CN106217521B - Timber softens bending apparatus - Google Patents

Timber softens bending apparatus Download PDF

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Publication number
CN106217521B
CN106217521B CN201610555867.2A CN201610555867A CN106217521B CN 106217521 B CN106217521 B CN 106217521B CN 201610555867 A CN201610555867 A CN 201610555867A CN 106217521 B CN106217521 B CN 106217521B
Authority
CN
China
Prior art keywords
mandrel
pinch
pedestal
gear
timber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610555867.2A
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Chinese (zh)
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CN106217521A (en
Inventor
蒋学光
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Exeter (beijing) Technology Co Ltd
Original Assignee
Exeter (beijing) Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Exeter (beijing) Technology Co Ltd filed Critical Exeter (beijing) Technology Co Ltd
Priority to CN201610555867.2A priority Critical patent/CN106217521B/en
Publication of CN106217521A publication Critical patent/CN106217521A/en
Application granted granted Critical
Publication of CN106217521B publication Critical patent/CN106217521B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27HBENDING WOOD OR SIMILAR MATERIAL; COOPERAGE; MAKING WHEELS FROM WOOD OR SIMILAR MATERIAL
    • B27H1/00Bending wood stock, e.g. boards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/0085Thermal treatments, i.e. involving chemical modification of wood at temperatures well over 100°C
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/06Softening or hardening of wood

Abstract

The invention discloses timber to soften bending apparatus, including pedestal and the steam box that pedestal side is arranged in, described pedestal one end is equipped in pairs and identical four wheel carriers of structure, the steam box upper surface is equipped with opening, the pedestal is equipped with the manipulator to timber of taking, the wheel carrier is equipped with bending unit, four wheel carriers are equipped with supply unit, four wheel carriers are equipped with supply unit, driving unit is equipped on rear side of the pedestal, the driving unit is fixedly connected with carry out conveying operations with supply unit, the pedestal is equipped with drying unit, the pedestal is equipped with controller.The invention has the advantages that of simple structure and strong practicability.

Description

Timber softens bending apparatus
Technical field
The present invention relates to wood-bending mechanical modification, especially a kind of timber softens bending apparatus.
Background technique
Bending of solid wood be by solid wood under special process by bending deformation become required shape furniture or other Woodwork.For bending of solid wood method generally successively by several steps such as softening, bending, sizing, dry, bating step is to increase The plasticity of timber is prepared for bending, the setting work of timber below, and drying steps are to remove water extra in timber Point, keep wood preservation durable, and bending and sizing are then the key links during bending of solid wood.Wood-bending method can be divided into By hand and mechanical two kinds of forms, manual compression bending method by by the Extrude Face of bending wood workpiece be tightly fixed to handle with On the metal splint inner surface of block, mould shape wooden unit is squeezed between wood workpiece end face and metal splint block, until making carpenter Until the Extrude Face of part is combined closely with metal splint surface, after wood workpiece is fixed with metal splint, it is put on workbench, makes Wood workpiece compressing surface is accurately positioned with model, and is pinched off, and the wooden handle grasped on metal splint is bent.In high volume Bending of solid wood, need to be bent using machinery, modern mechanical bending apparatus is furnished with metal splint and a certain number of molds, will It is placed between mold and metal tape by the timber of sofening treatment, after clamping, is added by mechanical, air pressure or hydraulic transmission mode Pressure, makes timber along mold bending at required shape, another mechanical bend equipment is to fix the wood workpiece of sofening treatment It after metal splint, is placed on the work top of Qu Muji, with mold accurate positioning, and clamps, then start Qu Muji, make mould Wood workpiece, is just bent to required shape by tool rotation automatically.By above-mentioned known, whether manual compression bending or machinery are curved Song is required using to mold, and the size of mold, shape be it is fixed, processed using the mold of certain specification Bending solid wood shape be it is single, limited, need to obtain curved shape complexity bending solid wood then need by repeatedly add Work, and it is understood that press bent should be carried out immediately after the softened processing of timber, being cooled down with prevention lumber reduces plasticity, therefore Processing obtain complex-shaped bending solid wood need to carry out rapidly before timber is cooling multiple press bent or progress it is secondary or Repeatedly softening, then be bent, therefore process is more complex, it operates not easy.
Summary of the invention
The purpose of the present invention is to solve the above problems, devise a kind of timber softening bending apparatus.
Realize above-mentioned purpose the technical scheme is that, a kind of timber softens bending apparatus, including pedestal and setting exist The steam box of pedestal side, described pedestal one end are equipped in pairs and identical four wheel carriers of structure, and the steam box upper surface is set There is opening, the pedestal is equipped with the manipulator to timber of taking, and the wheel carrier is equipped with bending unit, four wheel carriers It is equipped with supply unit, four wheel carriers are equipped with supply unit, are equipped with driving unit, the driving on rear side of the pedestal Unit is fixedly connected with carry out conveying operations with supply unit, and the pedestal is equipped with drying unit, and the bending unit is by setting It sets a pair of of No.1 rotating electric machine in wheel carrier group, the disk that is separately positioned on No.1 rotating electric machine round end, be arranged in a pair What the bending column cap on disk was collectively formed with the fixation pad being arranged on wheel carrier, the drying unit is by pedestal is arranged in A pair of brackets of the other end, No. two rotating electric machines being separately positioned on bracket, the rolling that No. two rotating electric machine round ends are set What axial filament thick stick, the movement case being sleeved on roller screw and the blower being arranged on movement case collectively formed, it is set on the pedestal There is controller, PLC control module is equipped in the controller, the PLC control module is single with steam box, manipulator, driving respectively Member, No.1 rotating electric machine, No. two rotating electric machines and blower are electrically connected.
The manipulator is by being mounted on the crossbeam of pedestal one end, the air valve case being mounted on crossbeam, connecting with air valve case Stringer, a pair of of principal arm for being mounted on stringer and be separately positioned in vacuum chuck and the installation pedestal of a pair of of armstand lower end And collectively constituted with crossbeam, stringer, air valve case, a pair of of principal arm and the electronic box of vacuum chuck electric connection.
The driving unit is motor by pedestal side is arranged in and is subtracted by what conveyer belt was connected with motor What fast machine collectively formed, the supply unit is fixedly connected with speed reducer.
The supply unit is that the pinch mechanism and roller press mechanism by being arranged on wheel carrier collectively form, the pinch machine Structure is in the same plane with roller press mechanism, and the pinch mechanism is pinch mandrel, the suit by being connected with two wheel carrier groups It is pinching the rolling set on mandrel, the pinch gear being fixedly connected with pinch mandrel and is being arranged in two wheel carrier groups, and be located at It pinches the pinch support roller mandrel immediately below mandrel and is fixedly mounted on and pinch what No.1 gear two parts on support roller mandrel were constituted.
The wheel carrier is equipped with constraint frame, and the constraint frame is equipped with the through-hole being connected with inside it, the constraint frame It is interior equipped with the sliding block that can be moved along its length, the pinch mandrel is fixedly connected with a slide block by bolt, the pinch core Axis is whole step circles structure, and the small one end long axis of axle diameter that pinches extends transversely through sliding block, and the pinch gear is solid On long axis, the junction of the long axis and sliding block is equipped with bearing for Dingan County.
The roller press mechanism be by be arranged in wheel carrier group multiple rolling wheel set mandrels parallel to each other, be sleeved on rolling wheel set On mandrel rolling set, be arranged in wheel carrier group multiple stress support roller mandrels, be sleeved on multiple stress support roller mandrels two What number gear collectively formed, it is connected to be formed by tumbler gear between the pinch support roller mandrel and multiple stress support roller mandrels Linkage mechanism.
It is described to pinch gear, pinch No.1 gear, No. two gears on stress support roller mandrel and the commutation on support roller mandrel Gear is all located in same plane and is mutually twisted to form driving gear set structure.
The round end of the speed reducer is fixedly connected with one end of one of stress support roller mandrel and drives the stress support Mandrel rotation is taken turns, so that the gear of the stress support roller mandrel other end be driven to rotate.
The air outlet position of the blower is corresponding with the position of a pair of discs.
The diameter of the disk is 0.5-1m.
A kind of timber using technical solution of the present invention production softens bending apparatus, can be according to preset bending moulding Bending solid wood of different shapes is processed, and easy to operate, complicated moulding can be also processed and formed at one time.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of timber softening bending apparatus of the present invention;
Fig. 2 is the top view of timber softening bending apparatus of the present invention;
Fig. 3 is the structural schematic diagram of manipulator of the present invention;
In figure, 1, pedestal;2, steam box;3, wheel carrier;4, No.1 gear;5, tumbler gear;6, No.1 rotating electric machine;7, circle Disk;8, it is bent column cap;9, PLC control module;10, fixed pad;11, bracket;12, No. two rotating electric machines;13, roller screw; 14, case is moved;15, blower;16, controller;17, crossbeam;18, air valve case;19, stringer;20, principal arm;21, vacuum chuck;22, Electronic box;23, motor;24, conveyer belt;25, speed reducer;26, mandrel is pinched;27, rolling set;28, gear is pinched;29, it pinches Support roller mandrel;30, frame is constrained;31, through-hole;32, sliding block;33, bolt;34, rolling wheel set mandrel;35, stress support roller mandrel;36, No. two gears.
Specific embodiment
The present invention is specifically described with reference to the accompanying drawing, as shown in Figure 1-3, a kind of timber softening bending dress It sets, including pedestal (1) and setting in the steam box (2) of pedestal (1) side, described pedestal (1) one end is equipped in pairs and structure Identical four wheel carriers (3), steam box (2) upper surface are equipped with opening, and the pedestal (1) is equipped with the machine to timber of taking Tool hand, the wheel carrier (3) are equipped with bending unit, and four wheel carriers (3) are equipped with supply unit, four wheel carriers (3) It is equipped with supply unit, is equipped with driving unit on rear side of the pedestal (1), the driving unit (5) is fixedly connected with supply unit Conveying operations are carried out, the pedestal (1) is equipped with drying unit, and the bending unit is one-to-one in wheel carrier group by being arranged in Number rotating electric machine (6), is arranged on a pair of discs (7) disk (7) for being separately positioned on No.1 rotating electric machine (6) round end What bending column cap (8) and the fixation pad (10) being arranged on wheel carrier (3) collectively formed, the drying unit is by base is arranged in A pair of brackets (11) of seat (1) other end, No. two rotating electric machines (12) being separately positioned on bracket (11), setting are revolved at No. two The roller screw (13) of rotating motor round end, the movement case (14) being sleeved on roller screw (13) and setting are in movement case (14) On blower (15) collectively form, the pedestal (1) is equipped with controller (16),;PLC is equipped in the controller (16) to control Molding block (9), the PLC control module (9) respectively with steam box (2), manipulator, driving unit, No.1 rotating electric machine (6), two Number rotating electric machine (12) and blower (15) are electrically connected;The manipulator is by being mounted on the crossbeam (17) of pedestal (1) one end, peace Air valve case (18) on crossbeam, the stringer (19) being connect with air valve case, a pair of of the principal arm (20) being mounted on stringer and point Not She Zhi on the vacuum chuck (21) of a pair of of principal arm (20) lower end and installation pedestal (1) and with crossbeam, stringer, air valve case, What the electronic box (22) that a pair of of principal arm and vacuum chuck (21) are electrically connected collectively constituted;The driving unit is by pedestal is arranged in (1) motor (23) of side and the speed reducer (25) being connected with motor (23) by conveyer belt (24) collectively form, The supply unit is fixedly connected with speed reducer (25);The supply unit be by the pinch mechanism that is arranged on wheel carrier (3) and What roller press mechanism collectively formed, the pinch mechanism and roller press mechanism are in the same plane, and the pinch mechanism is by with two Pinch mandrel (26) that a wheel carrier group is connected, be sleeved on the rolling set (27) pinched on mandrel (26), with pinch mandrel (26) The pinch gear (28) being fixedly connected and setting are located at the pinch support roller pinched immediately below mandrel (26) in two wheel carrier groups What mandrel (29) and the No.1 gear two parts being fixedly mounted in pinch support roller mandrel (29) were constituted;It is set on the wheel carrier (3) Have constraint frame (30), constraint frame (30) is equipped with the through-hole (31) being connected with inside it, sets in the constraint frame (30) There is the sliding block (32) that can be moved along its length, the pinch mandrel (26) connects by the way that bolt (33) and sliding block (32) are fixed It connects, described pinch mandrel (26) are whole step circles structure, and the small one end long axis of axle diameter that pinches extends transversely through cunning Block (32), the pinch gear (28) are fixedly mounted on long axis, and the junction of the long axis and sliding block (32) is equipped with bearing;Institute State roller press mechanism be by be arranged in wheel carrier group multiple rolling wheel set mandrels (34) parallel to each other, be sleeved on rolling wheel set mandrel (34) rolling set (27) on, is sleeved on multiple stress support roller cores at the multiple stress support roller mandrels (35) being arranged in wheel carrier group What No. two gears (36) on axis (35) collectively formed, the pinch support roller mandrel (29) and multiple stress support roller mandrels (35) it Between be connected to form linkage mechanism by tumbler gear (4);It is described to pinch gear, pinch the No.1 gear on support roller mandrel (29) (4), No. two gears on stress support roller mandrel (35) and tumbler gear (4) are all located in same plane and are mutually twisted to form biography Movable tooth wheel group structure;The round end of the speed reducer (25) is fixedly connected simultaneously with one end of one of stress support roller mandrel (35) The stress support roller mandrel (35) is driven to rotate, so that the gear of stress support roller mandrel (35) other end be driven to rotate;The blower (15) air outlet position is corresponding with the position of a pair of discs (7);The diameter of the disk (7) is 0.5-1m.
The characteristics of the present embodiment is that steam box upper surface is equipped with opening, and pedestal is equipped with the manipulator to timber of taking, Wheel carrier is equipped with bending unit, and four wheel carriers are equipped with supply unit, and four wheel carriers are equipped with supply unit, and pedestal side is equipped with Driving unit, driving unit are fixedly connected with carry out conveying operations with supply unit, and pedestal is equipped with drying unit, and bending unit is By be arranged in wheel carrier group a pair of of No.1 rotating electric machine, be separately positioned on No.1 rotating electric machine round end disk, setting exist What the bending column cap in a pair of discs was collectively formed with the fixation pad being arranged on wheel carrier, drying unit is by pedestal is arranged in A pair of brackets of the other end, No. two rotating electric machines being separately positioned on bracket, the rolling that No. two rotating electric machine round ends are set What axial filament thick stick, the movement case being sleeved on roller screw and the blower being arranged on movement case collectively formed, pedestal is equipped with control Device processed, is equipped with PLC control module in controller, PLC control module respectively with steam box, manipulator, driving unit, No.1 electric rotating Machine, No. two rotating electric machines and blower are electrically connected, and bending solid wood of different shapes can be processed according to preset bending moulding, And it is easy to operate, complicated moulding can be also processed and formed at one time.
In the present embodiment, when in use, user needs first to open power supply to the present apparatus, and timber softens in steam box, Pinch mechanism arrival end is transported to by manipulator clamping again, motor rotation drives speed reducer rotation when work, and speed reducer connects Capacity support roller mandrel drives No. two gear rotations, while intermeshing No.1 gear being driven to rotate, at this moment by timber by pressing from both sides Gear port is sent to be sent into, in the case where pinching the clamping of gear and No.1 gear, the chucking power that timber is rotated is driven, in supply unit On do and continuously move in parallel, it is mobile in pass through the successively roller of groups of stress support roller mandrel and groups of rolling wheel set mandrel Pressure, enters bending unit, and in bending unit, No.1 rotating electric machine is disc-rotated, and timber is bent along disk rotational, No. two rotating electric machines drive roller screws rotation, while driving movement case and blower rotation, and the air outlet of blower is against curved Timber, timber dry up brake forming.
In the present embodiment, the bending unit be by be arranged in wheel carrier group a pair of of No.1 rotating electric machine, respectively The disk of No.1 rotating electric machine round end is set, the bending column cap being arranged in a pair of discs and the fixation being arranged on wheel carrier What pad collectively formed, bending solid wood of different shapes can be processed according to preset bending moulding, and easy to operate, for Complicated moulding can be also processed and formed at one time.
Above-mentioned technical proposal only embodies the optimal technical scheme of technical solution of the present invention, those skilled in the art The principle of the present invention is embodied to some variations that some of them part may be made, belongs to the scope of protection of the present invention it It is interior.

Claims (7)

1. a kind of timber softens bending apparatus, the steam box (2) including pedestal (1) and setting in pedestal (1) side, the pedestal (1) one end is equipped in pairs and identical four wheel carriers (3) of structure, which is characterized in that steam box (2) upper surface is equipped with and opens Mouthful, the pedestal (1) is equipped with the manipulator to timber of taking, and the wheel carrier (3) is equipped with bending unit, four wheels Frame (3) is equipped with supply unit, is equipped with driving unit on rear side of the pedestal (1), the driving unit is by pedestal (1) is arranged in What the motor (23) of side and the speed reducer (25) being connected with motor (23) by conveyer belt (24) collectively formed, it is described Supply unit is fixedly connected with speed reducer (25);The driving unit (5) is fixedly connected with carry out conveying operations, institute with supply unit Stating supply unit is that the pinch mechanism and roller press mechanism by being arranged on wheel carrier (3) collectively form, the pinch mechanism and roller Press mechanism is in the same plane, the pinch mechanism be by be connected with two wheel carrier groups pinch mandrel (26), be sleeved on The rolling set (27) on mandrel (26), the pinch gear (28) being fixedly connected with pinch mandrel (26) and setting is pinched to take turns at two In frame group, and it is located at the pinch support roller mandrel (29) pinched immediately below mandrel (26) and is fixedly mounted on and pinch support roller mandrel (29) On No.1 gear (4) two parts constitute;The roller press mechanism is multiple rollers parallel to each other by being arranged in wheel carrier group Pinch roller mandrel (34), the rolling set (27) being sleeved on rolling wheel set mandrel (34), the multiple stress support rollers being arranged in wheel carrier group Mandrel (35), No. two gears (36) being sleeved on multiple stress support roller mandrels (35) collectively form, the pinch support roller core It is connected to form linkage mechanism by tumbler gear (4) between axis (29) and multiple stress support roller mandrels (35);The pedestal (1) Be equipped with drying unit, the bending unit be by be arranged in wheel carrier group a pair of of No.1 rotating electric machine (6), be separately positioned on The disk (7) of No.1 rotating electric machine (6) round end, the bending column cap (8) being arranged on a pair of discs (7) and setting are in wheel carrier (3) what the fixation pad (10) on collectively formed, the drying unit is a pair of brackets by pedestal (1) other end is arranged in (11), No. two rotating electric machines (12) being separately positioned on bracket (11), the roller bearing silk that No. two rotating electric machine round ends are set The blower (15) of thick stick (13), the movement case (14) being sleeved on roller screw (13) and setting in movement case (14) collectively forms , the pedestal (1) is equipped with controller (16), is equipped with PLC control module (9) in the controller (16), the PLC control Module (9) respectively with steam box (2), manipulator, driving unit, No.1 rotating electric machine (6), No. two rotating electric machines (12) and blower (15) it is electrically connected;When in use, user needs first to open power supply to the present apparatus, and timber softens in steam box, then passes through machinery Hand clamping is transported to pinch mechanism arrival end, and motor rotation drives speed reducer rotation when work, and speed reducer connects stress support roller Mandrel drives No. two gear rotations, while intermeshing No.1 gear being driven to rotate, at this moment by timber by pinch gear port It is sent into, in the case where pinching the clamping of gear and No.1 gear, the chucking power that timber is rotated is driven, and is done on supply unit continuously not Disconnected moves in parallel, and the successively roll-in of groups of stress support roller mandrel and groups of rolling wheel set mandrel is passed through in movement, is entered Bending unit, in bending unit, No.1 rotating electric machine is disc-rotated, and timber is bent along disk rotational, No. two rotations Motor drives roller screw rotation, while driving movement case and blower rotation, and the air outlet of blower is against curved timber, timber Dry up brake forming.
2. a kind of timber according to claim 1 softens bending apparatus, which is characterized in that the manipulator is by being mounted on The crossbeam (17) of pedestal (1) one end, the stringer (19) connecting with air valve case, is mounted on the air valve case (18) being mounted on crossbeam A pair of of principal arm (20) on stringer and the vacuum chuck (21) and installation pedestal (1) for being separately positioned on a pair of of principal arm (20) lower end What electronic box (22) that is upper and being electrically connected with crossbeam, stringer, air valve case, a pair of of principal arm and vacuum chuck (21) collectively constituted.
3. a kind of timber according to claim 1 softens bending apparatus, which is characterized in that the wheel carrier (3) is equipped with about Beam frame (30), constraint frame (30) are equipped with the through-hole (31) being connected with inside it, and being equipped in the constraint frame (30) can The sliding block (32) moved along its length, the pinch mandrel (26) are fixedly connected by bolt (33) with sliding block (32), institute Stating and pinching mandrel (26) is whole step circles structure, and the small one end long axis of axle diameter that pinches extends transversely through sliding block (32), the pinch gear (28) is fixedly mounted on long axis, and the junction of the long axis and sliding block (32) is equipped with bearing.
4. a kind of timber according to claim 1 softens bending apparatus, which is characterized in that the pinch gear pinches support No.1 gear, No. two gears on stress support roller mandrel (35) and tumbler gear (4) on wheel mandrel (29) are all located at same flat In face and it is mutually twisted to form driving gear set structure.
5. a kind of timber according to claim 1 softens bending apparatus, which is characterized in that the rotation of the speed reducer (25) End is fixedly connected with one end of one of stress support roller mandrel (35) and the stress support roller mandrel (35) is driven to rotate, thus band The gear rotation of dynamic stress support roller mandrel (35) other end.
6. a kind of timber according to claim 1 softens bending apparatus, which is characterized in that the air outlet of the blower (15) Position is corresponding with the position of a pair of discs (7).
7. a kind of timber according to claim 1 softens bending apparatus, which is characterized in that the diameter of the disk (7) is 0.5-1m。
CN201610555867.2A 2016-06-23 2016-06-23 Timber softens bending apparatus Expired - Fee Related CN106217521B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610555867.2A CN106217521B (en) 2016-06-23 2016-06-23 Timber softens bending apparatus

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Application Number Priority Date Filing Date Title
CN201610555867.2A CN106217521B (en) 2016-06-23 2016-06-23 Timber softens bending apparatus

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CN106217521B true CN106217521B (en) 2019-05-31

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