CN106238830B - A kind of processing method with bowl-shape disc milling cutter milling face gear - Google Patents
A kind of processing method with bowl-shape disc milling cutter milling face gear Download PDFInfo
- Publication number
- CN106238830B CN106238830B CN201610766094.2A CN201610766094A CN106238830B CN 106238830 B CN106238830 B CN 106238830B CN 201610766094 A CN201610766094 A CN 201610766094A CN 106238830 B CN106238830 B CN 106238830B
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- CN
- China
- Prior art keywords
- bowl
- milling cutter
- disc milling
- gear
- face gear
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F15/00—Methods or machines for making gear wheels of special kinds not covered by groups B23F7/00 - B23F13/00
- B23F15/06—Making gear teeth on the front surface of wheels, e.g. for clutches or couplings with toothed faces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F21/00—Tools specially adapted for use in machines for manufacturing gear teeth
- B23F21/12—Milling tools
- B23F21/14—Profile cutters of disc type
Abstract
A kind of processing method with bowl-shape disc milling cutter milling face gear, face gear is installed on Machinetool workpiece axis, bowl-shape disc milling cutter is installed on machine tool chief axis, in process, face gear is rotated with workpiece spindle, bowl-shape disc milling cutter is with spindle motor around own axes high speed rotation, bowl-shape disc milling cutter follows machine tool rotary coiling revolution disk center to do swing campaign, simultaneously, disc milling cutter moves carry out interpolation with rotary disk along two reference axis of the lathe in rotary disk plane, make disc milling cutter after swing campaign and interpolation, Tool in Cutting section is overlapped with virtual pinion gear, the axis of bowl-shape disc milling cutter is concordant with face gear tooth width midpoint always, without along face gear tooth width direction feeding can finished surface gear monodentate face machining;A flank of tooth is completed, face gear rotary index continues to process next flank of tooth, and efficiency improves decades of times than plate cutter, greatly reduces process time, be effectively reduced production cost.
Description
Technical field
The present invention relates to a kind of gear working methods, and in particular to a kind of processing with bowl-shape disc milling cutter milling face gear
Method.
Background technology
Face gear drive is a kind of new gear transmission, with compact-sized, single staged transmission ratio is high, registration is big, torque
The advantage of many uniquenesses such as shunting precision height is suitable for the occasions such as space any angle commutation transmission, particularly with high-speed overload
Situation is highly suitable for aerospace field, therefore has boundless market and development prospect.
However, the flank of tooth of face gear it is not common involute or other common flank of tooth, geometry it is very complicated.It wants
The processing of realization face gear, it is necessary to have suitable processing method.The processing method of recent domestic scholar opposite gear is done
Many researchs, but at present the processing method of domestic opposite gear grasp it is inadequate, without efficient face gear Roughing and fine machining method,
Seriously affect the application and popularization of face gear.
In 102581387 A of patent of invention CN, discloses and a kind of realizing face gear milling and mill using plane disc cutter
The processing method of tooth, this method is on existing numerically-controlled machine tool, using single-sided process mode, after processing a complete flank of tooth,
Face gear carries out dividing movement, and to process next complete flank of tooth, left and right lateral tooth flank is in two different station processing.But
It is when this method is to single Gear shape process, not only to need the generating motion of cutter and workpiece, it is also necessary to along face gear tooth width direction
Repeatedly feeding, processing efficiency is extremely low, increases processing cost.
2015, BJ University of Aeronautics & Astronautics professor Wang Yanzhong developed face gear grinder, using cubic boron nitride sand
Wheel has carried out the grinding of face gear, and the grinding wheel shape that this method uses is plane disc milling cutter, and Principle of Grinding and Cutting is the same as patent CN
Identical in 102581387 A, processing efficiency is relatively low.
Invention content
In order to overcome the above-mentioned deficiencies of the prior art, the object of the present invention is to provide a kind of with bowl-shape disc milling cutter milling face
The processing method of gear, the processing method that roughing and the finishing of face gear are carried out using bowl-shape disc milling cutter not only can be with
For the mill teeth of face gear, the high-precision grinding for being heat-treated gear below is can be also used for, for the single flank of tooth of face gear, cutter
Generating motion is only needed between the gear of face, need not be fed along face gear tooth width direction, the more domestic existing plate cutter of efficiency
Processing method improves decades of times, and is effectively reduced production cost without design dedicated for the lathe of face Gear Processing.
To achieve the goals above, the technical solution adopted by the present invention is:
A kind of processing method with bowl-shape disc milling cutter milling face gear, which is characterized in that include the following steps:
1) face gear is installed on Machinetool workpiece axis, and bowl-shape disc milling cutter is installed on machine tool chief axis, and by bowl-shape dish type
Milling cutter is moved to suitable tool setting position, completes to knife;
2) in process, face gear is rotated with workpiece spindle, and bowl-shape disc milling cutter is with spindle motor around own axes high speed
Rotation, bowl-shape disc milling cutter follow machine tool rotary coiling revolution disk center to do swing campaign, meanwhile, disc milling cutter is with rotary disk edge
Two reference axis movement of the lathe in rotary disk plane carries out interpolation, makes disc milling cutter after swing campaign and interpolation, cutter
Cutting section is overlapped with virtual pinion gear.In addition, the pivot angle relationship that transforms between face gear and virtual pinion gear is quadratic function,
To obtain contact condition more preferably face gear.The axis of bowl-shape disc milling cutter is concordant with face gear tooth width midpoint always, is not necessarily to
Along face gear tooth width direction feeding can finished surface gear monodentate face machining.
3) flank of tooth is completed, face gear rotary index continues to process next flank of tooth, until completing adding for institute's geared surface
Work.
Further, the tool-tooth profile section of the bowl-shape disc milling cutter is involute, involute at its section with
The involute of virtual pinion gear fits like a glove, and has 30 ° of tilt between the center line and cutter body of involute blade place tooth
Angle.
Further, the bowl-shape disc milling cutter of the use transforms into face gear, must meet the geometry meshing relation between them,
In process, face gear around workpiece spindle rotation angle and bowl-shape disc milling cutter around virtual pinion gear center swing angle it
Between meet quadratic function relation, to obtain contact condition more preferably face gear.
Further, the bowl-shape disk cutter is needed when transforming into face gear to be put centered on the center of circle of virtual pinion gear
It is dynamic, to simulate the rotation of virtual pinion gear, follow machine tool rotary coiling revolution disk center to do swing fortune by bowl-shape disc milling cutter
It is dynamic, while disc milling cutter moves along two reference axis of the lathe in rotary disk plane with rotary disk and carries out interpolation realization.Dish type milling
Knife makees high speed rotary motion, invariablenes turning speed around its own axis.
Further, in process, it is truncated sides since bowl-shape disc milling cutter only has inside, once only transforms into a tooth
Face, when institute's geared surface of the same side of face-gear completes processing, the station of the bowl-shape disc milling cutter of reconvert, machined surface gear
Other side institute geared surface.
Further, right in order to derive disk cutter when transforming into face gear to be swung centered on the center of circle of virtual pinion gear
The inside involute blade surface of cutter carries out coordinate conversion, and inside involute blade surface is first shifted to dish type cutterhead from its coordinate system transfer
Centre coordinate system, reconvert to Virtual tool coordinate system.
Further, the processing method, can be achieved at the same time the mill teeth and high-precision gear grinding of face gear, in the case of two kinds, knife
The relative position relation of tool and workpiece is identical with movement relation, uses bowl-shape disc milling cutter when Gear Milling, when roll flute processing, general
Bowl-shape disc milling cutter changes bowl-shape disk wheel into.
The beneficial effects of the invention are as follows:
The processing method that roughing and the finishing of face gear are carried out using bowl-shape disc milling cutter, this method can not only be used
In the mill teeth of face gear, can be also used for the high-precision grinding of heat treatment gear below, for the single flank of tooth of face gear, cutter with
Generating motion is only needed between the gear of face, need not be fed along face gear tooth width direction, the more domestic existing plate cutter of efficiency
Processing method improves decades of times, and is effectively reduced production cost without design dedicated for the lathe of face Gear Processing.
Description of the drawings:
Fig. 1 is bowl-shape disc milling cutter and its coordinate system schematic diagram.
Fig. 2 is that face gear clamps position view with bowl-shape disc milling cutter on lathe.
Fig. 3 is that the bowl-shape disc milling cutter flank of tooth generates auxiliary coordinates.
Fig. 4 is that the bowl-shape disc milling cutter flank of tooth is converted to virtual pinion gear coordinate system.
Fig. 5 is that bowl-shape disc milling cutter transforms into face gear coordinate system.
Wherein, 1 is face gear;2 be bowl-shape disc milling cutter;3 be workbench;4 be machine tool rotary disk;5 be machine tool chief axis.
Specific implementation mode
The present invention is further discussed below with reference to embodiments.
As shown in Fig. 2, face gear 1 is mounted on workbench 3, bowl-shape disc milling cutter 2 is mounted on machine tool chief axis 5.And
Bowl-shape disc milling cutter 2 is moved to suitable tool setting position, is completed to knife.
Machine tool chief axis 5 is rotated, 2 high speed rotation of bowl-shape disc milling cutter is made, meanwhile, pass through the swing of machine tool rotary disk 4 and its
The moving interpolation of two reference axis Y, Z axis along own layer realizes bowl-shape disc milling cutter 2 centered on virtual pinion gear center
It swings, face gear 1 is rotated around the axis of workbench 3, and rotation angle meets quadratic function and transforms into relationship between the two.Face-gear
After the certain angle of 1 rotation, the processing of the single flank of tooth of finished surface gear 1.
The tooth socket of 2 exit surface gear of bowl-shape disc milling cutter, face gear 1 are indexing to next flank of tooth position, and repetition is transformed into, cut
Cut the flank of tooth of second face gear 1.The step is repeated, until the processing of the side institute geared surface of finished surface gear 1.
The station for converting bowl-shape disc milling cutter 2, repeats the above process, the remaining other side institute geared surface of machined surface gear 1.
If when processing, the flank of tooth chipping allowance of face gear 1 is excessive, can several times be processed according to surplus situation, every time
Repeat processing of the above-mentioned process to finished surface gear 1.
The tool-tooth profile section of the bowl-shape disc milling cutter 2 is involute, involute at its section with it is virtually small
The involute of gear fits like a glove, and it is 30 ° of tilt to have size between the center line and cutter body of involute blade place tooth
Angle.
Described will transform into face gear 1 using bowl-shape disc milling cutter 2, it is necessary to meet the geometry meshing relation between them.
In process, rotation angle ψ of the face gear 1 around 3 axis of workbench2With bowl-shape disc milling cutter 2 around virtual pinion gear center
Swing angle ψsThe ratio between need to meet quadratic function relation ψ2=ψs·Ns/N2-a·(ψs-ψs0)2, wherein Ns,N2It is respectively virtual
The number of teeth of pinion gear knead dough gear 1, a are two-term coefficient, ψs0It is the meshing point of face gear 1 and virtual pinion gear at flank of tooth center
The corner of virtual pinion gear when at certain point.
The bowl-shape disc milling cutter 2 needs, to swing centered on the center of circle of virtual pinion gear, to lead to when transforming into face gear 1
The moving interpolation realization of the swing and its two reference axis Y, Z axis along own layer of machine tool rotary disk 4 is crossed, it is virtual small to simulate
The rotation of gear, and make high speed rotary motion around its own axis, rotating speed is certain, to reach cutting gear blank surplus, improve and cut
The purpose of surface topography.Machine tool rotary disk 4 rotatesWhen, lathe Y, Z axis interpolation relationship be:
Wherein E0For machine tool rotary disk the centre of gyration to the distance at bowl-shape disc milling cutter center, r1For virtual pinion gear
Reference radius, rwFor the radius of bowl-shape disc milling cutter, OhIt is the center of lathe medium plain emery wheel swivel mount;OnIt is only to have Z axis in lathe
Movement is (along ZhDirection) grinding wheel swivel mount afterwards center;O’hBe when the movement of lathe existing Z axis have again Y-axis movement (along
YwDirection) when reversing frame center.
It is truncated sides since bowl-shape disc milling cutter 2 only has inside, so once only transforming into one in the process
The flank of tooth, when institute's geared surface of the same side of face-gear 1 completes processing, the station of the bowl-shape disc milling cutter of reconvert, machined surface tooth
The other side institute geared surface of wheel 1.
As shown in Fig. 1,3,4,5, in order to derive bowl-shape disc milling cutter 2 when transforming into face gear 1 with the circle of virtual pinion gear
It is swung centered on the heart, the inside involute blade surface progress coordinate conversion to bowl-shape disc milling cutter 2, conversion auxiliary coordinates such as Fig. 1,
Shown in Fig. 3 and Fig. 4, first by it from coordinate system ScIt converts to 2 centre coordinate system S of bowl-shape disc milling cutterd, reconvert to virtual small tooth
Take turns coordinate system Ss.Fig. 5 is the coordinate system that bowl-shape disc milling cutter 2 transforms into face gear 1.Related transition matrix is as follows:
Mdc=MbdMabMac, MdcIt indicates from coordinate system ScIt is transformed into coordinate system SdCoordinate transition matrix, wherein:
Msd=MseMed, from 2 centre coordinate system S of bowl-shape disc milling cutterdIt converts to virtual pinion gear coordinate system Ss, wherein:
M2s=M2mMmaMas, it is coordinate system SsTo S2Coordinate conversion matrix, wherein:
In the above parameter, γdFor 2 cutter tilt of bowl-shape disc milling cutter, EdFor virtual pinion gear center to bowl-shape disc milling cutter 2
The distance of axis, θdIt is bowl-shape disc milling cutter section involute around reference axis zdRotation angle, γmGear 1 axis in expression face is handed over
Angle, ψs、ψ2The corner of the corner knead dough gear 1 of virtual pinion gear, L when to transform into0It can be taken as the internal diameter of face gear 1, rpsIt is virtual
The pitch radius of pinion gear, αfFor the height of teeth top of face gear 1.
Claims (7)
1. a kind of processing method with bowl-shape disc milling cutter milling face gear, which is characterized in that include the following steps:
1) face gear is installed on Machinetool workpiece axis, and bowl-shape disc milling cutter is installed on machine tool chief axis, and by bowl-shape disc milling cutter
It is moved to suitable tool setting position, is completed to knife;
2) in process, face gear is rotated with workpiece spindle, bowl-shape disc milling cutter with spindle motor around own axes high speed rotation,
Bowl-shape disc milling cutter follows machine tool rotary coiling revolution disk center to do swing campaign, meanwhile, disc milling cutter is with rotary disk along lathe
Two reference axis movement in rotary disk plane carries out interpolation, makes disc milling cutter after swing campaign and interpolation, Tool in Cutting
Section is overlapped with virtual pinion gear, in addition, the pivot angle relationship that transforms between face gear and virtual pinion gear is quadratic function, to obtain
Contact condition more preferably face gear is obtained, the axis of bowl-shape disc milling cutter is concordant with face gear tooth width midpoint always, without along face
Gear tooth width direction feeding can finished surface gear monodentate face machining;
3) flank of tooth is completed, face gear rotary index continues to process next flank of tooth, the processing until completing institute's geared surface.
2. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that institute
The tool-tooth profile section for the bowl-shape disc milling cutter stated is involute, the involute of involute and virtual pinion gear at its section
It fits like a glove, there is 30 ° of cutter tilt between the center line and cutter body of involute blade place tooth.
3. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that institute
The bowl-shape disc milling cutter of use stated transforms into face gear, must meet the geometry meshing relation between them, in process, face gear
Around the rotation angle ψ of table axis2With bowl-shape disc milling cutter around the swing angle ψ at virtual pinion gear centersThe ratio between need to meet
Quadratic function relation ψ2=ψs·Ns/N2-a·(ψs-ψ s0 )2, wherein Ns,N2The number of teeth of respectively virtual pinion gear knead dough gear,
A is two-term coefficient, ψs0Virtual pinion gear turns when for the meshing point of face gear and virtual pinion gear at the point of flank of tooth center
Angle.
4. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that institute
The bowl-shape disk cutter stated is needed when transforming into face gear to be swung centered on the center of circle of virtual pinion gear, to simulate virtual small tooth
The rotation of wheel follows machine tool rotary coiling revolution disk center to do swing campaign by bowl-shape disc milling cutter, at the same disc milling cutter with
Rotary disk is moved along two reference axis of the lathe in rotary disk plane carries out interpolation realization, and disc milling cutter is made high around its own axis
Fast rotary motion, invariablenes turning speed, machine tool rotary disc spinsWhen, lathe Y, Z axis interpolation relationship be:
Wherein E0For machine tool rotary disk the centre of gyration to the distance at bowl-shape disc milling cutter center, r1For the indexing of virtual pinion gear
Radius of circle, rwFor the radius of bowl-shape disc milling cutter, OhIt is the center of lathe medium plain emery wheel swivel mount;OnIt is only to have Z axis movement in lathe
(along ZhDirection) grinding wheel swivel mount afterwards center;O’hIt is when again the existing Z axis movement of lathe has Y-axis movement (along YwSide
To) when reversing frame center.
5. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that add
During work, it is truncated sides since bowl-shape disc milling cutter only has inside, once only transforms into a flank of tooth, the same side of face-gear
Institute geared surface when completing processing, the station of the bowl-shape disc milling cutter of reconvert, the other side institute geared surface of machined surface gear.
6. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that be
Disk cutter is derived when transforming into face gear to be swung centered on the center of circle of virtual pinion gear, needs gradually to open the inside of cutter
Line blade surface carries out coordinate conversion, and inside involute blade surface is first shifted to dish type cutter head center coordinate system from its coordinate system transfer, then
It converts to virtual pinion gear coordinate system.
7. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that institute
Processing method is stated, can be achieved at the same time the mill teeth and high-precision gear grinding of face gear, in the case of two kinds, the relative position of cutter and workpiece
Relationship is identical as movement relation, and bowl-shape disc milling cutter is used when Gear Milling to change bowl-shape disc milling cutter into bowl when roll flute is processed
Shape disk wheel.
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Families Citing this family (4)
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CN108393543A (en) * | 2018-02-26 | 2018-08-14 | 河南机电职业学院 | A kind of face gear drive method for grinding |
CN108465883B (en) * | 2018-03-21 | 2019-10-29 | 西安科技大学 | The process equipment and processing method of all kinds of face gears of straight sword cutter manufacture |
CN109719314B (en) * | 2019-01-11 | 2020-06-05 | 深圳大学 | Alignment method of cutter in turning and turning device |
CN111515469B (en) * | 2020-04-07 | 2021-10-19 | 西安科技大学 | Machining method for manufacturing orthogonal straight-tooth face gear by disc-shaped cutter |
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CN102567596A (en) * | 2012-03-05 | 2012-07-11 | 西北工业大学 | Parametric modeling method of face gear teeth |
CN103180077A (en) * | 2010-05-28 | 2013-06-26 | 科林基恩伯格股份公司 | A method for generating of non-straight gear teeth |
EP2461932B1 (en) * | 2009-08-03 | 2014-09-17 | The Gleason Works | Method and tool for manufacturing face gears |
CN104551265A (en) * | 2013-10-09 | 2015-04-29 | 唐进元 | Method for machining face gear through disc tool |
CN105436623A (en) * | 2016-01-08 | 2016-03-30 | 南京工大数控科技有限公司 | Method for processing hard tooth surface of medium-precision large-modulus cylindrical gear |
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2016
- 2016-08-29 CN CN201610766094.2A patent/CN106238830B/en not_active Expired - Fee Related
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EP2461932B1 (en) * | 2009-08-03 | 2014-09-17 | The Gleason Works | Method and tool for manufacturing face gears |
CN101708565A (en) * | 2009-12-03 | 2010-05-19 | 南京工大数控科技有限公司 | Device and method for machining double-cutterhead milling teeth |
CN103180077A (en) * | 2010-05-28 | 2013-06-26 | 科林基恩伯格股份公司 | A method for generating of non-straight gear teeth |
CN102567596A (en) * | 2012-03-05 | 2012-07-11 | 西北工业大学 | Parametric modeling method of face gear teeth |
CN104551265A (en) * | 2013-10-09 | 2015-04-29 | 唐进元 | Method for machining face gear through disc tool |
CN105436623A (en) * | 2016-01-08 | 2016-03-30 | 南京工大数控科技有限公司 | Method for processing hard tooth surface of medium-precision large-modulus cylindrical gear |
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