Summary of the invention
Present invention aim at providing the manufacture work of a kind of automobile steering ball for the deficiency existing for prior art
The technical scheme of skill, by the strict heating-up temperature controlled in steering ball end manufacturing process and allowance so that steering ball end
Crudy more preferable, accuracy class is higher, carries out forging molding by moulds different with the employing of ball rod to bulb simultaneously
Processing, effective reduction in the numbers of seconds, cost-effective expense, this manufacturing process is simple simultaneously, meets the production requirement of reality, improves
Comprehensive utilization ratio.
In order to solve above-mentioned technical problem, the present invention adopts the following technical scheme that
A kind of manufacturing process of automobile steering ball, it is characterised in that: comprise the steps:
1) cutting of blank material:
A, according to design drawing and processing technique requirement, determine the blank size of blank material, further according to the size determined
Carry out blanking, raw material is placed on Cutting platform, and use retainer ring fixation, further according to the scale on Cutting platform
Determine raw-material facet, set cutting parameter simultaneously, cutter are directed at raw-material facet and carry out cutting operation,
Finally give blank material;
B, blank material to well cutting carry out the inspection of size, tolerance, end surface inclination and length dimension, it is ensured that it reaches
Actual processing request, it is simple to the post-production of blank material and process;
C, to checking qualified blank material to carry out the flushing on surface, the impurity on its surface is rinsed well, it is to avoid after impact
The phase process to blank material;
2) heat treated of blank material:
A, will clean up after blank material put into and add in hot plate, and spaced apart between adjacent blank material, spacer
From for 0.5~1.0cm, so that it is guaranteed that the heats of blank material;
B, again the hot plate that adds piling blank material is put on the swivel mount of circular heating furnace, and adjacent two add hot plate
Between be spaced 3~5cm, it is ensured that heat can give out from the bottoming hole of heating tray bottom, so that blank material to be heated
Each aspect can be carried out heat effect, and swivel mount rotates simultaneously, drives the rotation adding hot plate, improves blank material further and adds
Thermal effect and the efficiency of heating surface, it is to avoid temperature difference occurs;
3) forging molding of blank material processes:
A, the making of mould:
(1), first bulb mould is carried out according to the size of bulb in steering ball end in design drawing and the size of ball rod
Tool and the making of ball rod mould, and guarantee that the center of bulb mould and the ball rod mould made is at same level line
On, more respectively bulb and ball rod are processed, use two kinds of moulds to be processed, reduce the difficulty requirement of mould, improve
The forging required precision in later stage, reduces error precision, improves accuracy;
(2), bulb mould and ball rod mould to making verify, it is ensured that its dimensional requirement and required precision are arrived
Reach the design objective of reality;
B, the processing of ball rod:
(1), ball rod mould is placed on extruder, and uses verifying attachment to verify, it is ensured that ball rod mould with
Levelness between extruding platform, reduces error size, improves machining accuracy, then is fixed by ball rod mould;
(2) the blank material, by heating reaching the appointment time takes out from circular heating furnace, places it on extruder,
Processing length according to actual ball rod and cutting length in reserve, determine extruding size, and the extrusion on extruder is to blank
Material carries out extruded process;
(3), after ball rod extrusion process is good, vertical mobile device drives ball rod mould to move, so that ball rod
Mould separates with blank material, and horizontally moving device drives blank material to return in situ;
C, the processing of bulb
(1), while ball rod mould is installed, bulb mould is carried out according to actual machining on spherical end size and Working position
The device of tool, make the centrage of ball rod mould and bulb mould in same level, and ball rod mould and bulb mould
Place side by side, mounted mould is verified, it is ensured that its levelness, then it is fixed with squeeze station platform;
(2), when blank material is after the processing of ball rod mould, it is not necessary to carry out the dismounting of mould, by vertically moving dress
Put the blank material that will be moved in situ to move at the Working position of bulb mould, and guarantee blank material by infrared sensor
On the same line, extruder carries out squeezing action again to it so that bulb part adds at the center of center and bulb mould
Work completes, and ultimately forms steering ball end;
4) heat treatment of steering ball end:
A, first steering ball end being carried out Quenching Treatment, the temperature of Quenching Treatment is 830~850 DEG C;
B, again steering ball end being carried out temper, the temperature of temper is 180~200 DEG C, it is ensured that ball head HRC56
~63, ball rod portion HRC23~43, by Technology for Heating Processing, the material of steering ball end is changed so that it is more suitable for
Actual use, and the hardness of bulb and ball rod portion is handled differently;
5) Shot Blasting of steering ball end:
Steering ball end after heat treatment is placed in the machine table of shot-blasting machine, the wheelabrator on shot-blasting machine rotate from
Under the effect of mental and physical efforts, the steering ball end surface that abrasive material is processed with the highest linear velocity directive, produce and hit and ablation,
Remove oxide skin and the corrosion on steering ball end surface, and produce certain roughness;
6) Vehicle Processing of steering ball end processes:
A, first according to the screw thread process size in design size and processing length, guaranteeing machining accuracy and mismachining tolerance
Requirement under determine turning size and the processing number of times of screw thread, external screw cutting tool is arranged on lathe, and by steering ball end
It is fixed on lathe, carries out screw thread process;
B, then change external screw cutting tool into billmpse tool, steering ball end is carried out at rounding;
7) finished product packing processes:
The defect that the surface of perusal steering ball end is the most harmful, then use slide calliper rule, protractor to steering ball end
Size and angle of bend check, it is ensured that there is not crackle, scuffing, impression in the surface of steering ball end so that it is meet reality
The processing request on border, more standard compliant steering ball end is carried out the printing of model specification, and the surface of steering ball end is coated with
One layer of antirust oil of brush, then through final packaging warehouse-in.
Further, in step 2) step b in, circular heating furnace while blank material is carried out heat treated, temperature control
Temperature in circular heating furnace is monitored by monitoring case, by the temperature in temperature sensor measurement circular heating furnace, until
Temperature in circular heating furnace reaches the temperature value specified.
Further, the heating-up temperature of circular heating furnace is 600~750 DEG C.
Further, in step 6) and step 7) steering ball end need through Shape correction, by reeler to steering ball
Head carries out expansion so that the smooth surface of steering ball end so that ball head is more round just.
Further, in step 5) in, shot-blasting machine is while carrying out Shot Blasting to steering ball end, at the bottom of shot-blasting machine machine table
The dust exhaust apparatus in portion is opened, and is drawn the abrasive dust in machine table by dust suction pump, is drawn to abrasive dust in collecting box carry out
Centralized recovery processes, it is to avoid its splashes causes certain injury.
Further, in step 5) in, after Shot Blasting, need steering ball end is carried out magnetic powder inspection, it is ensured that steering ball end
There is not slight crack in surface, improves machining accuracy.
Manufacturing process of the present invention is simple, and overall procedure automation degree is high, it is simple to actual operation and use.
Simultaneously high by the precision of the steering ball end of this fabrication process, quality of finished product good, defect rate is low, and energy loss is little.And
This technical process is by strictly controlling blank size, heat time heating time, heat treatment time and heat treatment temperature, simultaneously to bulb and ball
Head rod carries out different forging processing so that the processing of steering ball end is the most convenient, reduces the manufacture difficulty of mould, after raising
The trimmed size of phase, improves the economic benefit of product.
Present configuration is simple, practical, by strictly controlling the heating-up temperature in steering ball end manufacturing process and adding
Spare time measures so that the crudy of steering ball end is more preferable, and accuracy class is higher, simultaneously by adopting ball head and ball rod portion
Carrying out forging molding process, effective reduction in the numbers of seconds, cost-effective expense with different moulds, this manufacturing process is simple simultaneously, full
The production requirement that foot is actual, improves comprehensive utilization ratio.
Detailed description of the invention
The manufacturing process of a kind of automobile steering ball, comprises the steps:
1) cutting of blank material:
A, according to design drawing and processing technique requirement, determine the blank size of blank material, further according to the size determined
Carry out blanking, raw material is placed on Cutting platform, and use retainer ring fixation, further according to the scale on Cutting platform
Determine raw-material facet, set cutting parameter simultaneously, cutter are directed at raw-material facet and carry out cutting operation,
Finally give blank material;
B, blank material to well cutting carry out the inspection of size, tolerance, end surface inclination and length dimension, it is ensured that it reaches
Actual processing request, it is simple to the post-production of blank material and process;
C, to checking qualified blank material to carry out the flushing on surface, the impurity on its surface is rinsed well, it is to avoid after impact
The phase process to blank material;
2) heat treated of blank material:
A, will clean up after blank material put into and add in hot plate, and spaced apart between adjacent blank material, spacer
From for 0.5~1.0cm, so that it is guaranteed that the heats of blank material;
B, again the hot plate that adds piling blank material is put on the swivel mount of circular heating furnace, and adjacent two add hot plate
Between be spaced 3~5cm, it is ensured that heat can give out from the bottoming hole of heating tray bottom, so that blank material to be heated
Each aspect can be carried out heat effect, and swivel mount rotates simultaneously, drives the rotation adding hot plate, improves blank material further and adds
Thermal effect and the efficiency of heating surface, it is to avoid temperature difference occurs;
3) forging molding of blank material processes:
A, the making of mould:
(1), first bulb mould is carried out according to the size of bulb in steering ball end in design drawing and the size of ball rod
Tool and the making of ball rod mould, and guarantee that the center of bulb mould and the ball rod mould made is at same level line
On, more respectively bulb and ball rod are processed, use two kinds of moulds to be processed, reduce the difficulty requirement of mould, improve
The forging required precision in later stage, reduces error precision, improves accuracy;
(2), bulb mould and ball rod mould to making verify, it is ensured that its dimensional requirement and required precision are arrived
Reach the design objective of reality;
B, the processing of ball rod:
(1), ball rod mould is placed on extruder, and uses verifying attachment to verify, it is ensured that ball rod mould with
Levelness between extruding platform, reduces error size, improves machining accuracy, then is fixed by ball rod mould;
(2) the blank material, by heating reaching the appointment time takes out from circular heating furnace, places it on extruder,
Processing length according to actual ball rod and cutting length in reserve, determine extruding size, and the extrusion on extruder is to blank
Material carries out extruded process, and circular heating furnace is while carrying out heat treated to blank material, and circulation is added by Temperature-control Monitoring case
Temperature in hot stove is monitored, by the temperature in temperature sensor measurement circular heating furnace, until in circular heating furnace
Temperature reaches the temperature value specified, and the heating-up temperature of circular heating furnace is 600~750 DEG C;
(3), after ball rod extrusion process is good, vertical mobile device drives ball rod mould to move, so that ball rod
Mould separates with blank material, and horizontally moving device drives blank material to return in situ;
C, the processing of bulb
(1), while ball rod mould is installed, bulb mould is carried out according to actual machining on spherical end size and Working position
The device of tool, make the centrage of ball rod mould and bulb mould in same level, and ball rod mould and bulb mould
Place side by side, mounted mould is verified, it is ensured that its levelness, then it is fixed with squeeze station platform;
(2), when blank material is after the processing of ball rod mould, it is not necessary to carry out the dismounting of mould, by vertically moving dress
Put the blank material that will be moved in situ to move at the Working position of bulb mould, and guarantee blank material by infrared sensor
On the same line, extruder carries out squeezing action again to it so that bulb part adds at the center of center and bulb mould
Work completes, and ultimately forms steering ball end;
4) heat treatment of steering ball end:
A, first steering ball end being carried out Quenching Treatment, the temperature of Quenching Treatment is 830~850 DEG C;
B, again steering ball end being carried out temper, the temperature of temper is 180~200 DEG C, it is ensured that ball head HRC56
~63, ball rod portion HRC23~43, by Technology for Heating Processing, the material of steering ball end is changed so that it is more suitable for
Actual use, and the hardness of bulb and ball rod portion is handled differently;
5) Shot Blasting of steering ball end:
Steering ball end after heat treatment is placed in the machine table of shot-blasting machine, the wheelabrator on shot-blasting machine rotate from
Under the effect of mental and physical efforts, the steering ball end surface that abrasive material is processed with the highest linear velocity directive, produce and hit and ablation,
Removing oxide skin and the corrosion on steering ball end surface, and produce certain roughness, shot-blasting machine is carrying out ball blast to steering ball end
While process, the dust exhaust apparatus bottom shot-blasting machine machine table is opened, and is drawn the abrasive dust in machine table by dust suction pump,
It is drawn to abrasive dust in collecting box carry out centralized recovery process, it is to avoid its splashes causes certain injury, after Shot Blasting,
Need steering ball end is carried out magnetic powder inspection, it is ensured that slight crack does not occur in steering ball end surface, improves machining accuracy;
6) Vehicle Processing of steering ball end processes:
A, first according to the screw thread process size in design size and processing length, guaranteeing machining accuracy and mismachining tolerance
Requirement under determine turning size and the processing number of times of screw thread, external screw cutting tool is arranged on lathe, and by steering ball end
It is fixed on lathe, carries out screw thread process;
B, then change external screw cutting tool into billmpse tool, steering ball end is carried out at rounding;
7) finished product packing processes:
It is turning initially to bulb need, through Shape correction, by reeler, steering ball end to be carried out expansion so that steering ball
The smooth surface of head so that ball head is more round just
Then the defect that the surface of perusal steering ball end is the most harmful, then use slide calliper rule, protractor to turning to
Size and the angle of bend of bulb check, it is ensured that crackle, scuffing, impression does not occur in the surface of steering ball end so that it is symbol
The processing request that conjunction is actual, more standard compliant steering ball end is carried out the printing of model specification, and the table to steering ball end
One layer of antirust oil of topcoating brush, then through final packaging warehouse-in.
These are only the specific embodiment of the present invention, but the technical characteristic of the present invention is not limited thereto.Any with this
Based on bright, for realizing essentially identical technique effect, done ground simple change, equivalent or modification etc., all contain
Among protection scope of the present invention.