CN106224667B - A kind of quick firm flange of connection - Google Patents

A kind of quick firm flange of connection Download PDF

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Publication number
CN106224667B
CN106224667B CN201610606836.5A CN201610606836A CN106224667B CN 106224667 B CN106224667 B CN 106224667B CN 201610606836 A CN201610606836 A CN 201610606836A CN 106224667 B CN106224667 B CN 106224667B
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Prior art keywords
flange
wax
sand
degrees celsius
temperature
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CN106224667A (en
Inventor
宋大帅
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YANCHENG FENGGONG MACHINERY Co Ltd
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YANCHENG FENGGONG MACHINERY Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/02Flanged joints the flanges being connected by members tensioned axially
    • F16L23/032Flanged joints the flanges being connected by members tensioned axially characterised by the shape or composition of the flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/007Ferrous alloys, e.g. steel alloys containing silver
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/008Ferrous alloys, e.g. steel alloys containing tin
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/08Iron group metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/14Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/16Flanged joints characterised by the sealing means
    • F16L23/18Flanged joints characterised by the sealing means the sealing means being rings

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The present invention relates to a kind of quick firm flanges of connection, including first flange, second flange, seal washer, fastening bolt and nut, the corresponding position of first flange and second flange offers at least two arcuate sockets respectively, fastening bolt sequentially passes through first flange and the arcuate socket of second flange is connect with nut thread, seal washer is arranged between first flange and second flange, second flange is provided with annular link block close to first flange side, it is formed with external screw thread on the outside of annular link block, first flange offers the link slot to match with annular link block, link slot inner wall is formed with the internal thread to match with the external screw thread of annular link block.The first flange of the quick firm flange of connection of the present invention first passes through link block threaded connection when being connected with second flange, it is bolted again, two connection types cooperate, so that the connection more firm stable of first flange and second flange, greatly reduces the problems such as being revealed caused by connection is insecure.

Description

A kind of quick firm flange of connection
Technical field
The present invention relates to a kind of quick firm flanges of connection, belong to technical field of pipeline connection.
Background technology
Flange is called ring flange or flange, and the part for making pipe be connected with each other with pipe is connected to pipe end.There is hole on flange Eye, can wear bolt, typically refer to open the hole of upper several fixations for connecting it on the periphery of the metallic object of a similar plate-like Its thing.Existing flanged joint is exactly that two pipelines, pipe fitting or equipment are first individually fixed on a ring flange, two Between a ring flange, in addition flange gasket, is tightened together with bolt, connection is completed.Flanged joint is the important company of pipeline construction Mode is connect, flanged joint is easy to use, can bear larger pressure, and in industrial pipeline, the use of flanged joint is very wide It is general, but during common flange installation or removal, the installation or removal of bolt needs one by one are needed, it is relatively time-consuming to take Power has dragged slowly construction speed.And the fastening bolt connection multi-purpose greatly of current flange, when fastening bolt disabling damage, flange Connection can also fail.
Invention content
The technical problem to be solved by the present invention is in view of the shortcomings of the prior art, propose a kind of quick firm flange of connection.
The technical solution that the present invention proposes to solve above-mentioned technical problem is:A kind of quick firm flange of connection, including The corresponding position of first flange, second flange, seal washer, fastening bolt and nut, first flange and second flange is opened respectively Equipped at least two arcuate sockets, fastening bolt sequentially passes through first flange and the arcuate socket of second flange is connect with nut thread, Seal washer is arranged between the first flange and second flange, and second flange is provided with annular even close to first flange side Block is connect, external screw thread is formed on the outside of annular link block, first flange offers the link slot to match with annular link block, link slot Inner wall is formed with the internal thread to match with the external screw thread of annular link block;
The mass percent of each ingredient is in first flange and second flange:C:0.04-0.11%, Al: 1.13-1.36%, Zn: 0.52-0.63%,Si:0.13-0.21%, Mn:0.33-0.46%, S:≤ 0.030%, P:≤ 0.030%, Cr:0.02- 0.04%, Ni:0.31-0.43%, Cu:0.33-0.37%, V:0.06-0.08%, Mo:0.01-0.02%, Ti:0.41-0.49%, B: 0.01-0.02%, Pd:0.02-0.03%,Pt:0.17-0.19%, W:0.26-0.29%,Ta:0.01-0.02%,Nd:0.05- 0.07%,Ce:0.04-0.07%,Eu:0.06-0.08%,Lu:0.11-0.16%, Au:0.35-0.46%, Ag:0.72-0.85%, Ga:0.01-0.02%, Y:0.03-0.05%, Sn:0.36-0.43%, Zr:0.07-0.14%, Re:0.03-0.05%, Os:0.01- 0.02%, Hf:0.04-0.08%, Bi:0.14-0.18%, glass fibre:0.11-0.16%, calcium oxide:0.22-0.28% is sliding Mountain flour:0.16-0.25%, magnesia:0.23-0.29%, copper oxide:0.16-0.18%, iron oxide:0.35-0.41%, dioxy Change manganese:0.46-0.49%, Kocide SD:0.06-0.09%, iron hydroxide:0.11-0.14%, calcium hydroxide:0.16- 0.19%, barium hydroxide:0.14-0.17%, sodium chloride:0.03-0.07%, calcium carbonate:0.16-0.27%, potassium nitrate: 0.31-0.36%, magnesium chloride:0.22-0.29%, calcium chloride:0.06-0.11%, potassium chlorate:0.16-0.18%, surplus are Fe;
The casting technique of first flange and second flange includes the following steps:
(i) melting raw material:
A, it is added raw materials into smelting furnace by the mass percent of each ingredient in scheduled flange, the temperature in smelting furnace is improved To 1410 degrees Celsius to 1450 degrees Celsius, raw material is smelted to form alloy solution;
B, alloy solution obtained in the previous step is cooled down, water cooling and air-cooled combination when cooling, first use water cooling with Alloy solution water cooling to 490-520 DEG C of formation alloy, is then air-cooled to 350-360 DEG C, then adopt by the cooling rate of 16-18 DEG C/s With water cooling with the cooling rate of 13-15 DEG C/s by alloy water cooling to room temperature;
C, it heats, previous step alloy after cooling is added in smelting furnace, the temperature in smelting furnace is increased to 1550 degrees Celsius To 1590 degrees Celsius, alloy forms alloy solution by secondary smelting;
D, packet is scalded, the alloy solution in smelting furnace is poured into casting ladle, carries out scalding packet;
E, after scalding packet, the alloy solution in casting ladle is poured into electric furnace, the temperature in electric furnace, which is warming up to 1560, to be taken the photograph Family name's degree heats 14 minutes to 18 minutes to 1590 degrees Celsius, the alloy solution in electric furnace is poured into casting ladle, ladle-to-ladle cooling;
F, after ladle-to-ladle, the alloy solution in casting ladle is poured into electric furnace, temperature is down to 1450 to 1470 degrees Celsius, in casting ladle Packet sequentially adds 1.4% to 1.5% nodulizer and 0.2% to 0.3% inovulant in hole, with 5 to 6kg sheet metals, sheet metal Thickness is 0.5mm to 1mm, sheet metal is covered in nodulizer, on inovulant, and consolidate;
G, alloy solution in electric furnace is poured into the other side of casting ladle indent, spheroidizing reacion 70s to 75s, spheroidizing reacion fills After point, one layer of collection slag agent is spread, is quickly skimmed;
H, after quickly skimming, swelling perlite powder is sprinkled on alloy solution surface immediately, twice of slag hitting, after the completion of slag hitting, Alloy solution to be cast is formed, is poured in five minutes;
(ii) prepared by wax-pattern:Using low-temperature wax and mechanical casting technology, makes consistent with cast member and include insulated feeder Wax-pattern, and wax-pattern is modified, wax-pattern is cleaned using wax base cleaning agent later;
(iii) shell mold sand mold is made in step (ii) wax-pattern obtained:The step comprises the steps of:
A, on the position that wax-pattern places insulated feeder, the surface for placing insulated feeder is covered with EVA adhesive film, to prevent the table Face is contaminated;
B, it is coated with the first face layer in wax pattern surface:
First, slurries are prepared in wax pattern surface dip-coating zirconium powder and silica sol binder, the viscosity numbers of the slurries 52~ 60 seconds;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the zircon sand of 150 mesh, should be cleared up after floating sand Residual slurry in EVA adhesive film and zircon sand;
Third spontaneously dries the wax-pattern after artificial floating sand, and drying time is 9~12 hours;
C, the wax pattern surface made from step B is coated with the second transition zone:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step B is prepared with silica sol binder, the slurries Viscosity number at 45~48 seconds;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the Malaysia sand of 65~80 mesh, be answered after floating sand Clear up the residual slurry and Malaysia sand in EVA adhesive film;
Wax-pattern after artificial floating sand is put in vacuum drying chamber and is dried, controls the temperature in vacuum drying chamber by third Degree is 45~55 degrees Celsius, and it is 110~130Pa to control the air pressure in vacuum drying chamber, and drying time is 15~20 hours;
D, the wax pattern surface made from step C is coated with third reinforcing layer:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step C is prepared with silica sol binder, the slurries Viscosity number at 21~27 seconds;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the Malaysia sand of 6~9 mesh, be answered clearly after floating sand Manage the residual slurry and Malaysia sand in EVA adhesive film;
Wax-pattern is put in vacuum drying chamber and is dried by third, controls the temperature in vacuum drying chamber and is taken the photograph for 55~65 Family name's degree, it is 65~95Pa to control the air pressure in vacuum drying chamber, and drying time is 12~15 hours;
E, the wax pattern surface made from step D is coated with the 4th slurry seal layer:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step D is prepared with silica sol binder, the slurries Viscosity number at 5~6 seconds;
Then, the residual slurry in EVA adhesive film is cleared up;
Wax-pattern after artificial floating sand is put under the wind speed of 1.1~1.2 meter per seconds and is dried by third, drying time 12 ~36 hours;
(iv) it dewaxes:Using steam dewaxing, the pressure of steam is 0.6MPa, and the time is 18~55 minutes, and is answered first before dewaxing The EVA adhesive film at insulated feeder position is removed, shell mold is made;
(v) shell mold roasts
The shell mold of step (iv) is roasted using temperature-gradient method baking modes, in roasting:First 550 degrees Celsius with Secondly preceding heating rate control keeps the temperature 1.5 hours at 550 degrees Celsius, then, is warming up at full speed in 100 degrees Celsius/hour 1150 degrees Celsius, and keep 1150 degrees Celsius of half an hours, cooling of finally coming out of the stove;
(vi) using wire cutting machine, (v) shell mold obtained is cut along the centre of each arcuate socket by step;
(vii) it will be fixed with adhesive tape after step (vi) the shell mold splicing completely of well cutting, be put into the sandbox prepared by formative technology In, blend compounds band seals the cast gate and insulated feeder for cast in the shell mold, is then placed in the mixed sand by preparation, piles Ram-jolt is carried out with foundry jolter again after mixed sand, forms sand mold;
(viii) by after step (vii) ram-jolt sand mold and sandbox plane strike off, and mould surface at interval of 15cm prick a gas Eye, the core are pricked to from 3~5cm of model surface;
(ix) it pours into a mould
Baking 1 hour or more carried out to shell mold with the air-heater of 300~350 degrees Celsius of constant temperature before cast, when cast, cast Temperature is 1500~1650 degrees Celsius, and after cast, casting keeps the temperature 1~2 hour in sand mold;
(x) it after moulding by casting, is demoulded, will successively be removed per part shell mold, and cut off the insulated feeder of casting, cast Part.
The improvement of above-mentioned technical proposal is:The arcuate socket of first flange and second flange is three, and three arcuate sockets are uniformly distributed Setting.
The improvement of above-mentioned technical proposal is:First flange and the opposite both sides of second flange are separately installed with pipe joint.
The improvement of above-mentioned technical proposal is:The mass percent of each ingredient is in first flange and second flange:C: 0.05%, Al: 1.15%,Zn: 0.53%,Si:0.14%, Mn:0.34%, S:≤ 0.030%, P:≤ 0.030%, Cr:0.02%, Ni:0.32%, Cu:0.34%, V:0.06%, Mo:0.01%, Ti:0.43%, B:0.01%, Pd:0.02%,Pt:0.18%, W: 0.27%,Ta:0.01%,Nd:0.06%,Ce:0.05%,Eu:0.06%,Lu:0.12%, Au:0.36%, Ag:0.75%, Ga: 0.01%, Y:0.03%, Sn:0.36%, Zr:0.08%, Re:0.04%, Os:0.01%, Hf:0.04%, Bi:0.14%, glass fibre: 0.12%, calcium oxide:0.23%, talcum powder:0.17%, magnesia:0.24%, copper oxide:0.16%, iron oxide:0.36%, Manganese dioxide:0.46%, Kocide SD:0.07%, iron hydroxide:0.12%, calcium hydroxide:0.17%, barium hydroxide: 0.15%, sodium chloride:0.04%, calcium carbonate:0.17%, potassium nitrate:0.32%, magnesium chloride:0.23%, calcium chloride:0.07%, Potassium chlorate:0.16%, surplus Fe.
The improvement of above-mentioned technical proposal is:The mass percent of each ingredient is in first flange and second flange:C: 0.08%, Al: 1.33%,Zn: 0.61%,Si:0.18%, Mn:0.42%, S:≤ 0.030%, P:≤ 0.030%, Cr:0.04%, Ni:0.42%, Cu:0.37%, V:0.08%, Mo:0.02%, Ti:0.47%, B:0.02%, Pd:0.03%,Pt:0.19%, W: 0.29%,Ta:0.02%,Nd:0.07%,Ce:0.06%,Eu:0.07%,Lu:0.15%, Au:0.46%, Ag:0.85%, Ga: 0.02%, Y:0.05%, Sn:0.43%, Zr:0.13%, Re:0.05%, Os:0.02%, Hf:0.07%, Bi:0.17%, glass fibre: 0.16%, calcium oxide:0.26%, talcum powder:0.25%, magnesia:0.29%, copper oxide:0.18%, iron oxide:0.39%, Manganese dioxide:0.49%, Kocide SD:0.09%, iron hydroxide:0.13%, calcium hydroxide:0.18%, barium hydroxide: 0.16%, sodium chloride:0.06%, calcium carbonate:0.27%, potassium nitrate:0.35%, magnesium chloride:0.28%, calcium chloride:0.09%, Potassium chlorate:0.17%, surplus Fe.
The improvement of above-mentioned technical proposal is:The step of casting technique of first flange and second flange (i) in:B, by upper one It walks obtained alloy solution to be cooled down, water cooling and air-cooled combination, first use water cooling with the cooling rate of 17 DEG C/s when cooling By alloy solution water cooling to 510 DEG C of formation alloys, 355 DEG C are then air-cooled to, then uses water cooling will with the cooling rate of 14 DEG C/s Alloy water cooling is to room temperature.
The improvement of above-mentioned technical proposal is:The step of casting technique of first flange and second flange (ix) in, pour into a mould before use The air-heater that 340 degrees Celsius of constant temperature carries out baking 1.5 hours to shell mold, and when cast, pouring temperature is 1550 degrees Celsius, cast Afterwards, casting keeps the temperature 2 hours in sand mold.
The present invention is using the advantageous effect of above-mentioned technical proposal:(1)Due to the correspondence position of first flange and second flange It sets and offers at least two arcuate sockets respectively, when installation, bolt need to only pass sequentially through arcuate socket can be by first flange and Two flanges are fixed, and slowly need not be slowly aligned the mounting hole in first flange and the second method successively, be substantially increased installation Efficiency so that flange installation becomes efficient quick, can effectively speed up the work;(2)Since second flange is close to the first method Blue side is provided with annular link block, and external screw thread is formed on the outside of annular link block, and first flange offers and annular link block phase Matched link slot, link slot inner wall are formed with the internal thread to match with the external screw thread of annular link block, first flange and second Link block threaded connection is first passed through when flanged joint, then is bolted, and two connection types cooperate so that the first method Blue and second flange connection more firm stable greatly reduces the problems such as being revealed caused by connection is insecure;(3)Due to It is provided with seal washer between one flange and second flange, ensure that the sealing performance of flange, is prevented in flange in connecting portion It reveals;(4)The first flange and second flange of ingredient percent casting using the present invention, have corrosion-resistant, resistance to The high and with long service life advantage of high temperature, intensity;(5)When raw material melting of the present invention, by scalding packet, ladle-to-ladle, spheroidizing reacion, skimming With the cooperation of slag hitting so that raw material melting is more thorough, can effectively remove the impurity in raw material, improves casting quality;(6)This It when invention raw material melting, is quickly cooled down with air-cooled combination using water cooling after first time melting, second of melting is carried out afterwards, by fast The cooling of speed and secondary smelting, the impurity in greatly reducing originally, improve the quality of final casting;(7)Using low-temperature wax Cured mould is made with mechanical casting technology, model obtained is more accurate careful;(8)When making shell mold sand mold, covered with EVA adhesive film The surface for placing insulated feeder, can effectively prevent that the surface is contaminated, and place the method with sword iron plate relative to tradition, use EVA adhesive film is suitble to the riser of various specifications, and more convenient efficient, cost is lower;(9)When making shell mold sand mold, by using true The method of empty drying box drying and natural-wind dry is combined so that shell mold drying is more thoroughly efficient, shell mold quality obtained More preferable intensity higher;(10)Shell mold is roasted using temperature-gradient method baking modes, improves roasting quality, reduces shell mold The probability of explosion;(11)The present invention using wire cutting machine, by step, (v) along the centre of each arcuate socket cut by shell mold obtained It cuts so that, can be conveniently stripped after casting, shell mold need not be crushed so that shell mold can be used for multiple times, and substantially reduce Casting cost.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is the structural schematic diagram of the quick firm flange of connection of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the first flange of the quick firm flange of connection of the embodiment of the present invention;
Wherein:1- first pipe interfaces;2- nuts;3- first flanges;3a- arcuate sockets;4- seal washers;5- annulars connect Block;6- second flanges;7- fastening bolts;8- second pipe interfaces.
Specific implementation mode
Embodiment one
The quick firm flange of the connection of the present embodiment, as illustrated in fig. 1 and 2, including it is first flange 3, second flange 6, close The corresponding position of seal washer 4, fastening bolt 7 and nut 2, first flange 3 and second flange 6 offers arcuate socket 3a respectively, tightly Fixing bolt 7 sequentially passes through first flange 3 and the arcuate socket 3a of second flange 6 is threadedly coupled with nut 2, and the setting of seal washer 4 exists Between first flange 3 and second flange 6, second flange 6 is provided with annular link block 5, annular connection close to 3 side of first flange The outside of block 5 is formed with external screw thread, and first flange 3 offers the link slot to match with annular link block 5, link slot inner wall be formed with The internal thread that the external screw thread of annular link block matches;The arcuate socket 3a of first flange 3 and second flange 6 is respectively three, and three A arcuate socket 3a is uniformly arranged.First flange 3 and the opposite both sides of second flange 6 are separately installed with first pipe interface 1 and Two pipe joints 8.
The mass percent of each ingredient is in first flange and second flange:C:0.05%, Al: 1.15%,Zn: 0.53%, Si:0.14%, Mn:0.34%, S:≤ 0.030%, P:≤ 0.030%, Cr:0.02%, Ni:0.32%, Cu:0.34%, V:0.06%, Mo:0.01%, Ti:0.43%, B:0.01%, Pd:0.02%,Pt:0.18%, W:0.27%,Ta:0.01%,Nd:0.06%,Ce: 0.05%,Eu:0.06%,Lu:0.12%, Au:0.36%, Ag:0.75%, Ga:0.01%, Y:0.03%, Sn:0.36%, Zr:0.08%, Re:0.04%, Os:0.01%, Hf:0.04%, Bi:0.14%, glass fibre:0.12%, calcium oxide:0.23%, talcum powder: 0.17%, magnesia:0.24%, copper oxide:0.16%, iron oxide:0.36%, manganese dioxide:0.46%, Kocide SD: 0.07%, iron hydroxide:0.12%, calcium hydroxide:0.17%, barium hydroxide:0.15%, sodium chloride:0.04%, calcium carbonate: 0.17%, potassium nitrate:0.32%, magnesium chloride:0.23%, calcium chloride:0.07%, potassium chlorate:0.16%, surplus Fe.
The casting technique of first flange and second flange includes the following steps:
(i) melting raw material:
A, it is added raw materials into smelting furnace by the mass percent of each ingredient in scheduled flange, the temperature in smelting furnace is improved To 1410 degrees Celsius to 1450 degrees Celsius, raw material is smelted to form alloy solution;
B, alloy solution obtained in the previous step is cooled down, water cooling and air-cooled combination when cooling, first use water cooling with Alloy solution water cooling to 510 DEG C of formation alloys, is then air-cooled to 355 DEG C, then use water cooling with 14 by the cooling rate of 17 DEG C/s DEG C/cooling rate of s is by alloy water cooling to room temperature;
C, it heats, previous step alloy after cooling is added in smelting furnace, the temperature in smelting furnace is increased to 1550 degrees Celsius To 1590 degrees Celsius, alloy forms alloy solution by secondary smelting;
D, packet is scalded, the alloy solution in smelting furnace is poured into casting ladle, carries out scalding packet;
E, after scalding packet, the alloy solution in casting ladle is poured into electric furnace, the temperature in electric furnace, which is warming up to 1560, to be taken the photograph Family name's degree heats 14 minutes to 18 minutes to 1590 degrees Celsius, the alloy solution in electric furnace is poured into casting ladle, ladle-to-ladle cooling;
F, after ladle-to-ladle, the alloy solution in casting ladle is poured into electric furnace, temperature is down to 1450 to 1470 degrees Celsius, in casting ladle Packet sequentially adds 1.4% to 1.5% nodulizer and 0.2% to 0.3% inovulant in hole, with 5 to 6kg sheet metals, sheet metal Thickness is 0.5mm to 1mm, sheet metal is covered in nodulizer, on inovulant, and consolidate;
G, alloy solution in electric furnace is poured into the other side of casting ladle indent, spheroidizing reacion 70s to 75s, spheroidizing reacion fills After point, one layer of collection slag agent is spread, is quickly skimmed;
H, after quickly skimming, swelling perlite powder is sprinkled on alloy solution surface immediately, twice of slag hitting, after the completion of slag hitting, Alloy solution to be cast is formed, is poured in five minutes;
(ii) prepared by wax-pattern:Using low-temperature wax and mechanical casting technology, makes consistent with cast member and include insulated feeder Wax-pattern, and wax-pattern is modified, wax-pattern is cleaned using wax base cleaning agent later;
(iii) shell mold sand mold is made in step (ii) wax-pattern obtained:The step comprises the steps of:
A, on the position that wax-pattern places insulated feeder, the surface for placing insulated feeder is covered with EVA adhesive film, to prevent the table Face is contaminated;
B, it is coated with the first face layer in wax pattern surface:
First, slurries are prepared in wax pattern surface dip-coating zirconium powder and silica sol binder, the viscosity numbers of the slurries 52~ 60 seconds;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the zircon sand of 150 mesh, should be cleared up after floating sand Residual slurry in EVA adhesive film and zircon sand;
Third spontaneously dries the wax-pattern after artificial floating sand, and drying time is 9~12 hours;
C, the wax pattern surface made from step B is coated with the second transition zone:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step B is prepared with silica sol binder, the slurries Viscosity number at 45~48 seconds;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the Malaysia sand of 65~80 mesh, be answered after floating sand Clear up the residual slurry and Malaysia sand in EVA adhesive film;
Wax-pattern after artificial floating sand is put in vacuum drying chamber and is dried, controls the temperature in vacuum drying chamber by third Degree is 45~55 degrees Celsius, and it is 110~130Pa to control the air pressure in vacuum drying chamber, and drying time is 15~20 hours;
D, the wax pattern surface made from step C is coated with third reinforcing layer:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step C is prepared with silica sol binder, the slurries Viscosity number at 21~27 seconds;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the Malaysia sand of 6~9 mesh, be answered clearly after floating sand Manage the residual slurry and Malaysia sand in EVA adhesive film;
Wax-pattern is put in vacuum drying chamber and is dried by third, controls the temperature in vacuum drying chamber and is taken the photograph for 55~65 Family name's degree, it is 65~95Pa to control the air pressure in vacuum drying chamber, and drying time is 12~15 hours;
E, the wax pattern surface made from step D is coated with the 4th slurry seal layer:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step D is prepared with silica sol binder, the slurries Viscosity number at 5~6 seconds;
Then, the residual slurry in EVA adhesive film is cleared up;
Wax-pattern after artificial floating sand is put under the wind speed of 1.1~1.2 meter per seconds and is dried by third, drying time 12 ~36 hours;
(iv) it dewaxes:Using steam dewaxing, the pressure of steam is 0.6MPa, and the time is 18~55 minutes, and is answered first before dewaxing The EVA adhesive film at insulated feeder position is removed, shell mold is made;
(v) shell mold roasts
The shell mold of step (iv) is roasted using temperature-gradient method baking modes, in roasting:First 550 degrees Celsius with Secondly preceding heating rate control keeps the temperature 1.5 hours at 550 degrees Celsius, then, is warming up at full speed in 100 degrees Celsius/hour 1150 degrees Celsius, and keep 1150 degrees Celsius of half an hours, cooling of finally coming out of the stove;
(vi) using wire cutting machine, (v) shell mold obtained is cut along the centre of each arcuate socket by step;
(vii) it will be fixed with adhesive tape after step (vi) the shell mold splicing completely of well cutting, be put into the sandbox prepared by formative technology In, blend compounds band seals the cast gate and insulated feeder for cast in the shell mold, is then placed in the mixed sand by preparation, piles Ram-jolt is carried out with foundry jolter again after mixed sand, forms sand mold;
(viii) by after step (vii) ram-jolt sand mold and sandbox plane strike off, and mould surface at interval of 15cm prick a gas Eye, the core are pricked to from 3~5cm of model surface;
(ix) it pours into a mould
Baking 1.5 hours carried out to shell mold with the air-heater of 340 degrees Celsius of constant temperature before cast, when cast, pouring temperature is 1550 degrees Celsius, after cast, casting keeps the temperature 2 hours in sand mold;
(x) it after moulding by casting, is demoulded, will successively be removed per part shell mold, and cut off the insulated feeder of casting, cast Part.
Embodiment two
Fast firm flange and embodiment one are essentially identical for the connection of the present embodiment, the difference is that, first flange Mass percent with each ingredient in second flange is:C:0.08%, Al: 1.33%,Zn: 0.61%,Si:0.18%, Mn: 0.42%, S:≤ 0.030%, P:≤ 0.030%, Cr:0.04%, Ni:0.42%, Cu:0.37%, V:0.08%, Mo:0.02%, Ti: 0.47%, B:0.02%, Pd:0.03%,Pt:0.19%, W:0.29%,Ta:0.02%,Nd:0.07%,Ce:0.06%,Eu:0.07%, Lu:0.15%, Au:0.46%, Ag:0.85%, Ga:0.02%, Y:0.05%, Sn:0.43%, Zr:0.13%, Re:0.05%, Os: 0.02%, Hf:0.07%, Bi:0.17%, glass fibre:0.16%, calcium oxide:0.26%, talcum powder:0.25%, magnesia: 0.29%, copper oxide:0.18%, iron oxide:0.39%, manganese dioxide:0.49%, Kocide SD:0.09%, iron hydroxide: 0.13%, calcium hydroxide:0.18%, barium hydroxide:0.16%, sodium chloride:0.06%, calcium carbonate:0.27%, potassium nitrate: 0.35%, magnesium chloride:0.28%, calcium chloride:0.09%, potassium chlorate:0.17%, surplus Fe.
The present invention is not limited to the above embodiment.All technical solutions formed using equivalent replacement, are all fallen within the present invention and wanted The protection domain asked.

Claims (7)

1. a kind of quick firm flange of connection, it is characterised in that:Including first flange, second flange, seal washer, fastening spiral shell The corresponding position of screw bolt and nut, the first flange and second flange offers at least two arcuate sockets, the fastening spiral shell respectively Bolt sequentially passes through first flange and the arcuate socket of second flange is connect with the nut thread, and the seal washer is arranged described Between first flange and second flange, the second flange is provided with annular link block close to the first flange side, described External screw thread is formed on the outside of annular link block, the first flange offers the link slot to match with the annular link block, institute It states link slot inner wall and is formed with the internal thread to match with the external screw thread of the annular link block;
The mass percent of each ingredient is in the first flange and second flange:C:0.04-0.11%, Al: 1.13-1.36%, Zn: 0.52-0.63%,Si:0.13-0.21%, Mn:0.33-0.46%, S:≤ 0.030%, P:≤ 0.030%, Cr:0.02- 0.04%, Ni:0.31-0.43%, Cu:0.33-0.37%, V:0.06-0.08%, Mo:0.01-0.02%, Ti:0.41-0.49%, B: 0.01-0.02%, Pd:0.02-0.03%,Pt:0.17-0.19%, W:0.26-0.29%,Ta:0.01-0.02%,Nd:0.05- 0.07%,Ce:0.04-0.07%,Eu:0.06-0.08%,Lu:0.11-0.16%, Au:0.35-0.46%, Ag:0.72-0.85%, Ga:0.01-0.02%, Y:0.03-0.05%, Sn:0.36-0.43%, Zr:0.07-0.14%, Re:0.03-0.05%, Os:0.01- 0.02%, Hf:0.04-0.08%, Bi:0.14-0.18%, glass fibre:0.11-0.16%, calcium oxide:0.22-0.28% is sliding Mountain flour:0.16-0.25%, magnesia:0.23-0.29%, copper oxide:0.16-0.18%, iron oxide:0.35-0.41%, dioxy Change manganese:0.46-0.49%, Kocide SD:0.06-0.09%, iron hydroxide:0.11-0.14%, calcium hydroxide:0.16- 0.19%, barium hydroxide:0.14-0.17%, sodium chloride:0.03-0.07%, calcium carbonate:0.16-0.27%, potassium nitrate: 0.31-0.36%, magnesium chloride:0.22-0.29%, calcium chloride:0.06-0.11%, potassium chlorate:0.16-0.18%, surplus are Fe;
The casting technique of the first flange and second flange includes the following steps:
(i) melting raw material:
A, it is added raw materials into smelting furnace by the mass percent of each ingredient in scheduled flange, the temperature in smelting furnace is increased to 1410 degrees Celsius to 1450 degrees Celsius, raw material is smelted to form alloy solution;
B, alloy solution obtained in the previous step is cooled down, water cooling and air-cooled combination, first use water cooling with 16-18 when cooling DEG C/alloy solution water cooling to 490-520 DEG C of formation alloy, is then air-cooled to 350-360 DEG C, then use water by the cooling rate of s The cold cooling rate with 13-15 DEG C/s is by alloy water cooling to room temperature;
C, it heats, previous step alloy after cooling is added in smelting furnace, the temperature in smelting furnace is increased to 1550 degrees Celsius extremely 1590 degrees Celsius, alloy forms alloy solution by secondary smelting;
D, packet is scalded, the alloy solution in smelting furnace is poured into casting ladle, carries out scalding packet;
E, after scalding packet, the alloy solution in casting ladle is poured into electric furnace, the temperature in electric furnace is warming up to 1560 degrees Celsius To 1590 degrees Celsius, heats 14 minutes to 18 minutes, the alloy solution in electric furnace is poured into casting ladle, ladle-to-ladle cooling;
F, after ladle-to-ladle, the alloy solution in casting ladle is poured into electric furnace, temperature is down to 1450 to 1470 degrees Celsius, is cheated in the packet of casting ladle In sequentially add 1.4% to 1.5% nodulizer and 0.2% to 0.3% inovulant, with 5 to 6kg sheet metals, the thickness of sheet metal For 0.5mm to 1mm, sheet metal is covered in nodulizer, on inovulant, and consolidate;
G, alloy solution in electric furnace pours into the other side of casting ladle indent, spheroidizing reacion 70s to 75s, after spheroidizing reacion is abundant, One layer of collection slag agent is spread, is quickly skimmed;
H, after quickly skimming, it is sprinkled into swelling perlite powder on alloy solution surface immediately, twice of slag hitting after the completion of slag hitting, is formed Alloy solution to be cast is poured in five minutes;
(ii) prepared by wax-pattern:Using low-temperature wax and mechanical casting technology, wax consistent with cast member and including insulated feeder is made Mould, and wax-pattern is modified, wax-pattern is cleaned using wax base cleaning agent later;
(iii) shell mold sand mold is made in step (ii) wax-pattern obtained:The step comprises the steps of:
A, wax-pattern place insulated feeder position on, with EVA adhesive film cover place insulated feeder surface, to prevent the surface by To pollution;
B, it is coated with the first face layer in wax pattern surface:
First, slurries are prepared in wax pattern surface dip-coating zirconium powder and silica sol binder;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the zircon sand of 150 mesh, should be cleared up after floating sand described Residual slurry in EVA adhesive film and zircon sand;
Third spontaneously dries the wax-pattern after artificial floating sand, and drying time is 9~12 hours;
C, the wax pattern surface made from step B is coated with the second transition zone:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step B is prepared with silica sol binder;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the Malaysia sand of 65~80 mesh, should be cleared up after floating sand Residual slurry in the EVA adhesive film and Malaysia sand;
Wax-pattern after artificial floating sand is put in vacuum drying chamber and is dried by third, and the temperature controlled in vacuum drying chamber is 45~55 degrees Celsius, it is 110~130Pa to control the air pressure in vacuum drying chamber, and drying time is 15~20 hours;
D, the wax pattern surface made from step C is coated with third reinforcing layer:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step C is prepared with silica sol binder;
Then, it carries out manually floating sand by the wax pattern surface of dip-coating slurries with the Malaysia sand of 6~9 mesh, institute should be cleared up after floating sand State the residual slurry and Malaysia sand in EVA adhesive film;
Wax-pattern is put in vacuum drying chamber and is dried by third, and it is 55~65 degrees Celsius to control the temperature in vacuum drying chamber, It is 65~95Pa to control the air pressure in vacuum drying chamber, and drying time is 12~15 hours;
E, the wax pattern surface made from step D is coated with the 4th slurry seal layer:
First, the slurries that the Malaysia powder of the wax pattern surface dip-coating made from step D is prepared with silica sol binder;
Then, the residual slurry in the EVA adhesive film is cleared up;
Wax-pattern after artificial floating sand is put under the wind speed of 1.1~1.2 meter per seconds and is dried by third, and drying time is 12~36 Hour;
(iv) it dewaxes:Using steam dewaxing, the pressure of steam is 0.6MPa, and the time is 18~55 minutes, and will should first be protected before dewaxing The EVA adhesive film at warm riser position is removed, and shell mold is made;
(v) shell mold roasts
The shell mold of step (iv) is roasted using temperature-gradient method baking modes, in roasting:It is risen first before 550 degrees Celsius Secondly warm speed control keeps the temperature 1.5 hours at 550 degrees Celsius, then, is warming up to 1150 at full speed and takes the photograph in 100 degrees Celsius/hour Family name's degree, and keep 1150 degrees Celsius of half an hours, cooling of finally coming out of the stove;
(vi) using wire cutting machine, (v) shell mold obtained is cut along the centre of each arcuate socket by step;
(vii) it will be fixed, be put into the sandbox prepared by formative technology with adhesive tape after step (vi) the shell mold splicing completely of well cutting, and The cast gate and insulated feeder in the shell mold for cast are sealed with adhesive tape, the mixed sand by preparation is then placed in, piles mixing Ram-jolt is carried out with foundry jolter again after sand, forms sand mold;
(viii) by after step (vii) ram-jolt sand mold and sandbox plane strike off, and mould surface at interval of 15cm prick a core, The core is pricked to from 3~5cm of model surface;
(ix) it pours into a mould
Baking 1 hour or more carried out to shell mold with the air-heater of 300~350 degrees Celsius of constant temperature before cast, when cast, pouring temperature It it is 1500~1650 degrees Celsius, after cast, casting keeps the temperature 1~2 hour in sand mold;
(x) it after moulding by casting, is demoulded, will successively be removed per part shell mold, and cut off the insulated feeder of casting, obtain casting.
2. the quick firm flange of connection according to claim 1, it is characterised in that:The first flange and second flange Arcuate socket be three, three arcuate sockets are uniformly arranged.
3. the quick firm flange of connection according to claim 2, it is characterised in that:The first flange and second flange Opposite both sides are separately installed with pipe joint.
4. the quick firm flange of connection according to claim 3, it is characterised in that:The first flange and second flange In the mass percent of each ingredient be:C:0.05%, Al: 1.15%,Zn: 0.53%,Si:0.14%, Mn:0.34%, S:≤ 0.030%, P:≤ 0.030%, Cr:0.02%, Ni:0.32%, Cu:0.34%, V:0.06%, Mo:0.01%, Ti:0.43%, B: 0.01%, Pd:0.02%,Pt:0.18%, W:0.27%,Ta:0.01%,Nd:0.06%,Ce:0.05%,Eu:0.06%,Lu: 0.12%, Au:0.36%, Ag:0.75%, Ga:0.01%, Y:0.03%, Sn:0.36%, Zr:0.08%, Re:0.04%, Os:0.01%, Hf:0.04%, Bi:0.14%, glass fibre:0.12%, calcium oxide:0.23%, talcum powder:0.17%, magnesia:0.24%, oxygen Change copper:0.16%, iron oxide:0.36%, manganese dioxide:0.46%, Kocide SD:0.07%, iron hydroxide:0.12%, hydrogen Calcium oxide:0.17%, barium hydroxide:0.15%, sodium chloride:0.04%, calcium carbonate:0.17%, potassium nitrate:0.32%, chlorination Magnesium:0.23%, calcium chloride:0.07%, potassium chlorate:0.16%, surplus Fe.
5. the quick firm flange of connection according to claim 3, it is characterised in that:The first flange and second flange In the mass percent of each ingredient be:C:0.08%, Al: 1.33%,Zn: 0.61%,Si:0.18%, Mn:0.42%, S:≤ 0.030%, P:≤ 0.030%, Cr:0.04%, Ni:0.42%, Cu:0.37%, V:0.08%, Mo:0.02%, Ti:0.47%, B: 0.02%, Pd:0.03%,Pt:0.19%, W:0.29%,Ta:0.02%,Nd:0.07%,Ce:0.06%,Eu:0.07%,Lu: 0.15%, Au:0.46%, Ag:0.85%, Ga:0.02%, Y:0.05%, Sn:0.43%, Zr:0.13%, Re:0.05%, Os:0.02%, Hf:0.07%, Bi:0.17%, glass fibre:0.16%, calcium oxide:0.26%, talcum powder:0.25%, magnesia:0.29%, oxygen Change copper:0.18%, iron oxide:0.39%, manganese dioxide:0.49%, Kocide SD:0.09%, iron hydroxide:0.13%, hydrogen Calcium oxide:0.18%, barium hydroxide:0.16%, sodium chloride:0.06%, calcium carbonate:0.27%, potassium nitrate:0.35%, chlorination Magnesium:0.28%, calcium chloride:0.09%, potassium chlorate:0.17%, surplus Fe.
6. the quick firm flange of connection described in any claim according to claim 1 to 5, it is characterised in that:It is described The step of casting technique of first flange and second flange (i) in:B, alloy solution obtained in the previous step is cooled down, it is cooling When water cooling and air-cooled combination, first use water cooling that alloy solution water cooling is formed alloys to 510 DEG C with the cooling rate of 17 DEG C/s, Then 355 DEG C are air-cooled to, then uses water cooling with the cooling rate of 14 DEG C/s by alloy water cooling to room temperature.
7. the quick firm flange of connection described in any claim according to claim 1 to 5, it is characterised in that:It is described The step of casting technique of first flange and second flange (ix) in, before pouring into a mould with the air-heater of 340 degrees Celsius of constant temperature to shell mold into Row baking 1.5 hours, when cast, pouring temperature is 1550 degrees Celsius, and after cast, casting keeps the temperature 2 hours in sand mold.
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Denomination of invention: A fast and firm flange

Effective date of registration: 20220308

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Pledgee: Jiangsu Jinmao Financing Guarantee Co.,Ltd.

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