CN106242428A - A kind of sludge ceramsite water-permeable brick and preparation method thereof - Google Patents
A kind of sludge ceramsite water-permeable brick and preparation method thereof Download PDFInfo
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- CN106242428A CN106242428A CN201610644684.8A CN201610644684A CN106242428A CN 106242428 A CN106242428 A CN 106242428A CN 201610644684 A CN201610644684 A CN 201610644684A CN 106242428 A CN106242428 A CN 106242428A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/10—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form each charge of material being compressed against previously formed body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
- C04B18/023—Fired or melted materials
- C04B18/025—Grog
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/08—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00284—Materials permeable to liquids
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00362—Friction materials, e.g. used as brake linings, anti-skid materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Road Paving Structures (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a kind of sludge ceramsite water-permeable brick and preparation method thereof, including surface layer and basic unit, feature is being made up of following raw material and parts by weight of surface layer: white cement 1 part, ferrum oxide 0.05 part, 1~3mm ceramsite sand 1~2 parts, yellow ground 0.2~0.5 part, water reducer 0.02~0.04 part and water 0.3~0.4 part;Basic unit is made up of following raw material: the portland cement of 42.5 grades 1 part, particle diameter be 3~5mm ceramsite sands 0~2 parts, particle diameter be 1~3mm ceramsite sand 0~2 parts, yellow ground 0.2~0.5 part, water reducer 0.02~0.04 part and water 0.3~0.4 part;Its preparation process includes being crushed by sludge ceramsite and sieving, and weighs the raw material of surface layer and basic unit, raw material mixing and stirring respectively by proportioning, and brick body shapes and maintenance.The present invention has the advantages such as low cost, intensity is high, water permeability is good, anti-skidding, wear-resisting.
Description
Technical field
The present invention relates to a kind of water-permeable brick, especially relate to a kind of sludge ceramsite water-permeable brick and preparation method thereof.
Background technology
In recent years, urban waterlogging problem becomes increasingly conspicuous, and has the water-permeable brick of water permeability and is widely used in sponge city and builds
In if.The kind of water-permeable brick mainly has concrete permeable brick, ecological sand base water-permeable brick, slag water-permeable brick, polymer fiber at present
Concrete permeable brick, colored stone epoxy entire body water-permeable brick etc., but its common problem is: and cost of manufacture is higher, intensity is relatively low
Or water permeability is the best.In addition water-permeable brick is made through high-temperature calcination after having the mixing such as research and utilization mud, clay compressing, but
It is that comprcssive strength does not reaches national standard.
Haydite is that a kind of outside has one layer of hard ceramic, enamel shell, the light-weight aggregate of internal porous, is used for making pottery
Grain concrete, ceramsite concrete blocks, or as ground inserts.Recently there is the report utilizing haydite to make water-permeable brick, such as CN
104452525 A disclose a kind of water-permeable brick and preparation method thereof, and including top layer and basic unit's two parts, its skin-material is pottery sand
60~70%, sand 15~20%, cement 15~20%, account for the 50 of cement quality~the water of 60%;Its base material is building
Become silted up soil baking-free ceramicite 45~65 %, cement 10~15%, flyash 5~10%, Semen Benincasae sheet 10~15%, sand 10~15%,
Account for the 30 of gross mass~the water of 40% of cement and flyash and 1~the water reducer of 1.5%.This invention building native unburned pottery of silt
Grain replaces natural aggregate or calcining haydite to prepare water-permeable brick, but because of use the building soil baking-free ceramicite that becomes silted up as aggregate, its intensity
It is difficult to reach requirement, and composition and complex manufacturing process.CN 103553448 B provides a kind of Ceramsite water permeable brick, including haydite
80-100 part, silica sand 10-15 part, cement 20-40 part, account for the coagulant of haydite weight 2-4%, account for haydite weight 2-4%
Water reducer.The haydite that silica sand dust is produced by this invention as aggregate, comprcssive strength >=30Mpa, coefficient of permeability >=
0.05cm/s, meets concerned countries standard, and its intensity is relatively big, but because being not carried out each component and the Reasonable of different-grain diameter material
Standby, its water permeability is the highest, such as bigger rainfall, is then difficult to fast permeable speed.
Mud is the garbage of municipal wastewater treatment plant, and yield is big, difficult dehydration, difficult treatment.Research shows, municipal wastewater treatment plant is dirty
In mud, the content of organic matter is big, and containing the inorganic matter of 30 ~ 60%, mainly silicon, ferrum, aluminum, calcium etc..In recent years, mud, silt are utilized
The technology that the materials such as mud, architecture sediment, flyash mix balling-up making haydite by a certain percentage is the most ripe, but there is no utilization
Sludge ceramsite makes the report of water-permeable brick.
Summary of the invention
The technical problem to be solved is to provide a kind of has high intensity, good water permeability, anti-skidding, wear-resisting
Sludge ceramsite water-permeable brick and preparation method thereof.
The present invention solves the technical scheme that above-mentioned technical problem used: a kind of sludge ceramsite water-permeable brick, including surface layer
And basic unit, described surface layer is made up of following raw material and parts by weight: white cement 1 part, iron oxide pigment 0.05 part, particle diameter are 1
~3mm ceramsite sand 1~2 parts, yellow ground 0.2~0.5 part, water reducer 0.02~0.04 part and water 0.3~0.4 part;
Described basic unit is made up of following raw material and parts by weight: the portland cement of 42.5 grades 1 part, particle diameter are 3~5mm potteries
Granule 0~2 parts, particle diameter are 1~3mm ceramsite sand 0~2 parts, yellow ground 0.2~0.5 part, water reducer 0.02~0.04 part and water 0.3
~0.4 part.
Sludge ceramsite is crushed and crosses screen cloth and obtains by described ceramsite sand, described sludge ceramsite be municipal sludge,
At least one in riverway sludge, architecture sediment mix with flyash after the haydite of high-temperature firing, described haydite particle diameter be 5~
20mm, cylindrical compress strength >=2MPa.Due to high-strength sludge ceramsite shell coarse, porous hard, internal, crushed and made different grain
After the ceramsite sand of footpath, ceramsite sand surface is irregular, cellular so that forming point-like contacts between sludge ceramsite sand, moisture is permissible
Flow through from space, thus reach permeable effect.
Described water reducer is naphthalene series high-efficiency water-reducing agent, aliphatic high-efficiency water reducing agent, aminosulfonate-based superplasticizer, polycarboxylic acids height
Any one in performance water reducer, described water is daily life water or water for industrial use.
The preparation method of above-mentioned sludge ceramsite water-permeable brick, specifically comprises the following steps that
(1) haydite is broken and sieves: is crushed by sludge ceramsite and sieves, and is prepared as particle diameter and is respectively 3~5mm and the pottery of 1~3mm
Granule;
(2) material weighs: weigh the raw material of surface layer and basic unit respectively by proportioning, standby;Wherein said surface layer is by following heavy part
Number raw materials composition: white cement 1 part, iron oxide pigment 0.05 part, particle diameter are 1~3mm ceramsite sand 1~2 parts, yellow ground 0.43 part, subtract
Water preparation 0.02~0.04 part and water 0.3~0.4 part;Described basic unit is made up of following parts by weight raw material: the silicon of 42.5 grades
Acid salt cement 1 part, particle diameter be 3~5mm ceramsite sands 0~2 parts, particle diameter be 1~3mm ceramsite sand 0~2 parts, yellow ground 0.43 part, diminishing
Agent 0.02~0.04 part and water 0.3~0.4 part;
(3) surface material mixing is with stirring: the water that the particle diameter weighed up is 1~3mm ceramsite sand and half is joined blender
Middle stirring, adds white cement, iron oxide pigment, yellow ground and water reducer after half a minute, stir 60-90s, add remaining water and continue
Continuous stirring 45-60s;Ceramsite sand is made preferably to wrap up Binder Materials;
(4) base material mixing and stirring: by the particle diameter weighed up be 1~3mm ceramsite sand, particle diameter be 3~5mm ceramsite sands and
The water of half joins in blender and stirs, and adds portland cement, yellow ground and water reducer after half a minute, stirs 60-90s, then
Add remaining water and continue stirring 45-60s;Ceramsite sand is made preferably to wrap up Binder Materials;
(5) brick body shapes: first top layer mix is put into mould, compressing, then basic unit's mix is put into mould, is pressed into
Type;
(6) brick body maintenance: after brick body shapes, natural curing gets final product the demoulding for 1-7 days, continues natural curing, altogether maintenance 28 days after the demoulding
It is finished product, or passes through steam press maintenance 6-12 hour.
Sludge ceramsite is crushed and crosses screen cloth and obtains by described ceramsite sand, described sludge ceramsite be municipal sludge,
At least one in riverway sludge, architecture sediment mix with flyash after the haydite of high-temperature firing, described haydite particle diameter be 5~
20mm, cylindrical compress strength >=2MPa.
Compared with prior art, it is an advantage of the current invention that: one sludge ceramsite water-permeable brick of the present invention and preparation method thereof,
The haydite fired by mud, mud, architecture sediment, flyash the like waste, cement, water reducer, water is utilized to be made.This dirt
The each component of mud Ceramsite water permeable brick reasonably combined, solves the contradiction between the permeable intensity of water-permeable brick and water penetration.The present invention has
There is the feature that intensity is high, water permeability is good, cost of manufacture is low.Practical engineering application can make different colours, rule as required
The water-permeable brick of lattice.Broken haydite is random polygon-shaped, adds the loose structure that haydite itself is internal, is making water-permeable brick
Time, compare other aggregates, ceramsite sand specific surface area is bigger, and between ceramsite sand, contact point is more, ceramsite sand and the gelling of cement mortar
Ability becomes strong, and such structure ensure that the water permeable ability of water-permeable brick, and ensures that it has enough intensity.By above proportioning and
Preparation method, the sludge ceramsite water-permeable brick comprcssive strength of the present invention up to 58Mp, coefficient of permeability up to 0.88cm/s, considerably beyond
National standard " GBT25993-2010 permeable pavement brick and porous pavement plate " set quota, also considerably beyond existing on market
All kinds of water-permeable brick indexs.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail.
Embodiment 1
A kind of sludge ceramsite water-permeable brick, including surface layer and basic unit, being made up of following raw material and parts by weight of its surface layer: white cement
1 part, iron oxide pigment 0.05 part, particle diameter be 1~3mm ceramsite sand 1.3 parts, yellow ground 0.43 part, water reducer 0.03 part and water 0.35
Part;Basic unit is made up of following raw material and parts by weight: the portland cement of 42.5 grades 1 part, particle diameter are 1~3mm ceramsite sand 1.3
Part, yellow ground 0.43 part, water reducer 0.03 part and 0.35 part of water.Its preparation method specifically comprises the following steps that
(1) haydite is broken and sieves: is crushed by sludge ceramsite and sieves, and is prepared as particle diameter and is respectively 3~5mm and the pottery of 1~3mm
Granule;
(2) material weighs: weigh the raw material of surface layer and basic unit respectively by said ratio, standby;
(3) surface material mixing is with stirring: the water that the particle diameter weighed up is 1~3mm ceramsite sand and half is joined blender
Middle stirring, adds white cement, iron oxide pigment, yellow ground and water reducer after half a minute, stir 60~90s, add remaining water
Continue stirring 45-60s;
(4) base material mixing and stirring: by the particle diameter weighed up be 1~3mm ceramsite sand, particle diameter be 3~5mm ceramsite sands and
The water of half joins in blender and stirs, and adds portland cement, yellow ground and water reducer after half a minute, stirs 60~90s, then
Add remaining water and continue stirring 45-60s;
(5) brick body shapes: first top layer mix is put into mould, compressing, then basic unit's mix is put into mould, is pressed into
Type;
(6) brick body maintenance: after brick body shapes, natural curing gets final product the demoulding for 1-7 days, continues natural curing, altogether maintenance 28 days after the demoulding
It is finished product, or passes through steam press maintenance 6-12 hour.The coefficient of permeability of the Ceramsite water permeable brick obtained is 0.88cm/s, anti-
Compressive Strength is 58.5MPa.
Sludge ceramsite is crushed and crosses screen cloth and obtains by above-mentioned ceramsite sand, sludge ceramsite be municipal sludge, riverway sludge,
At least one in architecture sediment mix with flyash after the haydite of high-temperature firing, this haydite particle diameter is 5~20mm, cylindrical compress strength
≥2MPa。
Above-mentioned water reducer is naphthalene series high-efficiency water-reducing agent, aliphatic high-efficiency water reducing agent, aminosulfonate-based superplasticizer, polycarboxylic acids height
Can any one in water reducer, water is any one of daily life water or water for industrial use.
Embodiment 2
With above-described embodiment 1, its difference is: being made up of following raw material and parts by weight of its surface layer: white cement 1 part, oxidation
Ferrum pigment 0.05 part, particle diameter are 1~3mm ceramsite sand 1.3 parts, yellow ground 0.43 part, water reducer 0.03 part and 0.35 part of water;Basic unit by
Following raw material and parts by weight composition: the portland cement of 42.5 grades 1 part, particle diameter are 3~5mm ceramsite sand 1.05 parts, particle diameter
It is 1~3mm ceramsite sand 0.26 part, yellow ground 0.43 part, water reducer 0.03 part and 0.35 part of water.The Ceramsite water permeable brick obtained permeable
Coefficient is 0.84cm/s, and comprcssive strength is 40.5MPa.
Certainly, described above not limitation of the present invention, the present invention is also not limited to the example above.The art
Change that those of ordinary skill is made in the essential scope of the present invention, retrofit, add or replace, also should belong to present invention protection
Scope.
Claims (5)
1. a sludge ceramsite water-permeable brick, including surface layer and basic unit, it is characterised in that: described surface layer is by following raw material and weight
Number forms: white cement 1 part, iron oxide pigment 0.05 part, particle diameter are 1~3mm ceramsite sand 1~2 parts, yellow ground 0.43 part, diminishing
Agent 0.02~0.04 part and water 0.3~0.4 part;
Described basic unit is made up of following raw material and parts by weight: the portland cement of 42.5 grades 1 part, particle diameter are 3~5mm potteries
Granule 0~2 parts, particle diameter are 1~3mm ceramsite sand 0~2 parts, yellow ground 0.2~0.5 part, water reducer 0.02~0.04 part and water 0.3
~0.4 part.
A kind of sludge ceramsite water-permeable brick the most according to claim 1, it is characterised in that: described ceramsite sand is to be made pottery by mud
Grain is broken and crosses what screen cloth obtained, described sludge ceramsite be in municipal sludge, riverway sludge, architecture sediment at least one with
The haydite of high-temperature firing after flyash mixing, described haydite particle diameter is 5~20mm, cylindrical compress strength >=2MPa.
A kind of sludge ceramsite water-permeable brick the most according to claim 1, it is characterised in that: described water reducer is naphthalene series high-efficiency
Any one in water reducer, aliphatic high-efficiency water reducing agent, aminosulfonate-based superplasticizer, high performance water reducing agent of polyocarboxy acid, described
Water is any one of daily life water or water for industrial use.
4. the preparation method of a sludge ceramsite water-permeable brick according to claim 1, it is characterised in that specifically comprise the following steps that
(1) haydite is broken and sieves: is crushed by sludge ceramsite and sieves, and is prepared as particle diameter and is respectively 3~5mm and the pottery of 1~3mm
Granule;
(2) material weighs: weigh the raw material of surface layer and basic unit respectively by proportioning, standby;Wherein said surface layer is by following heavy part
Number raw material composition: white cement 1 part, iron oxide pigment 0.05 part, particle diameter are 1~3mm ceramsite sand 1~2 parts, yellow ground 0.2~0.5
Part, water reducer 0.02~0.04 part and water 0.3~0.4 part;Described basic unit is made up of following parts by weight raw material: 42.5 grades
Portland cement 1 part, particle diameter be 3~5mm ceramsite sands 0~2 parts, particle diameter be 1~3mm ceramsite sand 0~2 parts, yellow ground 0.2~
0.5 part, water reducer 0.02~0.04 part and water 0.3~0.4 part;
(3) surface material mixing is with stirring: the water that the particle diameter weighed up is 1~3mm ceramsite sand and half is joined blender
Middle stirring, adds white cement, iron oxide pigment, yellow ground and water reducer, stirring stirring 60~90s, adds surplus after half a minute
Lower water continues stirring 45-60s;Ceramsite sand is made preferably to wrap up Binder Materials;
(4) base material mixing and stirring: by the particle diameter weighed up be 1~3mm ceramsite sand, particle diameter be 3~5mm ceramsite sands and
The water of half joins in blender and stirs, and adds portland cement, yellow ground and water reducer after half a minute, stirs 60~90s, then
Add remaining water and continue stirring 45~60s;Ceramsite sand is made preferably to wrap up Binder Materials;
(5) brick body shapes: first top layer mix is put into mould, compressing, then basic unit's mix is put into mould, is pressed into
Type;
(6) brick body maintenance: after brick body shapes, natural curing gets final product the demoulding for 1-7 days, continues natural curing, altogether maintenance 28 days after the demoulding
It is finished product, or passes through steam press maintenance 6-12 hour.
The preparation method of a kind of sludge ceramsite water-permeable brick the most according to claim 4, it is characterised in that: described ceramsite sand
Being crushed by sludge ceramsite and cross screen cloth and obtain, described sludge ceramsite is in municipal sludge, riverway sludge, architecture sediment
At least one mix with flyash after the haydite of high-temperature firing, described haydite particle diameter is 5~20mm, cylindrical compress strength >=2MPa.
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CN106995300A (en) * | 2017-04-14 | 2017-08-01 | 柯步哨 | A kind of preparation method of haydite permeable pavement brick |
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CN113215900A (en) * | 2021-05-14 | 2021-08-06 | 重庆工程职业技术学院 | Novel garden pavement anti-skid paving material |
CN114149210A (en) * | 2021-11-30 | 2022-03-08 | 李花阳 | Light aggregate concrete craft brick and manufacturing method thereof |
CN115417636A (en) * | 2022-08-15 | 2022-12-02 | 广州市第三市政工程有限公司 | Green high-performance concrete based on renewable lightweight aggregate and preparation method and application thereof |
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CN103132423A (en) * | 2011-11-24 | 2013-06-05 | 北京仁创科技集团有限公司 | Water permeable brick |
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