CN205989407U - Make the equipment of Inorganic Non-metallic Materials molding - Google Patents

Abstract

Disclose a kind of equipment making Inorganic Non-metallic Materials molding.This equipment includes：First roller and roll out the second capable roller with first, wherein, the first roller and the second roller limit first space with first shape, for molten state Inorganic Non-metallic Materials are rolled into the Inorganic Non-metallic Materials blank with first shape；And the 3rd roller of the first roller and the second roller downstream is arranged on the direct of travel of Inorganic Non-metallic Materials and rolls out capable four-roller with the 3rd, wherein, 3rd roller and four-roller limit the second space with the second shape, for Inorganic Non-metallic Materials blank being rolled into the Inorganic Non-metallic Materials product with the second shape, first shape is the preliminary configuration of the second shape, wherein, Inorganic Non-metallic Materials product includes matrix and at least one protuberance being formed on matrix or recess.This equipment can reduce manufacturing cost, simplify manufacturing process and/or shorten the process time.

Description

Make the equipment of Inorganic Non-metallic Materials molding

Technical field

This utility model is related to field of inorganic nonmetallic material, makes setting of Inorganic Non-metallic Materials molding particularly to a kind of Standby.

Background technology

The moulding process of Inorganic Non-metallic Materials may include such as moulding by casting, plastic forming, spraying process molding, winding method Molding, wet-process moulding, laminating molding, sheet extrusion molding, textile technology method molding, granulating and forming, blow molding, drawing Molding, the various moulding processs of float glass process molding.The former of existing Inorganic Non-metallic Materials or method can have and be manufactured into The problem of this height, complex process and/or process time length.

The understanding of the background to utility model only for enhancing of the above- mentioned information disclosed in this background parts, therefore, it Can comprise not constituting the information of known for the person of ordinary skill of the art prior art.

Utility model content

A purpose of the present utility model is to provide a kind of equipment making Inorganic Non-metallic Materials molding.

Another object of the present utility model is to provide one kind can reduce manufacturing cost, simplify manufacturing process and/or contracting The equipment making Inorganic Non-metallic Materials molding of short processes time.

A further object of the present utility model be to provide a kind of be advantageously implemented continuous prodution make inorganic non-metallic material The equipment of material molding.

Included according to the equipment making Inorganic Non-metallic Materials molding of the present utility model：First roller and with first roll out capable Second roller, wherein, the first roller and the second roller limit first space with first shape, for by molten state inorganic non-metallic Material is rolled into the Inorganic Non-metallic Materials blank with first shape；And set on the direct of travel of Inorganic Non-metallic Materials Put in the 3rd roller in the first roller and the second roller downstream and roll out capable four-roller with the 3rd, wherein, the 3rd roller and four-roller limit Go out the second space with the second shape, for Inorganic Non-metallic Materials blank being rolled into the inorganic non-gold with the second shape Belong to material product, first shape is the preliminary configuration of the second shape, and wherein, Inorganic Non-metallic Materials product includes matrix and formation At least one protuberance on matrix or recess.

The height of at least one protuberance described or recess or depth can be 0.2-30 times of the thickness of matrix.

At least one protuberance described or recess can include multiple protuberances and recess, the height of highest protuberance and the deepest The ratio of one of the height of one of depth of recess and minimum protuberance and the depth of recess the most shallow can be in 1.5- In the range of 100.

The part the thickest of Inorganic Non-metallic Materials product can be in the scope of 2-150 with the ratio of the thickness of part the thinnest Interior.

First roller can include the first roller body, the both sides being separately positioned on the first roller body and have a diameter larger than first First alar part of the diameter of roller body and the second alar part, the second roller can include the second roller body, the second roller body can faced by First roller body and separating with the first roller body, the two ends of the second roller body can contact the first alar part and second wing respectively Portion, the outer surface of the first roller body can limit the first surface of Inorganic Non-metallic Materials blank, the outer surface of the second roller body The second surface relative with first surface of Inorganic Non-metallic Materials blank can be limited, the first alar part can limit inorganic non-gold Belong to the 3rd surface that first surface is connected to second surface of blanks, the second alar part can limit Inorganic Non-metallic Materials The 4th surface first surface being connected to second surface of blank, the 3rd surface can be relative with the 4th surface, inorganic non-gold The first surface belonging to blanks can include the preliminary configuration of at least one protuberance described or recess.

3rd roller can include the 3rd roller body, be separately positioned on the both sides of the 3rd roller body and have a diameter larger than the 3rd The flap portion of the diameter of roller body and the 4th alar part, four-roller can include the 4th roller body, the 4th roller body can faced by 3rd roller body and separating with the 3rd roller body, the two ends of the 4th roller body can contact flap portion and the 4th wing respectively Portion, the outer surface of the 3rd roller body can limit the first surface of Inorganic Non-metallic Materials product, the outer surface of the 4th roller body The second surface relative with first surface of Inorganic Non-metallic Materials product can be limited, flap portion can limit inorganic non-gold Belong to the 3rd surface that first surface is connected to second surface of material product, the 4th alar part can limit Inorganic Non-metallic Materials The 4th surface first surface being connected to second surface of product, the 3rd surface can be relative with the 4th surface, inorganic non-gold The first surface belonging to material product can include at least one protuberance described or recess.

The dummy line that the center of the center of the first roller and the second roller is connected can have with respect to+2 ° of vertical direction extremely + 10 ° of angle.

The center in the first space can be higher than the center of second space.

The dummy line that the center in the first space is connected with the center of second space can tilt+5 ° with respect to horizontal direction To+12 ° of angle.

Described equipment may also include support meanss, and support meanss are arranged on the first roller and the second roller and the 3rd roller and four-roller Between, for supporting Inorganic Non-metallic Materials blank and guiding to Inorganic Non-metallic Materials blank from the first roller and the second roller Three rollers and four-roller.

At least one of first roller and the second roller can include the cooling end being disposed therein, and cooling end can be through The described inner passage of at least one in first roller and the second roller.

First roller or the second roller can have axially and radially, and the thickness of Inorganic Non-metallic Materials blank can be in the axial direction Change, the radial dimension of the part corresponding with Inorganic Non-metallic Materials blank of cooling end can axially with inorganic non-metallic The consistency of thickness ground change of blanks.

At least one of 3rd roller and four-roller can include the cooling end being disposed therein, and cooling end can be through The described inner passage of at least one in 3rd roller and four-roller.

3rd roller or four-roller can have axially and radially, and the thickness of Inorganic Non-metallic Materials product can be in the axial direction Change, the radial dimension of the part corresponding with Inorganic Non-metallic Materials product of cooling end can axially with inorganic non-metallic The consistency of thickness ground change of material product.

Included using the method that the said equipment makes Inorganic Non-metallic Materials molding：Molten state Inorganic Non-metallic Materials are supplied To described first space；First roller and the second roller rotate in opposite direction, thus molten state Inorganic Non-metallic Materials are rolled Become there is the Inorganic Non-metallic Materials blank of first shape；Inorganic Non-metallic Materials blank is fed to described second space；The Three rollers and four-roller rotate in opposite direction, thus Inorganic Non-metallic Materials blank is rolled into having the inorganic of the second shape Nonmetallic materials product.

Two pairs of rollers are included according to the equipment making Inorganic Non-metallic Materials molding of the present utility model, a pair of rolls is by molten state Inorganic Non-metallic Materials are rolled into the Inorganic Non-metallic Materials blank with preliminary configuration, and the second pair of roller is by Inorganic Non-metallic Materials Blank is rolled into the Inorganic Non-metallic Materials product with net shape.Inorganic Non-metallic Materials product is between different positions Can have big difference in height or thickness difference.

According to the equipment making Inorganic Non-metallic Materials molding of the present utility model include sequentially setting a pair of rolls and Second pair of roller, a pair of rolls is used for for molten state Inorganic Non-metallic Materials being rolled into the Inorganic Non-metallic Materials with preliminary configuration Blank, second pair of roller is used for for Inorganic Non-metallic Materials blank being rolled into the Inorganic Non-metallic Materials product with net shape, Wherein, the part the thickest of Inorganic Non-metallic Materials product and the ratio of the thickness of part the thinnest are in the range of 2-150.

Contribute to simplifying manufacturing process according to the equipment making Inorganic Non-metallic Materials molding of the present utility model, reduce and manufacture Cost, and/or shorten the process time.Additionally, being produced according to the equipment making Inorganic Non-metallic Materials molding of the present utility model Raw amount of waste can greatly reduce, and simplify manufacturing process, reduce manufacturing cost, and/or shorten the process time.This Outward, continuous prodution is advantageously implemented according to the equipment making Inorganic Non-metallic Materials molding of the present utility model.

Brief description

Fig. 1 is a kind of perspective view of abnormal shape Inorganic Non-metallic Materials product.

Fig. 2 is the sectional view that the special-shaped Inorganic Non-metallic Materials product shown in Fig. 1 intercepts along line I-I '.

Fig. 3 is the signal of the equipment making Inorganic Non-metallic Materials molding according to one exemplary embodiment of this utility model Property sectional view.

Fig. 4 is to be included according to the equipment making Inorganic Non-metallic Materials molding of one exemplary embodiment of this utility model The schematic cross sectional views that intercept along the line II-II ' in Fig. 3 of a pair of rolls.

Fig. 5 is to be included according to the equipment making Inorganic Non-metallic Materials molding of one exemplary embodiment of this utility model The schematic cross sectional views that intercept along the line III-III ' in Fig. 3 of second pair of roller.

Fig. 6 is the special-shaped inorganic non-metallic being manufactured by a pair of rolls according to one exemplary embodiment of this utility model The sectional view of blanks.

Fig. 7 is to illustrate the showing including the second upper roller of cooling end according to one exemplary embodiment of this utility model Meaning property sectional view.

Fig. 8 is to illustrate the showing including the second lower roll of cooling end according to one exemplary embodiment of this utility model Meaning property sectional view.

Specific embodiment

Fig. 1 is a kind of perspective view of abnormal shape (or " special-shaped ") Inorganic Non-metallic Materials product 100.Fig. 2 is shown in Fig. 1 The sectional view that special-shaped Inorganic Non-metallic Materials product 100 intercepts along line I-I '.For example, the inorganic non-gold of the abnormal shape shown in Fig. 1 Belong to the decorative stones product that material product 100 could be for doorframe (such as elevator door pocket).

See figures.1.and.2, special-shaped Inorganic Non-metallic Materials product 100 has the substantial rectangular plate shape of elongation.Special-shaped The length of Inorganic Non-metallic Materials product 100 is more than width, and the width of special-shaped Inorganic Non-metallic Materials product 100 is more than thickness. The width of special-shaped Inorganic Non-metallic Materials product 100 is defined as the X-direction in Fig. 1, and length direction is defined as in Fig. 1 Y-direction, thickness direction is defined as the Z-direction in Fig. 1.

See figures.1.and.2, special-shaped Inorganic Non-metallic Materials product 100 includes substantially flat matrix 110 and is formed at Multiple protuberances 120,130,140 and 150 on matrix 110.Matrix 110 has the rectangular flat extending with extending in the Y direction Shape, and include flat lower surface 112 that flat upper surface 111 and upper surface 111 be oppositely disposed, by upper surface 111 It is connected to lower surface 112 and the first side surface 113 of being arranged relative to each other and the second side surface 114.First protuberance 120, Two protuberances 130, the 3rd protuberance 140 and the 4th protuberance 150 are successively set on the upper surface 111 of matrix 110 in X direction, and Each in first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150 is stretched in the Y direction in parallel with each other Extend so that each in the first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150 has in base longly The elongate in shape extending along Y-direction on body 110.

First protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150 all can have upper with matrix 110 The bottom (or basal surface, inner surface) of surface 111 contact, and all can have the exterior contour of bending.First protuberance 120, The exterior contour of each in two protuberances 130, the 3rd protuberance 140 and the 4th protuberance 150 can have along the X direction increase first so The height reducing afterwards.The outer wheels of each in first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150 Exterior feature can have the shape of circle, ellipse or arc.Described arc may include semicircle, half elliptic, normal distribution curve shape, Sinusoidal, parabola shaped etc..

Have first between matrix 110 and the first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150 Separating surface IN1.First separating surface IN1 can also be considered the part for upper surface 111 of matrix 110 or the first protuberance 120, The basal surface of two protuberances 130, the 3rd protuberance 140 and the 4th protuberance 150.Have between first protuberance 120 and the second protuberance 130 Two separating surface IN2.Between 3rd protuberance 140 and the 4th protuberance 150, there is the 3rd separating surface IN3.Second protuberance 130 and the 3rd is convex The end adjoining one another in portion 140 can be in same level with the upper surface 111 of matrix 110 so that the second protuberance 130 and Three protuberances 140 do not have separating surface.

The exterior contour adjacent one another are of the first protuberance 120 and the second protuberance 130 limits the first recess 160, the second protuberance 130 and the 3rd the exterior contour adjacent one another are of protuberance 140 limit the second recess 170, the 3rd protuberance 140 and the 4th protuberance 150 Exterior contour adjacent one another are limit the 3rd recess 180.First protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th Can have gentle transition part between protuberance 150 so that the first recess 160, the second recess 170 and the 3rd recess 180 have flat Suitable profile.

First protuberance 120 width in the X direction can be the 20%-32% of matrix 110 width in the X direction, the Two protuberances 130 width in the X direction can be the 20%-32% of the width of matrix 110, and the 3rd protuberance 140 is in the X direction Width can be the 10%-22% of the width of matrix 110, and the 4th protuberance 150 width in the X direction can be matrix 110 The 7%-19% of width.Matrix 110 also can have not convex by the first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th The part that portion 150 covers, for example, the both ends in the X direction of matrix 110.

Matrix 110 can have substantially uniform thickness t1 in z-direction.First protuberance 120 maximum height in z-direction Degree h1 can be more than the thickness t1 of matrix 110, and the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150 are in z-direction Big height h2, h3 and h4 can be less than the thickness t1 of matrix 110.For example, maximum height h1 of the first protuberance 120 can be matrix About 1.4-1.8 times (such as 1.6 times) of 110 thickness t1, maximum height h2 of the second protuberance 130 can be matrix 110 About 0.4-0.8 times (such as 0.6 times) of thickness t1, maximum height h3 of the 3rd protuberance 140 can be the thickness t1 of matrix 110 About 0.1-0.5 times (such as 0.2-0.5 times or 0.3 times), maximum height h4 of the 4th protuberance 150 can be matrix 110 About 0.3-0.7 times (such as 0.5 times) of thickness t1.The minimum point of the first recess 160 is higher than the upper surface 111 of matrix 110, the The minimum point of two recesses 170 is substantially flush with the upper surface 111 of matrix 110, and the minimum point of the 3rd recess 180 is higher than matrix 110 Upper surface 111.The minimum point of the second recess 170 can flush with the upper surface 111 of matrix 110 so that the second protuberance 130 and The end contacting with each other of three protuberances 140 can be in same level with matrix 110.Therefore, special-shaped Inorganic Non-metallic Materials produce Product 100 can have the gross thickness changing in the X direction.

Traditionally, special-shaped Inorganic Non-metallic Materials product can be manufactured by following first methods or second method 100.

In first method, separately made first matrix 110, the first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th each in protuberance 150, then by the first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150 engage (for example, bonding) on matrix 110, and by the first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th Protuberance 150 is engaged with each other (for example, bonding) successively, thus producing special-shaped Inorganic Non-metallic Materials product 100.Mould can be passed through Casting, calendering or float glass process manufacture flat matrix 110, can be by the machining process of molding or such as cutting and/or grinding To manufacture each in the first protuberance 120, the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150.

In the second approach, preparing thickness first is the thickness of matrix 110 and the maximum height sum of the first protuberance 120 Plate shaped, one raw material, then by this raw material process (for example, cutting and/or grinding) become to have matrix 110, First protuberance 120, the special-shaped Inorganic Non-metallic Materials product 100 of the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150. This raw material flat can be manufactured by molding, calendering or float glass process.

Can be by above-mentioned first method and second method be combined to manufacture special-shaped Inorganic Non-metallic Materials product 100.For example, it is possible to separately made first protuberance 120 with maximum height；Prepare the thickness and that thickness is matrix 110 The height sum of one protuberance of highest in two protuberances 130, the 3rd protuberance 140 and the 4th protuberance 150 plate shaped, integrally Raw material, then by the cutting of this raw material and/or be ground to matrix 110, the second protuberance 130, the 3rd protuberance 140 and the Four protuberances 150；Finally by the knot of the first protuberance 120 and matrix 110, the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150 Zoarium is engaged with each other to manufacture special-shaped Inorganic Non-metallic Materials product 100.

In above-mentioned first method, need separately made matrix 110, the first protuberance 120, the second protuberance 130, the In three protuberances 140 and the 4th protuberance 150 each and they are engaged, therefore manufacturing cost is high, complex process, and the process time Long.In above-mentioned second method, because special-shaped Inorganic Non-metallic Materials product is machined into by the raw material of large volume 100, so producing substantial amounts of waste material, and manufacturing cost height, complex process, and the process time is long.Additionally, above-mentioned the first Method and second method are all difficult to continuous prodution.

Will be described in detail herein below now makes Inorganic Non-metallic Materials according to this utility model exemplary embodiment The equipment of molding.

Used in this specification, term " Inorganic Non-metallic Materials " can represent various Inorganic Non-metallic Materials, without tool Body limits, for example, glass, devitrified glass, pottery, stone material (such as microlite), cement, refractory material, carbon materials, porous material Material, etc..Inorganic Non-metallic Materials can have the ductility more much lower than metal material.As skilled in the art to understand , used in this specification, term " melting (state) Inorganic Non-metallic Materials " or " Inorganic Non-metallic Materials of melting " can represent Liquid or the Inorganic Non-metallic Materials of liquid phase, it may include hot liquid phase Inorganic Non-metallic Materials.For example, " melting (state) is no Machine nonmetallic materials " or " Inorganic Non-metallic Materials of melting " may include temperature 460 DEG C, 500 DEG C, 550 DEG C, 600 DEG C, 650 ℃、700℃、750℃、800℃、850℃、900℃、950℃、1000℃、1050℃、1100℃、1150℃、1200℃、 1250 DEG C, 1300 DEG C, 1350 DEG C, 1400 DEG C, 1450 DEG C, 1500 DEG C, 1550 DEG C, 1600 DEG C, 1650 DEG C or more than 1700 DEG C, or These numerical definitenesses of person any scope (such as 500 DEG C -1600 DEG C, 550 DEG C -1500 DEG C, 600 DEG C -1400 DEG C, 650 DEG C - 1300 DEG C, 700 DEG C -1250 DEG C, 750 DEG C -1200 DEG C, 800 DEG C -1150 DEG C, 850 DEG C -1100 DEG C, 900 DEG C -1050 DEG C or 950 DEG C -1000 DEG C) hot liquid phase Inorganic Non-metallic Materials.As understood by those skilled in the art, use in this specification Term " softening Inorganic Non-metallic Materials " or " Inorganic Non-metallic Materials of softening " shell can with solid-state can be represented but total Soft Inorganic Non-metallic Materials on body, it may include the Inorganic Non-metallic Materials of hot softness.The inorganic non-metallic material softening Material can have the ductility more much lower than metal material.For example, " softening Inorganic Non-metallic Materials " or " inorganic non-metallic of softening Material " may include temperature 450 DEG C, 500 DEG C, 550 DEG C, 600 DEG C, 650 DEG C, 700 DEG C, 750 DEG C, 800 DEG C, 850 DEG C, 900 DEG C, 950℃、1000℃、1050℃、1100℃、1150℃、1200℃、1250℃、1300℃、1350℃、1400℃、1450℃、 1500 DEG C, 1550 DEG C, 1600 DEG C, 1650 DEG C or more than 1700 DEG C, or these numerical definitenesses any scope (such as 500 DEG C- 1600℃、550℃-1500℃、600℃-1400℃、650℃-1300℃、700℃-1250℃、750℃-1200℃、800 DEG C -1150 DEG C, 850 DEG C -1100 DEG C, 900 DEG C -1050 DEG C or 950 DEG C -1000 DEG C) hot softening Inorganic Non-metallic Materials.

Fig. 3 is the signal of the equipment making Inorganic Non-metallic Materials molding according to one exemplary embodiment of this utility model Property sectional view, Fig. 4 be according to one exemplary embodiment of this utility model make wrap in the equipment of Inorganic Non-metallic Materials molding The schematic cross sectional views that a pair of rolls including intercepts along the line II-II ' in Fig. 3, Fig. 5 is according to one example of this utility model Property embodiment second pair of roller including of the equipment making Inorganic Non-metallic Materials molding intercept along the line III-III ' in Fig. 3 Schematic cross sectional views, Fig. 6 be according to one exemplary embodiment of this utility model by a pair of rolls manufacture special-shaped no The sectional view of machine nonmetallic materials blank.

With reference to Fig. 3 to Fig. 5, setting of Inorganic Non-metallic Materials molding made according to one exemplary embodiment of this utility model Standby 200 include the two pairs of rollers setting gradually along the direct of travel of Inorganic Non-metallic Materials, and a pair of rolls includes the first upper roller 210 And the first lower roll 220 abreast arranged with the first upper roller 210, the second pair of roller include the second upper roller 230 and with the second upper roller 230 The second lower roll 240 abreast arranged.First upper roller 210 and the first lower roll 220 are used for molten state Inorganic Non-metallic Materials 300 It is rolled into special-shaped Inorganic Non-metallic Materials blank 100 ' (or the Inorganic Non-metallic Materials 100 ' referred to as softening).Second upper roller 230 It is used for for special-shaped Inorganic Non-metallic Materials blank 100 ' being rolled into special-shaped Inorganic Non-metallic Materials product 100 with the second lower roll 240.

First upper roller 210 and the first lower roll 220 can rotate in opposite direction." the first upper roller 210 He described here First lower roll 220 " can represent direction of rotation and first lower roll 220 of schematic sectional in figure the first upper roller 210 in Fig. 3 Direction of rotation is contrary, so that melting Inorganic Non-metallic Materials 300 can be successfully through the first upper roller 210 and the first lower roll Space S ' between 220.During the first upper roller 210 and the first lower roll 220 rotate in opposite direction, the first upper roller 210 can be parallel or identical with the tangential direction of hithermost each other two parts of the first lower roll 220.

X-direction in Fig. 3 to Fig. 6, Y-direction and Z-direction can be and the X-direction in Fig. 1 and Fig. 2, Y-direction and Z-direction Consistent direction respectively.X-direction and Y-direction can be horizontal directions perpendicular to one another in the horizontal plane, i.e. X-direction and Y-direction Restriction level face together.Z-direction can be vertical direction, i.e. the level that Z-direction limits together with Y-direction perpendicular to X-direction Face.

First upper roller 210 extends along the X direction, i.e. the first upper roller 210 has the axial direction parallel to X-direction.First upper roller 210 include roller body 211 on first, are separately positioned on first the both sides of roller body 211 and have a diameter larger than the first upper roller First alar part 212 of the diameter of body 211 and the second alar part 213, and it is arranged on transmission on first outside the first alar part 212 Axle 214 and be arranged on the second alar part 213 outside second on power transmission shaft 215.

On first, roller body 211 can be work department.With reference to Fig. 3 and Fig. 4, on first, roller body 211 can have circle Cross section, and the consistent (example of profile of exterior contour and the upper surface of special-shaped Inorganic Non-metallic Materials blank 100 ' to be formed As identical) longitudinal section.More particularly, the diameter of the circular cross section of roller body 211 can change in the X direction on first, With corresponding with the gross thickness of the change of special-shaped Inorganic Non-metallic Materials blank 100 ' to be formed.On first, roller body 211 is vertical The upper profile in section is all consistent with the profile of the upper surface of special-shaped Inorganic Non-metallic Materials blank 100 ' to be formed with bottom profiled (for example, identical), and with respect to first on roller body 211 substantially symmetrical about its central axis.In other words, on first roller body 211 roller Face limits the upper surface of special-shaped Inorganic Non-metallic Materials blank 100 ' to be formed.

First alar part 212 is separately positioned on the relative both sides of roller body 211 on first with the second alar part 213, and its Diameter is all higher than the diameter of roller body 211 on first, i.e. from first, roller body 211 radially projects.First alar part 212 and second alar part 213 can be work department.First alar part 212 can have the cross section of circle and the longitudinal section of rectangle.Also It is to say, along the X direction, the first alar part 212 has identical or essentially identical cross section and uniform external diameter.In other words, One alar part 212 can have the shape of cylinder.Second alar part 213 can have the cross section of circle and the longitudinal section of rectangle.Also It is to say, along the X direction, the second alar part 213 has identical or essentially identical cross section and uniform external diameter.In other words, Two alar parts 213 can have the shape of cylinder.First alar part 212 and the second alar part 213 can have identical diameter.

The inner surface of the first alar part 212 and the second alar part 213 can limit special-shaped inorganic non-metallic to be formed respectively First side surface 113 ' of the matrix 110 ' of blanks 100 ' and the second side surface 114 ' (see Fig. 6).

On first, power transmission shaft 214 is arranged on the outside in the axial direction of the first alar part 212, and on second, power transmission shaft 215 is arranged on Outside in the axial direction of the second alar part 213.On power transmission shaft 214 and second on first, power transmission shaft 215 can be that diameter is less than first The cylinder of the diameter of upper roller body 211, the first alar part 212 and the second alar part 213.Power transmission shaft 214 and the second upload on first Moving axis 215 can be symmetrically disposed in the both sides of the assembly of roller body 211 on first, the first alar part 212 and the second alar part 213, And can have identical diameter.

Power transmission shaft on power transmission shaft 214 and second on roller body 211 on first, the first alar part 212, the second alar part 213, first 215 may be integrally formed.First upper roller 210 can be made up of any suitable material, for example, be made up of metal or pottery.Excellent Selection of land, the first upper roller 210 can be made up of heat-resisting metal or pottery.

First lower roll 220 include first time roller body 221 and be separately positioned on the both sides of first time roller body 221 One lower drive shaft 224 and the second lower drive shaft 225.

First time roller body 221 can be work department.First time roller body 221 extends along the X direction, i.e. the first lower roll Body 221 has the axial direction parallel to X-direction.First time roller body 221 can have the cross section of circle and the longitudinal section of rectangle. That is, along the X direction, first time roller body 221 has identical or essentially identical cross section and uniform external diameter.Change Yan Zhi, first time roller body 221 can have the shape of cylinder.

The roll surface at the both ends of first time roller body 221 the first alar part 212 and the second alar part with the first upper roller 210 respectively 213 roll surface contact, to prevent from melting spilling of Inorganic Non-metallic Materials 300.First time roller body 221 not with the first alar part The roll surface that 212 contact with the second alar part 213 limits the matrix 110 ' of special-shaped Inorganic Non-metallic Materials blank 100 ' to be formed Flat bottom surface 112 ' (see Fig. 6).

The outer surface of first time roller body 221 can be with the outer surface of the first alar part 212 and the second alar part 213 in Z Align on direction.However, this utility model not limited to this.The outer surface of first time roller body 221 can extend beyond first Alar part 212 and the outer surface of the second alar part 213, or the outer surface of the first alar part 212 and the second alar part 213 can extend Outer surface more than first time roller body 221.

First lower drive shaft 224 and the second lower drive shaft 225 are separately positioned in the axial direction of first time roller body 221 two Side.First lower drive shaft 224 and the second lower drive shaft 225 can be the cylinders of the diameter that diameter is less than first time roller body 221 Body.First lower drive shaft 224 and the second lower drive shaft 225 can be symmetrically disposed in the both sides of first time roller body 221, and can have There is identical diameter.

First time roller body 221, the first lower drive shaft 224 and the second lower drive shaft 225 may be integrally formed.Under first Roller 220 can be made up of any suitable material, for example, be made up of metal or pottery.Preferably, the first lower roll 220 can be by heat-resisting Metal or pottery make.

Due to construction as above and the arrangement of the first upper roller 210 and the first lower roll 220, the first upper roller 210 and first It is consistent (for example, with the shape of cross section of special-shaped Inorganic Non-metallic Materials blank 100 ' to be formed that lower roll 220 can limit shape Identical) space S '.More particularly, the roll surface of roller body 211 limits special-shaped Inorganic Non-metallic Materials to be formed on first The upper surface of blank 100 ', it is inorganic non-that the inner surface of the first alar part 212 and the second alar part 213 limits abnormal shape to be formed respectively First side surface 113 ' of the matrix 110 ' of metal material blank 100 ' and the second side surface 114 ', first time roller body 221 The roll surface not contacted with the first alar part 212 and the second alar part 213 limits special-shaped Inorganic Non-metallic Materials blank 100 ' to be formed Matrix 110 ' lower surface 112 '.

With reference to Fig. 6 and Fig. 2, special-shaped Inorganic Non-metallic Materials blank 100 ' is with respect to special-shaped Inorganic Non-metallic Materials product 100 have preliminary (or preparation) shape.Specifically, special-shaped Inorganic Non-metallic Materials blank 100 ' have inorganic with abnormal shape The substantially similar overall shape of nonmetallic materials product 100, but may not have special-shaped Inorganic Non-metallic Materials product 100 The detail of shape, or the detail of shape of special-shaped Inorganic Non-metallic Materials blank 100 ' and special-shaped inorganic non-metallic Detail difference (being for example slightly different) of the shape of material product 100.

For example, referring to Fig. 6 and Fig. 2, special-shaped Inorganic Non-metallic Materials blank 100 ' includes and special-shaped Inorganic Non-metallic Materials The corresponding matrix 110 ' of matrix 110 of product 100, and be formed on matrix 110 ' with special-shaped Inorganic Non-metallic Materials product 100 multiple protuberances 120,130,140 and 150 corresponding first protuberance 120 ', the second protuberance 130 ', the 3rd protuberance 140 ' respectively With the 4th protuberance 150 '.The matrix 110 ' of special-shaped Inorganic Non-metallic Materials blank 100 ' may include (or substantially) substantially flat upper Flat lower surface 112 ' that surface 111 ' and upper surface 111 ' are oppositely disposed, upper surface 111 ' is connected to lower surface 112 ' and the first side surface 113 ' of being arranged relative to each other and the second side surface 114 '.Special-shaped Inorganic Non-metallic Materials blank 100 ' matrix 110 ' can have the thickness of the matrix 110 big (for example bigger) than special-shaped Inorganic Non-metallic Materials product 100, different Multiple protuberances 120 ', 130 ', 140 ' and 150 ' of type Inorganic Non-metallic Materials blank 100 ' can have than special-shaped inorganic non-metallic Multiple protuberances 120,130,140 and 150 big (for example bigger) of material product 100 or the thickness of little (for example smaller).However, because Significantly little than the first protuberance 120 ' for the second protuberance 130 ', the 3rd protuberance 140 ' is significantly little than the 4th protuberance 150 ', so In another embodiment of special-shaped Inorganic Non-metallic Materials blank, the first protuberance and the second protuberance can be merged into single convex Portion, the 3rd protuberance and the 4th protuberance can merge into single protuberance.

Due to special-shaped Inorganic Non-metallic Materials product 100 concaveconvex shape (for example, have between different positions big Difference in height or thickness difference), if therefore molten state Inorganic Non-metallic Materials 300 are directly rolled into special-shaped Inorganic Non-metallic Materials Product 100 and without special-shaped Inorganic Non-metallic Materials blank 100 ', then be likely difficult to ensure that special-shaped Inorganic Non-metallic Materials produce The quality of product 100, be for example likely to occur such as detailed shape precision is low and/or local stress big or the defect of partial fracture. By molten state Inorganic Non-metallic Materials 300 being rolled into the abnormal shape with preliminary configuration (or blank) first with a pair of rolls Special-shaped Inorganic Non-metallic Materials blank 100 ' is then rolled into abnormal shape using second pair of roller by Inorganic Non-metallic Materials blank 100 ' Inorganic Non-metallic Materials product 100, can prevent or reduce at least one of drawbacks described above, for example, it is possible to improve special-shaped nothing The precision of the shape of machine nonmetallic materials product 100, and/or local stress or rupture are alleviated or avoided.

It is described below and special-shaped Inorganic Non-metallic Materials blank 100 ' is rolled into special-shaped Inorganic Non-metallic Materials product 100 Second pair of roller 230 and 240.

Second upper roller 230 and the second lower roll 240 can rotate in opposite direction." the second upper roller 230 He described here Second lower roll 240 rotates in opposite direction " the rotation side of schematic sectional in figure the second upper roller 230 in Fig. 3 can be represented To contrary with the direction of rotation of the second lower roll 240, so that special-shaped Inorganic Non-metallic Materials blank 100 ' can successfully pass through Space S between second upper roller 230 and the second lower roll 240.Revolve in opposite direction in the second upper roller 230 and the second lower roll 240 During turning, the second upper roller 230 and the tangential direction of hithermost each other two parts of the second lower roll 240 can parallel or Person is identical.

Second upper roller 230 extends along the X direction, i.e. the second upper roller 230 has the axial direction parallel to X-direction.Second upper roller 230 include roller body 231 on second, are separately positioned on the both sides of roller body 231 and have a diameter larger than roller body 231 The flap portion 232 of diameter and the 4th alar part 233, and be arranged on flap portion 232 outside the 3rd on power transmission shaft 234 and setting Put power transmission shaft 235 on the 4th of the 4th alar part 233 outside.

On second, roller body 231 can be work department.With reference to Fig. 3 and Fig. 5, on second, roller body 231 can have circle Cross section, and the consistent (example of profile of exterior contour and the upper surface of special-shaped Inorganic Non-metallic Materials product 100 to be formed As identical) longitudinal section.More particularly, the diameter of the circular cross section of roller body 231 can change in the X direction on second, With corresponding with the gross thickness of the change of special-shaped Inorganic Non-metallic Materials product 100 to be formed.On second, the vertical of roller body 231 cuts The upper profile in face consistent (example of profile all with the upper surface of special-shaped Inorganic Non-metallic Materials product 100 to be formed with bottom profiled As identical), and with respect to second on roller body 231 substantially symmetrical about its central axis.In other words, on second roller body 231 roll surface limit The upper surface of fixed special-shaped Inorganic Non-metallic Materials product 100 to be formed, the upper surface 111 including the exposure of matrix 110 and First protuberance 120, the upper surface of the second protuberance 130, the 3rd protuberance 140 and the 4th protuberance 150.

Flap portion 232 is separately positioned on the relative both sides of roller body 231 on second with the 4th alar part 233, and its Diameter is all higher than the diameter of roller body 231 on second, i.e. from second, roller body 231 radially projects.Flap portion 232 and the 4th alar part 233 can be work department.Flap portion 232 can have the cross section of circle and the longitudinal section of rectangle.Also It is to say, along the X direction, flap portion 232 has identical or essentially identical cross section and uniform external diameter.In other words, Flap portion 232 can have the shape of cylinder.4th alar part 233 can have the cross section of circle and the longitudinal section of rectangle.Also It is to say, along the X direction, the 4th alar part 233 has identical or essentially identical cross section and uniform external diameter.In other words, Four alar parts 233 can have the shape of cylinder.Flap portion 232 and the 4th alar part 233 can have identical diameter.

The inner surface of flap portion 232 and the 4th alar part 233 can limit special-shaped inorganic non-metallic to be formed respectively First side surface 113 of the matrix 110 of material product 100 and the second side surface 114.

On 3rd, power transmission shaft 234 is arranged on the outside in the axial direction of flap portion 232, and on the 4th, power transmission shaft 235 is arranged on Outside in the axial direction of the 4th alar part 233.On power transmission shaft 234 and the 4th on 3rd, power transmission shaft 235 can be that diameter is less than second The cylinder of the diameter of upper roller body 231, flap portion 232 and the 4th alar part 233.Power transmission shaft 234 and the 4th upload on 3rd Moving axis 235 can be symmetrically disposed in the both sides of the assembly of roller body 231, flap portion 232 and the 4th alar part 233 on second, And can have identical diameter.

Power transmission shaft on power transmission shaft 234 and the 4th on roller body 231 on second, flap portion 232, the 4th alar part the 233, the 3rd 235 may be integrally formed.Second upper roller 230 can be made up of any suitable material, for example, be made up of metal or pottery.Excellent Selection of land, the second upper roller 230 can be made up of heat-resisting metal or pottery.

Second lower roll 240 include second time roller body 241 and be separately positioned on the both sides of second time roller body 241 Three lower drive shafts 244 and the 4th lower drive shaft 245.

Second time roller body 241 can be work department.Second time roller body 241 extends along the X direction, i.e. the second lower roll Body 241 has the axial direction parallel to X-direction.Second time roller body 241 can have the cross section of circle and the longitudinal section of rectangle. That is, along the X direction, second time roller body 241 has identical or essentially identical cross section and uniform external diameter.Change Yan Zhi, second time roller body 241 can have the shape of cylinder.

The roll surface at the both ends of second time roller body 241 flap portion 232 and the 4th alar part with the second upper roller 230 respectively 233 roll surface contact, to prevent spilling of special-shaped Inorganic Non-metallic Materials blank 100 '.Second time roller body 241 not with The roll surface that flap portion 232 contacts with the 4th alar part 233 limits the matrix of special-shaped Inorganic Non-metallic Materials product 100 to be formed 110 flat bottom surface 112.

The outer surface of second time roller body 241 can be with the outer surface of flap portion 232 and the 4th alar part 233 in Z Align on direction.However, this utility model not limited to this.The outer surface of second time roller body 241 can extend beyond the 3rd Alar part 232 and the outer surface of the 4th alar part 233, or the outer surface of flap portion 232 and the 4th alar part 233 can extend Outer surface more than second time roller body 241.

3rd lower drive shaft 244 and the 4th lower drive shaft 245 are separately positioned in the axial direction of second time roller body 241 two Side.3rd lower drive shaft 244 and the 4th lower drive shaft 245 can be the cylinders of the diameter that diameter is less than second time roller body 241 Body.3rd lower drive shaft 244 and the 4th lower drive shaft 245 can be symmetrically disposed in the both sides of second time roller body 241, and can have There is identical diameter.

Second time roller body 241, the 3rd lower drive shaft 244 and the 4th lower drive shaft 245 may be integrally formed.Under second Roller 240 can be made up of any suitable material, for example, be made up of metal or pottery.Preferably, the second lower roll 240 can be by heat-resisting Metal or pottery make.

Due to construction as above and the arrangement of the second upper roller 230 and the second lower roll 240, the second upper roller 230 and second It is consistent (for example, with the shape of cross section of special-shaped Inorganic Non-metallic Materials product 100 to be formed that lower roll 240 can limit shape Identical) space S.More particularly, the roll surface of roller body 231 limits special-shaped Inorganic Non-metallic Materials product to be formed on second The upper surface of product 100, the inner surface of flap portion 232 and the 4th alar part 233 limits the inorganic non-gold of abnormal shape to be formed respectively Belong to first side surface 113 of matrix 110 of material product 100 and the second side surface 114, second time roller body 241 not with the The roll surface that flap portion 232 contacts with the 4th alar part 233 limits the matrix of special-shaped Inorganic Non-metallic Materials product 100 to be formed 110 lower surface 112.

Because passing through the second upper roller 230 He by having preliminary or preparation shape special-shaped Inorganic Non-metallic Materials blank 100 ' Second lower roll 240 is rolled into the special-shaped Inorganic Non-metallic Materials product 100 with net shape it is possible to improve special-shaped inorganic The precision of the shape of nonmetallic materials product 100, and/or local stress or rupture are alleviated or avoided.

Fig. 7 is to illustrate the second upper roller 230 including cooling end according to one exemplary embodiment of this utility model Schematic cross sectional views, Fig. 8 is to illustrate according to one exemplary embodiment of this utility model including the second of cooling end The schematic cross sectional views of lower roll 240.

With reference to Fig. 7, the second upper roller 230 can also include the cooling end 236 being disposed therein.Cooling end 236 can be edge And axially penetrate through the second upper roller 230, for example, axially in turn run through power transmission shaft 234 on the 3rd, flap portion 232, second The internal gutter of power transmission shaft 235 or chamber on upper roller body 231, the 4th alar part 233 and the 4th.Described internal gutter or chamber Cross section can be circle, semicircle, ellipse, half elliptic, regular polygon, irregular polygon etc..Cooling end 236 can To be arranged on the center diametrically of the second upper roller 230, or any other suitable position.

When execution makes the method for Inorganic Non-metallic Materials molding, cooling medium can flow in cooling end 236, so that Obtain special-shaped Inorganic Non-metallic Materials blank 100 ' to be cooled.Cooling medium is not particularly limited, can be for example water, oil, air, Cooling solution etc..

What cooling end 236 included sequentially communicating with each other runs through the Part I 236a of power transmission shaft 234 on the 3rd, runs through The Part II 236b of flap portion 232, run through with matrix 110 do not covered by multiple protuberances one of roller body 231 on second Partly the Part III 236c of corresponding part, run through with the corresponding part of the first protuberance 120 of roller body 231 on second Four parts 236d, run through the Part V 236e with the corresponding part of the second protuberance 130 of roller body 231 on second, run through The Part VI 236f with the corresponding part of the 3rd protuberance 140 of roller body 231 on two, run through roller body 231 on second with The Part VII 236g of the corresponding part of the 4th protuberance 150, run through the not multiple with matrix 110 of roller body 231 on second Protuberance cover the Part VIII 236h of the corresponding part of another part, run through the Part IX 236i of the 4th alar part 233 and pass through Wear the Part X 236j of power transmission shaft 235 on the 4th.

The radial ruler of each in Part I 236a, Part II 236b, Part IX 236i and Part X 236j Very little (diameter for example radially, height or length) can be less than the radial dimension of Part III 236c to Part VIII 236h (such as diameter, height or length).

The radial dimension of each in Part III 236c to Part VIII 236h can more than Part I 236a, second The radial dimension of each in part 236b, Part IX 236i and Part X 236j.However, Part I 236a, second The radial dimension of each in part 236b, Part IX 236i and Part X 236j can be unrestricted.

The radial dimension of each in Part III 236c to Part VIII 236h can respectively with special-shaped inorganic non-metallic The maximum gauge (or height) of each several part in X-direction (i.e., axially) of material product 100 is corresponding.As it was previously stated, along axle To each several part of, special-shaped Inorganic Non-metallic Materials product 100 can have successively maximum gauge t1, t1+h1, t1+h2, t1+h3, T1+h4 and t1.Therefore, the radial dimension of Part III 236c to Part VIII 236h can respectively with maximum gauge t1, t1+ H1, t1+h2, t1+h3, t1+h4 are corresponding with t1.In the exemplary embodiment, Part III 236c's to Part VIII 236h is vertical Cross section profile can be unanimous on the whole with the profile of the upper surface of special-shaped Inorganic Non-metallic Materials product 100.

Amount of cooling water (or cooling capacity) at axially each position of cooling end 236 can be with the radial ruler of cooling end 236 Very little consistent (for example, proportional).Therefore, from the Part III 236c of cooling end 236 to Part VIII 236h, cooling capacity is permissible Consistent with maximum gauge t1, t1+h1, t1+h2, t1+h3, t1+h4 and t1 respectively.In other words, for special-shaped inorganic non-metallic material The thicker part of material product 100, applies larger amount of cooling water, and relatively thin for special-shaped Inorganic Non-metallic Materials product 100 Part, apply less amount of cooling water.Therefore, it can contribute to the equal of each several part of special-shaped Inorganic Non-metallic Materials product 100 Even, consistent cooling.

Although having the cooling end 236 of different cooling capacities at each position describing in the axial direction above with reference to Fig. 7, But this utility model not limited to this.In the case of amount of cooling water abundance, cooling end can have at each position in the axial direction Uniform cooling capacity.Although describing to realize in the axial direction by adjusting the radial dimension of cooling end 236 above with reference to Fig. 7 Each position at different cooling capacity, but this utility model not limited to this.For example, can be by each position in the axial direction Realize not at each position that the cooling pipe (that is, the various arrangements of cooling pipe) putting place's arrangement varying number comes in the axial direction Same cooling capacity.Although describing, above with reference to Fig. 7, the center diametrically that cooling end 236 is arranged on the second upper roller 230, But this utility model not limited to this.Cooling end may be provided at any other suitable position, and for example, multiple cooling-parts are along second The outer surface of upper roller 230 is successively set on the position of the outer surface near the second upper roller 230 in the second upper roller 230, to have The cooling effectiveness improving.

With reference to Fig. 8, the second lower roll 240 can also include the cooling end 246 being disposed therein.Cooling end 246 can be edge And axially penetrate through the second lower roll 240, for example, axially in turn run through the 3rd lower drive shaft 244, second time roller body 241 Internal gutter or chamber with the 4th lower drive shaft 245.The cross section of described internal gutter or chamber can be circular, semicircle Shape, ellipse, half elliptic, regular polygon, irregular polygon etc..Cooling end 246 can be arranged on the second lower roll 240 Center diametrically, or any other suitable position.

When execution makes the method for Inorganic Non-metallic Materials molding, cooling medium can flow in cooling end 246, so that Obtain special-shaped Inorganic Non-metallic Materials blank 100 ' to be cooled.Cooling medium is not particularly limited, can be for example water, oil, air, Cooling solution etc..

The shape that the shape of cooling end 246, construction and function can be figure 7 illustrates with the cooling end 236 of the second upper roller 230 Shape, construction and functional similarity or essentially identical.Therefore, for sake of simplicity, be not described in detail here the shape of cooling end 246, Construction and function.

In the case of amount of cooling water abundance, equal at each position that the cooling end of the second lower roll 240 can have in the axial direction Even cooling capacity.Although describing to realize in the axial direction by adjusting the radial dimension of cooling end 236 above with reference to Fig. 7 Different cooling capacity at each position, but the cooling end not limited to this of the second lower roll 240.For example, can be by the axial direction Each position at arrange each position that the cooling pipe (that is, the various arrangements of cooling pipe) of varying number comes in the axial direction Place realizes different cooling capacities.Although above with reference to Fig. 8 describe cooling end 246 be arranged on the second lower roll 240 radially On center, but this utility model not limited to this.Cooling end may be provided at any other suitable position, for example, multiple coolings Part along the second lower roll 240 outer surface be successively set in the second lower roll 240 near the second lower roll 240 outer surface position Put, to have the cooling effectiveness of raising.

Each in first upper roller 210 and the first lower roll 220 can have with the second upper roller 230 and the second lower roll 240 as The same or analogous structure of cooling end of upper description.That is, the cooling end of the second upper roller 230 and the second lower roll 240 can base It is applied to each in the first upper roller 210 and the first lower roll 220 in identical principle.First upper roller 210 and the first lower roll 220 Total amount of cooling water can be more than total amount of cooling water of the second upper roller 230 and the second lower roll 240.For example, the amount of cooling water of the first upper roller 210 can With the amount of cooling water more than the second upper roller 230, the amount of cooling water of the first lower roll 220 can be more than the amount of cooling water of the second lower roll 240.

With reference to Fig. 3, the center in the gap between the first upper roller 210 and the first lower roll 220 is than under the second upper roller 230 and second The center in the gap between roller 240 is high so that special-shaped Inorganic Non-metallic Materials blank 100 ' can be based at least partially on gravity Gap between the first upper roller 210 and the first lower roll 220 successfully marches between the second upper roller 230 and the second lower roll 240 Gap.

By the center in the gap between the first upper roller 210 and the first lower roll 220 and the second upper roller 230 and the second lower roll 240 Between gap the dummy line that connects of center can with respect to Y-direction (that is, horizontal direction) tilt+5 ° to+12 ° ,+6 ° extremely+ The angle of 11 ° ,+7 ° to+10 ° or+8 ° to+9 °.Symbol here "+" (just) can represent the first upper roller 210 and the first lower roll The dummy line that the center in the gap between the center in the gap between 220 and the second upper roller 230 and the second lower roll 240 connects is relative Offset in the clockwise direction in Y-direction.This angle makes obliquely to transmit downwards to the second upper roller 230 and the second lower roll 240 Special-shaped Inorganic Non-metallic Materials blank 100 ' is so that special-shaped Inorganic Non-metallic Materials blank 100 ' can be based at least partially on weight Gap between the first upper roller 210 and the first lower roll 220 for the power successfully march to the second upper roller 230 and the second lower roll 240 it Between gap.If this angle is more than 12 °, the angle that special-shaped Inorganic Non-metallic Materials blank 100 ' tilts is too big, special-shaped nothing Support force that machine nonmetallic materials blank 100 ' is supported by support meanss 260 is not enough and drop or rupture, or special-shaped inorganic non-gold The gait of march belonging to blanks 100 ' makes cooling not enough very much soon；If this angle is less than 5 °, special-shaped inorganic non-metallic The power that blanks 100 ' are advanced forward may be not enough.

Additionally, the dummy line connecting the center of the center of the first upper roller 210 and the first lower roll 220 can have with respect to Z The angle of+2 ° to+10 ° of direction (that is, vertical direction) ,+3 ° to+9 ° ,+4 ° to+8 ° ,+5 ° to+7 ° or+5.5 ° to+6.5 °. Symbol here "+" (just) can represent that the center of the first upper roller 210 is relative with the dummy line that the center of the first lower roll 220 connects Offset in the clockwise direction in Y-direction.This angle makes to be easy to than the first upper roller 210 and the relative low land of the first lower roll 220 Second upper roller 230 of setting and the second lower roll 240 transmit special-shaped Inorganic Non-metallic Materials blank 100 '.

Through the center of the second lower roll 240 and the center of the second upper roller 230 dummy line (not shown) along the Z direction perpendicular Nogata upwardly extends, i.e. the second upper roller 230 is arranged on the surface on gravity direction of the second lower roll 240, or on second Roller 230 and the second lower roll 240 are relative to each other vertically provided.However, this utility model not limited to this.Specifically, second Upper roller 230 and the second lower roll 240 obliquely can be arranged with respect to vertical direction；Or selectively, the second upper roller 230 and Two lower rolls 240 relative to each other can flatly be arranged or obliquely arrange with respect to horizontal direction.

External diameter (more particularly, the external diameter of roller body 211, the external diameter of the first alar part 212 on first of the first upper roller 210 External diameter with the second alar part 213) and the external diameter (more particularly, the external diameter of first time roller body 221) of the first lower roll 220 between Proportionate relationship be not particularly limited.Second upper roller 230 external diameter (more particularly, the external diameter of roller body 231 on second, The external diameter of flap portion 232 and the external diameter of the 4th alar part 233) with the external diameter of the second lower roll 240 (more particularly, the second lower roll this The external diameter of body 241) between proportionate relationship be not particularly limited.In the size and second of the first upper roller 210 and the first lower roll 220 The ratio of the size of roller 230 and the second lower roll 240 is also not particularly limited.

Make Inorganic Non-metallic Materials molding equipment 200 may also include with first on power transmission shaft on power transmission shaft 214, second 215th, the first lower drive shaft 224 and the second lower drive shaft 225 assembling bearing arrangement (not shown) and be the first upper roller 210 And/or first lower roll 220 powered rotation driving means (not shown).Make the equipment of Inorganic Non-metallic Materials molding 200 may also include with the 3rd on power transmission shaft 235, the 3rd lower drive shaft 244 and the 4th lower drive shaft 245 on power transmission shaft the 234, the 4th The bearing arrangement (not shown) of assembling and the driving dress for the second upper roller 230 and/or the powered rotation of the second lower roll 240 Put (not shown).

The equipment 200 of Inorganic Non-metallic Materials molding is made to may also include：Raw material supply groove 250, is arranged on the first upper roller 210 With the upstream of the first lower roll 220, melt Inorganic Non-metallic Materials 300 for supplying to the first upper roller 210 and the first lower roll 220； Support meanss 260, are arranged between the first upper roller 210 and the first lower roll 220 and the second upper roller 230 and the second lower roll 240, are used for Support special-shaped Inorganic Non-metallic Materials blank 100 ' and by special-shaped Inorganic Non-metallic Materials blank 100 ' from the first upper roller 210 and the One lower roll 220 guides to the second upper roller 230 and the second lower roll 240；And transporter 270, it is arranged on the second upper roller 230 and The downstream of two lower rolls 240, for transmitting special-shaped Inorganic Non-metallic Materials product 100.

Raw material supply groove 250 can be fluid groove, for accommodating melting Inorganic Non-metallic Materials 300.

Support meanss 260 can be supporting plate, supporting plate water tank or the roller unit including multiple rollers.Roller unit can equipped with or It is not charged with cooling-part.

Transporter 270 may include the multiple rollers that can rotate.Transporter 270 may also include the cooling being disposed therein Part (not shown), for example, cooling water pipeline.

The equipment 200 of Inorganic Non-metallic Materials molding is made to may also include the downstream being arranged on transporter 270 or be arranged on The device making special-shaped Inorganic Non-metallic Materials product 100 disconnection between multiple rollers of transporter 270.Make special-shaped inorganic non-gold Belonging to the device that material product 100 disconnects can be cutting knife, or by being arranged parallel to each other and gap therebetween can change So that the disconnection device that at least two rollers that special-shaped Inorganic Non-metallic Materials product 100 disconnects are formed.

Describe making no according to this utility model exemplary embodiment in detail hereinafter with reference to Fig. 3 to Fig. 6 now The method of machine nonmetallic materials molding.

To supply to the first upper roller 210 and as the melting Inorganic Non-metallic Materials 300 of raw material from raw material supply groove 250 Space S ' between one lower roll 220.The first upper roller 210 rotating in opposite direction and the first lower roll 220 extrude, cool down and lead Draw melting Inorganic Non-metallic Materials 300, to obtain special-shaped Inorganic Non-metallic Materials blank 100 ', and convey to support meanss 260 Special-shaped Inorganic Non-metallic Materials blank 100 '.Support meanss 260 support special-shaped Inorganic Non-metallic Materials blank 100 ', and special-shaped Inorganic Non-metallic Materials blank 100 ' is in the presence of the thrust of the first upper roller 210 and the first lower roll 220 and its own gravity Guided to the space S between the second upper roller 230 and the second lower roll 240 by support meanss 260.Second rotating in opposite direction Upper roller 230 and the second lower roll 240 tractive abnormal shape Inorganic Non-metallic Materials blank 100 ' by special-shaped Inorganic Non-metallic Materials blank 100 ' extruding (or calendering) become special-shaped Inorganic Non-metallic Materials product 100.

Preferably, forming or transmitting special-shaped Inorganic Non-metallic Materials blank 100 ' or special-shaped Inorganic Non-metallic Materials product While product 100, the first upper roller 210, the first lower roll 220, the second upper roller 230, the second lower roll 240, support meanss 260 and/or The cooling end that transporter 270 includes cools down to it.

The special-shaped Inorganic Non-metallic Materials product 100 that space S between the second upper roller 230 and the second lower roll 240 is discharged It can be the product of softening or hardening.

Device alternatively including, making special-shaped Inorganic Non-metallic Materials product 100 disconnect can will be inorganic for the abnormal shape of molding Nonmetallic materials product 100 is broken as small-size product.Abnormal shape Inorganic Non-metallic Materials product that can will be switched off, undersized 100 take off from former 200, so that it is executed with post processing, such as machining (such as surface finish, cutting etc.) or heat Process.

Because that, the first upper roller 210 and the first lower roll 220 define shape and the inorganic non-gold of abnormal shape to be formed Belong to the space S ' of the shape of cross section consistent (for example, identical) of blanks 100 ', the second upper roller 230 and the second lower roll 240 limit Determine the space of shape and the shape of cross section consistent (for example, identical) of special-shaped Inorganic Non-metallic Materials product 100 to be formed S, so can be rolled twice integratedly by the first upper roller 210 and the first lower roll 220 and the second upper roller 230 and the second lower roll 240 Form special-shaped Inorganic Non-metallic Materials product 100.

Because integratedly can be rolled by two pairs of rollers that special-shaped Inorganic Non-metallic Materials product 100 is formed, with correlation technique Aforementioned first method compare, according to this utility model exemplary embodiment make Inorganic Non-metallic Materials molding method letter Change manufacturing process, reduced manufacturing cost, and shorten the process time.Additionally, the aforementioned second side with correlation technique Method is compared, and the amount of waste being produced according to the method making Inorganic Non-metallic Materials molding of this utility model exemplary embodiment is significantly Reduce, simplify manufacturing process, reduce manufacturing cost, and shorten the process time.Additionally, according to this utility model example The method making Inorganic Non-metallic Materials molding of property embodiment is advantageously implemented continuous prodution.

Although be described above can be by the first upper roller 210 and the first lower roll 220 and the second upper roller 230 and the second lower roll 240 calenderings twice form special-shaped Inorganic Non-metallic Materials product 100, but this utility model not limited to this.Can be by former Material to form special-shaped Inorganic Non-metallic Materials product through the calendering of more than twice (for example, three times, four times, five inferior).

Although the length being described above special-shaped Inorganic Non-metallic Materials product 100 is more than width, this practicality is new Type not limited to this.The width of special-shaped Inorganic Non-metallic Materials product 100 can be more than its length.That is, by according to this reality With the equipment or the method that make Inorganic Non-metallic Materials molding of new exemplary embodiment, the inorganic of any length-width ratio can be manufactured Nonmetallic materials product.

Although being described above the second upper roller 230 to include its roll surface profile and special-shaped Inorganic Non-metallic Materials product 100 Consistent one second of profile of upper surface on roller body 231, but this utility model not limited to this.Second upper roller 230 can The multiple upper roller body being sequentially arranged including the axial direction (that is, X-direction) along the second upper roller 230, the roll surface of roller body on each Profile is consistent with the profile of the upper surface of a special-shaped Inorganic Non-metallic Materials product 100.Permissible between roller body on multiple It is provided with the lattice that space S is spaced one from.In which case it is possible to use second upper roller 230 manufacture independent Multiple abnormal shape Inorganic Non-metallic Materials products 100, thus improve productivity ratio.Can be not provided with sky between roller body on multiple Between the lattice that is spaced one from of S, i.e. multiple space S communicate with each other.In this case, be bonded to each other multiple can be prepared Multiple abnormal shape Inorganic Non-metallic Materials products 100 can be separated by special-shaped Inorganic Non-metallic Materials product 100 by cutting.With The technology design of sample goes for the first upper roller 210.

Although describing according to exemplary above in conjunction with the special-shaped Inorganic Non-metallic Materials product 100 with given shape The equipment and the method that make Inorganic Non-metallic Materials molding of embodiment, but of the present utility model make Inorganic Non-metallic Materials molding Equipment and method be not limited to the given shape shown in in figure of special-shaped Inorganic Non-metallic Materials product 100.

In one exemplary embodiment, the special-shaped Inorganic Non-metallic Materials product shown in Fig. 1 and Fig. 2 also includes arranging At least one protuberance on the lower surface of matrix.In this case, Inorganic Non-metallic Materials are made shown in Fig. 3 to Fig. 5 The lower roll of the equipment of molding includes at least one recess corresponding with this at least one protuberance.

In one exemplary embodiment, special-shaped Inorganic Non-metallic Materials product to be formed includes thering is regular shape Matrix and at least one protuberance being formed on matrix and/or at least one recess.Make inorganic non-gold according to of the present utility model First roller (the such as first upper roller) of equipment of genus material molding and the second roller (such as first lower roll) restriction the first space, first Space has corresponding with the profile of special-shaped Inorganic Non-metallic Materials blank to be formed (such as identical) profile, the 3rd roller (the such as second upper roller) and four-roller (such as second lower roll) limit second space, and second space has and special-shaped nothing to be formed Profile corresponding (such as identical) profile of machine nonmetallic materials product.

Described regular shape can be plate shaped, prismatic, cylindrical, semi-cylindrical, elliptical cylinder-shape or semiellipse cylindricality Deng.The height of at least one protuberance described or recess or depth can be 0.2-30 times of the thickness of matrix, 0.3-28 times, 0.4-26 Again, 0.5-24 times, 0.6-22 times, 0.7-20 times, 0.8-18 times, 1-15 times, 1.5-12 times, 2-10 times, 3-8 times.Highest is convex In one of the height in portion and the depth of recess the deepest and the height of minimum protuberance and the depth of recess the most shallow one The ratio of person can be in the range of 1.5-100,2-80,5-60,8-50,10-40,12-35,15-30,20-25.Due to special-shaped nothing The concaveconvex shape of machine nonmetallic materials product, the maximum gauge (or maximum height) of special-shaped Inorganic Non-metallic Materials product and minimum Ratio between thickness (or minimum constructive height) can be in 2-150,2.5-140,3-130,3.5-120,4-110,4.5-100,5- 80th, in the range of 5.5-60,6-40,6.5-30,7-25,7.5-20,8-15,8.5-12, or these numerical value given here In the range of arbitrarily limiting, such as in the range of 2-8,2.5-12,3-40.

Therefore, also may be used according to the make equipment of Inorganic Non-metallic Materials molding and the method for this utility model exemplary embodiment To be easily manufactured the Inorganic Non-metallic Materials product between different positions with big difference in height or thickness difference.

Although the Inorganic Non-metallic Materials that make according to this utility model exemplary embodiment become above with reference to Description of Drawings The equipment of type and method, but this utility model not limited to this.It is understood to one skilled in the art that new without departing from this practicality In the case of the spirit and scope of type, it can be made with the various changes in form and in details.

Claims (15)

1. a kind of equipment making Inorganic Non-metallic Materials molding is it is characterised in that described equipment includes：

First roller and roll out the second capable roller with first, wherein, the first roller and the second roller limit and have the first of first shape Space, for being rolled into the Inorganic Non-metallic Materials blank with first shape by molten state Inorganic Non-metallic Materials；And

3rd roller of the first roller and the second roller downstream is arranged on the direct of travel of Inorganic Non-metallic Materials and rolls out with the 3rd The four-roller of row, wherein, the 3rd roller and four-roller limit the second space with the second shape, for by inorganic non-metallic material Material blank is rolled into the Inorganic Non-metallic Materials product with the second shape, and first shape is the preliminary configuration of the second shape,

Wherein, Inorganic Non-metallic Materials product includes matrix and at least one protuberance being formed on matrix or recess.

2. the equipment making Inorganic Non-metallic Materials molding according to claim 1 is it is characterised in that described at least one is convex The height of portion or recess or depth are 0.2-30 times of the thickness of matrix.

3. the equipment making Inorganic Non-metallic Materials molding according to claim 1 is it is characterised in that described at least one is convex Portion or recess include multiple protuberances and recess, one of the height of highest protuberance and the depth of recess the deepest with minimum The ratio of one of the height of protuberance and the depth of recess the most shallow is in the range of 1.5-100.

4. the equipment making Inorganic Non-metallic Materials molding according to claim 1 is it is characterised in that Inorganic Non-metallic Materials The part the thickest of product and the ratio of the thickness of part the thinnest are in the range of 2-150.

5. the equipment making Inorganic Non-metallic Materials molding according to claim 1 is it is characterised in that the first roller includes first Roller body, it is separately positioned on the both sides of the first roller body and has a diameter larger than first alar part of diameter and of the first roller body Two alar parts, the second roller includes the second roller body, and the second roller body separated in the face of the first roller body and with the first roller body, the The two ends of two roller bodies contact the first alar part and the second alar part respectively,

The outer surface of the first roller body limits the first surface of Inorganic Non-metallic Materials blank, and the outer surface of the second roller body limits The second surface relative with first surface of Inorganic Non-metallic Materials blank, the first alar part limits Inorganic Non-metallic Materials blank First surface is connected to the 3rd surface of second surface, the second alar part limit Inorganic Non-metallic Materials blank by first surface It is connected to the 4th surface of second surface, the 3rd surface is relative with the 4th surface,

The first surface of Inorganic Non-metallic Materials blank includes the preliminary configuration of at least one protuberance described or recess.

6. the equipment making Inorganic Non-metallic Materials molding according to claim 1 is it is characterised in that the 3rd roller includes the 3rd Roller body, it is separately positioned on the both sides of the 3rd roller body and has a diameter larger than the flap portion of diameter and of the 3rd roller body Four alar parts, four-roller includes the 4th roller body, and the 4th roller body separated in the face of the 3rd roller body and with the 3rd roller body, the The two ends of four roller bodies contact flap portion and the 4th alar part respectively,

The outer surface of the 3rd roller body limits the first surface of Inorganic Non-metallic Materials product, and the outer surface of the 4th roller body limits The second surface relative with first surface of Inorganic Non-metallic Materials product, flap portion limits Inorganic Non-metallic Materials product First surface is connected to the 3rd surface of second surface, the 4th alar part limit Inorganic Non-metallic Materials product by first surface It is connected to the 4th surface of second surface, the 3rd surface is relative with the 4th surface,

The first surface of Inorganic Non-metallic Materials product includes at least one protuberance described or recess.

7. the equipment making Inorganic Non-metallic Materials molding according to claim 1 is it is characterised in that center by the first roller The dummy line connecting with the center of the second roller has the angle with respect to+2 ° to+10 ° of vertical direction.

8. the equipment making Inorganic Non-metallic Materials molding according to claim 1 is it is characterised in that the center in the first space Higher than the center of second space.

9. the equipment making Inorganic Non-metallic Materials molding according to claim 8 is it is characterised in that by the first space The dummy line that the heart is connected with the center of second space tilts+5 ° to+12 ° of angle with respect to horizontal direction.

10. the equipment making Inorganic Non-metallic Materials molding according to claim 1 is it is characterised in that described equipment also wraps Include support meanss, support meanss are arranged between the first roller and the second roller and the 3rd roller and four-roller, for supporting inorganic non-gold Belong to blanks and Inorganic Non-metallic Materials blank is guided to the 3rd roller and four-roller from the first roller and the second roller.

11. equipment making Inorganic Non-metallic Materials molding according to claim 1 are it is characterised in that the first roller and second The cooling end that the inclusion of at least one of roller is disposed therein, cooling end is through in the first roller and the second roller described at least one Individual inner passage.

12. equipment making Inorganic Non-metallic Materials molding according to claim 11 are it is characterised in that the first roller or second Roller has axially and radially, and the thickness of Inorganic Non-metallic Materials blank changes in the axial direction, cooling end with inorganic non-metallic material Material the corresponding part of blank radial dimension axially with the consistency of thickness of Inorganic Non-metallic Materials blank change.

13. equipment making Inorganic Non-metallic Materials molding according to claim 1 are it is characterised in that the 3rd roller and the 4th The cooling end that the inclusion of at least one of roller is disposed therein, cooling end is through described at least in the 3rd roller and four-roller Individual inner passage.

14. equipment making Inorganic Non-metallic Materials molding according to claim 13 are it is characterised in that the 3rd roller or the 4th Roller has axially and radially, and the thickness of Inorganic Non-metallic Materials product changes in the axial direction, cooling end with inorganic non-metallic material Material the corresponding part of product radial dimension axially with the consistency of thickness of Inorganic Non-metallic Materials product change.

A kind of 15. equipment making Inorganic Non-metallic Materials molding are it is characterised in that described equipment includes the first of sequentially setting To roller and second pair of roller, wherein,

A pair of rolls is used for for molten state Inorganic Non-metallic Materials being rolled into the Inorganic Non-metallic Materials blank with preliminary configuration, Second pair of roller is used for for Inorganic Non-metallic Materials blank being rolled into the Inorganic Non-metallic Materials product with net shape,

Wherein, the part the thickest of Inorganic Non-metallic Materials product and the ratio of the thickness of part the thinnest are in the range of 2-150.