997B CN 201610840611 A CN201610840611 A CN 201610840611A CN 106244997 B CN106244997 B CN 106244997B
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- Prior art keywords
- support frame
- baffle
- wheel
- plectane
- intake mechanism
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/562—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physical Vapour Deposition (AREA)
Abstract
The present invention discloses a kind of metallized film processing intake mechanism, including the first elevating mechanism, feeding unit；The telescopic end of first elevating mechanism cooperates with feeding unit to drive feeding unit to move up and down；First close to induction mechanism include first baffle, the first contact；The higher one end in position is set on the fixed transverse rod of the first support frame upper end with being rotatably assorted in first baffle, the lower one end in position is connect with higher one end in position in the first contact in first baffle, and the lower one end in position can be contacted with the outermost layer of the insulation film in the feeding roller in feeding state in the first contact；First is arranged on fixed transverse rod close to switch opposing flaps.High degree of automation that the present invention has, feed supplement be convenient, timely advantage.
Description
Technical field
The present invention relates to coating machine technical fields more particularly to a kind of processing of metallized film to use intake mechanism.
Background technique
The quality of main component of the metallized film as capacitor, quality directly affects the service life of capacitor.
Currently, metallized film mainly by vacuum coating machine prepare, including insulation film intake mechanism, film-coating mechanism and
Winding film mechanism after plating metal layer.However, the vacuum coating equipment of the prior art has the following disadvantages：
Since the metal layer such as aluminium plated is easy to oxidize, so entire process equipment carries out under vacuum conditions, and make
Feeding roller is generallyd use to feed the intake mechanism of insulation film, the amount for winding insulation film is limited, when exhausted on feeding roller
At the end of edge film is unwound fastly, needs to rechange roller or rewind film, such as patent application publication
201320431310.X one kind disclosed in super-high sheet resistance metalized film vacuum coating equipment, patent application 201310324470.9 is soft
There is the above problem around vaporation-type vacuum coating equipment.Vacuum coating equipment disclosed in patent application 200910303404.7 passes through load
Disk is loaded into the uninterrupted feeding that film cooperation transport mechanism realizes film, but is loaded into film with load plate and measures few, Wu Faman after all
The mass production requirement of foot industry, it is to be improved in terms of the convenience of feed supplement, timeliness.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of high degree of automation, feed supplements conveniently, timely to metallize
Processing film intake mechanism.
The present invention is realized by following technological means solves above-mentioned technical problem：A kind of metallized film processing feeding
Mechanism, including the first elevating mechanism, feeding unit；The telescopic end of first elevating mechanism and the feeding unit cooperate to
The feeding unit is driven to move up and down；
The feeding unit includes the first support frame, the first rotating cylinder, feeding roller；First rotating cylinder with it is described
First support frame is rotatably assorted, and first rotating cylinder can be around itself center axis rotation；Several feeding rollers
It is distributed on first rotating cylinder around the central axis of first rotating cylinder and can be around itself center axis rotation；
The intake mechanism further includes first close to induction mechanism；Described first close to induction mechanism include first baffle,
First contact；The higher one end in position is set in consolidating for first support frame upper end with being rotatably assorted in the first baffle
Determine on cross bar, the lower one end in position is connect with higher one end in position in first contact in the first baffle, institute
Stating lower one end in position in the first contact can contact with the outermost layer of the insulation film in the feeding roller in feeding state；
The described first close relatively described baffle plate setting of switch is on the fixed transverse rod.
Preferably：First rotating cylinder includes the first left plectane being oppositely arranged, the first right plectane；Described first is left
It is connected between plectane, the first right plectane by first rotating shaft, one end of the first rotating shaft is exposed in the described first left plectane
One end of the heart and first support frame is rotatably assorted, and the other end of the first rotating shaft exposes the center of the described first right plectane
It is rotatably assorted with the other end of first support frame；The end of the feeding roller is rotatably assorted with corresponding plectane.
Preferably：The other end of the first rotating shaft expose the described first right plectane center and first driving device it is defeated
Enter axis connection, the other end of first support frame is arranged in the fixing end of the first driving device.
Preferably：First contact includes first connecting rod, the first idler wheel, and first idler wheel and the insulation are thin
The outermost layer of film is in rolling contact, lower one end in position in described higher one end in first connecting rod position and the first baffle
Connection, the first connecting rod position is rolled compared with the one end at bottom and first idler wheel to be cooperated.
Preferably：The intake mechanism further includes the first automatic conveying device；First automatic conveying device includes the
One shell, the first scroll wheel；First elevating mechanism is arranged in the first shell, and first scroll wheel is mounted on
The bottom of first shell is stated, first scroll wheel is driven by the second driving device.
Preferably：It is described to monitor close to switch close to switch, described second that second is provided in the vacuum chamber
Position of the intake mechanism in the vacuum chamber, the vacuum chamber outside are provided with third at the upstream end of the vacuum chamber
Close to switch, the third is close to switch to monitor position of the intake mechanism outside vacuum chamber；In the vacuum chamber
Chamber door is provided at upstream end.
Preferably：The first guide rail with first automatic conveying device cooperation is provided in the vacuum chamber；Described
The bottom of one scroll wheel is embedded in the guide rail.
Preferably：First scroll wheel includes the first driving wheel, several first driven wheels, and first driving wheel is by institute
The driving of the second driving device is stated, first driven wheel is driven by first driving wheel；It is provided in the first shell
The fixing end of first mounting rack, second driving device is arranged on first mounting rack.
The advantage of the invention is that：The present invention has the advantages that high degree of automation, feed supplement are convenient, timely.
Further, feeding unit is supported by the first support frame due to the first elevating mechanism of the invention, can be realized feeding
Device moves up and down, can be by the first elevating mechanism to the height of feeding unit if the rotation precision of first driving device declines
Degree is adjusted, to guarantee feeding roller its height fed every time, position consistency, tension caused by avoiding thus is unstable to be showed
As.
Further, the first elevating mechanism of the invention is preferably servo-cylinder or servo cylinder, is controlled by controller.Into
One step guarantees that the first scroll wheel does not deviate by since the bottom of the first scroll wheel is embedded in guide rail, realizes that motion profile is consistent
Technical effect.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 be in the present invention intake mechanism close to third close to switch state flowering structure schematic diagram.
Fig. 3 is the structural schematic diagram of feeding unit in the present invention.
Fig. 4 is the structural schematic diagram of feeding roller in the operating condition in the present invention.
Fig. 5 be the present invention in first close to switch not with the structural schematic diagram under first baffle relative status.
Fig. 6 is the first structural schematic diagram close under switch and first baffle relative status in the present invention.
Fig. 7 is the structural schematic diagram of automatic conveying device in the present invention.
Specific embodiment
To further describe the present invention, it is described further below with reference to embodiment.
As shown in Figure 1, the present invention discloses a kind of metallized film processing intake mechanism, including the first elevating mechanism 101,
Feeding unit.The telescopic end of first elevating mechanism 101 cooperates with feeding unit to drive feeding unit to move up and down.
As shown in Figure 1, vacuum chamber 401 includes the chamber door 4011 of upstream end.
As shown in Figure 1, feeding unit includes the first support frame, the first rotating cylinder 1022, feeding roller 1023.First rotation
Cylinder 1022 is rotatably assorted with the first support frame, and the first rotating cylinder 1022 can be around itself center axis rotation.Several
Feeding roller 1023 is distributed on the first rotating cylinder 1022 around the central axis of the first rotating cylinder 1022 and 1023 energy of feeding roller
Around the center axis rotation of itself.
As shown in figure 3, as a preferred option, the first rotating cylinder 1022 includes the first left plectane being oppositely arranged
10221, the first right plectane 10222.Connected between first left plectane 10221, the first right plectane 10222 by first rotating shaft 10223
It connecing, the center of the first left plectane 10221 is exposed in one end of first rotating shaft 10223 and one end of the first support frame is rotatably assorted, the
The other end of one shaft 10223 exposes the center of the first right plectane 10222 and the other end of the first support frame is rotatably assorted.Feeding
The end of roller 1023 is rotatably assorted with corresponding plectane.
Above-mentioned each rotation connection preferably passes through first bearing（It is not drawn into figure）To realize.Such as first rotating shaft 10223
End connected by corresponding with the first support frame end of first bearing.The end of feeding roller 1023 by second bearing with it is right
The plectane connection answered.
Above-mentioned each rotation connection is preferably also that the end of first rotating shaft 10223 passes through in the first support frame corresponding end
Through-hole, the end of feeding roller 1023 pass through the upper through-hole of corresponding plectane, and end can rotate realization in corresponding through-hole.When
So, between the end of first rotating shaft 10223 and the first support frame, the rotating manner of the end of feeding roller 1023 and corresponding plectane
It can be realized using other existing technologies.
As shown in figure 3, as a preferred option, the other end of first rotating shaft 10223 exposes in the first right plectane 10222
The another of the first support frame is arranged in the input axis connection of the heart and first driving device 1024, the fixing end of first driving device 1024
One end.
As shown in figure 4, as a preferred option：Intake mechanism further includes first close to induction mechanism.First close induction
Mechanism includes first baffle 1031, the first contact.The higher one end in position is set in being rotatably assorted in first baffle 1031
On the fixed transverse rod 10213 of first support frame upper end, the lower one end in position and position in the first contact in first baffle 1031
Set the connection of higher one end, in the first contact the lower one end in position can with it is exhausted in the feeding roller 1023 in feeding state
The outermost layer of edge film 501 contacts.First is arranged on fixed transverse rod 10213 close to the opposite first baffle 1031 of switch 1033.
As shown in Figure 3,4, as a preferred option：First contact includes first connecting rod 10321, the first idler wheel
10322, the outermost layer of the first idler wheel 10322 and insulation film 501 is in rolling contact.10321 position of first connecting rod higher one
End is connect with lower one end in position in first baffle 1031, and 10321 position of first connecting rod passes through pin shaft compared with the one end at bottom（Figure
In do not mark）It is rotatably assorted with the first idler wheel 10322.
As shown in Fig. 1,7, as a preferred option：Intake mechanism further includes the first automatic conveying device, and first is automatic defeated
Sending device includes first shell 1041, the first scroll wheel 1042.First elevating mechanism 101 is arranged in first shell 1041, the
One scroll wheel 1042 is mounted on the bottom of first shell 1041, and the first scroll wheel 1042 is driven by the second driving device 1043.
Second is provided in vacuum chamber 401 close to switch 105, the second close switch 105 is to monitor intake mechanism in vacuum chamber 401
In position, the outside of vacuum chamber 401 is provided with third close to switch 106 at the upstream end of vacuum chamber 401, and third is approached and opened
106 are closed to monitor position of the intake mechanism outside vacuum chamber 401.
As shown in fig. 7, as a preferred option：The with the cooperation of the first automatic conveying device is provided in vacuum chamber 401
One guide rail 107.The bottom of first scroll wheel 1042 is embedded in the first guide rail 107.
As shown in Figure 1, first driving device 1024 of the invention, the second driving device 1043 are driven by controller,
The interior or outdoor setting station 701 of vacuum chamber 401, is arranged the controller in station 701.First driving dress of the invention
Setting the 1024, second driving device 1043 is preferably servo motor or servo motor.
As shown in Fig. 1,2,5,6, each feeding roller 1023 for being wound with insulation film 501 is placed sequentially in the first rotation
On cylinder 1022, the feeding of insulation film 501 in the feeding roller 1023 nearest apart from film-coating mechanism is subjected to coating film treatment, when this
Insulation film 501 in feeding roller 1023 close to when unwinding complete, the rotation of first baffle 1031 to first close to switch 1033
Corresponding position, first issues signal to controller close to switch 1033, and controller drives the rotation of the second driving device 1043, drives
Dynamic chamber door 4011 is opened, other elements stop working in control vacuum tank, and the rotation of the second driving device 1043 drives the first rolling
Driving wheel 1042 is moved along the first guide rail 107 to the upstream end of vacuum chamber 401, and feeding unit is removed vacuum chamber 401.Work as feeding
When device is moved to close to the position of the close switch 106 of third, third issues signal to controller, control close to switch 106
Device controls the second driving device 1043 and stops operating, while first driving device 1024 being driven to rotate, first driving device 1024
Rotation drives the first rotating cylinder 1022 to rotate certain angle, angle of the angle between two neighboring feeding roller 1023.
Require supplementation with is that angle between the two neighboring feeding roller 1023 of the present embodiment is all the same.At this point, staff is by above-mentioned rewind
It insulate in the feeding roller 1023 that the terminal of remaining insulation film 501 is fed with next needs in complete feeding roller 1023 thin
The beginning of film 501 connects, then by the start button on operation station 701, drives the second driving device by controller
1043 rotate backward, and the rotation of the second driving device 1043 drives the first scroll wheel 1042 along the first guide rail 107 to vacuum chamber 401
Upstream end it is mobile, when feeding unit is moved to close to second close to the position of switch 105, second close to the hair of switch 105
Signal to controller, controller controls the second driving device 1043 and stops operating out, meanwhile, driving chamber door 4011 is closed, is controlled
Other elements are started to work in vacuum tank processed.
In some embodiments, the preferential work of vacuum pump vacuum chamber 401 being vacuum-treated in above-mentioned other elements
Make, it is for example true by the pressure sensor being arranged in vacuum chamber 401 after the vacuum degree in vacuum chamber 401 reaches setting range
Empty sensor issues signal to controller, drives other elements to work again by controller.When the vacuum degree in vacuum chamber 401 not
Reach setting range, other elements stop working.
As shown in Figure 1, in addition, since the first elevating mechanism 101 of the invention passes through the first support frame 108 support feeding dress
It sets, can be realized moving up and down for feeding unit, if the rotation precision of first driving device 1024 declines, the first lifting can be passed through
The height of feeding unit is adjusted in mechanism 101, thus guarantee feeding roller 1023 its height fed every time, position consistency,
The phenomenon of tension shakiness caused by avoiding thus.
Further, the first elevating mechanism 101 of the invention is preferably servo-cylinder or servo cylinder, by controller control
System.Further, since the bottom of the first scroll wheel 1042 is embedded in guide rail, guarantee that the first scroll wheel 1042 does not deviate by, it is real
The existing consistent technical effect of motion profile.
Preferably：Chamber door 4011 of the invention be automatic seal door, specifically can be unilateral gate, bidirectional gate,
The automatic seal door of shutter door, rolling screen door, one kind of folding door or other prior arts.Such as patent application
201220092640.6 a kind of automatic lifting sealing disclosed in disclosed two way seal door, patent application 201521020622.7
Automatic lifting airtight door device, 201420166265.4 disclosure of patent application disclosed in door, patent application 200820193008.4
Intelligent transport vehicle double-sealed door.
Preferably, each elevating mechanism of the invention, driving device, close switch are connect with controller respectively.By upper
The automation control stated, realize insulation film 501 it is quick, efficiently fill into, preheat, plated film, winding, saved the operating time,
Save the work load of worker.
As shown in figure 3, the present invention provides the structure of the first support frame of one kind, the second support frame, it include fixed transverse rod
10213, left branching rod 10211, right strut 10212.Wherein, left branching rod 10211 includes one end of corresponding support frame, right strut
10212 include the other end of corresponding support frame.Certainly, first support frame of the invention, the second support frame structure be not limited only to
Such structure, the support frame or make through the support frame of the present invention that can reach that the prior art is enlightened that any prior art provides
Support frame should be within the scope of the present invention.
As shown in fig. 7, as a preferred option：Each scroll wheel includes driving wheel, several driven wheels, and driving wheel is by corresponding to
Driving device driving, specifically：It is directly driven by driving device or is arranged between driving device and driving wheel and loaded
The gear-box 1044 of gear, the gear rotation in driving device rotation driven gear case, then driving wheel rotation is driven by gear, and
Driven wheel is driven by driving wheel.Mounting rack 1045 is provided on shell, the fixing end of driving device is arranged on mounting rack.This
The driving method of the automatic conveying device of invention is also not necessarily limited to the structure that the embodiment refers to or the two-wheeled of the prior art drives
Dynamic, four-wheel drive or other existing driving methods.
Certainly, the present invention can also be realized by non-automated.For example, using transparent glass manufacture vacuum chamber 401 or
Observation window is installed on vacuum chamber 401 or monitor is installed on vacuum chamber 401, by real in the direct observation ward of staff
Border situation manually controls the working condition of all parts by station 701.
The above is only the preferred embodiments of the invention, are not intended to limit the invention creation, all in the present invention
Made any modifications, equivalent replacements, and improvements etc., should be included in the guarantor of the invention within the spirit and principle of creation
Within the scope of shield.
Claims (6)
1. a kind of metallized film processing intake mechanism, it is characterised in that：Including the first elevating mechanism, feeding unit；It is described
The telescopic end of first elevating mechanism and the feeding unit cooperate to drive the feeding unit to move up and down；
The feeding unit includes the first support frame, the first rotating cylinder, feeding roller；First rotating cylinder and described first
Support frame is rotatably assorted, and first rotating cylinder can be around itself center axis rotation；Several feeding rollers around
The central axis of first rotating cylinder is distributed on first rotating cylinder and can be around itself center axis rotation；
The intake mechanism further includes first close to induction mechanism；Described first close to induction mechanism include first baffle, first
Contact；The higher one end in position is set in the fixed horizontal of first support frame upper end with being rotatably assorted in the first baffle
On bar, the lower one end in position is connect with higher one end in position in first contact in the first baffle, and described
The lower one end in position can be contacted with the outermost layer of the insulation film in the feeding roller in feeding state in one contact；It is described
The first close relatively described baffle plate setting of switch is on the fixed transverse rod.
2. a kind of metallized film processing intake mechanism according to claim 1, it is characterised in that：First rotation
Cylinder includes the first left plectane being oppositely arranged, the first right plectane；Pass through first between the first left plectane, the first right plectane
Shaft connection, the center of the described first left plectane is exposed in one end of the first rotating shaft and one end of first support frame rotates
Cooperation, the other end of the first rotating shaft exposes the center of the described first right plectane and the other end of first support frame rotates
Cooperation；The end of the feeding roller is rotatably assorted with corresponding plectane.
3. a kind of metallized film processing intake mechanism according to claim 2, it is characterised in that：The first rotating shaft
The other end expose the center of the described first right plectane and the input axis connection of first driving device, the first driving device
The other end of first support frame is arranged in fixing end.
4. a kind of metallized film processing intake mechanism according to claim 1, it is characterised in that：First contact
Part includes first connecting rod, the first idler wheel, and the outermost layer of first idler wheel and the insulation film is in rolling contact, and described first
The higher one end in connecting rod position is connect with lower one end in position in the first baffle, and the first connecting rod position is the bottom of compared with
One end and first idler wheel roll cooperate.
5. a kind of metallized film processing intake mechanism according to claim 1, it is characterised in that：The intake mechanism
It further include the first automatic conveying device；First automatic conveying device includes first shell, the first scroll wheel；Described first liter
Descending mechanism is arranged in the first shell, and first scroll wheel is mounted on the bottom of said first shell, first rolling
Driving wheel is driven by the second driving device.
6. a kind of metallized film processing intake mechanism according to claim 5, it is characterised in that：Described first rolls
Wheel includes the first driving wheel, several first driven wheels, and first driving wheel is driven by second driving device, and described first
Driven wheel is driven by first driving wheel；The first mounting rack, second driving device are provided in the first shell
Fixing end be arranged on first mounting rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610840611.6A CN106244997B (en) | 2016-09-22 | 2016-09-22 | Intake mechanism is used in a kind of processing of metallized film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610840611.6A CN106244997B (en) | 2016-09-22 | 2016-09-22 | Intake mechanism is used in a kind of processing of metallized film |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106244997A CN106244997A (en) | 2016-12-21 |
| CN106244997B true CN106244997B (en) | 2018-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610840611.6A Expired - Fee Related CN106244997B (en) | 2016-09-22 | 2016-09-22 | Intake mechanism is used in a kind of processing of metallized film |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107600627A (en) * | 2017-09-28 | 2018-01-19 | 浙江冠华电气有限公司 | A kind of transformer packing case system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63153272A (en) * | 1986-12-16 | 1988-06-25 | Matsushita Electric Ind Co Ltd | Apparatus for producing thin metallic film |
| JP2000129435A (en) * | 1998-10-20 | 2000-05-09 | Olympus Optical Co Ltd | Device for producing antireflection film |
| CN102321870A (en) * | 2011-09-19 | 2012-01-18 | 王敬达 | Vacuum ion plating method of wear-resisting layer on inner wall of metal cylinder |
| CN204529959U (en) * | 2015-03-26 | 2015-08-05 | 青州市宝丰镀膜科技有限公司 | Double-open type induction heating coating equipment |
-
2016
- 2016-09-22 CN CN201610840611.6A patent/CN106244997B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63153272A (en) * | 1986-12-16 | 1988-06-25 | Matsushita Electric Ind Co Ltd | Apparatus for producing thin metallic film |
| JP2000129435A (en) * | 1998-10-20 | 2000-05-09 | Olympus Optical Co Ltd | Device for producing antireflection film |
| CN102321870A (en) * | 2011-09-19 | 2012-01-18 | 王敬达 | Vacuum ion plating method of wear-resisting layer on inner wall of metal cylinder |
| CN204529959U (en) * | 2015-03-26 | 2015-08-05 | 青州市宝丰镀膜科技有限公司 | Double-open type induction heating coating equipment |
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| CN106244997A (en) | 2016-12-21 |
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Granted publication date: 20181130 Termination date: 20210922 |