Summary of the invention
Present invention aims at provide a kind of manufacture work of automobile steering ball for deficiency of the prior art
The technical solution of skill, by the heating temperature and machining allowance in strict control steering ball end manufacturing process, so that steering ball end
Processing quality it is more preferable, accuracy class is higher, while by carrying out forging molding using different molds to bulb and ball rod
Processing, is effectively reduced defect rate, save the cost expense, while the manufacturing process is simple, meets actual production requirement, improves
Comprehensive utilization ratio.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
A kind of manufacturing process of automobile steering ball, characterized by the following steps:
1) cutting of blank material:
A, according to design drawing and processing technology requirement, to determine the blank size of blank material, further according to determining size
Blanking is carried out, raw material are placed on Cutting platform, and with fixed ring fixation, further according to the scale on Cutting platform
It determines the cut surface of raw material, while setting cutting parameter, the cut surface of cutter alignment raw material is subjected to cutting operation,
Finally obtain blank material;
B, the inspection of size, tolerance, end surface inclination and length dimension is carried out to the blank material of well cutting, it is ensured that it reaches
Actual processing request, convenient for the post-production and processing of blank material;
C, the flushing to examining qualified blank material to carry out surface, the impurity on its surface is rinsed well, after avoiding influence
Processing of the phase to blank material;
2) heat treatment of blank material:
A, the blank material after cleaning up is put into heating dish, and is spaced apart between adjacent blank material, interval distance
From for 0.5~1.0cm, so that it is guaranteed that the heating effect of blank material;
B, the heating dish for piling blank material is put on the swivel mount of circular heating furnace again, and two neighboring heating dish
Between be spaced 3~5cm, it is ensured that heat can give out from the bottoming hole of heating pan bottom, so that blank material to be heated
Each level can be carried out heat effect, while swivel mount rotates, and drives the rotation of heating dish, further increases blank material and add
Thermal effect and heating efficiency, avoid the occurrence of temperature difference;
3) the forging molding processing of blank material:
A, the production of mold:
(1), first according to the size of bulb and the size of ball rod carry out bulb mould in steering ball end in design drawing
The production of tool and ball rod mold, and the center of the bulb mold for ensuring to make and ball rod mold is in same horizontal line
On, then bulb and ball rod are processed respectively, it is processed using two kinds of molds, reduces the difficulty requirement of mold, improve
The forging required precision in later period reduces error precision, improves accuracy;
(2), the bulb mold and ball rod mold made are verified, it is ensured that its size requires and required precision is arrived
Up to actual design objective;
B, the processing of ball rod:
(1), ball rod mold is placed on extruder, and with verifying attachment verify, it is ensured that ball rod mold with
The levelness between platform is squeezed, error size is reduced, improves machining accuracy, then ball rod mold is fixed;
(2), heating is reached the blank material of specified time to take out from circular heating furnace, is placed it on extruder,
According to the processing length of actual ball rod and length in reserve is cut, determines and squeezes size, the extrusion on extruder is to blank
Material carries out extrusion forming processing;
(3), after ball rod extrusion process is good, vertical shift device drives ball rod mold mobile, to make ball rod
Mold is separated with blank material, and horizontally moving device drives blank material to return to original position;
C, the processing of bulb
(1), while ball rod mold is installed, bulb mould is carried out according to actual machining on spherical end size and Working position
The placement of tool makes the center line of ball rod mold and bulb mold in same level, and ball rod mold and bulb mold
It places side by side, mounted mold is verified, it is ensured that its levelness, then it is fixed with platform is squeezed;
(2), when blank material is after the processing of ball rod mold, without carrying out the disassembly of mold, by vertically moving dress
Setting will be moved into blank material in situ and is moved at the Working position of bulb mold, and ensure blank material by infrared sensor
On the same line, extruder carries out squeezing action again to it, so that bulb part adds for center and the center of bulb mold
Work is completed, and steering ball end is ultimately formed;
4) heat treatment of steering ball end:
A, steering ball end is quenched first, the temperature of quenching treatment is 830~850 DEG C;
B, tempering is carried out to steering ball end again, the temperature of tempering is 180~200 DEG C, it is ensured that ball head HRC56
~63, bulb bar portion HRC23~43 are changed, so that it is more suitable for by material of the heat treatment process to steering ball end
Actual use, and the hardness of bulb and bulb bar portion is handled differently;
5) Shot Blasting of steering ball end:
Steering ball end after heat treatment is placed in the machine table of shot-blasting machine, the wheelabrator on shot-blasting machine rotation from
Under the action of mental and physical efforts, abrasive material with the processed steering ball end surface of very high linear velocity directive, strike and ablation are generated,
The oxide skin and corrosion on steering ball end surface are removed, and generates certain roughness;
6) the Vehicle Processing processing of steering ball end:
A, machining accuracy and mismachining tolerance are being ensured according to the screw thread process size and processing length in design size first
Requirement under determine the turning size and processing times of screw thread, external screw cutting tool is mounted on lathe, and by steering ball end
It is fixed on lathe, carries out screw thread process;
B, it then changes external screw cutting tool into billmpse tool, steering ball end is carried out at rounded corner;
7) finished product packing is handled:
There is no harmful defect in the surface for visually observing steering ball end, then using slide calliper rule, protractor to steering ball end
Size and bending angle checked, it is ensured that the surface of steering ball end do not have it is cracked, scratch, impression, comply with reality
The processing request on border, then the printing of model specification is carried out to standard compliant steering ball end, and apply to the surface of steering ball end
One layer of antirust oil is brushed, is packed and stored using final.
Further, in the step b of step 2), circular heating furnace is while heating blank material, temperature control
Monitoring case is monitored the temperature in circular heating furnace, by the temperature in temperature sensor measurement circular heating furnace, until
Temperature in circular heating furnace reaches specified temperature value.
Further, the heating temperature of circular heating furnace is 600~750 DEG C.
Further, it needs in the steering ball end of step 6) He step 7) by Shape correction, by reeler to steering ball
Head carries out expansion, so that the surface of steering ball end is smooth, so that ball head is more round just.
Further, in step 5), shot-blasting machine is while carrying out Shot Blasting to steering ball end, ball blast machine table bottom
The dust exhaust apparatus in portion is opened, and is drawn by dust suction pump to the abrasive dust in machine table, abrasive dust is drawn in collecting box and is carried out
Centralized recovery processing, avoids its splashes from causing certain injury.
Further, it in step 5), after Shot Blasting, needs to carry out magnetic powder inspection to steering ball end, it is ensured that steering ball end
There is not slight crack in surface, improves machining accuracy.
Manufacturing process of the present invention is simple, and overall procedure automation degree is high, is convenient for actual operation and use.
High by the precision of the steering ball end of the fabrication process simultaneously, quality of finished product good, defect rate is low, and energy loss is small.And
The technical process passes through strict control blank size, heating time, heat treatment time and heat treatment temperature, while to bulb and ball
Head rod carries out different forging processing, so that the processing of steering ball end is more convenient, the manufacture difficulty of mold is reduced, after raising
The trimmed size of phase improves the economic benefit of product.
The configuration of the present invention is simple, it is practical, by the heating temperature in strict control steering ball end manufacturing process and add
Spare time amount, so that the processing quality of steering ball end is more preferable, accuracy class is higher, while by adopting to ball head and bulb bar portion
Forging molding processing is carried out with different molds, defect rate, save the cost expense is effectively reduced, while the manufacturing process is simple, it is full
The actual production requirement of foot, improves comprehensive utilization ratio.
Specific embodiment
A kind of manufacturing process of automobile steering ball, includes the following steps:
1) cutting of blank material:
A, according to design drawing and processing technology requirement, to determine the blank size of blank material, further according to determining size
Blanking is carried out, raw material are placed on Cutting platform, and with fixed ring fixation, further according to the scale on Cutting platform
It determines the cut surface of raw material, while setting cutting parameter, the cut surface of cutter alignment raw material is subjected to cutting operation,
Finally obtain blank material;
B, the inspection of size, tolerance, end surface inclination and length dimension is carried out to the blank material of well cutting, it is ensured that it reaches
Actual processing request, convenient for the post-production and processing of blank material;
C, the flushing to examining qualified blank material to carry out surface, the impurity on its surface is rinsed well, after avoiding influence
Processing of the phase to blank material;
2) heat treatment of blank material:
A, the blank material after cleaning up is put into heating dish, and is spaced apart between adjacent blank material, interval distance
From for 0.5~1.0cm, so that it is guaranteed that the heating effect of blank material;
B, the heating dish for piling blank material is put on the swivel mount of circular heating furnace again, and two neighboring heating dish
Between be spaced 3~5cm, it is ensured that heat can give out from the bottoming hole of heating pan bottom, so that blank material to be heated
Each level can be carried out heat effect, while swivel mount rotates, and drives the rotation of heating dish, further increases blank material and add
Thermal effect and heating efficiency, avoid the occurrence of temperature difference;
3) the forging molding processing of blank material:
A, the production of mold:
(1), first according to the size of bulb and the size of ball rod carry out bulb mould in steering ball end in design drawing
The production of tool and ball rod mold, and the center of the bulb mold for ensuring to make and ball rod mold is in same horizontal line
On, then bulb and ball rod are processed respectively, it is processed using two kinds of molds, reduces the difficulty requirement of mold, improve
The forging required precision in later period reduces error precision, improves accuracy;
(2), the bulb mold and ball rod mold made are verified, it is ensured that its size requires and required precision is arrived
Up to actual design objective;
B, the processing of ball rod:
(1), ball rod mold is placed on extruder, and with verifying attachment verify, it is ensured that ball rod mold with
The levelness between platform is squeezed, error size is reduced, improves machining accuracy, then ball rod mold is fixed;
(2), heating is reached the blank material of specified time to take out from circular heating furnace, is placed it on extruder,
According to the processing length of actual ball rod and length in reserve is cut, determines and squeezes size, the extrusion on extruder is to blank
Material carries out extrusion forming processing, and for circular heating furnace while heating to blank material, Temperature-control Monitoring case adds circulation
Temperature in hot stove is monitored, by the temperature in temperature sensor measurement circular heating furnace, until in circular heating furnace
Temperature reaches specified temperature value, and the heating temperature of circular heating furnace is 600~750 DEG C;
(3), after ball rod extrusion process is good, vertical shift device drives ball rod mold mobile, to make ball rod
Mold is separated with blank material, and horizontally moving device drives blank material to return to original position;
C, the processing of bulb
(1), while ball rod mold is installed, bulb mould is carried out according to actual machining on spherical end size and Working position
The placement of tool makes the center line of ball rod mold and bulb mold in same level, and ball rod mold and bulb mold
It places side by side, mounted mold is verified, it is ensured that its levelness, then it is fixed with platform is squeezed;
(2), when blank material is after the processing of ball rod mold, without carrying out the disassembly of mold, by vertically moving dress
Setting will be moved into blank material in situ and is moved at the Working position of bulb mold, and ensure blank material by infrared sensor
On the same line, extruder carries out squeezing action again to it, so that bulb part adds for center and the center of bulb mold
Work is completed, and steering ball end is ultimately formed;
4) heat treatment of steering ball end:
A, steering ball end is quenched first, the temperature of quenching treatment is 830~850 DEG C;
B, tempering is carried out to steering ball end again, the temperature of tempering is 180~200 DEG C, it is ensured that ball head HRC56
~63, bulb bar portion HRC23~43 are changed, so that it is more suitable for by material of the heat treatment process to steering ball end
Actual use, and the hardness of bulb and bulb bar portion is handled differently;
5) Shot Blasting of steering ball end:
Steering ball end after heat treatment is placed in the machine table of shot-blasting machine, the wheelabrator on shot-blasting machine rotation from
Under the action of mental and physical efforts, abrasive material with the processed steering ball end surface of very high linear velocity directive, strike and ablation are generated,
The oxide skin and corrosion on steering ball end surface are removed, and generates certain roughness, shot-blasting machine is carrying out ball blast to steering ball end
While processing, the dust exhaust apparatus of ball blast machine table bottom is opened, and is drawn by dust suction pump to the abrasive dust in machine table,
Abrasive dust is drawn to progress centralized recovery processing in collecting box, its splashes is avoided to cause certain injury, after Shot Blasting,
It needs to carry out magnetic powder inspection to steering ball end, it is ensured that slight crack does not occur in steering ball end surface, improves machining accuracy;
6) the Vehicle Processing processing of steering ball end:
A, machining accuracy and mismachining tolerance are being ensured according to the screw thread process size and processing length in design size first
Requirement under determine the turning size and processing times of screw thread, external screw cutting tool is mounted on lathe, and by steering ball end
It is fixed on lathe, carries out screw thread process;
B, it then changes external screw cutting tool into billmpse tool, steering ball end is carried out at rounded corner;
7) finished product packing is handled:
It is turning initially to bulb to need by Shape correction, expansion is carried out to steering ball end by reeler, so that steering ball
The surface of head is smooth, so that ball head is more round just
There is no harmful defect in the surface for then visually observing steering ball end, then using slide calliper rule, protractor to steering
The size and bending angle of bulb are checked, it is ensured that the surface of steering ball end does not have cracked, scuffing, impression, makes its symbol
Actual processing request is closed, then carries out the printing of model specification to standard compliant steering ball end, and to the table of steering ball end
One layer of antirust oil is brushed in face, is packed and stored using final.
The above is only specific embodiments of the present invention, but technical characteristic of the invention is not limited thereto.It is any with this hair
Based on bright, to realize essentially identical technical effect, made ground simple change, equivalent replacement or modification etc. are all covered
Among protection scope of the present invention.