CN106217596B - Make the molding device and method of inorganic non-metallic material - Google Patents

Abstract

Disclosing one kind makes the molding device and method of inorganic non-metallic material.The equipment includes: the first roller and rolls out the second capable roller with first, wherein the first roller and the second roller limit the first space with first shape, for molten state inorganic non-metallic material to be rolled into the inorganic non-metallic material blank with first shape；And the third roller of the first roller and the second roller downstream is set on the direction of travel of inorganic non-metallic material and rolls out capable four-roller with third, wherein, third roller and four-roller limit the second space with the second shape, for inorganic non-metallic material blank to be rolled into the inorganic non-metallic material product with the second shape, first shape is the preliminary configuration of the second shape, wherein, inorganic non-metallic material product includes matrix and at least one protrusion being formed on matrix or recess portion.

Description

Make the molding device and method of inorganic non-metallic material

Technical field

The present invention relates to field of inorganic nonmetallic material, in particular to one kind make the molding equipment of inorganic non-metallic material and Method.

Background technique

The moulding process of inorganic non-metallic material may include such as moulding by casting, plastic forming, spray coating method molding, winding method Molding, wet-process moulding, laminating method molding, sheet extrusion molding, the molding of textile technology method, granulating and forming, blow molding, drawing Molding, the molding various moulding process of float glass process.The molding equipment or method of existing inorganic non-metallic material can have manufacture at The problem of this height, complex process and/or process time length.

The above- mentioned information disclosed in the background parts are only for enhancing the understanding to the background of invention, and therefore, it can be with Information comprising not constituting the prior art known for those of ordinary skill in the art.

Summary of the invention

It is an object of the present invention to provide one kind to make the molding device and method of inorganic non-metallic material.

Another object of the present invention is to provide one kind can reduce manufacturing cost, simplify manufacturing process and/or shortens work The skill time makes the molding device and method of inorganic non-metallic material.

Another object of the present invention is to provide it is a kind of be advantageously implemented continuous production make inorganic non-metallic material at The device and method of type.

It is according to the present invention so that the molding equipment of inorganic non-metallic material is included: the first roller and roll out capable second with first Roller, wherein the first roller and the second roller limit the first space with first shape, are used for molten state inorganic non-metallic material It is rolled into the inorganic non-metallic material blank with first shape；And setting exists on the direction of travel of inorganic non-metallic material The third roller in the first roller and the second roller downstream and capable four-roller is rolled out with third, wherein third roller and four-roller restriction are provided There is the second space of the second shape, for inorganic non-metallic material blank to be rolled into the inorganic non-metallic material with the second shape Expect product, first shape is the preliminary configuration of the second shape, wherein inorganic non-metallic material product includes matrix and is formed in base At least one protrusion or recess portion on body.

The height or depth of at least one described protrusion or recess portion can be 0.2-30 times of the thickness of matrix.

At least one described protrusion or recess portion may include multiple protrusions and recess portion, the height of highest protrusion and most deep The ratio between one of one of depth of recess portion and the height of minimum protrusion and the most shallow depth of recess portion can be in 1.5- In the range of 100.

The ratio between the most thick part of inorganic non-metallic material product and the most thin thickness of part can be in the ranges of 2-150 It is interior.

First roller may include the first roller body, the two sides for being separately positioned on the first roller body and have a diameter larger than first The first alar part and the second alar part of the diameter of roller body, the second roller may include the second roller body, and the second roller body can face It first roller body and is separated with the first roller body, the both ends of the second roller body can contact the first alar part and second wing respectively Portion, the outer surface of the first roller body can limit the first surface of inorganic non-metallic material blank, the outer surface of the second roller body The second surface opposite with first surface of inorganic non-metallic material blank can be limited, the first alar part can limit inorganic non-gold Belong to the third surface that first surface is connected to second surface of blanks, the second alar part can limit inorganic non-metallic material The 4th surface that first surface is connected to second surface of blank, third surface can be opposite with the 4th surface, inorganic non-gold The first surface for belonging to blanks may include the preliminary configuration of at least one described protrusion or recess portion.

Third roller may include third roller body, the two sides for being separately positioned on third roller body and have a diameter larger than third The third alar part and the 4th alar part of the diameter of roller body, four-roller may include the 4th roller body, and the 4th roller body can face It third roller body and is separated with third roller body, the both ends of the 4th roller body can contact third alar part and the 4th wing respectively Portion, the outer surface of third roller body can limit the first surface of inorganic non-metallic material product, the outer surface of the 4th roller body The second surface opposite with first surface of inorganic non-metallic material product can be limited, third alar part can limit inorganic non-gold Belong to the third surface that first surface is connected to second surface of material product, the 4th alar part can limit inorganic non-metallic material The 4th surface that first surface is connected to second surface of product, third surface can be opposite with the 4th surface, inorganic non-gold The first surface for belonging to material product may include at least one described protrusion or recess portion.

The dummy line that the center of first roller is connected with the center of the second roller can have relative to+2 ° of vertical direction extremely + 10 ° of angle.

It the center in the first space can be higher than the center of second space.

The dummy line that the center in the first space and the center of second space connect can be tilted+5 ° relative to horizontal direction To+12 ° of angle.

The equipment may also include support device, and support device setting is in the first roller and the second roller and third roller and four-roller Between, it is used to support inorganic non-metallic material blank and guides inorganic non-metallic material blank to from the first roller and the second roller Three rollers and four-roller.

At least one of first roller and the second roller may include the cooling end being disposed therein, and cooling end, which can be, to be run through At least one the inner passage in first roller and the second roller.

First roller or the second roller can have axially and radially, and the thickness of inorganic non-metallic material blank can be in the axial direction Variation, the radial dimension of the part corresponding with inorganic non-metallic material blank of cooling end can axially with inorganic non-metallic Change to the consistency of thickness of blanks.

At least one of third roller and four-roller may include the cooling end being disposed therein, and cooling end, which can be, to be run through At least one the inner passage in third roller and four-roller.

Third roller or four-roller can have axially and radially, and the thickness of inorganic non-metallic material product can be in the axial direction Variation, the radial dimension of the part corresponding with inorganic non-metallic material product of cooling end can axially with inorganic non-metallic Change to the consistency of thickness of material product.

It is according to the present invention to make the molding method of inorganic non-metallic material include: that molten state is inorganic non-using above equipment Metal material is supplied to first space；First roller and the second roller rotate in opposite direction, so that molten state is inorganic non- Metal material is rolled into the inorganic non-metallic material blank with first shape；Inorganic non-metallic material blank is supplied to described Second space；Third roller and four-roller rotate in opposite direction, to being rolled into inorganic non-metallic material blank with The inorganic non-metallic material product of two shapes.

According to the present invention that the molding equipment of inorganic non-metallic material is made to include two pairs of rollers, a pair of rolls is inorganic by molten state Nonmetallic materials are rolled into the inorganic non-metallic material blank with preliminary configuration, and second pair of roller is by inorganic non-metallic material blank It is rolled into the inorganic non-metallic material product with final shape.Inorganic non-metallic material product can have between different positions There are big difference in height or thickness difference.

It is according to the present invention that the molding equipment of inorganic non-metallic material is made to include a pair of rolls and second being sequentially arranged To roller, molten state inorganic non-metallic material for being rolled into the inorganic non-metallic material hair with preliminary configuration by a pair of rolls Base, second pair of roller are used to inorganic non-metallic material blank being rolled into the inorganic non-metallic material product with final shape, In, the ratio between the most thick part of inorganic non-metallic material product and the most thin thickness of part are in the range of 2-150.

Detailed description of the invention

Fig. 1 is a kind of perspective view of special-shaped inorganic non-metallic material product.

Fig. 2 is the cross-sectional view that abnormal shape inorganic non-metallic material product is intercepted along line I-I ' shown in Fig. 1.

Fig. 3 be according to an illustrative embodiment of the invention make the molding equipment of inorganic non-metallic material schematically cut open View.

Fig. 4 is make to include according to an illustrative embodiment of the invention in the molding equipment of inorganic non-metallic material The schematic cross sectional views that a pair of rolls is intercepted along the line II-II ' in Fig. 3.

Fig. 5 is make to include according to an illustrative embodiment of the invention in the molding equipment of inorganic non-metallic material The schematic cross sectional views that two pairs of rollers are intercepted along the line III-III ' in Fig. 3.

Fig. 6 is the special-shaped inorganic non-metallic material manufactured by a pair of rolls according to an illustrative embodiment of the invention The cross-sectional view of blank.

Fig. 7 is show the second upper roller including cooling end according to an illustrative embodiment of the invention schematic Cross-sectional view.

Fig. 8 is show the second lower roll including cooling end according to an illustrative embodiment of the invention schematic Cross-sectional view.

Specific embodiment

Fig. 1 is a kind of perspective view of special-shaped (or " abnormity ") inorganic non-metallic material product 100.Fig. 2 is shown in Fig. 1 The cross-sectional view that special-shaped inorganic non-metallic material product 100 is intercepted along line I-I '.For example, the inorganic non-gold of abnormal shape shown in Fig. 1 Belonging to material product 100 can be the decorative stones product for doorframe (such as elevator door pocket).

Referring to Figures 1 and 2, special-shaped inorganic non-metallic material product 100 has the substantial rectangular plate shape of elongation.It is special-shaped The length of inorganic non-metallic material product 100 is greater than width, and the width of special-shaped inorganic non-metallic material product 100 is greater than thickness. The width direction of special-shaped inorganic non-metallic material product 100 is defined as the X-direction in Fig. 1, and length direction is defined as in Fig. 1 Y-direction, thickness direction is defined as the Z-direction in Fig. 1.

Referring to Figures 1 and 2, special-shaped inorganic non-metallic material product 100 includes substantially flat matrix 110 and is formed in Multiple protrusions 120,130,140 and 150 on matrix 110.Matrix 110 has the rectangular plate that elongation ground extends in the Y direction Shape, and be oppositely disposed including flat upper surface 111, with upper surface 111 flat lower surface 112, by upper surface 111 The first side surface 113 and the second side surface 114 for being connected to lower surface 112 and being arranged relative to each other.First protrusion 120, Two protrusions 130, third protrusion 140 and the 4th protrusion 150 are successively set in X direction on the upper surface 111 of matrix 110, and Each of first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 are stretched in parallel with each other in the Y direction Extend longly, so that each of the first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 have in base The elongate in shape extended on body 110 along Y-direction.

First protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 can have upper with matrix 110 The bottom (or bottom surface, inner surface) that surface 111 contacts, and can have curved exterior contour.First protrusion 120, Exterior contour in each of two protrusions 130, third protrusion 140 and the 4th protrusion 150 can have to be increased so first along the X direction The height reduced afterwards.Outer wheels in each of first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 Exterior feature can have the shape of round ellipse or arc.The arc may include semicircle, half elliptic, normal distribution curve shape, Sinusoidal, parabola shaped etc..

There are first between matrix 110 and the first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 Interface IN1.First interface IN1 can also be considered as a part or the first protrusion 120, of the upper surface 111 of matrix 110 The bottom surface of two protrusions 130, third protrusion 140 and the 4th protrusion 150.Have the between first protrusion 120 and the second protrusion 130 Two interface IN2.There is third interface IN3 between third protrusion 140 and the 4th protrusion 150.Second protrusion 130 and third are convex The end to adjoin one another in portion 140 can be in same level with the upper surface 111 of matrix 110, so that the second protrusion 130 and Three protrusions 140 do not have interface.

The exterior contour adjacent to each other of first protrusion 120 and the second protrusion 130 limits the first recess portion 160, the second protrusion 130 and the exterior contour adjacent to each other of third protrusion 140 limit the second recess portion 170, third protrusion 140 and the 4th protrusion 150 Exterior contour adjacent to each other limit third recess portion 180.First protrusion 120, the second protrusion 130, third protrusion 140 and the 4th There can be gentle transition part between protrusion 150, be put down so that the first recess portion 160, the second recess portion 170 and third recess portion 180 have Suitable profile.

The width of first protrusion 120 in the X direction can be the 20%-32% of the width of matrix 110 in the X direction, the The width of two protrusions 130 in the X direction can be the 20%-32% of the width of matrix 110, and third protrusion 140 is in the X direction Width can be the 10%-22% of the width of matrix 110, and the width of the 4th protrusion 150 in the X direction can be matrix 110 The 7%-19% of width.Matrix 110 can also have not convex by the first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th The part that portion 150 covers, for example, the both ends in the X direction of matrix 110.

Matrix 110 can have substantially uniform thickness t1 in z-direction.The maximum of first protrusion 120 in z-direction is high The thickness t1 that h1 can be greater than matrix 110 is spent, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 are in z-direction most Big height h2, h3 and h4 can be less than the thickness t1 of matrix 110.For example, the maximum height h1 of the first protrusion 120 can be matrix About 1.4-1.8 times (such as 1.6 times) of 110 thickness t1, the maximum height h2 of the second protrusion 130 can be matrix 110 About 0.4-0.8 times (such as 0.6 times) of thickness t1, the maximum height h3 of third protrusion 140 can be the thickness t1 of matrix 110 About 0.1-0.5 times (such as 0.2-0.5 times or 0.3 times), the maximum height h4 of the 4th protrusion 150 can be matrix 110 About 0.3-0.7 times (such as 0.5 times) of thickness t1.The minimum point of first recess portion 160 is higher than the upper surface 111 of matrix 110, the The minimum point of two recess portions 170 is substantially flush with the upper surface 111 of matrix 110, and the minimum point of third recess portion 180 is higher than matrix 110 Upper surface 111.The minimum point of second recess portion 170 can be flushed with the upper surface 111 of matrix 110, so that the second protrusion 130 and The end of three protrusions 140 being in contact with each other can be in same level with matrix 110.Therefore, special-shaped inorganic non-metallic material produces Product 100 can have the overall thickness changed in the X direction.

Traditionally, special-shaped inorganic non-metallic material product can be manufactured by following first method or second method 100。

In the first method, matrix 110 separately made first, the first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th each of protrusion 150, then by the first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 engagements (for example, bonding) are on matrix 110, and by the first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th Protrusion 150 is successively engaged with each other (for example, bonding), to produce special-shaped inorganic non-metallic material product 100.Mould can be passed through Casting, calendering or float glass process manufacture flat matrix 110, the machining process that can be cut and/or be ground by molding or such as To manufacture each of the first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150.

In the second approach, prepare first with a thickness of the thickness of matrix 110 and the sum of the maximum height of the first protrusion 120 Plate shaped, integrated raw material, then by raw material processing (for example, cutting and/or grinding) at matrix 110, The special-shaped inorganic non-metallic material product 100 of first protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150. The flat raw material can be manufactured by molding, calendering or float glass process.

Can by by above-mentioned first method and second method in conjunction with manufacturing special-shaped inorganic non-metallic material product 100.For example, can separately made the first protrusion 120 with maximum height；Prepare the thickness with a thickness of matrix 110 and the Plate shaped, the one of the sum of the height of a highest protrusion in two protrusions 130, third protrusion 140 and the 4th protrusion 150 Raw material, then the raw material are cut and/or are ground to matrix 110, the second protrusion 130, third protrusion 140 and Four protrusions 150；Finally by the knot of the first protrusion 120 and matrix 110, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 Zoarium is engaged with each other to manufacture special-shaped inorganic non-metallic material product 100.

In above-mentioned first method, separately made matrix 110, the first protrusion 120, the second protrusion 130, are needed Each of three protrusions 140 and the 4th protrusion 150 simultaneously engage them, therefore manufacturing cost is high, complex process, and the process time It is long.In above-mentioned second method, because being machined into special-shaped inorganic non-metallic material product by the raw material of large volume 100, so generating a large amount of waste material, and manufacturing cost is high, complex process, and the process time is long.In addition, the first above-mentioned Method and second method are difficult to realize continuous production.

Will be described in detail herein below now according to an exemplary embodiment of the present invention forms inorganic non-metallic material Equipment.

Term used in this specification " inorganic non-metallic material " can indicate various inorganic non-metallic materials, without having Body limitation, for example, glass, devitrified glass, ceramics, stone material (such as microlite), cement, refractory material, carbon materials, porous material Material, etc..Inorganic non-metallic material can have the ductility more much lower than metal material.As understood by those skilled in the art , term used in this specification " melting (state) inorganic non-metallic material " or " inorganic non-metallic material of melting " can indicate The inorganic non-metallic material of liquid or liquid phase may include hot liquid phase inorganic non-metallic material.For example, " melting (state) nothing Machine nonmetallic materials " or " inorganic non-metallic material of melting " may include temperature in 460 DEG C, 500 DEG C, 550 DEG C, 600 DEG C, 650 ℃、700℃、750℃、800℃、850℃、900℃、950℃、1000℃、1050℃、1100℃、1150℃、1200℃、 1250 DEG C, 1300 DEG C, 1350 DEG C, 1400 DEG C, 1450 DEG C, 1500 DEG C, 1550 DEG C, 1600 DEG C, 1650 DEG C or 1700 DEG C or more, or These numerical definiteness of person any range (such as 500 DEG C -1600 DEG C, 550 DEG C -1500 DEG C, 600 DEG C -1400 DEG C, 650 DEG C - 1300 DEG C, 700 DEG C -1250 DEG C, 750 DEG C -1200 DEG C, 800 DEG C -1150 DEG C, 850 DEG C -1100 DEG C, 900 DEG C -1050 DEG C or 950 DEG C -1000 DEG C) hot liquid phase inorganic non-metallic material.As understood by those skilled in the art, it is used in this specification Term " softening inorganic non-metallic material " or " inorganic non-metallic material of softening " can indicate can to have solid shell but total Soft inorganic non-metallic material on body may include the inorganic non-metallic material of hot softness.The inorganic non-metallic material of softening Material can have the ductility more much lower than metal material.For example, " softening inorganic non-metallic material " or " inorganic non-metallic of softening Material " may include temperature 450 DEG C, 500 DEG C, 550 DEG C, 600 DEG C, 650 DEG C, 700 DEG C, 750 DEG C, 800 DEG C, 850 DEG C, 900 DEG C, 950℃、1000℃、1050℃、1100℃、1150℃、1200℃、1250℃、1300℃、1350℃、1400℃、1450℃、 1500 DEG C, 1550 DEG C, 1600 DEG C, 1650 DEG C or 1700 DEG C or more or these numerical definiteness any range (such as 500 DEG C- 1600℃、550℃-1500℃、600℃-1400℃、650℃-1300℃、700℃-1250℃、750℃-1200℃、800 DEG C -1150 DEG C, 850 DEG C -1100 DEG C, 900 DEG C -1050 DEG C or 950 DEG C -1000 DEG C) hot softening inorganic non-metallic material.

Fig. 3 be according to an illustrative embodiment of the invention make the molding equipment of inorganic non-metallic material schematically cut open View, Fig. 4 are make to include first according to an illustrative embodiment of the invention in the molding equipment of inorganic non-metallic material To roller along the schematic cross sectional views of the line II-II ' interception in Fig. 3, Fig. 5 is making according to an illustrative embodiment of the invention The schematic sectional that second pair of roller for including in the molding equipment of inorganic non-metallic material is intercepted along the line III-III ' in Fig. 3 Figure, Fig. 6 are the special-shaped inorganic non-metallic material blanks manufactured by a pair of rolls according to an illustrative embodiment of the invention Cross-sectional view.

Referring to Fig. 3 to Fig. 5, according to an illustrative embodiment of the invention make the molding equipment of inorganic non-metallic material 200 include the two pairs of rollers set gradually along the direction of travel of inorganic non-metallic material, and a pair of rolls includes 210 He of the first upper roller The first lower roll 220 being parallelly arranged with the first upper roller 210, second pair of roller include the second upper roller 230 and flat with the second upper roller 230 The second lower roll 240 arranged capablely.First upper roller 210 and the first lower roll 220 are for pressing molten state inorganic non-metallic material 300 Prolong into special-shaped inorganic non-metallic material blank 100 ' (or inorganic non-metallic material 100 ' for softening).Second upper roller, 230 He Second lower roll 240 is used to special-shaped inorganic non-metallic material blank 100 ' being rolled into special-shaped inorganic non-metallic material product 100.

First upper roller 210 and the first lower roll 220 can rotate in opposite direction." 210 He of the first upper roller described here First lower roll 220 " can indicate the direction of rotation of the first upper roller 210 and the first lower roll 220 in the schematic cross sectional views of Fig. 3 Direction of rotation is on the contrary, so that melting inorganic non-metallic material 300 can successfully pass through the first upper roller 210 and the first lower roll Space S between 220 '.During the first upper roller 210 and the first lower roll 220 rotate in opposite direction, the first upper roller 210 can be parallel or identical with the tangential direction of two parts hithermost each other of the first lower roll 220.

X-direction, Y-direction and Z-direction of the Fig. 3 into Fig. 6 can be and X-direction, Y-direction and the Z-direction in Fig. 1 and Fig. 2 Consistent direction respectively.X-direction and Y-direction can be horizontal direction perpendicular to one another in the horizontal plane, that is, X-direction and Y-direction Restriction level face together.Z-direction can be vertical direction, that is, the level that Z-direction limits together perpendicular to X-direction and Y-direction Face.

First upper roller 210 extends along the X direction, that is, the first upper roller 210 has the axial direction for being parallel to X-direction.First upper roller 210 include first on roller body 211, be separately positioned on the two sides of roller body 211 on first and have a diameter larger than the first upper roller The first alar part 212 and the second alar part 213 of the diameter of ontology 211, and be arranged on first on the outside of the first alar part 212 and be driven Transmission shaft 215 on axis 214 and 213 outside of the second alar part is set second.

Roller body 211 can be work department on first.Referring to Fig. 3 and Fig. 4, roller body 211 can have circular on first Cross section and exterior contour (example consistent with the profile of upper surface of special-shaped inorganic non-metallic material blank 100 ' to be formed Such as, identical) longitudinal section.More particularly, the diameter of the circular cross section of roller body 211 can change in the X direction on first, With corresponding with the overall thickness of variation of special-shaped inorganic non-metallic material blank 100 ' to be formed.Roller body 211 is vertical on first The upper profile and bottom profiled in section are consistent with the profile of upper surface of special-shaped inorganic non-metallic material blank 100 ' to be formed (for example, identical), and relative on first roller body 211 it is substantially symmetrical about its central axis.In other words, on first roller body 211 roller Face limits the upper surface of special-shaped inorganic non-metallic material blank 100 ' to be formed.

First alar part 212 and the second alar part 213 are separately positioned on the opposite two sides of roller body 211 on first, and its Diameter is all larger than the diameter of roller body 211 on first, that is, roller body 211 radially protrudes from first.First alar part 212 and second alar part 213 can be work department.First alar part 212 can have the longitudinal section of circular cross section and rectangle.Also It is to say, along the X direction, the first alar part 212 has identical or essentially identical cross section and uniform outer diameter.In other words, One alar part 212 can have cylindrical shape.Second alar part 213 can have the longitudinal section of circular cross section and rectangle.Also It is to say, along the X direction, the second alar part 213 has identical or essentially identical cross section and uniform outer diameter.In other words, Two alar parts 213 can have cylindrical shape.First alar part 212 and the second alar part 213 can have the same diameter.

The inner surface of first alar part 212 and the second alar part 213 can limit special-shaped inorganic non-metallic to be formed respectively First side surface 113 ' of the matrix 110 ' of blanks 100 ' and the second side surface 114 ' (see Fig. 6).

The outside in the axial direction of the first alar part 212 is arranged in transmission shaft 214 on first, and the setting of transmission shaft 215 exists on second Outside in the axial direction of second alar part 213.Transmission shaft 215 can be diameter less than first on transmission shaft 214 and second on first The cylindrical body of the diameter of upper roller body 211, the first alar part 212 and the second alar part 213.Transmission shaft 214 and second uploads on first Moving axis 215 can be symmetrically disposed in the two sides of the assembly of roller body 211 on first, the first alar part 212 and the second alar part 213, And it can have the same diameter.

Roller body 211 on first, the first alar part 212, transmission shaft on transmission shaft 214 and second on the second alar part 213, first 215 may be integrally formed.First upper roller 210 can be made of any suitable material, such as be made of metal or ceramics.It is excellent Selection of land, the first upper roller 210 can be made of heat-resisting metal or ceramics.

First lower roll 220 include the first lower roller body 221 and be separately positioned on the first lower roller body 221 two sides the One lower drive shaft 224 and the second lower drive shaft 225.

First lower roller body 221 can be work department.First lower roller body 221 extends along the X direction, that is, the first lower roll Ontology 221 has the axial direction for being parallel to X-direction.First lower roller body 221 can have the longitudinal section of circular cross section and rectangle. That is, along the X direction, the first lower roller body 221 has identical or essentially identical cross section and uniform outer diameter.It changes Yan Zhi, the first lower roller body 221 can have cylindrical shape.

The roll surface at the both ends of the first lower roller body 221 respectively with the first alar part 212 of the first upper roller 210 and the second alar part 213 roll surface contact, to prevent the leakage of melting inorganic non-metallic material 300.First lower roller body 221 not with the first alar part 212 and second the roll surface that contacts of alar part 213 limit the matrix 110 ' of special-shaped inorganic non-metallic material blank 100 ' to be formed Flat bottom surface 112 ' (see Fig. 6).

The outer surface of first lower roller body 221 can be with the outer surface of the first alar part 212 and the second alar part 213 in Z It is aligned on direction.However, the invention is not limited thereto.The outer surface of first lower roller body 221 can extend beyond the first alar part 212 and second alar part 213 outer surface or the outer surface of the first alar part 212 and the second alar part 213 can extend beyond The outer surface of first lower roller body 221.

First lower drive shaft 224 and the second lower drive shaft 225 are separately positioned on two in the axial direction of the first lower roller body 221 Side.First lower drive shaft 224 and the second lower drive shaft 225 can be cylinder of the diameter less than the diameter of the first lower roller body 221 Body.First lower drive shaft 224 and the second lower drive shaft 225 can be symmetrically disposed in the two sides of the first lower roller body 221, and can have There is identical diameter.

First lower roller body 221, the first lower drive shaft 224 and the second lower drive shaft 225 may be integrally formed.Under first Roller 220 can be made of any suitable material, such as be made of metal or ceramics.Preferably, the first lower roll 220 can be by heat-resisting Metal or ceramics be made.

Due to the construction as described above and arrangement of the first upper roller 210 and the first lower roll 220, the first upper roller 210 and first Lower roll 220 can limit shape it is consistent with the cross-sectional shape of special-shaped inorganic non-metallic material blank 100 ' to be formed (for example, It is identical) space S '.More particularly, the roll surface of roller body 211 limits special-shaped inorganic non-metallic material to be formed on first It is inorganic non-that the inner surface of the upper surface of blank 100 ', the first alar part 212 and the second alar part 213 limits abnormal shape to be formed respectively The first side surface 113 ' and the second side surface 114 ' of the matrix 110 ' of metal material blank 100 ', the first lower roller body 221 The roll surface not contacted with the first alar part 212 and the second alar part 213 limits special-shaped inorganic non-metallic material blank 100 ' to be formed Matrix 110 ' lower surface 112 '.

Referring to Fig. 6 and Fig. 2, special-shaped inorganic non-metallic material blank 100 ' is relative to special-shaped inorganic non-metallic material product 100 have preliminary (or preparation) shape.Specifically, abnormal shape inorganic non-metallic material blank 100 ' is with inorganic with abnormal shape The substantially similar overall shape of nonmetallic materials product 100, but may not have special-shaped inorganic non-metallic material product 100 The detail of shape, or special-shaped inorganic non-metallic material blank 100 ' shape detail and special-shaped inorganic non-metallic The detail of the shape of material product 100 is different (such as being slightly different).

For example, referring to Fig. 6 and Fig. 2, special-shaped inorganic non-metallic material blank 100 ' includes and special-shaped inorganic non-metallic material The corresponding matrix 110 ' of matrix 110 of product 100, and be formed on matrix 110 ' with special-shaped inorganic non-metallic material product 100 multiple protrusions 120,130,140 and 150 corresponding first protrusions 120 ', the second protrusion 130 ', third protrusion 140 ' With the 4th protrusion 150 '.The matrix 110 ' of special-shaped inorganic non-metallic material blank 100 ' may include basic (or substantially) flat upper Upper surface 111 ' is connected to lower surface by surface 111 ', the flat lower surface 112 ' being oppositely disposed with upper surface 111 ' 112 ' and the first side surface 113 ' and the second side surface 114 ' that are arranged relative to each other.Special-shaped inorganic non-metallic material blank 100 ' matrix 110 ' can have the thickness of the matrix 110 big (such as bigger) than special-shaped inorganic non-metallic material product 100, different Multiple protrusions 120 ', 130 ', 140 ' and 150 ' of type inorganic non-metallic material blank 100 ' can have than special-shaped inorganic non-metallic The thickness of multiple protrusions 120,130,140 and 150 of material product 100 big (such as bigger) or small (such as smaller).However, because Significantly smaller than the first protrusion 120 ' for the second protrusion 130 ', third protrusion 140 ' is significantly smaller than the 4th protrusion 150 ', so In another embodiment of special-shaped inorganic non-metallic material blank, the first protrusion and the second protrusion can be merged into single convex Portion, third protrusion and the 4th protrusion can be merged into single protrusion.

Since the concaveconvex shape of special-shaped inorganic non-metallic material product 100 between different positions (for example, have big Difference in height or thickness difference), so if molten state inorganic non-metallic material 300 is directly rolled into special-shaped inorganic non-metallic material Product 100 and without special-shaped inorganic non-metallic material blank 100 ', then be likely difficult to guarantee that special-shaped inorganic non-metallic material produces The quality of product 100, for example, be likely to occur such as detailed shape precision is low and/or local stress is big or the defect of partial fracture. By the way that molten state inorganic non-metallic material 300 is rolled into the abnormal shape with preliminary configuration (or blank) first with a pair of rolls Special-shaped inorganic non-metallic material blank 100 ' is then rolled into abnormal shape using second pair of roller by inorganic non-metallic material blank 100 ' Inorganic non-metallic material product 100 can prevent or reduce at least one of drawbacks described above, for example, special-shaped nothing can be improved The precision of the shape of machine nonmetallic materials product 100, and/or local stress or rupture is alleviated or avoided.

It is described below and special-shaped inorganic non-metallic material blank 100 ' is rolled into special-shaped inorganic non-metallic material product 100 Second pair of roller 230 and 240.

Second upper roller 230 and the second lower roll 240 can rotate in opposite direction." 230 He of the second upper roller described here Second lower roll 240 rotates in opposite direction " it can indicate the rotation side of the second upper roller 230 in the schematic cross sectional views of Fig. 3 To the direction of rotation with the second lower roll 240 on the contrary, so that special-shaped inorganic non-metallic material blank 100 ' can successfully pass through Space S between second upper roller 230 and the second lower roll 240.It is revolved in opposite direction in the second upper roller 230 and the second lower roll 240 During turning, the second upper roller 230 and the tangential direction of two parts hithermost each other of the second lower roll 240 can it is parallel or Person is identical.

Second upper roller 230 extends along the X direction, that is, the second upper roller 230 has the axial direction for being parallel to X-direction.Second upper roller 230 include second on roller body 231, be separately positioned on the two sides of roller body 231 and have a diameter larger than roller body 231 The third alar part 232 and the 4th alar part 233 of diameter, and transmission shaft 234 in the third in 232 outside of third alar part is set and is set Set the transmission shaft 235 on the 4th of 233 outside of the 4th alar part.

Roller body 231 can be work department on second.Referring to Fig. 3 and Fig. 5, roller body 231 can have circular on second Cross section and exterior contour (example consistent with the profile of upper surface of special-shaped inorganic non-metallic material product 100 to be formed Such as, identical) longitudinal section.More particularly, the diameter of the circular cross section of roller body 231 can change in the X direction on second, With corresponding with the overall thickness of variation of special-shaped inorganic non-metallic material product 100 to be formed.The vertical of roller body 231 cuts on second The upper profile and bottom profiled in face (example consistent with the profile of upper surface of special-shaped inorganic non-metallic material product 100 to be formed Such as, identical), and relative on second roller body 231 it is substantially symmetrical about its central axis.In other words, on second roller body 231 roll surface limit The upper surface of fixed special-shaped inorganic non-metallic material product 100 to be formed, the upper surface 111 of the exposure including matrix 110 and First protrusion 120, the second protrusion 130, third protrusion 140 and the 4th protrusion 150 upper surface.

Third alar part 232 and the 4th alar part 233 are separately positioned on the opposite two sides of roller body 231 on second, and its Diameter is all larger than the diameter of roller body 231 on second, that is, roller body 231 radially protrudes from second.Third alar part 232 and the 4th alar part 233 can be work department.Third alar part 232 can have the longitudinal section of circular cross section and rectangle.Also It is to say, along the X direction, third alar part 232 has identical or essentially identical cross section and uniform outer diameter.In other words, Flap portion 232 can have cylindrical shape.4th alar part 233 can have the longitudinal section of circular cross section and rectangle.Also It is to say, along the X direction, the 4th alar part 233 has identical or essentially identical cross section and uniform outer diameter.In other words, Four alar parts 233 can have cylindrical shape.Third alar part 232 and the 4th alar part 233 can have the same diameter.

The inner surface of third alar part 232 and the 4th alar part 233 can limit special-shaped inorganic non-metallic to be formed respectively The first side surface 113 and the second side surface 114 of the matrix 110 of material product 100.

The outside in the axial direction of third alar part 232 is arranged in transmission shaft 234 in third, and the setting of transmission shaft 235 exists on the 4th Outside in the axial direction of 4th alar part 233.Transmission shaft 235 can be diameter less than second on transmission shaft 234 and the 4th in third The cylindrical body of the diameter of upper roller body 231, third alar part 232 and the 4th alar part 233.Transmission shaft 234 and the 4th uploads in third Moving axis 235 can be symmetrically disposed in the two sides of the assembly of roller body 231, third alar part 232 and the 4th alar part 233 on second, And it can have the same diameter.

Roller body 231 on second, third alar part 232, the 4th alar part 233, transmission shaft on transmission shaft 234 and the 4th in third 235 may be integrally formed.Second upper roller 230 can be made of any suitable material, such as be made of metal or ceramics.It is excellent Selection of land, the second upper roller 230 can be made of heat-resisting metal or ceramics.

Second lower roll 240 include the second lower roller body 241 and be separately positioned on the second lower roller body 241 two sides the Three lower drive shafts 244 and the 4th lower drive shaft 245.

Second lower roller body 241 can be work department.Second lower roller body 241 extends along the X direction, that is, the second lower roll Ontology 241 has the axial direction for being parallel to X-direction.Second lower roller body 241 can have the longitudinal section of circular cross section and rectangle. That is, along the X direction, the second lower roller body 241 has identical or essentially identical cross section and uniform outer diameter.It changes Yan Zhi, the second lower roller body 241 can have cylindrical shape.

The roll surface at the both ends of the second lower roller body 241 respectively with the third alar part 232 and the 4th alar part of the second upper roller 230 233 roll surface contact, to prevent the leakage of special-shaped inorganic non-metallic material blank 100 '.Second lower roller body 241 not with the Flap portion 232 and the roll surface of the 4th alar part 233 contact limit the matrix of special-shaped inorganic non-metallic material product 100 to be formed 110 flat bottom surface 112.

The outer surface of second lower roller body 241 can be with the outer surface of third alar part 232 and the 4th alar part 233 in Z It is aligned on direction.However, the invention is not limited thereto.The outer surface of second lower roller body 241 can extend beyond third alar part 232 and the 4th alar part 233 outer surface or the outer surface of third alar part 232 and the 4th alar part 233 can extend beyond The outer surface of second lower roller body 241.

Third lower drive shaft 244 and the 4th lower drive shaft 245 are separately positioned on two in the axial direction of the second lower roller body 241 Side.Third lower drive shaft 244 and the 4th lower drive shaft 245 can be cylinder of the diameter less than the diameter of the second lower roller body 241 Body.Third lower drive shaft 244 and the 4th lower drive shaft 245 can be symmetrically disposed in the two sides of the second lower roller body 241, and can have There is identical diameter.

Second lower roller body 241, third lower drive shaft 244 and the 4th lower drive shaft 245 may be integrally formed.Under second Roller 240 can be made of any suitable material, such as be made of metal or ceramics.Preferably, the second lower roll 240 can be by heat-resisting Metal or ceramics be made.

Due to the construction as described above and arrangement of the second upper roller 230 and the second lower roll 240, the second upper roller 230 and second Lower roll 240 can limit shape it is consistent with the cross-sectional shape of special-shaped inorganic non-metallic material product 100 to be formed (for example, It is identical) space S.More particularly, the roll surface of roller body 231 limits special-shaped inorganic non-metallic material to be formed and produces on second The inner surface of the upper surface of product 100, third alar part 232 and the 4th alar part 233 limits the inorganic non-gold of abnormal shape to be formed respectively Belong to the first side surface 113 and the second side surface 114 of the matrix 110 of material product 100, the second lower roller body 241 not with the Flap portion 232 and the roll surface of the 4th alar part 233 contact limit the matrix of special-shaped inorganic non-metallic material product 100 to be formed 110 lower surface 112.

Because by passing through 230 He of the second upper roller with preliminary or preparation shape special-shaped inorganic non-metallic material blank 100 ' Second lower roll 240 is rolled into the special-shaped inorganic non-metallic material product 100 with final shape, it is possible to improve special-shaped inorganic The precision of the shape of nonmetallic materials product 100, and/or local stress or rupture is alleviated or avoided.

Fig. 7 is to show showing for the second upper roller 230 including cooling end according to an illustrative embodiment of the invention Meaning property cross-sectional view, Fig. 8 is the second lower roll 240 including cooling end shown according to an illustrative embodiment of the invention Schematic cross sectional views.

Referring to Fig. 7, the second upper roller 230 can also include the cooling end 236 being disposed therein.Cooling end 236 can be edge Axially penetrate through the second upper roller 230, for example, axially in turn transmission shaft 234, third alar part 232, second in the third The internal gutter or chamber of transmission shaft 235 on upper roller body 231, the 4th alar part 233 and the 4th.The internal gutter or chamber Cross section can be circle, semicircle, ellipse, half elliptic, regular polygon, irregular polygon etc..Cooling end 236 can The center in the radial direction or any other suitable position of the second upper roller 230 is arranged in.

When execution makes the molding method of inorganic non-metallic material, cooling medium can flow in cooling end 236, so that It is cooled to obtain special-shaped inorganic non-metallic material blank 100 '.Cooling medium is not particularly limited, for example, can be water, oil, air, Cooling solution etc..

Cooling end 236 include sequentially communicate with each other in the third first part 236a of transmission shaft 234, through the The second part 236b of flap portion 232, on second roller body 231 one not covered by multiple protrusions with matrix 110 The Part III 236c of the corresponding part in part, on second the part corresponding with the first protrusion 120 of roller body 231 Four part 236d, on second the Part V 236e of the part corresponding with the second protrusion 130 of roller body 231, through the The Part VI 236f of the part corresponding with third protrusion 140 of roller body 231 on two, on second roller body 231 with The Part VII 236g of the corresponding part in 4th protrusion 150, roller body 231 is not multiple with matrix 110 on second Protrusion covering the corresponding part of another part Part VIII 236h, through the 4th alar part 233 Part IX 236i and pass through Wear the Part X 236j of transmission shaft 235 on the 4th.

Radial ruler in each of first part 236a, second part 236b, Part IX 236i and Part X 236j Very little (such as diameter, height or length radially) can be less than the radial dimension of Part III 236c to Part VIII 236h (such as diameter, height or length).

Radial dimension in each of Part III 236c to Part VIII 236h can be greater than first part 236a, second Radial dimension in each of part 236b, Part IX 236i and Part X 236j.However, first part 236a, second Radial dimension in each of part 236b, Part IX 236i and Part X 236j can be unrestricted.

Radial dimension in each of Part III 236c to Part VIII 236h can respectively with special-shaped inorganic non-metallic The maximum gauge (or height) of each section in X-direction (that is, axial) of material product 100 is corresponding.As previously mentioned, along axis To, each section of special-shaped inorganic non-metallic material product 100 can successively have maximum gauge t1, t1+h1, t1+h2, t1+h3, T1+h4 and t1.Therefore, the radial dimension of Part III 236c to Part VIII 236h can respectively with maximum gauge t1, t1+ H1, t1+h2, t1+h3, t1+h4 and t1 are corresponding.In the exemplary embodiment, Part III 236c's to Part VIII 236h is vertical Cross section profile can be unanimous on the whole with the profile of the upper surface of special-shaped inorganic non-metallic material product 100.

Amount of cooling water (or cooling capacity) at each position of the axial direction of cooling end 236 can be with the radial ruler of cooling end 236 Very little consistent (for example, proportional).Therefore, from the Part III 236c of cooling end 236 to Part VIII 236h, cooling capacity can be with It is consistent with maximum gauge t1, t1+h1, t1+h2, t1+h3, t1+h4 and t1 respectively.In other words, for special-shaped inorganic non-metallic material The thicker part for expecting product 100, applies biggish amount of cooling water, and for the relatively thin of special-shaped inorganic non-metallic material product 100 Part, apply lesser amount of cooling water.Therefore, it can contribute to the equal of each section of special-shaped inorganic non-metallic material product 100 Even, consistent cooling.

Although describing the cooling end 236 at each position in the axial direction with different cooling capacities above with reference to Fig. 7, But the invention is not restricted to this.In the case where amount of cooling water abundance, cooling end can have uniform at each position in the axial direction Cooling capacity.Although describing the radial dimension by adjusting cooling end 236 above with reference to Fig. 7 to realize in the axial direction each Different cooling capacity at a position, but the invention is not restricted to this.For example, can be by being arranged at each position in the axial direction The cooling pipe (that is, various arrangements of cooling pipe) of different number realizes different coolings at each position in the axial direction Ability.Although describing the center in the radial direction that the second upper roller 230 is arranged in cooling end 236 above with reference to Fig. 7, the present invention It is without being limited thereto.Cooling end may be provided at any other suitable position, for example, multiple cooling-parts are along the outer of the second upper roller 230 Surface is successively set on the position of the outer surface close to the second upper roller 230 in the second upper roller 230, to have the cooling effect improved Rate.

Referring to Fig. 8, the second lower roll 240 can also include the cooling end 246 being disposed therein.Cooling end 246 can be edge Axially penetrate through the second lower roll 240, for example, axially in turn through the lower roller body 241 of third lower drive shaft 244, second With the internal gutter or chamber of the 4th lower drive shaft 245.The cross section of the internal gutter or chamber can be round, semicircle Shape, ellipse, half elliptic, regular polygon, irregular polygon etc..Cooling end 246 can be set in the second lower roll 240 Center in the radial direction or any other suitable position.

When execution makes the molding method of inorganic non-metallic material, cooling medium can flow in cooling end 246, so that It is cooled to obtain special-shaped inorganic non-metallic material blank 100 '.Cooling medium is not particularly limited, for example, can be water, oil, air, Cooling solution etc..

The shape that shape, the structure and function of cooling end 246 can be shown in FIG. 7 with the cooling end 236 of the second upper roller 230 Shape, structure and function are similar or essentially identical.Therefore, for sake of simplicity, be not described in detail here the shape of cooling end 246, Structure and function.

In the case where amount of cooling water abundance, the cooling end of the second lower roll 240 can have equal at each position in the axial direction Even cooling capacity.Although describing the radial dimension by adjusting cooling end 236 above with reference to Fig. 7 to realize in the axial direction Different cooling capacity at each position, but the cooling end of the second lower roll 240 is without being limited thereto.For example, can be by the axial direction Each position at arrange different number cooling pipe (that is, various arrangements of cooling pipe) come each position in the axial direction Realize different cooling capacities in place.Although above with reference to Fig. 8 describe cooling end 246 be arranged in the second lower roll 240 in radial direction On center, however, the present invention is not limited thereto.Cooling end may be provided at any other suitable position, for example, multiple cooling-parts The position of the outer surface close to the second lower roll 240 in the second lower roll 240 is successively set on along the outer surface of the second lower roll 240, To have the cooling efficiency improved.

Each of first upper roller 210 and the first lower roll 220 can have with the second upper roller 230 and the second lower roll 240 as The same or similar structure of the cooling end of upper description.That is, the cooling end of the second upper roller 230 and the second lower roll 240 can base It is applied to each of the first upper roller 210 and the first lower roll 220 in identical principle.First upper roller 210 and the first lower roll 220 Total amount of cooling water can be greater than total amount of cooling water of the second upper roller 230 and the second lower roll 240.For example, the amount of cooling water of the first upper roller 210 can To be greater than the amount of cooling water of the second upper roller 230, the amount of cooling water of the first lower roll 220 can be greater than the amount of cooling water of the second lower roll 240.

Referring to Fig. 3, the center in the gap between the first upper roller 210 and the first lower roll 220 is than under the second upper roller 230 and second The center in the gap between roller 240 is high, so that special-shaped inorganic non-metallic material blank 100 ' can be based at least partially on gravity Gap between the first upper roller 210 and the first lower roll 220 successfully marches between the second upper roller 230 and the second lower roll 240 Gap.

By the center in the gap between the first upper roller 210 and the first lower roll 220 and the second upper roller 230 and the second lower roll 240 Between gap center connection dummy line can relative to Y-direction (that is, horizontal direction) tilt+5 ° to+12 ° ,+6 ° extremely+ 11 ° ,+7 ° to+10 ° or+8 ° to+9 ° of angle.Here symbol "+" (just) can be indicated the first upper roller 210 and the first lower roll The dummy line of center connection in the gap between the center in the gap between 220 and the second upper roller 230 and the second lower roll 240 is opposite It is deviated in the clockwise direction in Y-direction.The angle makes to the obliquely transmission downwards of the second upper roller 230 and the second lower roll 240 Special-shaped inorganic non-metallic material blank 100 ', so that special-shaped inorganic non-metallic material blank 100 ' can be based at least partially on weight Gap of the power between the first upper roller 210 and the first lower roll 220 successfully march to the second upper roller 230 and the second lower roll 240 it Between gap.If the angle is greater than 12 °, special-shaped inorganic non-metallic material 100 ' inclined angles of blank are too big, special-shaped nothing Machine nonmetallic materials blank 100 ' is supported the support force deficiency of the support of device 260 and falls or be broken, or special-shaped inorganic non-gold The travel speed for belonging to blanks 100 ' makes cooling insufficient very much fastly；If the angle is less than 5 °, special-shaped inorganic non-metallic The power that blanks 100 ' are advanced forward may be insufficient.

In addition, can have the dummy line that the center of the first upper roller 210 is connected with the center of the first lower roll 220 relative to Z + 2 ° to+10 ° ,+3 ° to+9 ° ,+4 ° to+8 ° ,+5 ° to+7 ° or+5.5 ° to+6.5 ° of the angle in direction (that is, vertical direction). Here symbol "+" (just) can indicate that the dummy line for connecting at the center of the first upper roller 210 with the center of the first lower roll 220 is opposite It is deviated in the clockwise direction in Y-direction.The angle makes convenient for than the first upper roller 210 and the opposite low land of the first lower roll 220 The second upper roller 230 and the second lower roll 240 being arranged transmit special-shaped inorganic non-metallic material blank 100 '.

Dummy line (not shown) across the center at the center and the second upper roller 230 of the second lower roll 240 is erecting along the Z direction Histogram upwardly extends, that is, the second upper roller 230 is arranged on the surface or second on gravity direction of the second lower roll 240 Roller 230 and the second lower roll 240 are vertically provided relative to each other.However, the invention is not limited thereto.In particular, the second upper roller 230 and second lower roll 240 can obliquely be arranged relative to vertical direction；Or selectively, under the second upper roller 230 and second Roller 240 can be arranged horizontally relative to each other or obliquely be arranged relative to horizontal direction.

First upper roller 210 outer diameter (more particularly, on first the outer diameter of roller body 211, the first alar part 212 outer diameter With the outer diameter of the second alar part 213) between the outer diameter of the first lower roll 220 (more particularly, the outer diameter of the first lower roller body 221) Proportionate relationship be not particularly limited.Outer diameter (more particularly, the outer diameter of roller body 231, on second of second upper roller 230 The outer diameter of the outer diameter of flap portion 232 and the 4th alar part 233) with outer diameter (more particularly, the second lower roll sheet of the second lower roll 240 The outer diameter of body 241) between proportionate relationship be not particularly limited.In first upper roller 210 and the size and second of the first lower roll 220 The ratio between the size of roller 230 and the second lower roll 240 is also not particularly limited.

Make the molding equipment 200 of inorganic non-metallic material may also include with first on transmission shaft on transmission shaft 214, second 215, the bearing arrangement (not shown) and be the first upper roller 210 that the first lower drive shaft 224 and the second lower drive shaft 225 assemble And/or first lower roll 220 powered rotation driving device (not shown).Make the molding equipment of inorganic non-metallic material 200 may also include and transmission shaft 235, third lower drive shaft 244 and the 4th lower drive shaft 245 on transmission shaft the 234, the 4th in third The bearing arrangement (not shown) of assembly and for the second upper roller 230 and/or the powered rotation of the second lower roll 240 driving fill Set (not shown).

So that the molding equipment 200 of inorganic non-metallic material is may also include that raw material supply slot 250, is arranged in the first upper roller 210 With the upstream of the first lower roll 220, inorganic non-metallic material 300 is melted for supplying to the first upper roller 210 and the first lower roll 220； Support device 260 is arranged between the first upper roller 210 and the first lower roll 220 and the second upper roller 230 and the second lower roll 240, is used for Support special-shaped inorganic non-metallic material blank 100 ' and by special-shaped inorganic non-metallic material blank 100 ' from the first upper roller 210 and the One lower roll 220 is guided to the second upper roller 230 and the second lower roll 240；And transmission device 270, setting is in the second upper roller 230 and the The downstream of two lower rolls 240, for transmitting special-shaped inorganic non-metallic material product 100.

Raw material supply slot 250 can be fluid groove, for accommodating melting inorganic non-metallic material 300.

Support device 260 can be supporting plate, supporting plate water tank or the roller unit including multiple rollers.Roller unit can be equipped with or It is not charged with cooling-part.

Transmission device 270 may include the multiple rollers that can be rotated.Transmission device 270 may also include the cooling being disposed therein Component (not shown), for example, cooling water pipeline.

Make the molding equipment 200 of inorganic non-metallic material may also include the downstream that transmission device 270 is arranged in or be arranged to exist The device for disconnecting special-shaped inorganic non-metallic material product 100 between multiple rollers of transmission device 270.Make special-shaped inorganic non-gold Belonging to the device that material product 100 disconnects can be cutter, or by being arranged parallel to each other and gap therebetween can change So that the disconnection device that at least two rollers that special-shaped inorganic non-metallic material product 100 disconnects are formed.

Now hereinafter with reference to Fig. 3 to Fig. 6 describe in detail it is according to an exemplary embodiment of the present invention make it is inorganic non- The method of metal material moulding.

By as the melting inorganic non-metallic material 300 of raw material from raw material supply slot 250 supplied to the first upper roller 210 and the Space S between one lower roll 220 '.The first upper roller 210 rotated in opposite direction and the first lower roll 220 squeeze, cool down and lead Melting inorganic non-metallic material 300 is drawn, to obtain special-shaped inorganic non-metallic material blank 100 ', and is conveyed to support device 260 Special-shaped inorganic non-metallic material blank 100 '.Support device 260 supports special-shaped inorganic non-metallic material blank 100 ', and special-shaped Inorganic non-metallic material blank 100 ' is under the action of the first upper roller 210 and the thrust and its own gravity of the first lower roll 220 The guidance of device 260 is supported to the space S between the second upper roller 230 and the second lower roll 240.Second rotated in opposite direction Upper roller 230 and the second lower roll 240 pull special-shaped inorganic non-metallic material blank 100 ' and by special-shaped inorganic non-metallic material blanks 100 ' squeeze (or calendering) into special-shaped inorganic non-metallic material product 100.

Preferably, forming or transmitting special-shaped inorganic non-metallic material blank 100 ' or special-shaped inorganic non-metallic material production While product 100, the first upper roller 210, the first lower roll 220, the second upper roller 230, the second lower roll 240, support device 260 and/or The cooling end for including in transmission device 270 cools down it.

The special-shaped inorganic non-metallic material product 100 of space S discharge between the second upper roller 230 and the second lower roll 240 It can be softening or hardening product.

Device optionally including, disconnecting special-shaped inorganic non-metallic material product 100 can be inorganic by molding abnormal shape Nonmetallic materials product 100 is broken as small-size product.Special-shaped inorganic non-metallic material product can will be switched off, small size 100 remove from molding equipment 200, to execute post-processing, such as machining (such as surface finish, cutting etc.) or heat to it Processing.

As mentioned above, the first upper roller 210 and the first lower roll 220 define shape and the inorganic non-gold of abnormal shape to be formed The space S of the cross-sectional shape consistent (for example, identical) of category blanks 100 ' ', the second upper roller 230 and the second lower roll 240 limit The space of shape with the cross-sectional shape of special-shaped inorganic non-metallic material product 100 to be formed consistent (for example, identical) is determined S, so can be rolled twice integrally by the first upper roller 210 and the first lower roll 220 and the second upper roller 230 and the second lower roll 240 Form special-shaped inorganic non-metallic material product 100.

Special-shaped inorganic non-metallic material product 100 is formed because can integrally be rolled by two pairs of rollers, with the relevant technologies Aforementioned first method compare, it is according to an exemplary embodiment of the present invention to simplify the molding method of inorganic non-metallic material Manufacturing process reduces manufacturing cost, and shortens the process time.In addition, the aforementioned second method phase with the relevant technologies Than the amount of waste according to an exemplary embodiment of the present invention for generating the molding method of inorganic non-metallic material greatly reduces, letter Change manufacturing process, reduces manufacturing cost, and shorten the process time.In addition, according to an exemplary embodiment of the present invention The molding method of inorganic non-metallic material is set to be advantageously implemented continuous production.

It can be by the first upper roller 210 and the first lower roll 220 and the second upper roller 230 and the second lower roll although being described above Special-shaped inorganic non-metallic material product 100 is integrally formed in 240 calenderings twice, and but the invention is not restricted to this.It can be by raw material By more than twice (for example, three times, four times, it is five inferior) calendering form special-shaped inorganic non-metallic material product.

Although the length that special-shaped inorganic non-metallic material product 100 is described above is greater than width, the present invention is not It is limited to this.The width of special-shaped inorganic non-metallic material product 100 can be greater than its length.That is, by showing according to the present invention Example property embodiment makes the molding equipment of inorganic non-metallic material or method, can manufacture the inorganic non-metallic material of any length-width ratio Expect product.

Although it includes its roll surface profile and special-shaped inorganic non-metallic material product 100 that the second upper roller 230, which is described above, Profile consistent one second of upper surface on roller body 231, but the invention is not restricted to this.Second upper roller 230 may include Along multiple upper roller bodies that the axial direction (that is, X-direction) of the second upper roller 230 is sequentially arranged, the roll surface profile of each upper roller body It is consistent with the profile of upper surface of a special-shaped inorganic non-metallic material product 100.It can be set between multiple upper roller bodies There is the separating part for being spaced one from space S.In which case it is possible to use second upper roller 230 manufacture it is independent multiple Special-shaped inorganic non-metallic material product 100, thereby increasing productivity.It can be not provided between multiple upper roller bodies by space S The separating part being spaced one from, that is, multiple space Ss communicate with each other.In this case, the multiple abnormal shapes being bonded to each other can be prepared Inorganic non-metallic material product 100 can be separated multiple special-shaped inorganic non-metallic material products 100 by cutting.Similarly Technical concept can be adapted for the first upper roller 210.

Although describing above in conjunction with the special-shaped inorganic non-metallic material product 100 with specific shape according to exemplary Embodiment makes the molding device and method of inorganic non-metallic material, but of the invention makes inorganic non-metallic material is molding to set Standby and method is not limited to the specific shape shown in figure of special-shaped inorganic non-metallic material product 100.

In one exemplary embodiment, Fig. 1 and special-shaped inorganic non-metallic material product shown in Figure 2 further include setting At least one protrusion on the lower surface of matrix.In this case, make inorganic non-metallic material shown in Fig. 3 to Fig. 5 The lower roll of molding equipment includes at least one recess portion corresponding at least one protrusion.

In one exemplary embodiment, special-shaped inorganic non-metallic material product to be formed includes having regular shape Matrix and at least one protrusion being formed on matrix and/or at least one recess portion.It is according to the present invention to make inorganic non-metallic material The first roller (such as first upper roller) and the second roller (such as first lower roll) for expecting molding equipment limit the first space, the first space With (such as identical) profile corresponding with the profile of special-shaped inorganic non-metallic material blank to be formed, third roller (such as Second upper roller) and four-roller (such as second lower roll) restriction second space, second space is with inorganic non-with abnormal shape to be formed Corresponding (such as identical) profile of the profile of product of metal material.

The regular shape can be plate shaped, prismatic, cylindrical, semi-cylindrical, elliptical cylinder-shape or semiellipse cylindricality Deng.The height or depth of at least one described protrusion or recess portion can be 0.2-30 times of thickness, 0.3-28 times, the 0.4-26 of matrix Again, 0.5-24 times, 0.6-22 times, 0.7-20 times, 0.8-18 times, 1-15 times, 1.5-12 times, 2-10 times, 3-8 times.It is highest convex One of the height in portion and the most deep depth of recess portion and one in the height of minimum protrusion and the depth of most shallow recess portion The ratio between person can be in the range of 1.5-100,2-80,5-60,8-50,10-40,12-35,15-30,20-25.Due to special-shaped nothing The concaveconvex shape of machine nonmetallic materials product, the maximum gauge (or maximum height) and minimum of special-shaped inorganic non-metallic material product Ratio between thickness (or minimum constructive height) can be in 2-150,2.5-140,3-130,3.5-120,4-110,4.5-100,5- 80, in the range of 5.5-60,6-40,6.5-30,7-25,7.5-20,8-15,8.5-12 or these numerical value given here In the range of any restriction, such as in the range of 2-8,2.5-12,3-40.

Therefore, according to an exemplary embodiment of the present invention to hold that the molding device and method of inorganic non-metallic material Manufacture of changing places has the inorganic non-metallic material product of big difference in height or thickness difference between different positions.

Although describing above with reference to attached drawing according to an exemplary embodiment of the present invention keeps inorganic non-metallic material molding Device and method, but the invention is not restricted to this.It is understood to one skilled in the art that not departing from spirit and model of the invention In the case where enclosing, the various changes in formal and details can be made to it.

Claims (15)

1. one kind makes the molding equipment of inorganic non-metallic material, the equipment includes:

First roller and the second capable roller is rolled out with first, wherein the first roller and the second roller limit first with first shape Space, for molten state inorganic non-metallic material to be rolled into the inorganic non-metallic material blank with first shape, wherein nothing Machine nonmetallic materials blank includes preliminary matrix and at least one the preliminary protrusion being formed on preliminary matrix or preliminary recess portion；With And

The third roller of first roller and the second roller downstream is set on the direction of travel of inorganic non-metallic material and is rolled out with third Capable four-roller, wherein third roller and four-roller limit the second space with the second shape, are used for inorganic non-metallic material Material blank is rolled into the inorganic non-metallic material product with the second shape, and first shape is the preliminary configuration of the second shape,

Wherein, inorganic non-metallic material product includes matrix and at least one protrusion for being formed on matrix or recess portion,

Wherein, the ratio between the most thick part of inorganic non-metallic material product and the most thin thickness of part are in the range of 2-150.

2. according to claim 1 make the molding equipment of inorganic non-metallic material, wherein described at least one protrusion or recessed The height or depth in portion are 0.2-30 times of the thickness of matrix.

3. according to claim 1 make the molding equipment of inorganic non-metallic material, wherein described at least one protrusion or recessed Portion includes multiple protrusions and recess portion, one of the height of highest protrusion and the most deep depth of recess portion and minimum protrusion The ratio between one of height and the most shallow depth of recess portion are in the range of 1.5-100.

4. according to claim 1 make the molding equipment of inorganic non-metallic material, wherein the first roller includes the first roller sheet The first alar part and second wing of body, the two sides for being separately positioned on the first roller body and the diameter that has a diameter larger than the first roller body Portion, the second roller include the second roller body, and the second roller body is in face of the first roller body and separates with the first roller body, the second roller The both ends of ontology contact the first alar part and the second alar part respectively,

The outer surface of first roller body limits the first surface of inorganic non-metallic material blank, and the outer surface of the second roller body limits The second surface opposite with first surface of inorganic non-metallic material blank, the first alar part limit inorganic non-metallic material blank First surface is connected to the third surface of second surface, the second alar part limit inorganic non-metallic material blank by first surface It is connected to the 4th surface of second surface, third surface is opposite with the 4th surface,

The first surface of inorganic non-metallic material blank includes at least one described preliminary protrusion or preliminary recess portion.

5. according to claim 1 make the molding equipment of inorganic non-metallic material, wherein third roller includes third roller sheet The third alar part and the 4th wing of body, the two sides for being separately positioned on third roller body and the diameter that has a diameter larger than third roller body Portion, four-roller include the 4th roller body, and the 4th roller body is in face of third roller body and separates with third roller body, four-roller The both ends of ontology contact third alar part and the 4th alar part respectively,

The outer surface of third roller body limits the first surface of inorganic non-metallic material product, and the outer surface of the 4th roller body limits The second surface opposite with first surface of inorganic non-metallic material product, third alar part limit inorganic non-metallic material product First surface is connected to the third surface of second surface, the 4th alar part limit inorganic non-metallic material product by first surface It is connected to the 4th surface of second surface, third surface is opposite with the 4th surface,

The first surface of inorganic non-metallic material product includes at least one described protrusion or recess portion.

6. according to claim 1 make the molding equipment of inorganic non-metallic material, wherein by the center of the first roller and second The dummy line of the center connection of roller has+2 ° to+10 ° of the angle relative to vertical direction.

7. according to claim 1 make the molding equipment of inorganic non-metallic material, wherein the center in the first space is than second The center in space is high.

8. according to claim 7 make the molding equipment of inorganic non-metallic material, wherein by the center in the first space and the The dummy line of the center connection in two spaces tilts+5 ° to+12 ° of angle relative to horizontal direction.

9. according to claim 1 make the molding equipment of inorganic non-metallic material, the equipment further includes support device, branch Support arrangement is arranged between the first roller and the second roller and third roller and four-roller, is used to support inorganic non-metallic material blank and incites somebody to action Inorganic non-metallic material blank is guided from the first roller and the second roller to third roller and four-roller.

10. according to claim 1 make the molding equipment of inorganic non-metallic material, wherein in the first roller and the second roller At least one roller includes the cooling end being disposed therein, and cooling end is through at least one described roller in the first roller and the second roller Inner passage.

11. according to claim 10 make the molding equipment of inorganic non-metallic material, wherein the first roller or the second roller have Axially and radially, the thickness of inorganic non-metallic material blank changes in the axial direction, cooling end with inorganic non-metallic material blank The radial dimension of corresponding part axially changes with the consistency of thickness of inorganic non-metallic material blank.

12. according to claim 1 make the molding equipment of inorganic non-metallic material, wherein in third roller and four-roller At least one roller includes the cooling end being disposed therein, and cooling end is through at least one described roller in third roller and four-roller Inner passage.

13. according to claim 12 make the molding equipment of inorganic non-metallic material, wherein third roller or four-roller have Axially and radially, the thickness of inorganic non-metallic material product changes in the axial direction, cooling end with inorganic non-metallic material product The radial dimension of corresponding part axially changes with the consistency of thickness of inorganic non-metallic material product.

14. a kind of make the molding method of inorganic non-metallic material, the method packet using equipment according to claim 1 It includes:

Molten state inorganic non-metallic material is supplied to first space；

First roller and the second roller rotate in opposite direction, to being rolled into molten state inorganic non-metallic material with the first shape The inorganic non-metallic material blank of shape；

Inorganic non-metallic material blank is supplied to the second space；

Third roller and four-roller rotate in opposite direction, to being rolled into inorganic non-metallic material blank with the second shape Inorganic non-metallic material product.

15. one kind makes the molding equipment of inorganic non-metallic material, the equipment includes a pair of rolls and second being sequentially arranged To roller, wherein

A pair of rolls is used to molten state inorganic non-metallic material being rolled into the inorganic non-metallic material blank with preliminary configuration, Second pair of roller is used to inorganic non-metallic material blank being rolled into the inorganic non-metallic material product with final shape,

Wherein, the ratio between the most thick part of inorganic non-metallic material product and the most thin thickness of part be in the range of 2-150,

Wherein, inorganic non-metallic material blank include preliminary matrix and at least one preliminary protrusion for being formed on preliminary matrix or Preliminary recess portion, inorganic non-metallic material product include matrix and at least one protrusion being formed on matrix or recess portion.