Gas-fired kitchen pipeline manufacturing process
Technical field
The present invention relates to gas-fired kitchen pipeline manufacturing process.
Background technology
Along with the construction of various residential buildings, commercial and residential building and apartment, the positive swift and violent paces of pipe gas enter common hundred
Surname man, becomes the preferred fuels of urbanite.In these need the building of use pipe gas, civilian dark kitchen, open type
The gas safe in kitchen is especially prominent, and the appropriate design of the water pipe clean of this kind of building is seemed the most urgent and necessary.
Civilian dark kitchen, open type kitchen pipeline gas supply are complicated system engineerings, need gas company from
The many-sides such as design, construction, management, operation, service are strict with, and combine the ventilating system in kitchen, warning system
The many-sides such as system, required pipe part, the acceptance of work take appropriate measures, and I is implemented civilian dark kitchen, open type kitchen
The gas networks design in room is arranged particularly important, on the premise of guaranteeing design specification, and the workmanship of gas-fired kitchen pipeline
The most particularly significant.
Gas-fired kitchen pipeline uses steel pipe at present, and uses screwed connection, and general gas-fired kitchen pipeline is to secretly set, its
May be provided in the tube seat on wall or piping shaft, it is possible in being arranged on the couter-ceiling that non-combustible material is constituted or in pipe trench, the pipe secretly set
The tube seat on road should arrange dodge gate and vent, it is ensured that the safety of use.
For the gas-fired kitchen pipeline that each family is different designed by other, it needs to select various length steel pipe, but existing
When having technology to manufacture gas-fired kitchen pipeline, there is certain error in obtained fished pipe in length, causes and is arranging
During gas-fired kitchen pipeline, need pipe cutting again, reduce efficiency of construction, improve construction cost, also destroy steel pipe simultaneously
Original structure.
Summary of the invention
Present invention aim at solving above-mentioned technical problem present in prior art, it is provided that gas-fired kitchen pipeline manufactures
Technique, molding of being bored a hole by pipe obtains steel pipe, and cutting seam and cutter sweep that steel tube surface is arranged mutually adjust alignment, enter in batches
Row fixed length cutting, carries out the edge reconditioning of steel pipe cutting part, obtains the steel pipe finished product of different size length, it is adaptable to various forms
Gas-fired kitchen pipe laying, applied widely, improve efficiency of construction, reduce construction cost, and in the mill, to perforation
Steel pipe after molding carries out checking, then carry out the steel pipe after fixed length cutting second time to check for the first time, improves steel pipe and becomes quality
Amount, improves the safety of gas-fired kitchen pipe laying.
In order to solve above-mentioned technical problem, the present invention adopts the following technical scheme that
Gas-fired kitchen pipeline manufacturing process, it is characterised in that comprise the steps:
A () pipe prepares and checks;
B () pipe pickling: selecting concentration is the sulphuric acid of 20%, at room temperature soaks 20~30min, then heats sulphuric acid
To 40~50 DEG C, after pickling, wash pipe with clear water, and use sodium carbonate liquor to be neutralized, then with hot water injection 3~4
Secondary, and be dried;
C () heating of pipe blank: pipe is delivered to hot rolling workshop, uses rotary heating furnace to heat pipe, heating-up temperature
Control at 1100~1280 DEG C, control heat time heating time 1.5~2.5h;
D () perforation molding: placed on the securing means by the pipe after cooling, carries out calibration centering, then coordinates perforation
Machine, wears into the hollow billet of hollow rear wall by pipe, and one end is socket, and the other end is bellmouth, the internal diameter bigger than the external diameter of socket 3 of bellmouth
~5mm, then hollow billet is rolled thin on elongator, extend into steel pipe;
(e) steel pipe inspection for the first time: the steel pipe of molding is placed on pipeline, steel pipe is carried out first operation inspection
Test, steel pipe sampling is carried out surface quality testing, the surface condition of range estimation steel pipe, then carries out second operation work inspection, to steel pipe
External diameter and the wall thickness of steel pipe measured by sampling calibrator, then carries out three process inspection, surveys steel pipe sampling Steel Ruler
The flexibility of dimension pipe, then deposits steel pipe isolation off quality;
F () steel pipe reheats;
(g) plug;
H () Steel pipe fixed length cuts: automatically controlled adjustment control panel at the casing of whole cutter sweep, adjusts control panel
Lengthwise position, adjusts control panel to 0.5m~0.8m above operating board, then along draw-in groove, cutting bed is slided into operating board
On, then carry out steel pipe surveying length, stick an adhesive tape in the cut place of steel pipe, and adhesive tape is made in order, ending bonding, then by steel
Pipe is put in anticorrosive paint, can pull steel pipe after being totally submerged out, is torn by adhesive tape after dry, steel pipe leaves one clearly
Cutting seam, fixed length cutting is then conducted batch-wise, 5~10 steel pipes is passed on backing roll, then controls hold-down devices at the uniform velocity
Declining, pressure roller pushes down steel pipe, then washes away emery wheel with cooling-lubricant, is then turned on motor, control motor speed 2000~
3000 revs/min, adjusting cutting bed about recycling positioner, cutting seam is quickly moved to the left side of emery wheel, it is fixed then to utilize
Position device controls cutting bed and the most at the uniform velocity slides, and often moves 1cm and carries out position alignment work between emery wheel and cutting seam, works as emery wheel
During with cutting seam consistency from top to bottom, uniform descent control panel, emery wheel is fixed length cutting steel pipe at cutting seam, and cutting speed controls
1.2m/min, after the equal fixed length cutting of steel pipe, focuses on waste material with hairbrush and rag;
(i) steel pipe cutting part edge reconditioning: select burr removing device that the cutting part of steel pipe is carried out edge reconditioning,
The anterior angle of the cutting edge of cutter head being controlled at 20~30 °, relief angle controls, at 6~10 °, to use cutter head deburring;
The second time inspection of (j) steel pipe;
K () packs.
Further, in step (h), after every batch of Steel pipe fixed length cutting, use shower nozzle that draw-in groove carries out clear water flushing work, spray
Head is sprayed to two ends by the middle part of draw-in groove, and spray angle keeps 10~30 °, then with rag, draw-in groove is carried out wiping.
Further, in step (j), steel pipe second time inspection is identical with the front three process inspection of inspection for the first time, increases
4th procedure inspection, carries out compression test to steel pipe sampling air pressure testing machine, and each pressing time continues 4~6min, when
After test pressure reaches 1.5MPa, keep voltage stabling control 10~12min, the resistance to compression situation of inspection outer wall of steel pipe.
Further, in step (k), to checking qualified steel pipe to stack respectively according to product material, specification, and do corresponding
Mark, then carry out packing work, then underproof steel pipe is focused on, recycle.
Further, in step (h), cutter sweep includes casing and operating board, and casing is provided with control panel, control panel
Being provided with motor, control panel is fixedly connected with clamp system, and clamp system is provided with extension steel plate, and the one end extending steel plate sets
There are emery wheel, emery wheel and motor belt transmission;Operating board is provided with draw-in groove, slidably connects cutting bed in draw-in groove, the two of cutting bed
Side is equipped with positioner, and positioner is provided with backing roll, and positioner is provided with hold-down devices, and hold-down devices is provided with to be led
To bar, guide post is slidably connected to the top of positioner, and the top of guide post is provided with pressing plate, and hold-down devices is provided with pressure roller, pressure
Roller is located at the top of backing roll.
Due to the fact that and have employed technique scheme, have the advantages that
1, qualified pipe is carried out pickling processes by the present invention, removes oxide skin and the corrosion thing on pipe surface, at pickling
Reason rear surface cleaning light, is difficult to loss of gloss and fades, and not yellowing improves the quality of pipe;Pipe perforation molding obtains high-quality, height
Intensity steel pipe;The cut place of the steel pipe after surveying length is arranged cutting seam, is specially and sticks an adhesive tape in the cut place of steel pipe, and
Adhesive tape is made in order, ending bonding, then steel pipe is put in anticorrosive paint, steel pipe after being totally submerged, can be pulled out, will after dry
Adhesive tape tears, so that it may stay one to cut seam clearly on steel pipe, so utilizes positioner to control cutting bed the most at the uniform velocity
Slide, often move 1cm and carry out position alignment work between emery wheel and cutting seam so that emery wheel and cutting seam consistency from top to bottom, then divide
Batch carrying out fixed length cutting, owing to steel pipe is clamped between backing roll and pressure roller, in cutting process, not have position inclined for steel pipe
Move phenomenon so that between length and the full-length of required steel pipe of the steel pipe after cutting, deviation controls within 2mm, improve
Cutting accuracy;To the edge reconditioning of steel pipe cutting part, remove the burr of cutting part, improve flatness;The most just can get not
The steel pipe finished product of same specification length, is applicable to various forms of gas-fired kitchen pipe laying, applied widely, improves construction
Efficiency, reduces construction cost.
2, the present invention is in the mill, carries out checking for the first time to the steel pipe after perforation molding, is substantially carried out steel tube surface matter
Amount inspection, the external diameter of steel pipe and the measurement of wall thickness and the measurement of flexibility of steel pipe, can deposit steel pipe isolation off quality,
Steel pipe after fixed length cutting carries out second time again check, be substantially carried out steel tube surface quality inspection, the external diameter of steel pipe and wall thickness
Measurement, the measurement of flexibility of steel pipe and steel pipe compression test, can improve steel pipe end product quality, improve gas-fired kitchen pipeline and spread
If safety.
3, qualified steel pipe is stacked respectively by the present invention according to product material, specification, and does corresponding mark, to qualified one-tenth
Product manage in an orderly manner, it is to avoid the confusion of production line;Being focused on by underproof steel pipe, recycle, reduction is manufactured into
This.
Accompanying drawing explanation
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is the flow chart of gas-fired kitchen pipeline manufacturing process of the present invention;
Fig. 2 is the structural representation of cutter sweep in the present invention;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the structural representation that in the present invention, cutting bed is connected with positioner;
Fig. 5 is the structural representation that in the present invention, positioner is connected with hold-down devices.
Detailed description of the invention
As shown in Figures 1 to 5, for the gas-fired kitchen pipeline manufacturing process related in the present invention, following step is specifically included
Rapid:
A () pipe prepares and checks: pipe has the various shapes such as circle, square or polygon, it is necessary to according to the actual requirements
Carry out selecting corresponding shape, then the profile of pipe is checked, use range estimation, the quality of the pipe matter to steel pipe finished product
Amount has directly impact.
B () pipe pickling: selecting concentration is the sulphuric acid of 20%, at room temperature soaks 20~30min, then heats sulphuric acid
To 40~50 DEG C, after pickling, wash pipe with clear water, and use sodium carbonate liquor to be neutralized, then with hot water injection 3~4
Secondary, and be dried.
C () heating of pipe blank: pipe is delivered to hot rolling workshop, uses rotary heating furnace to heat pipe, heating-up temperature
Control at 1100~1280 DEG C, control heat time heating time 1.5~2.5h.
D () perforation molding: placed on the securing means by the pipe after cooling, carries out calibration centering, then coordinates perforation
Machine, wears into the hollow billet of hollow rear wall by pipe, and one end is socket, and the other end is bellmouth, the internal diameter bigger than the external diameter of socket 3 of bellmouth
~5mm, then hollow billet is rolled thin on elongator, extend into steel pipe.
(e) steel pipe inspection for the first time: the steel pipe of molding is placed on pipeline, steel pipe is carried out first operation inspection
Test, steel pipe sampling is carried out surface quality testing, the surface condition of range estimation steel pipe.Inspection is carried out according to table 1:
Table 1
Carry out second operation work inspection again, steel pipe sampling is measured with calibrator external diameter and the wall thickness of steel pipe.Check according to
Table 2 is carried out:
Table 2
Then carry out three process inspection, steel pipe sampling is measured the flexibility of steel pipe, then by quality by Steel Ruler
The isolation of underproof steel pipe is deposited.Inspection is carried out according to table 3:
Table 3
F () steel pipe reheats: heating in up-to-standard steel pipe is delivered to smelting furnace by conveyer belt, steel pipe is sent to smelting furnace
Time middle, temperature controls at about 1300 DEG C, Fuel Selection acetylene.
(g) plug: use sizing mill to proceed to sizing by taper bit high-speed rotary.Pipe diameter is by sizing mill drill bit
Outer diameter length determine.Steel pipe, after sizing, enters in cooling tower, and by water-spraying control, steel pipe is after cooling it is necessary to rectified
Directly.Steel pipe is delivered to metal defect detection machine (or hydrostatic test) by conveyer belt after aligning and is carried out internal flaw detection.Split if steel duct has
Stricture of vagina, the problem such as bubble, will be detected out.Also to be selected by strict craft after steel pipe quality inspection.
H () Steel pipe fixed length cuts: Steel pipe fixed length cutting uses custom-designed cutter sweep, and it mainly includes casing 1 He
Operating board 2.Casing 1 is provided with control panel 3, and control panel 3 is provided with motor 4, and control panel 3 is fixedly connected with clamp system
5, clamp system 5 is provided with extension steel plate 6, and the one end extending steel plate 6 is provided with emery wheel 7, emery wheel 7 and motor 4 belt transmission.Operation
Platform 2 is provided with draw-in groove 8, slidably connects cutting bed 9 in draw-in groove 8, and the both sides of cutting bed 9 are equipped with positioner 10, and two fixed
Position device 10 is in same level position.Positioner 10 is provided with backing roll 11, and positioner 10 is provided with hold-down devices 12,
Hold-down devices 12 is provided with guide post 13, and guide post 13 is slidably connected to the top of positioner 10, and the top of guide post 13 sets
Having pressing plate 14, pressing plate 14 is by external drive effect.Hold-down devices 12 is provided with pressure roller 15, and the upper of backing roll 11 be located at by pressure roller 15
Side.
Automatically controlled adjustment control panel 3 at the casing 1 of whole cutter sweep, adjusts the lengthwise position of control panel 3, will control
Panel 3 processed adjusts to 0.5m~0.8m above operating board 2, can allow the installation of cutting bed 9.Again that cutting bed 9 is sliding along draw-in groove 8
Enter on operating board 2.Then carry out steel pipe surveying length, stick an adhesive tape in the cut place of steel pipe, and adhesive tape is made in order, ending
Bonding, then steel pipe is put in anticorrosive paint, steel pipe can be pulled after being totally submerged out, adhesive tape is torn, on steel pipe after dry
Stay one to cut seam clearly, again steel pipe is carried out preservative treatment.Then fixed length cutting is conducted batch-wise, by 5~10 steel pipes
It is passed on backing roll 11, the most mutual square of steel pipe, the phenomenon that steel pipe stacks must not occur.Control hold-down devices 12 more at the uniform velocity
Decline, steel pipe pushed down by pressure roller 15, in order to avoid pressure roller 15 leaves cut to steel tube surface, can before pressure roller 15 contacts with steel pipe,
Steel pipe is laid one layer of bed course.Then wash away emery wheel 7 with cooling-lubricant, be then turned on motor 4, control motor 4 rotating speed
2000~3000 revs/min, recycling positioner about 10 adjusts cutting bed 9, and cutting seam is quickly moved to the left side of emery wheel 7,
Then utilize positioner 10 to control cutting bed 9 the most at the uniform velocity to slide, often move 1cm and carry out position between emery wheel 7 and cutting seam
Alignment work, when emery wheel 7 and cutting seam consistency from top to bottom, uniform descent control panel 3, emery wheel 7 is fixed length cutting at cutting seam
Steel pipe, cutting speed controls at 1.2m/min.After the equal fixed length cutting of steel pipe, focus on waste material with hairbrush and rag.
After every batch of Steel pipe fixed length cutting, using shower nozzle that draw-in groove 8 is carried out clear water flushing work, shower nozzle is by the centre of draw-in groove 8
Position is sprayed to two ends, and spray angle keeps 10~30 °, then with rag, draw-in groove 8 is carried out wiping.
(i) steel pipe cutting part edge reconditioning: select burr removing device that the cutting part of steel pipe is carried out edge reconditioning,
The anterior angle of the cutting edge of cutter head being controlled at 20~30 °, relief angle controls, at 6~10 °, to use cutter head deburring.
(j) steel pipe second time inspection: steel pipe second time inspection is identical with the front three process inspection of inspection for the first time, increases
4th procedure inspection, carries out compression test to steel pipe sampling air pressure testing machine, and each pressing time continues 4~6min, when
After test pressure reaches 1.5MPa, keep voltage stabling control 10~12min, the resistance to compression situation of inspection outer wall of steel pipe.Steel pipe resistance to compression is surveyed
Examination pressure be above standard test pressure time, technical staff is negotiable determines other tolerance.
K () packs: to checking qualified steel pipe to stack respectively according to product material, specification, and do corresponding mark, then enter
Row packing work, then focuses on underproof steel pipe, recycles.
Qualified pipe is carried out pickling processes by the present invention, removes oxide skin and corrosion thing, the pickling processes on pipe surface
Rear surface cleaning light, is difficult to loss of gloss and fades, and not yellowing improves the quality of pipe;Pipe perforation molding obtains high-quality, high-strength
Degree steel pipe;The cut place of the steel pipe after surveying length is arranged cutting seam, is specially and sticks an adhesive tape in the cut place of steel pipe, and will
Adhesive tape is made in order, ending bonding, then is put into by steel pipe in anticorrosive paint, can pull steel pipe out, by glue after dry after being totally submerged
Band tears, so that it may stays one to cut seam clearly on steel pipe, so utilizes positioner 10 to control cutting bed 9 the most at the uniform velocity
Slide, often move 1cm and carry out position alignment work between emery wheel 7 and cutting seam so that emery wheel 7 and cutting seam consistency from top to bottom, then
Fixed length cutting is conducted batch-wise, and owing to steel pipe is clamped between backing roll 11 and pressure roller 15, in cutting process, steel pipe does not haves
Position shift phenomenon so that between length and the full-length of required steel pipe of the steel pipe after cutting deviation control 2mm with
In, improve cutting accuracy;To the edge reconditioning of steel pipe cutting part, remove the burr of cutting part, improve flatness;The most just may be used
Obtain the steel pipe finished product of different size length, be applicable to various forms of gas-fired kitchen pipe laying, applied widely, carry
High efficiency of construction, reduces construction cost.
Steel pipe after perforation molding in the mill, is carried out checking for the first time, is substantially carried out steel tube surface quality by the present invention
Inspection, the external diameter of steel pipe and the measurement of wall thickness and the measurement of flexibility of steel pipe, can deposit steel pipe isolation off quality, then
Steel pipe after fixed length cutting carries out second time check, be substantially carried out steel tube surface quality inspection, the external diameter of steel pipe and wall thickness
Measurement, the measurement of flexibility of steel pipe and steel pipe compression test, can improve steel pipe end product quality, improves gas-fired kitchen pipe laying
Safety.
These are only the specific embodiment of the present invention, but the technical characteristic of the present invention is not limited thereto.Any with this
Based on bright, for solving essentially identical technical problem, it is achieved essentially identical technique effect, done simple change, etc.
With replacement or modification etc., all it is covered by among protection scope of the present invention.