CN106241710A - Full-automatic syringe liquid filling and sealing machine - Google Patents
Full-automatic syringe liquid filling and sealing machine Download PDFInfo
- Publication number
- CN106241710A CN106241710A CN201610840497.7A CN201610840497A CN106241710A CN 106241710 A CN106241710 A CN 106241710A CN 201610840497 A CN201610840497 A CN 201610840497A CN 106241710 A CN106241710 A CN 106241710A
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- CN
- China
- Prior art keywords
- syringe
- astrolabe
- turncap
- locating
- rotation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
Abstract
The invention discloses a kind of full-automatic syringe liquid filling and sealing machine, it includes a frame;One drive mechanism;The locating rotation astrolabe that all right one way or the other synchronous backward rotates;Two enclose respectively and are located at locating rotation astrolabe described in two relatively with the syringe guardrail of remote side periphery;Two are respectively arranged on locating rotation astrolabe the same side described in two and the feeding machanism adjacent with described syringe guardrail;Two are respectively arranged on locating rotation astrolabe periphery described in two and are positioned at the pressing mechanism above described feeding machanism;Two filling mechanisms adjacent with feeding machanism described in two respectively;And two be respectively arranged on below syringe guardrail described in two and the turncap installing mechanism adjacent with described filling mechanism.Two described locating rotation astrolabes are combined and are ordered about by described drive mechanism synchronous backward and rotate by the present invention, two described locating rotation astrolabes rotate the syringe that a station just can complete with four filling and sealings of discharging simultaneously, substantially increase production efficiency and reduce energy resource consumption.
Description
Technical field
The present invention relates to technical field of medical instruments, particularly relate to a kind of full-automatic syringe liquid filling and sealing machine.
Background technology
In existing syringe, liquid drug uses different equipment to realize with the sealing operation of syringe bottom opening, makes
Production line is longer, take up room big, and syringe transmit on a production line during environmental requirement higher, need to avoid thin
Bacterium, dust etc. affect, thus add the production cost of raw manufacturer.
The applicant has disclosed a kind of syringe liquid filling and sealing machine in patent CN201520637815.0, its bag
Include: a locating rotation astrolabe being located on supporting surface;The feeding machanism being connected with described locating rotation astrolabe;It is located at described location
Rotate astrolabe periphery and the pressing mechanism adjacent with described feeding machanism;Be located at described locating rotation astrolabe periphery and with described by
The filling mechanism that press mechanism is adjacent;It is located at described locating rotation astrolabe periphery, for being screwed bottom described syringe by turncap
The turncap installing mechanism of opening;And it is located at described locating rotation astrolabe periphery, for the discharging mechanism taken out by described syringe.
The volume of this syringe liquid filling and sealing machine is little, takes up room little, achieves to whole-course automation the fill of syringe medicinal liquid
Sealing operation with injector orifice, it is not necessary to manual operation, is effectively improved production efficiency.But this syringe filling liquid
Sealing machine is provided only with a locating rotation astrolabe, rotate a station can only one or two syringe of discharging, large quantities of for meeting
The Production requirement of amount, production efficiency also needs to improve, still needs to set up multistation injection emitter liquid filling and sealing machine, inevitably
Increase equipment cost and operating cost.
Summary of the invention
Therefore, the present invention is directed to the technical problem that in prior art, syringe filling liquid is inefficient, it is therefore intended that carry
For a kind of full-automatic syringe liquid filling and sealing machine being greatly improved syringe filling liquid efficiency.
The full-automatic syringe liquid filling and sealing machine of the present invention includes:
One frame, described frame includes a most parallel supporting surface and a base plate of level;
One is arranged on the drive mechanism on described base plate, and described drive mechanism includes a motor, a reductor and a cam
Dispenser, described Cam splitter has power shaft and a vertical output shaft of an intermeshing level, and described motor leads to
Cross V belt to be divided with described cam by gear with the input drive connection of described reductor, the outfan of described reductor
One end drive connection of the power shaft of cutter;
Two prop up side by side be located on described supporting surface, can synchronous backward rotate locating rotation astrolabe, locating rotation described in two
Astrolabe periphery is all interval with syringe locating slot, and locating rotation astrolabe center described in two is connected to one through described support
The vertical power transmission shaft in face, connects transmission by gear assembly between the described vertical power transmission shaft of locating rotation astrolabe described in two, its
In the bottom of described vertical power transmission shaft of locating rotation astrolabe described in be connected with the output shaft top of described Cam splitter;
Two enclose respectively and are located at locating rotation astrolabe described in two relatively with the syringe guardrail of remote side periphery;
Two are respectively arranged on locating rotation astrolabe the same side described in two and the feeding machanism adjacent with described syringe guardrail, institute
State feeding machanism in pushing the described syringe locating slot that syringe is corresponding to described locating rotation astrolabe;
Two are respectively arranged on locating rotation astrolabe periphery described in two and are positioned at the pressing mechanism above described feeding machanism, described
The push rod of the syringe that pressing mechanism moves up and down in the described syringe locating slot pressing correspondence with this is to extreme lower position;
Two filling mechanisms adjacent with feeding machanism described in two respectively, described filling mechanism includes that being located at described syringe protects
Pulling assembly and being located at the telescopic component below described syringe guardrail above hurdle, described telescopic component can move up and down to incite somebody to action
Medicine liquid irrigation connects with the bottom opening of the syringe in corresponding described syringe locating slot, described in pull assembly to move up and down
Medicinal liquid in described medicine liquid irrigation is evacuated in syringe with the push rod of pull-up syringe with horizontal movement;And
Two are respectively arranged on below syringe guardrail described in two and adjacent with described filling mechanism, for screwing turncap in corresponding
Described syringe locating slot in syringe bottom opening on turncap installing mechanism.
In one preferred embodiment of the present invention, described in two, vertical power transmission shaft bottom is connected with a safe hitch bar respectively, its
In the vertical output shaft top by corresponding described safe hitch bar with described Cam splitter, the bottom of power transmission shaft described in
End connects;Described gear assembly includes that two the first travelling gears and two that safe hitch bar is coaxially connected with described in two respectively are nibbled
Together in the second travelling gear between the first travelling gear described in two.When described electric motor starting orders about described by described decelerator
During the output shaft intermittent rotary of dispenser, often rotate and once drive connected described vertical power transmission shaft and corresponding described fixed
Position rotates astrolabe and rotates the angle preset, and i.e. rotates a station, is passed by described first travelling gear and described second simultaneously
Moving gear orders about another described vertical power transmission shaft and corresponding described locating rotation astrolabe rotates backward a station.Described safety
Hitch bar includes shaft coupling, compression spring and the power twister being sequentially connected with from top to bottom, will by described safe hitch bar
The output shaft of described vertical power transmission shaft and described Cam splitter connects, and can play the effect of overload protection, it is ensured that described location
Rotate astrolabe and accurately rotate a station, prevent described locating rotation astrolabe from rotating the most excessive or too small, thus ensure
Syringe locating slot and the syringe of described locating rotation astrolabe periphery accurately turn to station position, are prevented effectively from and get stuck now
As.
In one preferred embodiment of the present invention, described syringe guardrail includes the upper guardrail of arc strip and lower guardrail,
Be interval with the pinch roller of one-directional rotation between described upper guardrail and described lower guardrail, described pinch roller be positioned at described filling mechanism and
Described turncap installing mechanism correspondence station position, in the described syringe locating slot that liquid filling is corresponding with clamping when installing turncap
Syringe.
In one preferred embodiment of the present invention, described feeding machanism includes conveying track and is located at described conveying track export
The pushing tow structure at place, described conveying track is provided with two syringe passages side by side for driving two row syringes to proceed to out simultaneously
At Kou, what described pushing tow structure included being arranged on described supporting surface be positioned at described locating rotation astrolabe periphery there are two notes
The pushing tow support of emitter port, the pushing tow cylinder being positioned at described syringe port both sides being arranged on described pushing tow support and
The push plate being connected with described pushing tow cylinder;During feed, pushing tow cylinder described in two orders about push plate described in two respectively and moves to centre
Moving extends on rear side of two syringes of described syringe passage port, and it is right to be pushed to forward by syringe on described locating rotation astrolabe
In the described syringe locating slot answered;
Described pressing mechanism include being arranged on the first lift cylinder on described pushing tow support and with described first lifting air
The pressing plate that the piston rod of cylinder connects, described pressing plate presses correspondence along with the piston rod of described first lift cylinder moves up and down with this
Described syringe locating slot in the push rod of syringe to extreme lower position.Described feeding machanism and described pressing mechanism are arranged on
One station, effectively save space, feed can press after completing immediately.
In one preferred embodiment of the present invention, described in pull assembly to include a crotch plate is connected with described crotch plate one
Promoting cylinder and one first servomotor, described promotion cylinder pulls described crotch plate to point to described locating rotation astrolabe axis
Direction horizontal movement, described first servomotor drives described crotch plate to move up and down;
Described telescopic component includes connecting the first tube for transfusion of described medicine liquid irrigation, connecting the quantitative pottery of described first tube for transfusion
Porcelain pump, connect the second tube for transfusion of described quantitative ceramic pump, connect described second tube for transfusion and the bottom opening of adaptive syringe
Transfusion head and connect described transfusion head and can order about described transfusion head move up and down the first cam drive structure;
During tank liquid, described first cam drive structure drives described transfusion head to move upward until being resisted against the described of correspondence
The bottom opening of the syringe in syringe locating slot, described quantitative ceramic pump passes through described first tube for transfusion from described medicine liquid irrigation
Spray pump is also delivered to the bottom opening of syringe by interior absorption medicinal liquid by described second tube for transfusion and described transfusion head;Meanwhile,
Described promotion cylinder and described first servomotor order about the motion of described crotch plate and by the push rod pull-up of corresponding syringe with
Extract the medicinal liquid of described quantitative ceramic pump pumping.The synchronization that medicinal liquid injects and sucks is realized, it is to avoid air enters syringe with this
In.
In one preferred embodiment of the present invention, described turncap installing mechanism include being located at below described syringe guardrail and with
The first rotation structure that described filling mechanism is adjacent, described just rotation structure includes locating turntable, the second cam drive structure, the second servo
Motor and turncap structure for conveying;Described locating turntable is arranged on described supporting surface by the outer shaft that bottom connects, described outside
Rotating shaft is ordered about by described vertical power transmission shaft with this with the connection of the lower end of corresponding described vertical power transmission shaft by gear and Timing Belt
Described outer shaft and described locating turntable synchronous axial system, described outer shaft bottom is connected with described second cam drive structure with this
Ordered about described locating turntable by described second cam drive structure to move up and down;By biserial bar shaped bearing on described locating turntable
It is equipped with and some can rotate the column spinner that move to below described locating rotation astrolabe periphery, described rotation along with described locating turntable
Post stage casing is provided with synchronous pulley and by being located at the interior rotating shaft within described outer shaft and Timing Belt by described second servomotor
Ordering about rotation, described column spinner top is provided with the groove of adaptive turncap;It is described fixed that described turncap structure for conveying includes that outlet is positioned at
Position rotating disk periphery above turncap delivery track, be located at described turncap delivery track outlet above rush cap cylinder and with described
The turncap aligning system that turncap delivery track entrance connects;During operating, first turncap is fitly depended on by described turncap aligning system
Secondary deliver on described turncap delivery track and be transported to above described column spinner by described turncap delivery track, then by described punching
Cap cylinder ram is depressed on described column spinner, and described locating turntable drives described column spinner to turn to the described syringe location of correspondence
The lower section of the syringe in groove, described locating turntable moves upward and by described column spinner along with described second cam drive structure
On turncap be transported at the bottom opening of syringe, by the rotation of described column spinner, turncap screwed the bottom in syringe
On opening.
Further, described turncap installing mechanism also includes being located at below described syringe guardrail and just revolves structure with described
Adjacent tightened-up structure, described tightened-up structure includes rotary shaft, the 3rd servomotor and the second lift cylinder, and described rotary shaft is led to
Crossing Timing Belt and driven rotation by described 3rd servomotor with default torque value, described second lift cylinder is connected to described rotation
Being used for ordering about described rotary shaft bottom rotating shaft to move up and down, the top of described rotary shaft is provided with the groove of adaptive described turncap;Fortune
When turning, described rotary shaft is resisted against the note in the described syringe locating slot of correspondence along with described second lift cylinder moves upward
Turncap on the bottom opening of emitter, and turncap is tightened on the bottom opening of syringe with the default torque value that screws.
Further, described drive mechanism also includes that a level being horizontally set at described Cam splitter oblique upper passes
Moving axis, the other end of the output shaft of described Cam splitter is connected with described horizontal drive shaft by one first driving chain, institute
State horizontal drive shaft by two second driving chains respectively with the first cam drive structure drive connection described in two, described level pass
Moving axis by two the 3rd driving chains respectively with the second cam drive structure drive connection described in two.
In some preferred embodiments of the present invention, bottom described locating rotation astrolabe, it is installed with an astrolabe seat, described astrolabe
Seat is located on a retainer, is provided with a protection set, described retainer between described retainer top and described astrolabe seat bottom portion
The inside of top and bottom is respectively equipped with a single row angular contact ball bearing, and described retainer lower end is through described supporting surface and leads to
Crossing a plug-in flange to be fixed on described supporting surface, described plug-in flange base is provided with groove and is equipped with seal washer;Described
Vertically power transmission shaft upper end is fixing is located in described astrolabe seat, and described vertical power transmission shaft lower end passes described retainer.It addition, its
He wears the assembly being arranged on described supporting surface, the described outer shaft in the most described turncap installing mechanism and described rotation
Axle, with the contact surface of described supporting surface can as seal washer is set, cleaning described supporting surface with this and be arranged on described
Fluid seepage can be avoided to drop onto in the described drive mechanism below described supporting surface during assembly on supporting surface.
In some preferred embodiments of the present invention, it also includes that two are respectively arranged on below locating rotation astrolabe periphery described in two
And it is adjacent with described syringe guardrail, for having accepted the discharge runner of the syringe that liquid filling is sealed.
The most progressive effect of the present invention is: the full-automatic syringe liquid filling and sealing machine of the present invention is by described in two
Locating rotation astrolabe combines and by described gear assembly transmission, described drive mechanism orders about synchronous backward and rotate,
Two described locating rotation astrolabes rotate the syringe that a station just can complete with four filling and sealings of discharging simultaneously, significantly carry
High production efficiency also reduces energy resource consumption.It addition, the first cam drive knot in the described telescopic component of described filling mechanism
Structure, described turncap installing mechanism the second cam drive structure by the horizontal drive shaft of described drive mechanism by the second transmission
Chain and the 3rd driving chain drive, and the rotation of the described locating turntable of described turncap installing mechanism is by described locating rotation astrolabe
Vertical power transmission shaft driven by gear and Timing Belt, can ensure that the up and down motion of described telescopic component, described location turn with this
Dish moves up and down and rotates and keeps Tong Bu with the rotation of described locating rotation astrolabe so that described full-automatic syringe filling liquid
Sealing machine mechanism simpler compact, run the most stable accurately.
Accompanying drawing explanation
Fig. 1 is the top view of full-automatic syringe liquid filling and sealing machine of the present invention;
Fig. 2 is the schematic perspective view of drive mechanism in full-automatic syringe liquid filling and sealing machine of the present invention;
Fig. 3 is the sectional view of locating rotation astrolabe in full-automatic syringe liquid filling and sealing machine of the present invention;
Fig. 4 is the drive connection schematic diagram of locating rotation astrolabe in full-automatic syringe liquid filling and sealing machine of the present invention;
Fig. 5 is the schematic perspective view of syringe guardrail in full-automatic syringe liquid filling and sealing machine of the present invention;
Fig. 6 is feeding machanism and the front view of pressing mechanism in full-automatic syringe liquid filling and sealing machine of the present invention;
Fig. 7 is feeding machanism and the sectional view of pressing mechanism in full-automatic syringe liquid filling and sealing machine of the present invention;
Fig. 8 is the sectional view pulling assembly in full-automatic syringe liquid filling and sealing machine of the present invention in filling mechanism;
Fig. 9 is the sectional view of telescopic component in filling mechanism in full-automatic syringe liquid filling and sealing machine of the present invention;
Figure 10 is the front view of head of infusing in Fig. 8;
Figure 11 is the schematic diagram of quantitative ceramic pump in full-automatic syringe liquid filling and sealing machine of the present invention;
Figure 12 is cuing open of the locating turntable in full-automatic syringe liquid filling and sealing machine of the present invention in turncap installing mechanism
View;
Figure 13 is the side of the tightened-up structure in full-automatic syringe liquid filling and sealing machine of the present invention in turncap installing mechanism
View;
Figure 14 is the master of the tightened-up structure in full-automatic syringe liquid filling and sealing machine of the present invention in turncap installing mechanism
View;
Figure 15 is the sectional view in A-A face in Figure 14.
Detailed description of the invention
Below in conjunction with the accompanying drawings syringe filling and sealing machine of the present invention is described in detail.
Fig. 1 show the syringe filling and sealing machine of a preferred embodiment of the present invention, and it includes frame 1, drive mechanism
2,3, two syringe guardrails of two locating rotation astrolabes, 5, two pressing mechanisms 6 of 4, two feeding machanisms, two filling mechanisms
7, two turncap installing mechanisms 8 and two discharge runners 9.
Frame 1 includes the most parallel supporting surface 11 and the base plate 12 of level.
As in figure 2 it is shown, drive mechanism 2 include being arranged on base plate 12 motor 21, reductor 22, Cam splitter 23 and
Horizontal drive shaft 24.Motor 21 is by the input drive connection of V belt 211 with reductor 22, and Cam splitter 23 has
The power shaft 231 of intermeshing level and vertical output shaft, power shaft 231 one end is by gear 232 and reductor 22
Outfan connects, and the other end is connected with horizontal drive shaft 24 by the first driving chain 233, and horizontal drive shaft 24 is horizontally set at
Cam splitter 23 oblique upper.Motor 21 operates, and the power shaft 231 being ordered about Cam splitter 23 by reductor 22 is turned continuously
Move, and then power shaft 231 orders about output shaft and rotates default angle off and on, orders about water by the first driving chain 233 simultaneously
Moving axis 24 of flating pass rotates, and output shaft connects and orders about a locating rotation astrolabe 3 rotates off and on.
The periphery of locating rotation astrolabe 3 is interval with syringe locating slot, as shown in Figures 3 and 4, locating rotation astrolabe 3 end
Portion is installed with astrolabe seat 31, and astrolabe seat 31 is located on retainer 32, is equipped with vertical transmission in astrolabe seat 31 and retainer 32
A protection set 34 it is provided with between bottom axle 33, retainer 32 top and astrolabe seat 31.Retainer 32 top and the interior part of bottom
Not being provided with a single row angular contact ball bearing 321, retainer 32 lower end is fixed on through supporting surface 11 and by plug-in flange 322
On supporting surface 11, it is provided with groove bottom plug-in flange 322 and is equipped with seal washer 323.Vertically the top of power transmission shaft 33 is fixed
Inside astrolabe seat 31 upper end, there is turncap driving gear 35 vertical power transmission shaft 33 lower end through retainer 32 connection, vertically passes
Moving axis 33 bottom is connected with safe hitch bar 36, and safe hitch bar 36 includes shaft coupling, the compression being sequentially connected with from top to bottom
Spring and power twister.The bottom of the vertical power transmission shaft 33 of one of them locating rotation astrolabe 3 is by corresponding safe hitch bar
36 are connected with the top of the output shaft of Cam splitter 23, the safety that the vertical power transmission shaft 33 of another locating rotation astrolabe 3 connects
Hitch bar 36 is supported by mounting seat 37;Two safe hitch bars 36 are coaxially connected with one first travelling gear 38 respectively, and two
Two the second travelling gears 39 it are engaged with between one travelling gear 38.During the output shaft intermittent rotary of Cam splitter 23, every turn
The dynamic angle once driving connected vertical power transmission shaft 33 and the rotation of corresponding locating rotation astrolabe 3 to preset, i.e. rotates one
Individual station, orders about another vertical power transmission shaft 33 and corresponding location by the first travelling gear 38 and the second travelling gear 39 simultaneously
Rotate astrolabe 3 and rotate backward a station.
As it is shown in figure 1, two syringe guardrails 4 enclose respectively is located at two locating rotation astrolabes 3 relatively with remote side periphery, use
In the syringe blocked in syringe locating slot, feeding machanism 5, pressing mechanism 6, filling mechanism 7, turncap installing mechanism 8 and go out
Material chute 9 arranges setting successively along syringe guardrail 4.As it is shown in figure 5, syringe guardrail 4 include arc strip on protect
Hurdle 41 and lower guardrail 42, upper guardrail 41 and lower guardrail 42 are fixed by the guardrail support post 43 being fixed on supporting surface 11, above protect
Being interval with the pinch roller 44 of one-directional rotation between hurdle 41 and lower guardrail 42, pinch roller 44 is positioned at and filling mechanism 7 and turncap fitting machine
The corresponding station position of structure 8, for the syringe in the clamping syringe locating slot when liquid filling respectively and installation turncap, it is to avoid injection
Device rotates.
Two feeding machanisms 5 are respectively arranged at the first station of two locating rotation astrolabes 3, lay respectively at two locating rotation astrolabes
The same side and adjacent with syringe guardrail 4, feeding machanism 5 includes conveying track and is located at the pushing tow knot at conveying track export
Structure.Conveying track is provided with two syringe passages side by side for driving two row syringes to proceed to exit simultaneously;Such as Fig. 6 and 7
Shown in, pushing tow structure includes the pushing tow support 51 with two syringe ports being arranged on supporting surface 11, is arranged on pushing tow
The pushing tow cylinder 52 being positioned at syringe port both sides on support 51 and the push plate 53 being connected with pushing tow cylinder 52.Feed
Time, two pushing tow cylinders 52 order about two push plate 53 respectively and move to centre and extend on rear side of two syringes of syringe passage port,
Syringe is pushed in the syringe locating slot on locating rotation astrolabe 3.To carry when locating rotation astrolabe 3 rotates a station
Syringe and turn to the second station, the empty syringe locating slot of locating rotation astrolabe 3 turns to treat at the first station simultaneously
Continue feeding.
Two pressing mechanisms 6 are respectively arranged on two pushing tow supports 51, and syringe is pushed to locating rotation star by feeding machanism 5
After in syringe locating slot on dish 3, pressing mechanism 6 carry out pressing operation.As shown in Figures 6 and 7, pressing mechanism 6 includes pressure
Plate 61 and the first lift cylinder 62 of connection pressing plate 61, syringe is positioned by pressing plate 61 along with the first lift cylinder 62 moves up and down
Syringe top in groove presses, and the push rod in syringe is depressed into extreme lower position.
Two filling mechanisms 7 lay respectively at the second station adjacent with two feeding machanisms 5, including being located at syringe guardrail 4
Top pull assembly and be located at the telescopic component below syringe guardrail 4.Pull assembly as shown in Figure 8, including crotch plate 71,
The promotion cylinder 72 being connected with crotch plate 71 and the first servomotor 73, promote cylinder 72 to pull crotch plate 71 to point to locating rotation
The direction horizontal movement of astrolabe axis, the first servomotor 73 drives crotch plate 71 to move up and down.Telescopic component includes connecting medicine
The first tube for transfusion that liquid fills, connect the quantitative ceramic pump of the first tube for transfusion, connect the second tube for transfusion of quantitative ceramic pump, Yi Jiru
Connection the second tube for transfusion shown in Fig. 9 and the transfusion 74 of adaptive syringe bottom opening and the first of drive connection transfusion 74
Cam drive structure 75, rotating shaft 751 one end of the first cam drive structure 75 is provided with sprocket wheel 752, and by around being located at sprocket wheel 752
Drive with the second driving chain on horizontal drive shaft 24.As shown in Figure 10, each transfusion 74 can be docked with two syringes,
Syringe filling and sealing machine once can give four syringe tank liquid, and as shown in figure 11, four corresponding quantitative ceramic pumps 76 are integrated
It is set together and is synchronized to drive by same motor 77.After syringe completes pressing at the first station, along with locating rotation star
After dish 3 turns at the second station, the first cam drive structure 75 drive under the ordering about of horizontal drive shaft 24 transfusion 74 to
Upper motion is until being resisted against the bottom opening of syringe, and quantitative ceramic pump 76 draws medicinal liquid by the first tube for transfusion in medicine liquid irrigation
And by the second tube for transfusion and transfusion 74, medicinal liquid is delivered at the bottom opening of syringe;Meanwhile, cylinder 72 and first is promoted
Servomotor 73 orders about crotch plate 71 and moves and by the push rod pull-up of syringe, thus draws the medicine of quantitative ceramic pump 76 pumping
Liquid, it is achieved medicinal liquid injects and sucks synchronization and carries out, it is to avoid air enters in syringe;After medicine liquid irrigation installs, the first cam passes
Dynamic structure 75 drives transfusion 74 to move downward.Now complete the fill operations of the second station.
Turncap installing mechanism 8 includes being located at the first rotation at the 3rd station adjacent with filling mechanism below syringe guardrail
Screwing mechanism at structure and the 4th station adjacent with Chu Xuan mechanism.
As shown in Figure 4, just rotation structure includes locating turntable the 81, second cam drive structure the 82, second servomotor 83 and
Turncap structure for conveying 84.Locating turntable 81 is arranged on supporting surface 11 by the outer shaft that bottom connects, and outer shaft passes through gear
It is connected with the turncap driving gear 35 of Timing Belt with the lower end of vertical power transmission shaft 33, and bottom is with the second cam drive structure 82 even
Connecing, the second cam drive structure 82 is connected driving by the 3rd driving chain by horizontal drive shaft 24.As shown in figure 12, location turns
Being equipped with some column spinners 812 by biserial bar shaped bearing 811 on dish 81, column spinner 812 stage casing is provided with synchronous pulley 812a also
Rotation, column spinner 812 top is driven to be provided with by being located at the interior rotating shaft within outer shaft and Timing Belt by the second servomotor 83
The groove of adaptive turncap.Turncap structure for conveying 84 includes exporting and is positioned at turncap delivery track above locating turntable periphery, is located at
Turncap delivery track outlet above rush cap cylinder and the turncap aligning system being connected with turncap delivery track entrance.Operating
Time, first turncap is delivered to be transported to rotation on turncap delivery track and by turncap delivery track by turncap aligning system the most successively
Above rotary column, being then depressed in the groove at column spinner 812 top by rushing cap cylinder ram, column spinner 812 is by the second servomotor 83
Ordering about not stall to move and rotate with turncap, subsequently, locating turntable 81 is along with locating rotation astrolabe 3 synchronous axial system, with rotation
Post 812 turns to be in the lower section of the syringe of the 4th station, simultaneously locating turntable 81 along with the second cam drive structure 82 to
Turncap on column spinner 812 is also transported to bottom syringe and screws on the bottom opening of syringe by upper motion.
As shown in figure 13, tightened-up structure includes rotary shaft the 85, the 3rd servomotor 86 and the second lift cylinder 87, and the 3rd watches
Taking motor 86 to order about rotary shaft 85 by Timing Belt and rotate, the second lift cylinder 87 is connected to bottom rotary shaft 85 for ordering about rotation
Rotating shaft 85 moves up and down.3rd servomotor 86 controls the torque value of rotary shaft, adjusts the turncap rotation bottom syringe with this
Tight degree.The top of rotary shaft 85 is provided with groove adaptation turncap, rotary shaft 85 along with the second lift cylinder 87 move upward against
On turncap bottom syringe, and turncap is tightened on the bottom opening of syringe.This completes bottom syringe
The sealing operation of opening.
Two discharge runners 9 are respectively arranged on below two locating rotation astrolabe 3 peripheries and adjacent with syringe guardrail 4,
After four stations complete turncap screwing operations, the syringe that so far filling and sealing completes will turn to out along with locating rotation astrolabe 3
Above material chute 9, departing from automatically falling in discharge runner 9 after syringe guardrail 4 and skidding off.
To sum up, two locating rotation astrolabes 3 are combined by the full-automatic syringe liquid filling and sealing machine of the present invention
And by gear assembly transmission, drive mechanism 2 order about synchronous backward and rotate.During work, the syringe of sealing to be filled is by supplying
Material mechanism 5 and pressing mechanism 6 carry out feed and pressing operation at the first station, filling mechanism 7 carry out at the second station
Liquid filling operates, and last turncap installing mechanism 8 carries out installing turncap at the third and fourth station, and two locating rotation astrolabes 3 are same
Time rotate the syringe that just can complete of a station with four filling and sealings of discharging, substantially increase production efficiency and save energy
Source.
Claims (10)
1. a full-automatic syringe liquid filling and sealing machine, it is characterised in that comprising:
One frame, described frame includes a most parallel supporting surface and a base plate of level;
One is arranged on the drive mechanism on described base plate, and described drive mechanism includes a motor, a reductor and cam segmentation
Device, described Cam splitter has power shaft and a vertical output shaft of an intermeshing level, and described motor passes through three
Cuticle band passes through gear and described Cam splitter with the outfan of the input drive connection of described reductor, described reductor
One end drive connection of power shaft;
Two prop up side by side be located on described supporting surface, can synchronous backward rotate locating rotation astrolabe, locating rotation astrolabe described in two
Periphery is all interval with syringe locating slot, and locating rotation astrolabe center described in two is connected to one through described supporting surface
Vertically power transmission shaft, connects transmission, Qi Zhongyi by gear assembly between the described vertical power transmission shaft of locating rotation astrolabe described in two
The bottom of the described vertical power transmission shaft of described locating rotation astrolabe is connected with the output shaft top of described Cam splitter;
Two enclose respectively and are located at locating rotation astrolabe described in two relatively with the syringe guardrail of remote side periphery;
Two are respectively arranged on locating rotation astrolabe the same side described in two and the feeding machanism adjacent with described syringe guardrail, described confession
Material mechanism is in pushing the described syringe locating slot that syringe is corresponding to described locating rotation astrolabe;
Two are respectively arranged on locating rotation astrolabe periphery described in two and are positioned at the pressing mechanism above described feeding machanism, described pressing
The push rod of the syringe that mechanism moves up and down in the described syringe locating slot pressing correspondence with this is to extreme lower position;
Two filling mechanisms adjacent with feeding machanism described in two respectively, described filling mechanism includes being located on described syringe guardrail
Side pulls assembly and is located at the telescopic component below described syringe guardrail, and described telescopic component can move up and down with by medicinal liquid
Fill and the bottom opening of syringe in the described syringe locating slot of correspondence connect, described in pull assembly can move up and down and water
Medicinal liquid in described medicine liquid irrigation is evacuated in syringe by flat motion with the push rod of pull-up syringe;And
Two are respectively arranged on below syringe guardrail described in two and adjacent with described filling mechanism, for screwing turncap in corresponding institute
State the turncap installing mechanism on the bottom opening of the syringe in syringe locating slot.
2. full-automatic syringe liquid filling and sealing machine as claimed in claim 1, it is characterised in that vertical power transmission shaft described in two
Bottom is connected with a safe hitch bar respectively, and wherein the bottom of vertical power transmission shaft described in is filled by corresponding described safe shaft coupling
Put the output shaft top with described Cam splitter to be connected;Described gear assembly includes two safe hitch bars with described in two respectively
Coaxially connected the first travelling gear and two is engaged in the second travelling gear described in two between first travelling gear.
3. full-automatic syringe liquid filling and sealing machine as claimed in claim 1, it is characterised in that described syringe guardrail bag
The upper guardrail of bracket lath-shaped and lower guardrail, be interval with the pressure of one-directional rotation between described upper guardrail and described lower guardrail
Wheel, described pinch roller is positioned at and described filling mechanism and described turncap installing mechanism corresponding station position, for liquid filling and installation rotation
Syringe in the described syringe locating slot that during cap, clamping is corresponding.
4. full-automatic syringe liquid filling and sealing machine as claimed in claim 1, it is characterised in that
Described feeding machanism includes conveying track and is located at the pushing tow structure at described conveying track export, and described conveying track sets
Having two syringe passages side by side for driving two row syringes to proceed to exit simultaneously, described pushing tow structure includes being arranged on
The pushing tow support with two syringe ports being positioned at described locating rotation astrolabe periphery on described supporting surface, it is arranged on institute
State the pushing tow cylinder being positioned at described syringe port both sides on pushing tow support and the push plate being connected with described pushing tow cylinder;
During feed, pushing tow cylinder described in two orders about push plate described in two respectively and moves to centre and extend two of described syringe passage port
On rear side of syringe, syringe is pushed to forward in described syringe locating slot corresponding on described locating rotation astrolabe;
Described pressing mechanism include being arranged on the first lift cylinder on described pushing tow support and with described first lift cylinder
The pressing plate that piston rod connects, described pressing plate presses corresponding institute along with the piston rod of described first lift cylinder moves up and down with this
State the push rod of syringe in syringe locating slot to extreme lower position.
5. full-automatic syringe liquid filling and sealing machine as claimed in claim 1, it is characterised in that
Described pull assembly to include promotion cylinder and one first servomotor, an institute that a crotch plate is connected with described crotch plate
Stating promotion cylinder pulls described crotch plate to point to the direction horizontal movement of described locating rotation astrolabe axis, described first servo electricity
Machine drives described crotch plate to move up and down;
Described telescopic component includes connecting the first tube for transfusion of described medicine liquid irrigation, connecting the quantitative pottery of described first tube for transfusion
Pump, connect the second tube for transfusion of described quantitative ceramic pump, connect the bottom opening of described second tube for transfusion and adaptive syringe
Transfusion head and connect described transfusion head and can order about described transfusion head move up and down the first cam drive structure;
During tank liquid, described first cam drive structure drives described transfusion head to move upward until being resisted against the described injection of correspondence
The bottom opening of the syringe in device locating slot, described quantitative ceramic pump is inhaled in described medicine liquid irrigation by described first tube for transfusion
Spray pump is also delivered to the bottom opening of syringe by taking liquid by described second tube for transfusion and described transfusion head;Meanwhile, described
Cylinder and described first servomotor is promoted to order about the motion of described crotch plate and by the push rod pull-up of corresponding syringe with extraction
The medicinal liquid of described quantitative ceramic pump pumping.
6. full-automatic syringe liquid filling and sealing machine as claimed in claim 5, it is characterised in that described turncap installing mechanism
Including being located at below described syringe guardrail and the first rotation structure adjacent with described filling mechanism, described just rotation structure includes location
Rotating disk, the second cam drive structure, the second servomotor and turncap structure for conveying;Outside described locating turntable is connected by bottom
Rotating shaft is arranged on described supporting surface, and described outer shaft passes through the lower end of gear and Timing Belt and corresponding described vertical power transmission shaft
Connect and ordered about described outer shaft and described locating turntable synchronous axial system with this by described vertical power transmission shaft, described outer shaft bottom with
Described second cam drive structure connects is ordered about the up and down motion of described locating turntable with this by described second cam drive structure;Institute
State on locating turntable by biserial bar shaped bearing be equipped with some can along with described locating turntable rotate move to described locating rotation
Column spinner below astrolabe periphery, described column spinner stage casing is provided with synchronous pulley and by turning in being located within described outer shaft
Axle and Timing Belt are ordered about rotation by described second servomotor, and described column spinner top is provided with the groove of adaptive turncap;Described rotation
Cap structure for conveying includes exporting and is positioned at turncap delivery track above described locating turntable periphery, is located at described turncap delivery track
Cap cylinder and the turncap aligning system being connected with described turncap delivery track entrance is rushed above outlet;During operating, turncap is first
First delivered to the most successively transport on described turncap delivery track and by described turncap delivery track by described turncap aligning system
Above described column spinner, being then depressed on described column spinner by described cap cylinder ram of rushing, described locating turntable drives described rotation
Rotary column turns to the lower section of the syringe in the described syringe locating slot of correspondence, and described locating turntable is along with described second cam
Drive mechanism moves upward and is transported at the bottom opening of syringe by the turncap on described column spinner, by described column spinner
Rotation turncap is screwed on the bottom opening of syringe.
7. full-automatic syringe liquid filling and sealing machine as claimed in claim 6, it is characterised in that described turncap installing mechanism
Also including being located at below described syringe guardrail and the tightened-up structure adjacent with described just rotation structure, described tightened-up structure includes rotation
Rotating shaft, the 3rd servomotor and the second lift cylinder, described rotary shaft passes through Timing Belt by described 3rd servomotor to preset
Torque value drive and rotate, described second lift cylinder is connected to bottom described rotary shaft transport up and down for ordering about described rotary shaft
Dynamic, the top of described rotary shaft is provided with the groove of adaptive described turncap;During operating, described rotary shaft is along with described second lifting air
Cylinder move upward be resisted against correspondence described syringe locating slot in syringe bottom opening on turncap, and by turncap with
The torque value that screws preset is tightened on the bottom opening of syringe.
8. full-automatic syringe liquid filling and sealing machine as claimed in claim 7, it is characterised in that described drive mechanism is also wrapped
Include a horizontal drive shaft being horizontally set at described Cam splitter oblique upper, the other end of the output shaft of described Cam splitter
Be connected with described horizontal drive shaft by one first driving chain, described horizontal drive shaft by two second driving chains respectively with
First cam drive structure drive connection described in two, described horizontal drive shaft by two the 3rd driving chains respectively with described in two the
Two cam drive structure drive connections.
9. the full-automatic syringe liquid filling and sealing machine as described in as arbitrary in claim 1~8, it is characterised in that described location
Rotating and be installed with an astrolabe seat bottom astrolabe, described astrolabe seat props up to be located on a retainer, described retainer top and described star
Being provided with a protection set between dish seat bottom portion, the inside of described retainer top and bottom is respectively equipped with a single row angular contact ball axle
Holding, described retainer lower end is through described supporting surface and is fixed on described supporting surface by a plug-in flange, described plug-in method
It is provided with groove bottom orchid and is equipped with seal washer;Described vertical power transmission shaft upper end is fixing to be located in described astrolabe seat, described
Vertically power transmission shaft lower end is through described retainer.
10. full-automatic syringe liquid filling and sealing machine as claimed in claim 9, it is characterised in that it also includes two respectively
It is located at below locating rotation astrolabe periphery described in two and adjacent with described syringe guardrail, to supply to have accepted liquid filling sealing note
The discharge runner of emitter.
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CN201610840497.7A CN106241710B (en) | 2016-09-21 | 2016-09-21 | Full-automatic syringe liquid filling and sealing machine |
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CN201610840497.7A CN106241710B (en) | 2016-09-21 | 2016-09-21 | Full-automatic syringe liquid filling and sealing machine |
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CN106241710B CN106241710B (en) | 2019-06-18 |
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CN109533417A (en) * | 2019-01-22 | 2019-03-29 | 普叶顿(上海)自动化科技有限公司 | A kind of syringe premounting production line |
CN116477096A (en) * | 2023-06-21 | 2023-07-25 | 苏州善湾生物医药科技有限公司 | Subcutaneous gel slow-release agent prefilling needle filling cap screwing machine |
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CN116477096A (en) * | 2023-06-21 | 2023-07-25 | 苏州善湾生物医药科技有限公司 | Subcutaneous gel slow-release agent prefilling needle filling cap screwing machine |
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