CN106238830B - A kind of processing method with bowl-shape disc milling cutter milling face gear - Google Patents

A kind of processing method with bowl-shape disc milling cutter milling face gear Download PDF

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Publication number
CN106238830B
CN106238830B CN201610766094.2A CN201610766094A CN106238830B CN 106238830 B CN106238830 B CN 106238830B CN 201610766094 A CN201610766094 A CN 201610766094A CN 106238830 B CN106238830 B CN 106238830B
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China
Prior art keywords
bowl
milling cutter
disc milling
gear
face gear
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Expired - Fee Related
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CN201610766094.2A
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Chinese (zh)
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CN106238830A (en
Inventor
郭辉
周如传
赵宁
刘贵立
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Northwestern Polytechnical University
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Northwestern Polytechnical University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F15/00Methods or machines for making gear wheels of special kinds not covered by groups B23F7/00 - B23F13/00
    • B23F15/06Making gear teeth on the front surface of wheels, e.g. for clutches or couplings with toothed faces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F21/00Tools specially adapted for use in machines for manufacturing gear teeth
    • B23F21/12Milling tools
    • B23F21/14Profile cutters of disc type

Abstract

A kind of processing method with bowl-shape disc milling cutter milling face gear, face gear is installed on Machinetool workpiece axis, bowl-shape disc milling cutter is installed on machine tool chief axis, in process, face gear is rotated with workpiece spindle, bowl-shape disc milling cutter is with spindle motor around own axes high speed rotation, bowl-shape disc milling cutter follows machine tool rotary coiling revolution disk center to do swing campaign, simultaneously, disc milling cutter moves carry out interpolation with rotary disk along two reference axis of the lathe in rotary disk plane, make disc milling cutter after swing campaign and interpolation, Tool in Cutting section is overlapped with virtual pinion gear, the axis of bowl-shape disc milling cutter is concordant with face gear tooth width midpoint always, without along face gear tooth width direction feeding can finished surface gear monodentate face machining;A flank of tooth is completed, face gear rotary index continues to process next flank of tooth, and efficiency improves decades of times than plate cutter, greatly reduces process time, be effectively reduced production cost.

Description

A kind of processing method with bowl-shape disc milling cutter milling face gear
Technical field
The present invention relates to a kind of gear working methods, and in particular to a kind of processing with bowl-shape disc milling cutter milling face gear Method.
Background technology
Face gear drive is a kind of new gear transmission, with compact-sized, single staged transmission ratio is high, registration is big, torque The advantage of many uniquenesses such as shunting precision height is suitable for the occasions such as space any angle commutation transmission, particularly with high-speed overload Situation is highly suitable for aerospace field, therefore has boundless market and development prospect.
However, the flank of tooth of face gear it is not common involute or other common flank of tooth, geometry it is very complicated.It wants The processing of realization face gear, it is necessary to have suitable processing method.The processing method of recent domestic scholar opposite gear is done Many researchs, but at present the processing method of domestic opposite gear grasp it is inadequate, without efficient face gear Roughing and fine machining method, Seriously affect the application and popularization of face gear.
In 102581387 A of patent of invention CN, discloses and a kind of realizing face gear milling and mill using plane disc cutter The processing method of tooth, this method is on existing numerically-controlled machine tool, using single-sided process mode, after processing a complete flank of tooth, Face gear carries out dividing movement, and to process next complete flank of tooth, left and right lateral tooth flank is in two different station processing.But It is when this method is to single Gear shape process, not only to need the generating motion of cutter and workpiece, it is also necessary to along face gear tooth width direction Repeatedly feeding, processing efficiency is extremely low, increases processing cost.
2015, BJ University of Aeronautics & Astronautics professor Wang Yanzhong developed face gear grinder, using cubic boron nitride sand Wheel has carried out the grinding of face gear, and the grinding wheel shape that this method uses is plane disc milling cutter, and Principle of Grinding and Cutting is the same as patent CN Identical in 102581387 A, processing efficiency is relatively low.
Invention content
In order to overcome the above-mentioned deficiencies of the prior art, the object of the present invention is to provide a kind of with bowl-shape disc milling cutter milling face The processing method of gear, the processing method that roughing and the finishing of face gear are carried out using bowl-shape disc milling cutter not only can be with For the mill teeth of face gear, the high-precision grinding for being heat-treated gear below is can be also used for, for the single flank of tooth of face gear, cutter Generating motion is only needed between the gear of face, need not be fed along face gear tooth width direction, the more domestic existing plate cutter of efficiency Processing method improves decades of times, and is effectively reduced production cost without design dedicated for the lathe of face Gear Processing.
To achieve the goals above, the technical solution adopted by the present invention is:
A kind of processing method with bowl-shape disc milling cutter milling face gear, which is characterized in that include the following steps:
1) face gear is installed on Machinetool workpiece axis, and bowl-shape disc milling cutter is installed on machine tool chief axis, and by bowl-shape dish type Milling cutter is moved to suitable tool setting position, completes to knife;
2) in process, face gear is rotated with workpiece spindle, and bowl-shape disc milling cutter is with spindle motor around own axes high speed Rotation, bowl-shape disc milling cutter follow machine tool rotary coiling revolution disk center to do swing campaign, meanwhile, disc milling cutter is with rotary disk edge Two reference axis movement of the lathe in rotary disk plane carries out interpolation, makes disc milling cutter after swing campaign and interpolation, cutter Cutting section is overlapped with virtual pinion gear.In addition, the pivot angle relationship that transforms between face gear and virtual pinion gear is quadratic function, To obtain contact condition more preferably face gear.The axis of bowl-shape disc milling cutter is concordant with face gear tooth width midpoint always, is not necessarily to Along face gear tooth width direction feeding can finished surface gear monodentate face machining.
3) flank of tooth is completed, face gear rotary index continues to process next flank of tooth, until completing adding for institute's geared surface Work.
Further, the tool-tooth profile section of the bowl-shape disc milling cutter is involute, involute at its section with The involute of virtual pinion gear fits like a glove, and has 30 ° of tilt between the center line and cutter body of involute blade place tooth Angle.
Further, the bowl-shape disc milling cutter of the use transforms into face gear, must meet the geometry meshing relation between them, In process, face gear around workpiece spindle rotation angle and bowl-shape disc milling cutter around virtual pinion gear center swing angle it Between meet quadratic function relation, to obtain contact condition more preferably face gear.
Further, the bowl-shape disk cutter is needed when transforming into face gear to be put centered on the center of circle of virtual pinion gear It is dynamic, to simulate the rotation of virtual pinion gear, follow machine tool rotary coiling revolution disk center to do swing fortune by bowl-shape disc milling cutter It is dynamic, while disc milling cutter moves along two reference axis of the lathe in rotary disk plane with rotary disk and carries out interpolation realization.Dish type milling Knife makees high speed rotary motion, invariablenes turning speed around its own axis.
Further, in process, it is truncated sides since bowl-shape disc milling cutter only has inside, once only transforms into a tooth Face, when institute's geared surface of the same side of face-gear completes processing, the station of the bowl-shape disc milling cutter of reconvert, machined surface gear Other side institute geared surface.
Further, right in order to derive disk cutter when transforming into face gear to be swung centered on the center of circle of virtual pinion gear The inside involute blade surface of cutter carries out coordinate conversion, and inside involute blade surface is first shifted to dish type cutterhead from its coordinate system transfer Centre coordinate system, reconvert to Virtual tool coordinate system.
Further, the processing method, can be achieved at the same time the mill teeth and high-precision gear grinding of face gear, in the case of two kinds, knife The relative position relation of tool and workpiece is identical with movement relation, uses bowl-shape disc milling cutter when Gear Milling, when roll flute processing, general Bowl-shape disc milling cutter changes bowl-shape disk wheel into.
The beneficial effects of the invention are as follows:
The processing method that roughing and the finishing of face gear are carried out using bowl-shape disc milling cutter, this method can not only be used In the mill teeth of face gear, can be also used for the high-precision grinding of heat treatment gear below, for the single flank of tooth of face gear, cutter with Generating motion is only needed between the gear of face, need not be fed along face gear tooth width direction, the more domestic existing plate cutter of efficiency Processing method improves decades of times, and is effectively reduced production cost without design dedicated for the lathe of face Gear Processing.
Description of the drawings:
Fig. 1 is bowl-shape disc milling cutter and its coordinate system schematic diagram.
Fig. 2 is that face gear clamps position view with bowl-shape disc milling cutter on lathe.
Fig. 3 is that the bowl-shape disc milling cutter flank of tooth generates auxiliary coordinates.
Fig. 4 is that the bowl-shape disc milling cutter flank of tooth is converted to virtual pinion gear coordinate system.
Fig. 5 is that bowl-shape disc milling cutter transforms into face gear coordinate system.
Wherein, 1 is face gear;2 be bowl-shape disc milling cutter;3 be workbench;4 be machine tool rotary disk;5 be machine tool chief axis.
Specific implementation mode
The present invention is further discussed below with reference to embodiments.
As shown in Fig. 2, face gear 1 is mounted on workbench 3, bowl-shape disc milling cutter 2 is mounted on machine tool chief axis 5.And Bowl-shape disc milling cutter 2 is moved to suitable tool setting position, is completed to knife.
Machine tool chief axis 5 is rotated, 2 high speed rotation of bowl-shape disc milling cutter is made, meanwhile, pass through the swing of machine tool rotary disk 4 and its The moving interpolation of two reference axis Y, Z axis along own layer realizes bowl-shape disc milling cutter 2 centered on virtual pinion gear center It swings, face gear 1 is rotated around the axis of workbench 3, and rotation angle meets quadratic function and transforms into relationship between the two.Face-gear After the certain angle of 1 rotation, the processing of the single flank of tooth of finished surface gear 1.
The tooth socket of 2 exit surface gear of bowl-shape disc milling cutter, face gear 1 are indexing to next flank of tooth position, and repetition is transformed into, cut Cut the flank of tooth of second face gear 1.The step is repeated, until the processing of the side institute geared surface of finished surface gear 1.
The station for converting bowl-shape disc milling cutter 2, repeats the above process, the remaining other side institute geared surface of machined surface gear 1.
If when processing, the flank of tooth chipping allowance of face gear 1 is excessive, can several times be processed according to surplus situation, every time Repeat processing of the above-mentioned process to finished surface gear 1.
The tool-tooth profile section of the bowl-shape disc milling cutter 2 is involute, involute at its section with it is virtually small The involute of gear fits like a glove, and it is 30 ° of tilt to have size between the center line and cutter body of involute blade place tooth Angle.
Described will transform into face gear 1 using bowl-shape disc milling cutter 2, it is necessary to meet the geometry meshing relation between them. In process, rotation angle ψ of the face gear 1 around 3 axis of workbench2With bowl-shape disc milling cutter 2 around virtual pinion gear center Swing angle ψsThe ratio between need to meet quadratic function relation ψ2s·Ns/N2-a·(ψss0)2, wherein Ns,N2It is respectively virtual The number of teeth of pinion gear knead dough gear 1, a are two-term coefficient, ψs0It is the meshing point of face gear 1 and virtual pinion gear at flank of tooth center The corner of virtual pinion gear when at certain point.
The bowl-shape disc milling cutter 2 needs, to swing centered on the center of circle of virtual pinion gear, to lead to when transforming into face gear 1 The moving interpolation realization of the swing and its two reference axis Y, Z axis along own layer of machine tool rotary disk 4 is crossed, it is virtual small to simulate The rotation of gear, and make high speed rotary motion around its own axis, rotating speed is certain, to reach cutting gear blank surplus, improve and cut The purpose of surface topography.Machine tool rotary disk 4 rotatesWhen, lathe Y, Z axis interpolation relationship be:
Wherein E0For machine tool rotary disk the centre of gyration to the distance at bowl-shape disc milling cutter center, r1For virtual pinion gear Reference radius, rwFor the radius of bowl-shape disc milling cutter, OhIt is the center of lathe medium plain emery wheel swivel mount;OnIt is only to have Z axis in lathe Movement is (along ZhDirection) grinding wheel swivel mount afterwards center;O’hBe when the movement of lathe existing Z axis have again Y-axis movement (along YwDirection) when reversing frame center.
It is truncated sides since bowl-shape disc milling cutter 2 only has inside, so once only transforming into one in the process The flank of tooth, when institute's geared surface of the same side of face-gear 1 completes processing, the station of the bowl-shape disc milling cutter of reconvert, machined surface tooth The other side institute geared surface of wheel 1.
As shown in Fig. 1,3,4,5, in order to derive bowl-shape disc milling cutter 2 when transforming into face gear 1 with the circle of virtual pinion gear It is swung centered on the heart, the inside involute blade surface progress coordinate conversion to bowl-shape disc milling cutter 2, conversion auxiliary coordinates such as Fig. 1, Shown in Fig. 3 and Fig. 4, first by it from coordinate system ScIt converts to 2 centre coordinate system S of bowl-shape disc milling cutterd, reconvert to virtual small tooth Take turns coordinate system Ss.Fig. 5 is the coordinate system that bowl-shape disc milling cutter 2 transforms into face gear 1.Related transition matrix is as follows:
Mdc=MbdMabMac, MdcIt indicates from coordinate system ScIt is transformed into coordinate system SdCoordinate transition matrix, wherein:
Msd=MseMed, from 2 centre coordinate system S of bowl-shape disc milling cutterdIt converts to virtual pinion gear coordinate system Ss, wherein:
M2s=M2mMmaMas, it is coordinate system SsTo S2Coordinate conversion matrix, wherein:
In the above parameter, γdFor 2 cutter tilt of bowl-shape disc milling cutter, EdFor virtual pinion gear center to bowl-shape disc milling cutter 2 The distance of axis, θdIt is bowl-shape disc milling cutter section involute around reference axis zdRotation angle, γmGear 1 axis in expression face is handed over Angle, ψs、ψ2The corner of the corner knead dough gear 1 of virtual pinion gear, L when to transform into0It can be taken as the internal diameter of face gear 1, rpsIt is virtual The pitch radius of pinion gear, αfFor the height of teeth top of face gear 1.

Claims (7)

1. a kind of processing method with bowl-shape disc milling cutter milling face gear, which is characterized in that include the following steps:
1) face gear is installed on Machinetool workpiece axis, and bowl-shape disc milling cutter is installed on machine tool chief axis, and by bowl-shape disc milling cutter It is moved to suitable tool setting position, is completed to knife;
2) in process, face gear is rotated with workpiece spindle, bowl-shape disc milling cutter with spindle motor around own axes high speed rotation, Bowl-shape disc milling cutter follows machine tool rotary coiling revolution disk center to do swing campaign, meanwhile, disc milling cutter is with rotary disk along lathe Two reference axis movement in rotary disk plane carries out interpolation, makes disc milling cutter after swing campaign and interpolation, Tool in Cutting Section is overlapped with virtual pinion gear, in addition, the pivot angle relationship that transforms between face gear and virtual pinion gear is quadratic function, to obtain Contact condition more preferably face gear is obtained, the axis of bowl-shape disc milling cutter is concordant with face gear tooth width midpoint always, without along face Gear tooth width direction feeding can finished surface gear monodentate face machining;
3) flank of tooth is completed, face gear rotary index continues to process next flank of tooth, the processing until completing institute's geared surface.
2. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that institute The tool-tooth profile section for the bowl-shape disc milling cutter stated is involute, the involute of involute and virtual pinion gear at its section It fits like a glove, there is 30 ° of cutter tilt between the center line and cutter body of involute blade place tooth.
3. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that institute The bowl-shape disc milling cutter of use stated transforms into face gear, must meet the geometry meshing relation between them, in process, face gear Around the rotation angle ψ of table axis2With bowl-shape disc milling cutter around the swing angle ψ at virtual pinion gear centersThe ratio between need to meet Quadratic function relation ψ2s·Ns/N2-a·(ψss0 )2, wherein Ns,N2The number of teeth of respectively virtual pinion gear knead dough gear, A is two-term coefficient, ψs0Virtual pinion gear turns when for the meshing point of face gear and virtual pinion gear at the point of flank of tooth center Angle.
4. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that institute The bowl-shape disk cutter stated is needed when transforming into face gear to be swung centered on the center of circle of virtual pinion gear, to simulate virtual small tooth The rotation of wheel follows machine tool rotary coiling revolution disk center to do swing campaign by bowl-shape disc milling cutter, at the same disc milling cutter with Rotary disk is moved along two reference axis of the lathe in rotary disk plane carries out interpolation realization, and disc milling cutter is made high around its own axis Fast rotary motion, invariablenes turning speed, machine tool rotary disc spinsWhen, lathe Y, Z axis interpolation relationship be:
Wherein E0For machine tool rotary disk the centre of gyration to the distance at bowl-shape disc milling cutter center, r1For the indexing of virtual pinion gear Radius of circle, rwFor the radius of bowl-shape disc milling cutter, OhIt is the center of lathe medium plain emery wheel swivel mount;OnIt is only to have Z axis movement in lathe (along ZhDirection) grinding wheel swivel mount afterwards center;O’hIt is when again the existing Z axis movement of lathe has Y-axis movement (along YwSide To) when reversing frame center.
5. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that add During work, it is truncated sides since bowl-shape disc milling cutter only has inside, once only transforms into a flank of tooth, the same side of face-gear Institute geared surface when completing processing, the station of the bowl-shape disc milling cutter of reconvert, the other side institute geared surface of machined surface gear.
6. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that be Disk cutter is derived when transforming into face gear to be swung centered on the center of circle of virtual pinion gear, needs gradually to open the inside of cutter Line blade surface carries out coordinate conversion, and inside involute blade surface is first shifted to dish type cutter head center coordinate system from its coordinate system transfer, then It converts to virtual pinion gear coordinate system.
7. a kind of processing method with bowl-shape disc milling cutter milling face gear according to claim 1, which is characterized in that institute Processing method is stated, can be achieved at the same time the mill teeth and high-precision gear grinding of face gear, in the case of two kinds, the relative position of cutter and workpiece Relationship is identical as movement relation, and bowl-shape disc milling cutter is used when Gear Milling to change bowl-shape disc milling cutter into bowl when roll flute is processed Shape disk wheel.
CN201610766094.2A 2016-08-29 2016-08-29 A kind of processing method with bowl-shape disc milling cutter milling face gear Expired - Fee Related CN106238830B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108393543A (en) * 2018-02-26 2018-08-14 河南机电职业学院 A kind of face gear drive method for grinding
CN108465883B (en) * 2018-03-21 2019-10-29 西安科技大学 The process equipment and processing method of all kinds of face gears of straight sword cutter manufacture
CN109719314B (en) * 2019-01-11 2020-06-05 深圳大学 Alignment method of cutter in turning and turning device
CN111515469B (en) * 2020-04-07 2021-10-19 西安科技大学 Machining method for manufacturing orthogonal straight-tooth face gear by disc-shaped cutter

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Publication number Priority date Publication date Assignee Title
CN101708565A (en) * 2009-12-03 2010-05-19 南京工大数控科技有限公司 Device and method for machining double-cutterhead milling teeth
CN102567596A (en) * 2012-03-05 2012-07-11 西北工业大学 Parametric modeling method of face gear teeth
CN103180077A (en) * 2010-05-28 2013-06-26 科林基恩伯格股份公司 A method for generating of non-straight gear teeth
EP2461932B1 (en) * 2009-08-03 2014-09-17 The Gleason Works Method and tool for manufacturing face gears
CN104551265A (en) * 2013-10-09 2015-04-29 唐进元 Method for machining face gear through disc tool
CN105436623A (en) * 2016-01-08 2016-03-30 南京工大数控科技有限公司 Method for processing hard tooth surface of medium-precision large-modulus cylindrical gear

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2461932B1 (en) * 2009-08-03 2014-09-17 The Gleason Works Method and tool for manufacturing face gears
CN101708565A (en) * 2009-12-03 2010-05-19 南京工大数控科技有限公司 Device and method for machining double-cutterhead milling teeth
CN103180077A (en) * 2010-05-28 2013-06-26 科林基恩伯格股份公司 A method for generating of non-straight gear teeth
CN102567596A (en) * 2012-03-05 2012-07-11 西北工业大学 Parametric modeling method of face gear teeth
CN104551265A (en) * 2013-10-09 2015-04-29 唐进元 Method for machining face gear through disc tool
CN105436623A (en) * 2016-01-08 2016-03-30 南京工大数控科技有限公司 Method for processing hard tooth surface of medium-precision large-modulus cylindrical gear

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