CN112792396A

CN112792396A - Equidistance cutting control system

Info

Publication number: CN112792396A
Application number: CN202011562082.0A
Authority: CN
Inventors: 赵宏科; 谷国涛; 张宽
Original assignee: Zhongshan Fuleide Machinery Co ltd
Current assignee: Hangzhou Hangcha Precision Manufacturing Co ltd
Priority date: 2020-12-25
Filing date: 2020-12-25
Publication date: 2021-05-14
Anticipated expiration: 2040-12-25
Also published as: CN112792396B

Abstract

The invention provides an equidistant cutting control system, which comprises a fixing frame, a cylinder, a cutting mechanism, a sliding base, a fixing mechanism, a clamp, a bearing plate and an electromagnet, wherein the cylinder is arranged on the upper surface of the fixing frame, the cutting mechanism is arranged at the bottom of the cylinder, the bearing plate is arranged below the cutting mechanism, the sliding base is arranged below the bearing plate, the fixing mechanisms are arranged on two sides of the bearing plate, the clamp is arranged above the bearing plate, and the electromagnet is arranged above the fixing mechanism. Can press from both sides the object of getting different shapes through the anchor clamps that set up, make things convenient for cutting mechanism's cutting, through the fixed establishment that sets up, scale mark and the cooperation of adjusting the draw-in groove, realize the fixed of loading board and removal distance's measurement, through removing the loading board to the equidistance cutting of cutting thing is carried out.

Description

Equidistance cutting control system

Technical Field

The invention belongs to the field of cutting control systems, and particularly relates to an equidistant cutting control system.

Background

At present, with the development of the modern machining industry, the requirements on the cutting quality and precision are continuously improved, and the requirements on improving the production efficiency, reducing the production cost and having a high-intelligent automatic cutting function are also improved. The development of the numerical control cutting machine must meet the requirements of the development of the modern machining industry, and the existing cutting device is indispensable equipment for daily life, industry and agriculture.

However, the existing cutting device needs to be used together with a clamp, often, one clamp can only fix an object with one shape, and the clamps with different types need to be frequently replaced to perform cutting, so that the operation process is complicated, and equidistant cutting cannot be achieved in the cutting process of some irregular objects, and therefore, an equidistant cutting control system is urgently needed to solve the above problems.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide an equidistant cutting control system, which solves the problems in the background art by adding a fixed frame, an air cylinder, a cutting mechanism, a sliding base, a fixing mechanism, a clamp, a bearing plate and an electromagnet.

The technical scheme of the invention is realized as follows: an equidistance cutting control system comprises a fixed frame, a cylinder, a cutting mechanism, a sliding base, a fixed mechanism, a clamp, a bearing plate and an electromagnet, the upper surface of the fixing frame is provided with an air cylinder, the bottom of the air cylinder is provided with a cutting mechanism, a bearing plate is arranged below the cutting mechanism, a sliding base is arranged below the bearing plate, fixing mechanisms are arranged on two sides of the bearing plate, a clamp is arranged above the bearing plate, an electromagnet is arranged above the fixing mechanism, the cutting mechanism comprises a driving belt pulley, a driven belt pulley, a synchronous belt, a rotating shaft, a tooth piece and a motor, the front end of the output shaft of the motor is provided with a driving belt pulley, the outside of the driving belt pulley is provided with a synchronous belt, the cylinder bottom is equipped with protective housing, the inside tooth piece that is equipped with of protective housing, the inside transmission shaft that is equipped with of tooth piece, the transmission shaft front end is equipped with driven pulley.

As a preferred embodiment, the sliding base comprises a plurality of sliding grooves, rolling balls, a bearing seat, first threaded holes, screws, a rotating shaft, through holes and a limiting plate, the upper surface of the sliding base is provided with a plurality of sliding grooves, the rolling balls are respectively arranged in the plurality of sliding grooves, the rolling balls are provided with a plurality of groups, the groups of rolling balls are uniformly distributed in the rolling grooves, the rotating shaft penetrates through the rolling balls, the upper surface of the sliding base is provided with the bearing seat, the through holes are arranged in the bearing seat, the rotating shaft is arranged in the through holes, the front end of the upper surface of the bearing seat and the rear end of the upper surface of the bearing seat are respectively provided with the first threaded holes, the screws are arranged in the first threaded holes, the left end of the upper surface of the sliding base and the right end of the upper surface of the sliding base are respectively provided with the limiting plate, the roller is a rotating mechanism, the rotating range of the roller is arranged in the bearing seat, in the actual use process, the bearing plate slides on the rolling ball above the sliding base, and the rolling ball rotates in the bearing seat through the roller.

As a preferred embodiment, the loading board includes fixed slot, scale mark, adjustment slot and spout, the loading board both sides are equipped with adjustment slot respectively, loading board upper surface left end and loading board upper surface right-hand member are equipped with the scale mark respectively, the range of scale mark is 0mm-20mm, the loading board bottom is equipped with the spout, loading board upper surface center evenly distributed has a plurality of fixed slot, loading board top left end and loading board upper surface right-hand member are equipped with anchor clamps respectively, the loading board both sides are equipped with fixed establishment respectively, and in the in-service use in-process, anchor clamps pass through the fixed slot that the card goes into different positions to change the interval between two anchor clamps.

As a preferred embodiment, the fixture comprises a first clamping plate, a second clamping plate, a third clamping plate, a fourth clamping plate, a fixing sleeve, a second threaded hole, an adjusting screw, a fixing circular groove and an adjusting column, the right side of the fixture is provided with the first clamping plate, the right side of the first clamping plate is provided with the arc-shaped groove, the back of the first clamping plate is provided with the second clamping plate, the back of the second clamping plate is provided with a plurality of rubber columns, the left side of the fixture is provided with the third clamping plate, the left side of the third clamping plate is provided with the rubber pad, the front surface of the fixture is provided with the fourth clamping plate, the front surface of the fourth clamping plate is provided with the rectangular groove, the upper surface of the fixture is provided with the fixing sleeve, the inside of the fixture and the inside of the fixing sleeve are provided with the circular through groove, the inside of the circular through groove is provided with the adjusting column, the center position, fixed column front surface upper end is equipped with fixed circular slot, it is equipped with the inserted block to adjust the bottom of the post portion, the inserted block is equipped with two, two the inserted block is located respectively and adjusts the bottom of the post portion left end and adjust the bottom of the post portion right-hand member, in the in-service use in-process, presss from both sides through using first splint and gets the tubulose object and cut, presss from both sides through using the second splint and gets irregular shape object and cut, presss from both sides through using the third splint and gets the cubic object and cut, presss from both sides through using the fourth splint and gets panel and cut.

As a preferred embodiment, fixed establishment includes bracing piece, sleeve pipe, circular spout, spring, spacing ring, pull rod and cardboard, the bracing piece upper end is equipped with the spacing ring, the sleeve pipe bottom is equipped with circular spout, the intraduct is equipped with the spring, the inside bracing piece that is equipped with of circular spout, the sleeve pipe left side is equipped with splint, the splint bottom is equipped with the latch, and in the in-service use, the latch of cardboard bottom and the regulation draw-in groove intermeshing of loading board top make the unable back-and-forth movement of loading board.

After the technical scheme is adopted, the invention has the beneficial effects that: can press from both sides the object of getting different shapes through the anchor clamps that set up, make things convenient for cutting mechanism's cutting, through the fixed establishment that sets up, scale mark and the cooperation of adjusting the draw-in groove, realize the fixed of loading board and removal distance's measurement, through removing the loading board to the equidistance cutting of cutting thing is carried out.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic diagram of the overall structure of an isometric cutting control system according to the invention.

Fig. 2 is an enlarged view of a portion a of an isometric cutting control system of the present invention.

FIG. 3 is a top view of a fixture for an isometric cutting control system of the present invention.

FIG. 4 is a front view of a fixture for an isometric cutting control system of the present invention.

FIG. 5 is a cross-sectional view of a securing mechanism of an isometric cutting control system of the present invention.

Figure 6 is a bottom view of a card of an isometric cutting control system of the present invention.

FIG. 7 is a top view of a carrier plate of an isometric cutting control system of the present invention.

In the figure, 1-fixed frame, 2-cylinder, 3-cutting mechanism, 301-driving pulley, 302-driven pulley, 303-synchronous belt, 304-rotating shaft, 305-toothed sheet, 306-motor, 4-sliding base, 401-sliding groove, 402-rolling ball, 403-bearing seat, 404-first threaded hole, 405-screw, 406-rotating shaft, 407-through hole, 408-limiting plate, 5-fixing mechanism, 501-supporting rod, 502-sleeve, 503-circular sliding groove, 504-spring, 505-limiting ring, 506-pull rod, 507-clamping plate, 5071-clamping tooth, 6-clamp, 601-first clamping plate, 6011-arc groove, 602-second clamping plate, 6021-rubber column, 603-a third clamping plate, 6031-a rubber pad, 604-a fourth clamping plate, 6041-a rectangular groove, 605-a fixed sleeve, 606-a second threaded hole, 607-an adjusting screw, 608-a fixed circular groove, 609-an adjusting column, 6091-an inserting block, 7-a bearing plate, 701-a fixed clamping groove, 702-a scale mark, 703-an adjusting clamping groove, 704-a sliding groove and 8-an electromagnet.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 7, the present invention provides a technical solution: an equidistance cutting control system comprises a fixed frame 1, an air cylinder 2, a cutting mechanism 3, a sliding base 4, a fixing mechanism 5, a clamp 6, a bearing plate 7 and an electromagnet 8, wherein the air cylinder 2 is arranged on the upper surface of the fixed frame 1, the cutting mechanism 3 is arranged at the bottom of the air cylinder 2, the bearing plate 7 is arranged below the cutting mechanism 3, the sliding base 4 is arranged below the bearing plate 7, the fixing mechanisms 5 are arranged at two sides of the bearing plate 7, the clamp 6 is arranged above the bearing plate 7, the electromagnet 8 is arranged above the fixing mechanism 5, the cutting mechanism 3 comprises a driving belt pulley 301, a driven belt pulley 302, a synchronous belt 303, a rotating shaft 304, a tooth sheet 305 and a motor 306, the front end of an output shaft of the motor 306 is provided with the driving belt pulley 301, the synchronous belt 303 is arranged outside the, the front end of the transmission shaft is provided with a driven pulley 302.

Referring to fig. 1 to 2, the sliding base 4 includes a sliding groove 401, a plurality of sliding grooves 401, a plurality of rolling balls 402, a plurality of sets of rolling balls 402, a plurality of rolling balls 402 uniformly distributed in the rolling groove, a plurality of rotating shafts 406 penetrating the rolling balls 402, a plurality of bearing seats 403 provided on the upper surface of the sliding base 4, a plurality of through holes 407 provided in the bearing seats 403, a plurality of sets of rotating shafts 406 provided in the through holes 407, a bearing plate 7 provided above the sliding base 4, a plurality of screws 405 provided in the first threaded holes 404, a plurality of bearing plates 408 provided on the left end of the upper surface of the sliding base 4 and the right end of the upper surface of the sliding base 4, the bearing plate 7 is a movable mechanism, the roller is a rotating mechanism, the rotating range of the roller is inside the bearing seat 403, in the actual use process, the bearing plate 7 slides on the rolling ball 402 above the sliding base 4, the rolling ball 402 rotates inside the bearing seat 403 through the roller, and the sliding base 4 is used for supporting the bearing plate 7 to move.

Referring to fig. 1 or 7, the bearing plate 7 includes a fixing groove 701, scale marks 702, an adjusting groove 703 and a sliding groove 704, the adjusting groove 703 is disposed on each side of the bearing plate 7, the scale marks 702 are disposed on each of the left end of the upper surface of the bearing plate 7 and the right end of the upper surface of the bearing plate 7, the range of the scale marks 702 is 0mm-20mm, the sliding groove 704 is disposed at the bottom of the bearing plate 7, a plurality of fixing grooves 701 are uniformly distributed in the center of the upper surface of the bearing plate 7, the fixtures 6 are disposed on each of the left end of the upper surface of the bearing plate 7 and the right end of the upper surface of the bearing plate 7, and the fixing mechanisms 5 are disposed on each side of the bearing plate 7.

Referring to fig. 1, 3 or 4, the fixture 6 includes a first clamp plate 601, a second clamp plate 602, a third clamp plate 603, a fourth clamp plate 604, a fixing sleeve 605, a second threaded hole 606, an adjusting screw 607, a fixing circular groove 608 and an adjusting post 609, the first clamp plate 601 is disposed on the right side of the fixture 6, an arc groove 6011 is disposed on the right side of the first clamp plate 601, the second clamp plate 602 is disposed on the back side of the first clamp plate 601, a plurality of rubber posts 6021 are disposed on the back side of the second clamp plate 602, the third clamp plate 603 is disposed on the left side of the fixture 6, a rubber pad 6031 is disposed on the left side of the third clamp plate 603, the fourth clamp plate 604 is disposed on the front surface of the fixture 6, a rectangular groove 6041 is disposed on the front surface of the fixture 6, a circular through groove is disposed inside the fixture 6 and the fixing sleeve 605, an adjusting post 609 is disposed inside the circular through groove, a central position of the front surface of the fixing sleeve 605, a central position of the right surface, fixed column front surface upper end is equipped with fixed circular slot 608, it is equipped with inserted block 6091 to adjust post 609 bottom, inserted block 6091 is equipped with two, two inserted blocks 6091 are located respectively and adjust post 609 bottom left end and adjust post 609 bottom right-hand member, in the in-service use process, press from both sides through using first splint 601 and get the tubulose object and cut, press from both sides through using second splint 602 and get irregular shape object and cut, press from both sides through using third splint 603 and get the massive object and cut, press from both sides through using fourth splint 604 and get panel and cut, through anchor clamps 6 that set up, the realization is fixed to the needs cutting object of different shapes.

Referring to fig. 1, 5 or 6, the fixing mechanism 5 includes a support rod 501, a sleeve 502, a circular sliding groove 503, a spring 504, a limiting ring 505, a pull rod 506 and a clamping plate 507, the upper end of the support rod 501 is provided with the limiting ring 505, the bottom of the sleeve 502 is provided with the circular sliding groove 503, the spring 504 is arranged inside the sleeve 502, the support rod 501 is arranged inside the circular sliding groove 503, the left side of the sleeve 502 is provided with a clamping plate, the bottom of the clamping plate is provided with a clamping tooth 5071, in the actual use process, the clamping tooth 5071 at the bottom of the clamping plate 507 is engaged with an adjusting clamping groove 703 above the bearing plate 7, so that the bearing plate 7 cannot move back and forth, and the fixing and the measuring of the moving distance of the bearing plate 7 are realized through.

As an embodiment of the present invention: in the actual use process, the clamps 6 on both sides of the bearing plate 7 are rotated, so that the clamps 6 rotate outside the adjusting column 609, the adjusting screw 607 is inserted into the second threaded hole 606, the adjusting screw 607 is rotated to enter the second threaded hole 606, when a tubular object needs to be cut, the clamps 6 are rotated, the first clamping plates 601 on both sides of the bearing plate 7 are symmetrically arranged, the adjusting screw 607 is rotated, the adjusting screw 607 is fixed inside the fixed circular groove 608 in the adjusting column 609, the fixation of the clamps 6 is completed, the contact area with the tubular cutting object can be increased by arranging the arc-shaped groove 6011 on the first clamping plate 601 to facilitate the fixation, similarly, because the plurality of rubber columns 6021 are arranged on the second clamping plate 602, the rubber columns 6021 are easily deformed under stress, so that each rubber column 6021 can contact with the surface of the irregular cutting object, thereby increasing the friction force during clamping, can press from both sides and get irregular shape object through using second splint 602, because the rubber pad 6031 that sets up on third splint 603, can press from both sides and get blocky object through using third splint 603, rubber pad 6031 not only can increase with the area of contact of blocky cutting thing, still plays the antiskid effect, because the rectangular channel 6041 that sets up on the fourth splint 604, can block through using the rectangular channel 6041 on the fourth splint 604 and press from both sides and get panel, thereby carry out the fixed of the cutting object of different shapes through selecting different splint.

The insert 6091 of the bottom of the adjusting column 609 on the clamp 6 is inserted into the fixing clamp groove 701 at different positions, so that the positions of the left clamp 6 and the right clamp 6 are adjusted and fixed, and the cut object is clamped more stably by adjusting the positions of the two clamps 6.

In the practical use process, the two electromagnets 8 are powered on, because the pull rod 506 at the top of the fixing mechanism 5 is made of metal material, the pull rod 506 moves upwards under the action of magnetic force, the spring 504 is stressed and compressed, the top of the pull rod 506 is adsorbed at the bottom of the electromagnet 8, so that the clamping plate 507 can be separated from the clamping groove above the bearing plate 7, the bearing plate 7 can move back and forth at the moment, the effect of supporting the bearing plate 7 can be achieved through the arranged rolling balls 402, the resistance of the bearing plate 7 to move back and forth can be reduced, the limiting plate 408 moves in the sliding groove 704 to achieve the limiting effect, so that the moving direction of the bearing plate 7 cannot deviate, the clamping and cutting material of the clamp 6 can move by moving the bearing plate 7 back and forth, the electromagnet 8 is powered off, the sleeve 502 on the fixing mechanism 5 is subjected to the elastic force of the spring 504, the sleeve 502 drives the clamping, therefore, the cutting object is cut in sections, the positions of the clamping plate 507 and the scale marks 702 before and after moving are observed through the arranged scale marks 702, the motor 306 is powered by controlling the cylinder to move downwards, and the object to be cut is cut at equal intervals through the tooth piece 305.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The utility model provides an equidistance cutting control system, includes mount (1), cylinder (2), cutting mechanism (3), sliding bottom (4), fixed establishment (5), anchor clamps (6), loading board (7) and electro-magnet (8), its characterized in that: the upper surface of the fixing frame (1) is provided with an air cylinder (2), the bottom of the air cylinder (2) is provided with a cutting mechanism (3), a bearing plate (7) is arranged below the cutting mechanism (3), a sliding base (4) is arranged below the bearing plate (7), fixing mechanisms (5) are arranged on two sides of the bearing plate (7), a clamp (6) is arranged above the bearing plate (7), an electromagnet (8) is arranged above the fixing mechanism (5), the cutting mechanism (3) comprises a driving belt pulley (301), a driven belt pulley (302), a synchronous belt (303), a rotating shaft (304), tooth sheets (305) and a motor (306), the front end of an output shaft of the motor (306) is provided with the driving belt pulley (301), the synchronous belt (303) is arranged outside the driving belt pulley (301), the bottom of the air cylinder (2) is provided with a protective shell, and the, a transmission shaft is arranged in the tooth piece (305), and a driven belt pulley (302) is arranged at the front end of the transmission shaft.

2. An isometric cutting control system according to claim 1, wherein: the sliding base (4) comprises sliding grooves (401), rolling balls (402), bearing seats (403), first threaded holes (404), screws (405), rotating shafts (406), through holes (407) and limiting plates (408), the upper surface of the sliding base (4) is provided with a plurality of sliding grooves (401), the rolling balls (402) are respectively arranged in the plurality of sliding grooves (401), the rolling balls (402) are provided with a plurality of groups, the rolling balls (402) are uniformly distributed in the rolling grooves, the rotating shafts (406) penetrate through the rolling balls (402), the bearing seats (403) are arranged on the upper surface of the sliding base (4), the through holes (407) are arranged in the bearing seats (403), the rotating shafts (406) are arranged in the through holes (407), the front ends of the upper surfaces of the bearing seats (403) and the rear ends of the upper surfaces of the bearing seats (403) are respectively provided with the first threaded holes (404), first screw hole (404) is inside to be equipped with screw (405), sliding bottom (4) upper surface left end and sliding bottom (4) upper surface right-hand member are equipped with limiting plate (408) respectively, sliding bottom (4) top is equipped with loading board (7), loading board (7) are the moving mechanism, the roller bearing is rotary mechanism, the rotation range of roller bearing is inside bearing frame (403), and in the in-service use process, loading board (7) slide on the ball (402) that rolls of sliding bottom (4) top, and ball (402) roll through the roller bearing at bearing frame (403) inside rotation.

3. An isometric cutting control system according to claim 2, wherein: the bearing plate (7) comprises a fixed clamping groove (701), scale marks (702), an adjusting clamping groove (703) and a sliding groove (704), the two sides of the bearing plate (7) are respectively provided with an adjusting clamping groove (703), the left end of the upper surface of the bearing plate (7) and the right end of the upper surface of the bearing plate (7) are respectively provided with a scale mark (702), the measuring range of the scale mark (702) is 0mm-20mm, the bottom of the bearing plate (7) is provided with a chute (704), a plurality of fixing clamping grooves (701) are uniformly distributed at the center of the upper surface of the bearing plate (7), the left end of the upper part of the bearing plate (7) and the right end of the upper surface of the bearing plate (7) are respectively provided with a clamp (6), two sides of the bearing plate (7) are respectively provided with a fixing mechanism (5), in the actual use process, the clamps (6) are clamped into the fixed clamping grooves (701) at different positions, so that the distance between the two clamps (6) is changed.

4. An isometric cutting control system according to claim 3, wherein: the clamp (6) comprises a first clamp plate (601), a second clamp plate (602), a third clamp plate (603), a fourth clamp plate (604), a fixed sleeve (605), a second threaded hole (606), an adjusting screw (607), a fixed circular groove (608) and an adjusting column (609), wherein the first clamp plate (601) is arranged on the right side of the clamp (6), an arc-shaped groove (6011) is arranged on the right side of the first clamp plate (601), the second clamp plate (602) is arranged on the back side of the first clamp plate (601), a plurality of rubber columns (6021) are arranged on the back side of the second clamp plate (602), the third clamp plate (603) is arranged on the left side of the clamp (6), a rubber pad (6031) is arranged on the left side of the third clamp plate (603), the fourth clamp plate (604) is arranged on the front surface of the clamp (6), a rectangular groove (6041) is arranged on the front surface of the fourth clamp plate (604), the fixed sleeve, the clamp is characterized in that a circular through groove is formed in the clamp (6) and the fixing sleeve (605), an adjusting column (609) is arranged in the circular through groove, a second threaded hole (606) is formed in the center of the front surface of the fixing sleeve (605), the center of the right surface of the fixing sleeve (605), the center of the back surface of the fixing sleeve (605) and the center of the left side of the fixing sleeve (605), a fixing circular groove (608) is formed in the upper end of the front surface of the fixing column, two inserting blocks (6091) are arranged at the bottom of the adjusting column (609), two inserting blocks (6091) are arranged at the left end of the bottom of the adjusting column (609) and the right end of the bottom of the adjusting column (609), in the actual use process, a tubular object is clamped by using a first clamping plate (601) for cutting, an irregular object is clamped by using a second clamping plate (602) for cutting, and a block object is clamped by using a third clamping plate (, the plate is cut by gripping it with a fourth jaw (604).

5. An isometric cutting control system according to claim 3, wherein: fixing mechanism (5) are including bracing piece (501), sleeve pipe (502), circular spout (503), spring (504), spacing ring (505), pull rod (506) and cardboard (507), bracing piece (501) upper end is equipped with spacing ring (505), sleeve pipe (502) bottom is equipped with circular spout (503), sleeve pipe (502) inside is equipped with spring (504), inside bracing piece (501) that is equipped with of circular spout (503), sleeve pipe (502) left side is equipped with the splint, the splint bottom is equipped with latch (5071), and in the in-service use in-process, latch (5071) of cardboard (507) bottom and regulation draw-in groove (703) intermeshing above loading board (7) make unable back-and-forth movement of loading board (7).