CN106636927A - Production process of cooling water pump for high-speed gear box - Google Patents
Production process of cooling water pump for high-speed gear box Download PDFInfo
- Publication number
- CN106636927A CN106636927A CN201610892848.9A CN201610892848A CN106636927A CN 106636927 A CN106636927 A CN 106636927A CN 201610892848 A CN201610892848 A CN 201610892848A CN 106636927 A CN106636927 A CN 106636927A
- Authority
- CN
- China
- Prior art keywords
- water pump
- foundry goods
- cooled
- cooling water
- gear box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000498 cooling water Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 25
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims abstract description 18
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims abstract description 17
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 13
- 239000010949 copper Substances 0.000 claims abstract description 9
- 239000011572 manganese Substances 0.000 claims abstract description 9
- 229910045601 alloy Inorganic materials 0.000 claims description 48
- 239000000956 alloy Substances 0.000 claims description 48
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 32
- 238000003723 Smelting Methods 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 26
- 238000001816 cooling Methods 0.000 claims description 25
- 238000005516 engineering process Methods 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 24
- 238000005266 casting Methods 0.000 claims description 21
- 239000002994 raw material Substances 0.000 claims description 21
- 239000004576 sand Substances 0.000 claims description 20
- 229910052742 iron Inorganic materials 0.000 claims description 19
- 238000005496 tempering Methods 0.000 claims description 19
- 239000011241 protective layer Substances 0.000 claims description 18
- 229910052782 aluminium Inorganic materials 0.000 claims description 13
- 239000002893 slag Substances 0.000 claims description 13
- 238000010791 quenching Methods 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 9
- 229910052719 titanium Inorganic materials 0.000 claims description 9
- 229910052725 zinc Inorganic materials 0.000 claims description 9
- 229910052684 Cerium Inorganic materials 0.000 claims description 8
- 229910052693 Europium Inorganic materials 0.000 claims description 8
- 229910052765 Lutetium Inorganic materials 0.000 claims description 8
- 229910052779 Neodymium Inorganic materials 0.000 claims description 8
- 229910052797 bismuth Inorganic materials 0.000 claims description 8
- 229910052804 chromium Inorganic materials 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- AEJIMXVJZFYIHN-UHFFFAOYSA-N copper;dihydrate Chemical compound O.O.[Cu] AEJIMXVJZFYIHN-UHFFFAOYSA-N 0.000 claims description 8
- 229960004643 cupric oxide Drugs 0.000 claims description 8
- 229910052733 gallium Inorganic materials 0.000 claims description 8
- 229910052737 gold Inorganic materials 0.000 claims description 8
- 229910052748 manganese Inorganic materials 0.000 claims description 8
- 229910052750 molybdenum Inorganic materials 0.000 claims description 8
- 229910052763 palladium Inorganic materials 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 229910052702 rhenium Inorganic materials 0.000 claims description 8
- 229910052709 silver Inorganic materials 0.000 claims description 8
- 229910052718 tin Inorganic materials 0.000 claims description 8
- 229910052721 tungsten Inorganic materials 0.000 claims description 8
- 229910052720 vanadium Inorganic materials 0.000 claims description 8
- 229910052727 yttrium Inorganic materials 0.000 claims description 8
- 229910052726 zirconium Inorganic materials 0.000 claims description 8
- 235000014413 iron hydroxide Nutrition 0.000 claims description 7
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 claims description 7
- 229910052697 platinum Inorganic materials 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 239000010410 layer Substances 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- 239000005995 Aluminium silicate Substances 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- 244000035744 Hura crepitans Species 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000004411 aluminium Substances 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims description 4
- 238000000498 ball milling Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 210000000988 bone and bone Anatomy 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000012459 cleaning agent Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 239000010433 feldspar Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 235000013312 flour Nutrition 0.000 claims description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 4
- 230000014759 maintenance of location Effects 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000010451 perlite Substances 0.000 claims description 4
- 235000019362 perlite Nutrition 0.000 claims description 4
- 239000010453 quartz Substances 0.000 claims description 4
- 230000000171 quenching effect Effects 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000008961 swelling Effects 0.000 claims description 4
- JJLJMEJHUUYSSY-UHFFFAOYSA-L Copper hydroxide Chemical compound [OH-].[OH-].[Cu+2] JJLJMEJHUUYSSY-UHFFFAOYSA-L 0.000 abstract 1
- 239000005750 Copper hydroxide Substances 0.000 abstract 1
- 239000005751 Copper oxide Substances 0.000 abstract 1
- 229910001956 copper hydroxide Inorganic materials 0.000 abstract 1
- 229910000431 copper oxide Inorganic materials 0.000 abstract 1
- 229960004887 ferric hydroxide Drugs 0.000 abstract 1
- IEECXTSVVFWGSE-UHFFFAOYSA-M iron(3+);oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Fe+3] IEECXTSVVFWGSE-UHFFFAOYSA-M 0.000 abstract 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 abstract 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 abstract 1
- 229910001566 austenite Inorganic materials 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000005275 alloying Methods 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/004—Heat treatment of ferrous alloys containing Cr and Ni
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/005—Heat treatment of ferrous alloys containing Mn
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/007—Ferrous alloys, e.g. steel alloys containing silver
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
- C04B2235/3472—Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/40—Metallic constituents or additives not added as binding phase
- C04B2235/402—Aluminium
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/428—Silicon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/447—Phosphates or phosphites, e.g. orthophosphate or hypophosphite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/448—Sulphates or sulphites
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Structural Engineering (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Rotary Pumps (AREA)
Abstract
The invention discloses a cooling water pump for a high-speed gear box. The cooling water pump is prepared from, by mass percent, 0.02%-0.03% of C, 1.16%-1.83% of Al, 1.22%-1.39% of Zn, 0.37%-0.58% of Mn, not larger than 0.030% of S, not larger than 0.030% of P, 0.02%-0.04% of Cr, 0.84%-1.19% of Ni, 0.25%-0.29% of Cu, 0.02%-0.05%of V, 0.06%-0.09% of Mo, 1.33%-1.59% of Ti, 0.01%-0.02% of B, 0.02%-0.04% of Pd, 0.33%-0.49% of Pt, 0.23%-0.36% of W, 0.13%-0.16% of Nd, 0.11%-0.12% of Ce, 0.07%-0.15% of Eu, 0.03%-0.07% of Lu, 0.33%-0.42% of Au, 0.86%-1.04% of Ag, 0.01%-0.02% of Ga, 0.21%-0.27% of Y, 1.34%-1.58% of Sn, 0.02%-0.07% of Zr, 0.01%-0.03% of Re, 0.05%-0.09% of Bi, 0.33%-0.37% of magnesium oxide, 0.08%-0.13% of copper oxide, 0.12%-0.18% of ferric oxide, 0.06%-0.09% of manganese dioxide, 0.05%-0.08% of copper hydroxide, 0.03%-0.05% of ferric hydroxide and the balance Fe.
Description
Technical field
The present invention relates to a kind of production technology of high-speed gear box cooling water pump, belongs to technical field of automobile.
Background technology
Cooling is needed during internal combustion engine in case temperature rising, generally carries out water-cooled using cooling water pump press-in cooling water；
Because Structure of Internal-Combustion Engine is complicated, its internal cooling water channel curved narrow is big to resistance to water-flow, therefore cooling water pump is in certain operating mode
The key for affecting internal combustion engine cooling effect has been become with the uninterrupted under use condition.
Existing high-speed gear box cooling water pump major part is mechanical water pump, and the operating of water pump is passed by engine spindle
Dynamic, when engine speed is high, pump rotary speed is just high, and flow just increases, and when engine speed is low, flow reduces；Due to engine
During cold start-up, engine itself does not need cooling system work, but engine water pump can operate with engine and start work
Make, can cause that engine warm-up time is longer, engine consumption is higher, discharge poor etc., the flow of its water pump can not be according to sending out
The demand of motivation cooling system is adjusted.
The content of the invention
The technical problem to be solved in the present invention is, not enough for prior art, proposes that a kind of flow is big, cools down fast and energy
The production technology of enough high-speed gear box cooling water pumps being adjusted according to the demand of engine-cooling system.
The present invention is that the technical scheme for solving above-mentioned technical problem proposition is：A kind of high-speed gear box cooling water pump is high
The mass percent of each composition is in fast gear-box cooling water pump：C：0.02-0.03%, Al:1.16-1.83%,Zn:1.22-
1.39%,Mn：0.37-0.58%, S：≤ 0.030%, P：≤ 0.030%, Cr：0.02-0.04%, Ni：0.84-1.19%, Cu：
0.25-0.29%, V：0.02-0.05%, Mo：0.06-0.09%, Ti：1.33-1.59%, B：0.01-0.02%, Pd：0.02-
0.04%,
Pt：0.33-0.49%,W：0.23-0.36%,Nd：0.13-0.16%,Ce：0.11-0.12%,Eu：0.07-0.15%,Lu:
0.03-0.07%, Au：0.33-0.42%, Ag:0.86-1.04%, Ga：0.01-0.02%, Y：0.21-0.27%, Sn：1.34-
1.58%, Zr：0.02-0.07%, Re：0.01-0.03%, Bi：0.05-0.09%, magnesia：0.33-0.37%, cupric oxide：
0.08-0.13%, iron oxide：0.12-0.18%, manganese dioxide：0.06-0.09%, Kocide SD：0.05-0.08%, hydrogen-oxygen
Change iron：0.03-0.05%, balance of Fe；
The production technology of high-speed gear box cooling water pump is comprised the following steps：
(i) melting raw material：
A, add raw materials into smelting furnace by the mass percent of each composition in predetermined high-speed gear box cooling water pump, by smelting furnace
Interior temperature brings up to 1520 degrees Celsius to 1540 degrees Celsius, and raw material is smelted to form alloy solution；
B, alloy solution obtained in the previous step is cooled down, water-cooled is combined with air cooling during cooling, first adopts water-cooled with 15-18
DEG C/alloy solution water-cooled to 450-460 DEG C of formation alloy, is then air cooled to 340-350 DEG C by the cooldown rate of s, then using water
The cold cooldown rate with 18-20 DEG C/s is by alloy water-cooled to room temperature；
C, heating, the alloy after previous step is cooled down carries out secondary smelting in smelting furnace, and the temperature in smelting furnace is brought up into 1580
Degree Celsius to 1610 degrees Celsius, alloy forms alloy solution by secondary smelting；
D, pour the alloy solution in smelting furnace into electric furnace, in the bag hole of casting ladle nodulizer and inovulant are sequentially added, use thin steel
Plate is covered on nodulizer, inovulant, and is consolidated, and steel-sheet thickness is 0.5mm to 1mm；
E, the opposite side that the alloy solution in electric furnace is poured into casting ladle indent, spheroidizing reacion 70s to 85s, after spheroidizing reacion is abundant,
The slag agent of one layer of collection is spread, is quickly skimmed；
F, quickly skim after, be sprinkled into swelling perlite powder on alloy solution surface immediately, twice of slag hitting after the completion of slag hitting, is formed
Alloy solution to be cast, was poured in five minutes；
(ii) prepared by wax-pattern：Using mechanical casting, make consistent with the impeller size of high-speed gear box cooling water pump and include
The wax-pattern of insulated feeder, and wax-pattern is repaired, afterwards wax-pattern is cleaned using wax base cleaning agent；
(iii) shell model sand mold is made in step (ii) obtained wax-pattern；
(iv) dewax：Using steam dewaxing, the pressure of steam is 0.8MPa, and the time is 25-45 minutes, and shell mould is obtained；
(v) shell mould roasting；
During (vi) the (v) roasting shell mould of step to be put into the sandbox prepared by formative technology, blend compounds band is sealed to be used on the shell mould
The cast gate and insulated feeder of cast, is then placed in the mixed sand through preparing, and pile after mixed sand is carried out again with foundry jolter
Ram-jolt, forms sand mold；
(vii) pour into a mould
Pouring into a mould the air-heater of front 400-420 degree Celsius of constant temperature carries out baking 1 hour to shell mould, and during cast, pouring temperature is
1550-1650 degree Celsius, after cast, foundry goods is incubated 2-3 hours in sand mold；After moulding by casting, the demoulding is carried out, crushes shell mould,
The insulated feeder of excision foundry goods, obtains foundry goods；
(viii) the foundry goods after moulding by casting is machined, and cylinder iron Vehicle Processing goes out water pump cover, rotating shaft and cover plate；
(ix) the foundry goods after Vehicle Processing is heat-treated, concrete technology is：
A, heating：Foundry goods is heated into 640-665 DEG C, and is incubated 45-55min；
B, cooling：After adopting the air-cooled cooldown rate with 15-18 DEG C/s to accelerate to be cooled to 410-420 DEG C by foundry goods, then it is air cooled to
Room temperature；
C, once it is tempered：Foundry goods is heated to after 560-575 DEG C of tempering 41-43min, warm 30-45s is treated, automobile gearbox tooth is made
Wheel equalizing temperature, after accelerating to be cooled to 355-365 DEG C with the cooldown rate of 28-35 DEG C/s afterwards, then is air cooled to room temperature；
D, double tempering：Automobile gearbox gear is heated to be air cooled to room temperature after 614-618 DEG C of tempering 53-59min；
E, by Jing double tempering process after foundry goods be put into well formula gas heating furnace, Quench heating process is carried out to foundry goods,
Quenching and preserving heat temperature is 740 DEG C ± 10 DEG C, and temperature retention time is 1.2-1.5h；Tank water is quickly put into after the completion of foundry goods Quench heating
Cold 15-25 minutes, cooling bath water temperature is controlled at 25-50 DEG C；
(x) the foundry goods after heat treatment is covered into china protective layer, concrete technology is：
A, dispensing：The mass percent composition of each composition is in china protective layer：Quartz:3.13-3.32%, feldspar: 3.53-
3.45%th, bone black：5.21-5.36%, talcum powder：4.11-4.23%, aluminium powder：3.15-3.33%, silica flour：3.46-3.58%, oxidation
Calcium：1.23-1.35%, magnesia：2.41-2.56%, balance of kaolin；
B, crushing:Each raw material of china protective layer is added by mass percentage and carry out in ball mill mixing and ball milling, add water shape
Into glaze slip；
C, sieve except iron：Above-mentioned glaze slip is filtered with the screen cloth of 150 mesh, iron is removed with tramp iron separator after filtration；
Operation is stirred in d, filter：Water unnecessary in glaze slip in previous step is filtered off, the moisture content of glaze slip is in 29-36% after filter
E, coating：The glaze slip for modulating is coated in the outer surface of the foundry goods after Vehicle Processing, thickness is 0.65-1.05mm；
F, roasting：The foundry goods for having coated glaze slip is sent into tunnel cave roasting, china protective layer is formed after cooling, impeller is obtained, then
Impeller and water pump cover, rotating shaft and cover plate are carried out assembling final high-speed gear box cooling water pump is obtained.
The improvement of above-mentioned technical proposal is：The mass percent of each composition is in high-speed gear box cooling water pump：C：
0.02%, Al:1.17%,Zn:1.25%,Mn：0.38%, S：≤ 0.030%, P：≤ 0.030%, Cr：0.03%, Ni：0.89%, Cu：
0.26%, V：0.03%, Mo：0.07%, Ti：1.37%, B：0.01%, Pd：0.03%,Pt：0.34%,W：0.27%,Nd：0.15%,
Ce：0.11%,Eu：0.08%,Lu:0.04%, Au：0.35%, Ag:0.88%, Ga：0.01%, Y：0.22%, Sn：1.36%, Zr：
0.03%, Re：0.02%, Bi：0.06%；
Magnesia：0.34%, cupric oxide：0.09%, iron oxide：0.15%, manganese dioxide：0.07%, Kocide SD：
0.06%, iron hydroxide：0.04%, balance of Fe.
The improvement of above-mentioned technical proposal is：The mass percent of each composition is in high-speed gear box cooling water pump：C：
0.03%, Al:1.77%,Zn:1.29%,Mn：0.48%, S：≤ 0.030%, P：≤ 0.030%, Cr：0.04%, Ni：1.14%, Cu：
0.26%, V：0.04%, Mo：0.08%, Ti：1.39%, B：0.02%, Pd：0.04%,Pt：0.49%,W：0.29%,Nd：0.15%,
Ce：0.12%,Eu：0.09%,Lu:0.06%, Au：0.37%, Ag:0.96%, Ga：0.02%, Y：0.25%, Sn：1.38%, Zr：
0.04%, Re：0.02%, Bi：0.06%；
Magnesia：0.35%, cupric oxide：0.09%, iron oxide：0.16%, manganese dioxide：0.07%, Kocide SD：
0.06%, iron hydroxide：0.05%, balance of Fe.
The present invention is using the beneficial effect of above-mentioned technical proposal：
1. the high-speed gear box cooling water pump of the present invention strengthens the heat-resisting of cooling water pump due to containing Zn, Ni and W in raw material
And decay resistance；
2. the high-speed gear box cooling water pump of the present invention in raw material due to, containing Ti, Al and rare earth element, alleviating cooling water
The quality of pump, increased structural strength and decay resistance；
3. the high-speed gear box of present invention cooling water pump is due to having carried out secondary smelting in raw material melting then anti-by nodularization
The cooperation that should, skim with slag hitting so that raw material melting is more thorough, can effectively remove the impurity in raw material, improve foundry goods matter
Amount；
4. the high-speed gear box cooling water pump of the present invention due to being using steam dewaxing, the pressure of steam in dewaxing
0.8MPa, the time is 25-45 minutes, and dewaxing is efficiently thoroughly；
5. the high-speed gear box cooling water pump of the present invention is due in pouring operation, with 400-420 degree Celsius of hot blast of constant temperature
Machine carries out baking 1 hour to shell mould, effectively prevents the shell mould in cast from cracking occurring and crushes by the preheating to shell mould；
6. the high-speed gear box cooling water pump of the present invention is to the foundry goods after moulding by casting due to machining, to the thin of impeller
Section position is by Vehicle Processing accurate dimension, and cylinder iron Vehicle Processing goes out water pump cover, rotating shaft and cover plate so that each of water pump is matched somebody with somebody
Part overall precision is high, convenient for assembly；
7. the high-speed gear box of present invention cooling water pump can control impeller due to the foundry goods after Vehicle Processing being heat-treated
Laterally and longitudinally be recessed the face crack for causing, and impeller table surface layer can be made to produce the residual stress contrary with working stress, receives
Part working stress can be offset during load, increases service life；
8. the high-speed gear box cooling water pump of the present invention is because, by double tempering, tempering for the first time can be turned round during heat treatment
Austenite is formed on lath circle or lath beam circle, and alloying element is further enriched with insulating process to improve stability；
Ferrite lath beam is then replied in insulating process, while the harmful element in ferrite is also discharged to rotary austenite
In, so as to improve substrate performance；Second tempering can make rotary austenite enrichment enough on the premise of proof strength
Alloying element, make few net carbide, be more uniformly distributed tissue, can holding structure stablize, further enhance contact fatigue
Intensity and impact flexibility；
9. the high-speed gear box cooling water pump of the present invention by the foundry goods after heat treatment due to covering china protective layer so that impeller
Appearance forms one layer of china protective layer, further increases the heat-resisting and decay resistance of automobile engine to exhaust Taper Pipe, and
So that the characteristics of impeller has structural strength height and good insulating.
Specific embodiment
Embodiment 1
The production technology of the high-speed gear box cooling water pump of the present embodiment, the matter of each composition in high-speed gear box cooling water pump
Measuring percentage is：C：0.02%, Al:1.17%,Zn:1.25%,Mn：0.38%, S：≤ 0.030%, P：≤ 0.030%, Cr：0.03%,
Ni：0.89%, Cu：0.26%, V：0.03%, Mo：0.07%, Ti：1.37%, B：0.01%, Pd：0.03%,Pt：0.34%,W：
0.27%,Nd：0.15%,Ce：0.11%,Eu：0.08%,Lu:0.04%, Au：0.35%, Ag:0.88%, Ga：0.01%, Y：0.22%,
Sn：1.36%, Zr：0.03%, Re：0.02%, Bi：0.06%, magnesia：0.34%, cupric oxide：0.09%, iron oxide：
0.15%, manganese dioxide：0.07%, Kocide SD：0.06%, iron hydroxide：0.04%, balance of Fe；
The production technology of high-speed gear box cooling water pump is comprised the following steps：
(i) melting raw material：
A, add raw materials into smelting furnace by the mass percent of each composition in predetermined high-speed gear box cooling water pump, by smelting furnace
Interior temperature brings up to 1520 degrees Celsius to 1540 degrees Celsius, and raw material is smelted to form alloy solution；
B, alloy solution obtained in the previous step is cooled down, water-cooled is combined with air cooling during cooling, first adopts water-cooled with 15-18
DEG C/alloy solution water-cooled to 450-460 DEG C of formation alloy, is then air cooled to 340-350 DEG C by the cooldown rate of s, then using water
The cold cooldown rate with 18-20 DEG C/s is by alloy water-cooled to room temperature；
C, heating, the alloy after previous step is cooled down carries out secondary smelting in smelting furnace, and the temperature in smelting furnace is brought up into 1580
Degree Celsius to 1610 degrees Celsius, alloy forms alloy solution by secondary smelting；
D, pour the alloy solution in smelting furnace into electric furnace, in the bag hole of casting ladle nodulizer and inovulant are sequentially added, use thin steel
Plate is covered on nodulizer, inovulant, and is consolidated, and steel-sheet thickness is 0.5mm to 1mm；
E, the opposite side that the alloy solution in electric furnace is poured into casting ladle indent, spheroidizing reacion 70s to 85s, after spheroidizing reacion is abundant,
The slag agent of one layer of collection is spread, is quickly skimmed；
F, quickly skim after, be sprinkled into swelling perlite powder on alloy solution surface immediately, twice of slag hitting after the completion of slag hitting, is formed
Alloy solution to be cast, was poured in five minutes；
(ii) prepared by wax-pattern：Using mechanical casting, make consistent with the impeller size of high-speed gear box cooling water pump and include
The wax-pattern of insulated feeder, and wax-pattern is repaired, afterwards wax-pattern is cleaned using wax base cleaning agent；
(iii) shell model sand mold is made in step (ii) obtained wax-pattern；
(iv) dewax：Using steam dewaxing, the pressure of steam is 0.8MPa, and the time is 25-45 minutes, and shell mould is obtained；
(v) shell mould roasting；
During (vi) the (v) roasting shell mould of step to be put into the sandbox prepared by formative technology, blend compounds band is sealed to be used on the shell mould
The cast gate and insulated feeder of cast, is then placed in the mixed sand through preparing, and pile after mixed sand is carried out again with foundry jolter
Ram-jolt, forms sand mold；
(vii) pour into a mould
Pouring into a mould the air-heater of front 400-420 degree Celsius of constant temperature carries out baking 1 hour to shell mould, and during cast, pouring temperature is
1550-1650 degree Celsius, after cast, foundry goods is incubated 2-3 hours in sand mold；After moulding by casting, the demoulding is carried out, crushes shell mould,
The insulated feeder of excision foundry goods, obtains foundry goods；
(viii) the foundry goods after moulding by casting is machined, and cylinder iron Vehicle Processing goes out water pump cover, rotating shaft and cover plate；
(ix) the foundry goods after Vehicle Processing is heat-treated, concrete technology is：
A, heating：Foundry goods is heated into 640-665 DEG C, and is incubated 45-55min；
B, cooling：After adopting the air-cooled cooldown rate with 15-18 DEG C/s to accelerate to be cooled to 410-420 DEG C by foundry goods, then it is air cooled to
Room temperature；
C, once it is tempered：Foundry goods is heated to after 560-575 DEG C of tempering 41-43min, warm 30-45s is treated, automobile gearbox tooth is made
Wheel equalizing temperature, after accelerating to be cooled to 355-365 DEG C with the cooldown rate of 28-35 DEG C/s afterwards, then is air cooled to room temperature；
D, double tempering：Automobile gearbox gear is heated to be air cooled to room temperature after 614-618 DEG C of tempering 53-59min；
E, by Jing double tempering process after foundry goods be put into well formula gas heating furnace, Quench heating process is carried out to foundry goods,
Quenching and preserving heat temperature is 740 DEG C ± 10 DEG C, and temperature retention time is 1.2-1.5h；Tank water is quickly put into after the completion of foundry goods Quench heating
Cold 15-25 minutes, cooling bath water temperature is controlled at 25-50 DEG C；
(x) the foundry goods after heat treatment is covered into china protective layer, concrete technology is：
A, dispensing：The mass percent composition of each composition is in china protective layer：Quartz:3.13-3.32%, feldspar: 3.53-
3.45%th, bone black：5.21-5.36%, talcum powder：4.11-4.23%, aluminium powder：3.15-3.33%, silica flour：3.46-3.58%, oxidation
Calcium：1.23-1.35%, magnesia：2.41-2.56%, balance of kaolin；
B, crushing:Each raw material of china protective layer is added by mass percentage and carry out in ball mill mixing and ball milling, add water shape
Into glaze slip；
C, sieve except iron：Above-mentioned glaze slip is filtered with the screen cloth of 150 mesh, iron is removed with tramp iron separator after filtration；
Operation is stirred in d, filter：Water unnecessary in glaze slip in previous step is filtered off, the moisture content of glaze slip is in 29-36% after filter
E, coating：The glaze slip for modulating is coated in the outer surface of the foundry goods after Vehicle Processing, thickness is 0.65-1.05mm；
F, roasting：The foundry goods for having coated glaze slip is sent into tunnel cave roasting, china protective layer is formed after cooling, impeller is obtained, then
Impeller and water pump cover, rotating shaft and cover plate are carried out assembling final high-speed gear box cooling water pump is obtained.
Embodiment 2
The production technology of the high-speed gear box cooling water pump of the present embodiment, difference is high-speed gear box cooling water
The mass percent of each composition is in pump：C：0.03%, Al:1.77%,Zn:1.29%,Mn：0.48%, S：≤ 0.030%, P：≤
0.030%, Cr：0.04%, Ni：1.14%, Cu：0.26%, V：0.04%, Mo：0.08%, Ti：1.39%, B：0.02%, Pd：0.04%,
Pt：0.49%,W：0.29%,Nd：0.15%,Ce：0.12%,Eu：0.09%,Lu:0.06%, Au：0.37%, Ag:0.96%, Ga：
0.02%, Y：0.25%, Sn：1.38%, Zr：0.04%, Re：0.02%, Bi：0.06%,
Magnesia：0.35%, cupric oxide：0.09%, iron oxide：0.16%, manganese dioxide：0.07%, Kocide SD：
0.06%, iron hydroxide：0.05%, balance of Fe；
The production technology of high-speed gear box cooling water pump is comprised the following steps：
(i) melting raw material：
A, add raw materials into smelting furnace by the mass percent of each composition in predetermined high-speed gear box cooling water pump, by smelting furnace
Interior temperature brings up to 1520 degrees Celsius to 1540 degrees Celsius, and raw material is smelted to form alloy solution；
B, alloy solution obtained in the previous step is cooled down, water-cooled is combined with air cooling during cooling, first adopts water-cooled with 15-18
DEG C/alloy solution water-cooled to 450-460 DEG C of formation alloy, is then air cooled to 340-350 DEG C by the cooldown rate of s, then using water
The cold cooldown rate with 18-20 DEG C/s is by alloy water-cooled to room temperature；
C, heating, the alloy after previous step is cooled down carries out secondary smelting in smelting furnace, and the temperature in smelting furnace is brought up into 1580
Degree Celsius to 1610 degrees Celsius, alloy forms alloy solution by secondary smelting；
D, pour the alloy solution in smelting furnace into electric furnace, in the bag hole of casting ladle nodulizer and inovulant are sequentially added, use thin steel
Plate is covered on nodulizer, inovulant, and is consolidated, and steel-sheet thickness is 0.5mm to 1mm；
E, the opposite side that the alloy solution in electric furnace is poured into casting ladle indent, spheroidizing reacion 70s to 85s, after spheroidizing reacion is abundant,
The slag agent of one layer of collection is spread, is quickly skimmed；
F, quickly skim after, be sprinkled into swelling perlite powder on alloy solution surface immediately, twice of slag hitting after the completion of slag hitting, is formed
Alloy solution to be cast, was poured in five minutes；
(ii) prepared by wax-pattern：Using mechanical casting, make consistent with the impeller size of high-speed gear box cooling water pump and include
The wax-pattern of insulated feeder, and wax-pattern is repaired, afterwards wax-pattern is cleaned using wax base cleaning agent；
(iii) shell model sand mold is made in step (ii) obtained wax-pattern；
(iv) dewax：Using steam dewaxing, the pressure of steam is 0.8MPa, and the time is 25-45 minutes, and shell mould is obtained；
(v) shell mould roasting；
During (vi) the (v) roasting shell mould of step to be put into the sandbox prepared by formative technology, blend compounds band is sealed to be used on the shell mould
The cast gate and insulated feeder of cast, is then placed in the mixed sand through preparing, and pile after mixed sand is carried out again with foundry jolter
Ram-jolt, forms sand mold；
(vii) pour into a mould
Pouring into a mould the air-heater of front 400-420 degree Celsius of constant temperature carries out baking 1 hour to shell mould, and during cast, pouring temperature is
1550-1650 degree Celsius, after cast, foundry goods is incubated 2-3 hours in sand mold；After moulding by casting, the demoulding is carried out, crushes shell mould,
The insulated feeder of excision foundry goods, obtains foundry goods；
(viii) the foundry goods after moulding by casting is machined, and cylinder iron Vehicle Processing goes out water pump cover, rotating shaft and cover plate；
(ix) the foundry goods after Vehicle Processing is heat-treated, concrete technology is：
A, heating：Foundry goods is heated into 640-665 DEG C, and is incubated 45-55min；
B, cooling：After adopting the air-cooled cooldown rate with 15-18 DEG C/s to accelerate to be cooled to 410-420 DEG C by foundry goods, then it is air cooled to
Room temperature；
C, once it is tempered：Foundry goods is heated to after 560-575 DEG C of tempering 41-43min, warm 30-45s is treated, automobile gearbox tooth is made
Wheel equalizing temperature, after accelerating to be cooled to 355-365 DEG C with the cooldown rate of 28-35 DEG C/s afterwards, then is air cooled to room temperature；
D, double tempering：Automobile gearbox gear is heated to be air cooled to room temperature after 614-618 DEG C of tempering 53-59min；
E, by Jing double tempering process after foundry goods be put into well formula gas heating furnace, Quench heating process is carried out to foundry goods,
Quenching and preserving heat temperature is 740 DEG C ± 10 DEG C, and temperature retention time is 1.2-1.5h；Tank water is quickly put into after the completion of foundry goods Quench heating
Cold 15-25 minutes, cooling bath water temperature is controlled at 25-50 DEG C；
(x) the foundry goods after heat treatment is covered into china protective layer, concrete technology is：
A, dispensing：The mass percent composition of each composition is in china protective layer：Quartz:3.13-3.32%, feldspar: 3.53-
3.45%th, bone black：5.21-5.36%, talcum powder：4.11-4.23%, aluminium powder：3.15-3.33%, silica flour：3.46-3.58%, oxidation
Calcium：1.23-1.35%, magnesia：2.41-2.56%, balance of kaolin；
B, crushing:Each raw material of china protective layer is added by mass percentage and carry out in ball mill mixing and ball milling, add water shape
Into glaze slip；
C, sieve except iron：Above-mentioned glaze slip is filtered with the screen cloth of 150 mesh, iron is removed with tramp iron separator after filtration；
Operation is stirred in d, filter：Water unnecessary in glaze slip in previous step is filtered off, the moisture content of glaze slip is in 29-36% after filter
E, coating：The glaze slip for modulating is coated in the outer surface of the foundry goods after Vehicle Processing, thickness is 0.65-1.05mm；
F, roasting：The foundry goods for having coated glaze slip is sent into tunnel cave roasting, china protective layer is formed after cooling, impeller is obtained, then
Impeller and water pump cover, rotating shaft and cover plate are carried out assembling final high-speed gear box cooling water pump is obtained.
The present invention is not limited to above-described embodiment.The technical scheme that all employing equivalents are formed, all falling within the present invention will
The protection domain asked.
Claims (3)
1. a kind of production technology of high-speed gear box cooling water pump, it is characterised in that：The high-speed gear box cooling water pump
In the mass percent of each composition be：C：0.02-0.03%, Al:1.16-1.83%,Zn:1.22-1.39%,Mn：0.37-
0.58%, S：≤ 0.030%, P：≤ 0.030%, Cr：0.02-0.04%, Ni：0.84-1.19%, Cu：0.25-0.29%, V：0.02-
0.05%, Mo：0.06-0.09%, Ti：1.33-1.59%, B：0.01-0.02%, Pd：0.02-0.04%,Pt：0.33-0.49%,
W：0.23-0.36%,Nd：0.13-0.16%,Ce：0.11-0.12%,Eu：0.07-0.15%,Lu:0.03-0.07%, Au：
0.33-0.42%, Ag:0.86-1.04%, Ga：0.01-0.02%, Y：0.21-0.27%, Sn：1.34-1.58%, Zr：0.02-
0.07%, Re：0.01-0.03%, Bi：0.05-0.09%, magnesia：0.33-0.37%, cupric oxide：0.08-0.13%, oxidation
Iron：0.12-0.18%, manganese dioxide：0.06-0.09%, Kocide SD：0.05-0.08%, iron hydroxide：0.03-
0.05%, balance of Fe；
The production technology of the high-speed gear box cooling water pump is comprised the following steps：
(i) melting raw material：
A, add raw materials into smelting furnace by the mass percent of each composition in predetermined high-speed gear box cooling water pump, by smelting furnace
Interior temperature brings up to 1520 degrees Celsius to 1540 degrees Celsius, and raw material is smelted to form alloy solution；
B, alloy solution obtained in the previous step is cooled down, water-cooled is combined with air cooling during cooling, first adopts water-cooled with 15-18
DEG C/alloy solution water-cooled to 450-460 DEG C of formation alloy, is then air cooled to 340-350 DEG C by the cooldown rate of s, then using water
The cold cooldown rate with 18-20 DEG C/s is by alloy water-cooled to room temperature；
C, heating, the alloy after previous step is cooled down carries out secondary smelting in smelting furnace, and the temperature in smelting furnace is brought up into 1580
Degree Celsius to 1610 degrees Celsius, alloy forms alloy solution by secondary smelting；
D, pour the alloy solution in smelting furnace into electric furnace, in the bag hole of casting ladle nodulizer and inovulant are sequentially added, use thin steel
Plate is covered on nodulizer, inovulant, and is consolidated, and steel-sheet thickness is 0.5mm to 1mm；
E, the opposite side that the alloy solution in electric furnace is poured into casting ladle indent, spheroidizing reacion 70s to 85s, after spheroidizing reacion is abundant,
The slag agent of one layer of collection is spread, is quickly skimmed；
F, quickly skim after, be sprinkled into swelling perlite powder on alloy solution surface immediately, twice of slag hitting after the completion of slag hitting, is formed
Alloy solution to be cast, was poured in five minutes；
(ii) prepared by wax-pattern：Using mechanical casting, make consistent with the impeller size of high-speed gear box cooling water pump and include
The wax-pattern of insulated feeder, and wax-pattern is repaired, afterwards wax-pattern is cleaned using wax base cleaning agent；
(iii) shell model sand mold is made in step (ii) obtained wax-pattern；
(iv) dewax：Using steam dewaxing, the pressure of steam is 0.8MPa, and the time is 25-45 minutes, and shell mould is obtained；
(v) shell mould roasting；
During (vi) the (v) roasting shell mould of step to be put into the sandbox prepared by formative technology, blend compounds band is sealed to be used on the shell mould
The cast gate and insulated feeder of cast, is then placed in the mixed sand through preparing, and pile after mixed sand is carried out again with foundry jolter
Ram-jolt, forms sand mold；
(vii) pour into a mould
Pouring into a mould the air-heater of front 400-420 degree Celsius of constant temperature carries out baking 1 hour to shell mould, and during cast, pouring temperature is
1550-1650 degree Celsius, after cast, foundry goods is incubated 2-3 hours in sand mold；After moulding by casting, the demoulding is carried out, crushes shell mould,
The insulated feeder of excision foundry goods, obtains foundry goods；
(viii) the foundry goods after moulding by casting is machined, and cylinder iron Vehicle Processing goes out water pump cover, rotating shaft and cover plate；
(ix) the foundry goods after Vehicle Processing is heat-treated, concrete technology is：
A, heating：Foundry goods is heated into 640-665 DEG C, and is incubated 45-55min；
B, cooling：After adopting the air-cooled cooldown rate with 15-18 DEG C/s to accelerate to be cooled to 410-420 DEG C by foundry goods, then it is air cooled to
Room temperature；
C, once it is tempered：Foundry goods is heated to after 560-575 DEG C of tempering 41-43min, warm 30-45s is treated, automobile gearbox tooth is made
Wheel equalizing temperature, after accelerating to be cooled to 355-365 DEG C with the cooldown rate of 28-35 DEG C/s afterwards, then is air cooled to room temperature；
D, double tempering：Automobile gearbox gear is heated to be air cooled to room temperature after 614-618 DEG C of tempering 53-59min；
E, by Jing double tempering process after foundry goods be put into well formula gas heating furnace, Quench heating process is carried out to foundry goods,
Quenching and preserving heat temperature is 740 DEG C ± 10 DEG C, and temperature retention time is 1.2-1.5h；Tank water is quickly put into after the completion of foundry goods Quench heating
Cold 15-25 minutes, cooling bath water temperature is controlled at 25-50 DEG C；
(x) the foundry goods after heat treatment is covered into china protective layer, concrete technology is：
A, dispensing：The mass percent composition of each composition is in china protective layer：Quartz:3.13-3.32%, feldspar: 3.53-
3.45%th, bone black：5.21-5.36%, talcum powder：4.11-4.23%, aluminium powder：3.15-3.33%, silica flour：3.46-3.58%, oxidation
Calcium：1.23-1.35%, magnesia：2.41-2.56%, balance of kaolin；
B, crushing:Each raw material of china protective layer is added by mass percentage and carry out in ball mill mixing and ball milling, add water shape
Into glaze slip；
C, sieve except iron：Above-mentioned glaze slip is filtered with the screen cloth of 150 mesh, iron is removed with tramp iron separator after filtration；
Operation is stirred in d, filter：Water unnecessary in glaze slip in previous step is filtered off, the moisture content of glaze slip is in 29-36% after filter
E, coating：The glaze slip for modulating is coated in the outer surface of the foundry goods after Vehicle Processing, thickness is 0.65-1.05mm；
F, roasting：The foundry goods for having coated glaze slip is sent into tunnel cave roasting, china protective layer is formed after cooling, impeller is obtained, then
Impeller and water pump cover, rotating shaft and cover plate are carried out assembling final high-speed gear box cooling water pump is obtained.
2. the production technology of high-speed gear box cooling water pump according to claim 1, it is characterised in that：The high speed tooth
The mass percent of each composition is in roller box cooling water pump：C：0.02%, Al:1.17%,Zn:1.25%,Mn：0.38%, S：≤
0.030%, P：≤ 0.030%, Cr：0.03%, Ni：0.89%, Cu：0.26%, V：0.03%, Mo：0.07%, Ti：1.37%, B：
0.01%, Pd：0.03%,Pt：0.34%,W：0.27%,Nd：0.15%,Ce：0.11%,Eu：0.08%,Lu:0.04%, Au：0.35%,
Ag:0.88%, Ga：0.01%, Y：0.22%, Sn：1.36%, Zr：0.03%, Re：0.02%, Bi：0.06%,
Magnesia：0.34%, cupric oxide：0.09%, iron oxide：0.15%, manganese dioxide：0.07%, Kocide SD：
0.06%, iron hydroxide：0.04%, balance of Fe.
3. the production technology of high-speed gear box cooling water pump according to claim 1, it is characterised in that：The high speed tooth
The mass percent of each composition is in roller box cooling water pump：C：0.03%, Al:1.77%,Zn:1.29%,Mn：0.48%, S：≤
0.030%, P：≤ 0.030%, Cr：0.04%, Ni：1.14%, Cu：0.26%, V：0.04%, Mo：0.08%, Ti：1.39%, B：
0.02%, Pd：0.04%,Pt：0.49%,W：0.29%,Nd：0.15%,Ce：0.12%,Eu：0.09%,Lu:0.06%, Au：0.37%,
Ag:0.96%, Ga：0.02%, Y：0.25%, Sn：1.38%, Zr：0.04%, Re：0.02%, Bi：0.06%,
Magnesia：0.35%, cupric oxide：0.09%, iron oxide：0.16%, manganese dioxide：0.07%, Kocide SD：
0.06%, iron hydroxide：0.05%, balance of Fe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610892848.9A CN106636927B (en) | 2016-10-13 | 2016-10-13 | A kind of production technology of high-speed gear box cooling water pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610892848.9A CN106636927B (en) | 2016-10-13 | 2016-10-13 | A kind of production technology of high-speed gear box cooling water pump |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106636927A true CN106636927A (en) | 2017-05-10 |
| CN106636927B CN106636927B (en) | 2018-04-13 |
Family
ID=58856047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610892848.9A Active CN106636927B (en) | 2016-10-13 | 2016-10-13 | A kind of production technology of high-speed gear box cooling water pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106636927B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107815596A (en) * | 2017-11-14 | 2018-03-20 | 郑媛媛 | A kind of processing technology of valve high intensity handle |
| CN107916360A (en) * | 2017-11-14 | 2018-04-17 | 郑媛媛 | A kind of production technology of high-strength abrasion-proof safety valve |
| CN108728753A (en) * | 2018-05-30 | 2018-11-02 | 无锡市诚天诺执行器制造有限公司 | A kind of pneumatic actuator output shaft material and preparation method thereof |
| CN108988239A (en) * | 2018-06-08 | 2018-12-11 | 荣马电器有限公司 | A kind of cable for rail transit slot box and its processing technology |
| WO2022218469A1 (en) * | 2021-04-12 | 2022-10-20 | Schaeffler Technologies AG & Co. KG | Method for producing a harmonic drive component, drive component, and harmonic drive |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000328203A (en) * | 1999-05-20 | 2000-11-28 | Nsk Ltd | Rolling bearing |
| CN1309187A (en) * | 1999-03-26 | 2001-08-22 | 中国科学院金属研究所 | Anticavitation and antiwear steel for hydraulic machinery |
| JP2004176156A (en) * | 2002-11-28 | 2004-06-24 | Nsk Ltd | Rolling bearing |
| JP2007262449A (en) * | 2006-03-27 | 2007-10-11 | Sanyo Special Steel Co Ltd | Steel for rolling parts, and rolling parts |
| CN102444573A (en) * | 2010-10-11 | 2012-05-09 | 上海腾辉锻造有限公司 | Method for manufacturing forging pump shaft |
| CN104152803A (en) * | 2014-07-24 | 2014-11-19 | 苏州通力电气有限公司 | Corrosion-resistant submerged pump impeller |
-
2016
- 2016-10-13 CN CN201610892848.9A patent/CN106636927B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1309187A (en) * | 1999-03-26 | 2001-08-22 | 中国科学院金属研究所 | Anticavitation and antiwear steel for hydraulic machinery |
| JP2000328203A (en) * | 1999-05-20 | 2000-11-28 | Nsk Ltd | Rolling bearing |
| JP2004176156A (en) * | 2002-11-28 | 2004-06-24 | Nsk Ltd | Rolling bearing |
| JP2007262449A (en) * | 2006-03-27 | 2007-10-11 | Sanyo Special Steel Co Ltd | Steel for rolling parts, and rolling parts |
| CN102444573A (en) * | 2010-10-11 | 2012-05-09 | 上海腾辉锻造有限公司 | Method for manufacturing forging pump shaft |
| CN104152803A (en) * | 2014-07-24 | 2014-11-19 | 苏州通力电气有限公司 | Corrosion-resistant submerged pump impeller |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107815596A (en) * | 2017-11-14 | 2018-03-20 | 郑媛媛 | A kind of processing technology of valve high intensity handle |
| CN107916360A (en) * | 2017-11-14 | 2018-04-17 | 郑媛媛 | A kind of production technology of high-strength abrasion-proof safety valve |
| CN108728753A (en) * | 2018-05-30 | 2018-11-02 | 无锡市诚天诺执行器制造有限公司 | A kind of pneumatic actuator output shaft material and preparation method thereof |
| CN108988239A (en) * | 2018-06-08 | 2018-12-11 | 荣马电器有限公司 | A kind of cable for rail transit slot box and its processing technology |
| WO2022218469A1 (en) * | 2021-04-12 | 2022-10-20 | Schaeffler Technologies AG & Co. KG | Method for producing a harmonic drive component, drive component, and harmonic drive |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106636927B (en) | 2018-04-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106282817B (en) | A kind of high-speed gear box wear-resistant gear | |
| CN106636927A (en) | Production process of cooling water pump for high-speed gear box | |
| CN106837507A (en) | A kind of internal combustion engine cooling water pump and its production technology | |
| CN104907498A (en) | Casting technology of hydraulic valve | |
| CN104372250B (en) | Combination process is rolled in a kind of bearing ferrule blanks and its casting | |
| CN100422371C (en) | Chromic-nickel-free high-strength high ductility structural steel and manufacturing method thereof | |
| CN103805902A (en) | Process for manufacturing centrifugally-cast easy-cutting high-speed steel roll | |
| CN111922320A (en) | Preparation method of nodular cast iron roller and roller | |
| CN110093560A (en) | A kind of wear-resistant liner and its casting method | |
| CN103639357A (en) | Preparation method of bowl milling liner plate of coal mill | |
| CN106350729A (en) | Burr type cylinder liner poduction method | |
| CN106756552A (en) | A kind of production technology of wear-resistant gear | |
| CN106498259B (en) | A kind of ventilation cap of high speed gear case oil baffle | |
| CN103710615B (en) | A kind of preparation method of abrasion-proof backing block | |
| CN107312902B (en) | Production method of high-chromium cast iron | |
| CN103643109B (en) | A kind of abrasion-proof backing block of long service life | |
| CN105803322B (en) | A kind of potassium steel and preparation method thereof | |
| CN110257697A (en) | A kind of grate-cooler grate plate high abrasion heat resistance casting and its casting technique | |
| CN106591694B (en) | A kind of antiwear heat resisting vermicular cast iron and its production technology | |
| CN113930581B (en) | Modification treatment agent and method for controlling carbide of high-carbon wear-resistant cast steel | |
| CN105603318B (en) | A kind of processing method of the double hardness tups of low-alloy medium carbon steel | |
| CN101708539B (en) | Manufacture method of multi-element chilled cast iron anti-wear roller ring | |
| CN206571565U (en) | A kind of internal combustion engine cooling water pump | |
| CN107739987A (en) | A kind of auto repair wear-resisting jack piston and its moulding process | |
| CN107916375A (en) | Founding materials and its casting technique for casting wear-resistant centrifugal cylinder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |