CN106206760A - Copper indium gallium selenide thin film solar cell with double-layer conductive film structure and preparation method - Google Patents

Copper indium gallium selenide thin film solar cell with double-layer conductive film structure and preparation method Download PDF

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CN106206760A
CN106206760A CN201610832713.3A CN201610832713A CN106206760A CN 106206760 A CN106206760 A CN 106206760A CN 201610832713 A CN201610832713 A CN 201610832713A CN 106206760 A CN106206760 A CN 106206760A
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申绪男
赵岳
赖运子
刘帅奇
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CETC 18 Research Institute
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    • H01ELECTRIC ELEMENTS
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    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • H01L31/0264Inorganic materials
    • H01L31/032Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
    • H01L31/0322Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising only AIBIIICVI chalcopyrite compounds, e.g. Cu In Se2, Cu Ga Se2, Cu In Ga Se2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/184Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof the active layers comprising only AIIIBV compounds, e.g. GaAs, InP
    • H01L31/1844Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof the active layers comprising only AIIIBV compounds, e.g. GaAs, InP comprising ternary or quaternary compounds, e.g. Ga Al As, In Ga As P
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    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/541CuInSe2 material PV cells
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    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/544Solar cells from Group III-V materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses a copper indium gallium selenide thin-film solar cell with a double-layer conductive film structure and a preparation method thereof, wherein the preparation method comprises the following steps: step 1, manufacturing a back electrode on a substrate; the method specifically comprises the following steps: depositing Mo on the substrate material by a direct-current magnetron sputtering deposition system to serve as a back electrode, wherein the Mo is of a double-layer structure; step 2, preparing a copper indium gallium selenide film with the thickness of more than 2 microns on the back electrode by a method of co-evaporating four elements of copper, indium, gallium and selenium; step 3, preparing a buffer layer on the CIGS film by adopting a chemical water bath deposition method, wherein the buffer layer is a 50nm cadmium sulfide film; step 4, preparing an intrinsic zinc oxide film with the thickness of 50nm on the buffer layer by adopting a radio frequency magnetron sputtering method; step 5, preparing an aluminum-doped zinc oxide film and an indium tin oxide film on the intrinsic zinc oxide film in sequence by adopting a direct current magnetron sputtering method; and 6, preparing the silver upper electrode on the transparent conductive film by adopting a low-temperature screen printing process, wherein the preparation temperature is not higher than 100 ℃.

Description

The CIGS thin-film solar cell of bilayer conductive membrane structure and preparation method
Technical field
The present invention relates to CIGS thin-film solar cell preparing technical field, particularly relate to a kind of bilayer conductive film knot The CIGS thin-film solar cell of structure and preparation method.Special needs to be pointed out is, this patent structure attempts to have two kinds Each the transparent conductive membrane material of advantage combines, and makes battery have two-fold advantage, it is achieved preparation at room temperature, wherein Two kinds of respective one-tenth-value thickness 1/10s of film are the emphasis of this patent.
Background technology
The maximum problem of 21 century facing mankind is not only have energy problem, also environmental problem, utilizes solar energy to solve The most global energy and environmental problem are increasingly subject to people's attention, and various solar cells arise at the historic moment.At the energy day by day Shortage causes in the crisis of global warming with excessively using fossil fuels, and solar energy power generating has become various countries and paid the utmost attention to The clear energy sources of development.CIGS (CIGS) compound solar cell is because conversion efficiency is high, low light level power generation performance is good, stability The advantage such as good, undamped and become one of most promising photovoltaic device.
The basic structure of CIGS thin-film solar cell is followed successively by from the bottom to top: backing material, back electrode, CIGS Absorbed layer, cushion, high resistant zinc-oxide film, nesa coating (also referred to as Window layer), upper electrode.Relevant CIGS thin-film is too The concrete structure in positive electricity pond, has had tens of Patents.With Application No. 201310755636.2 He As a example by the proprietary material of 201310241287.2, the nesa coating used is Al-Doped ZnO (ZAO) thin film, this thin film material The plurality of advantages such as material has that preparation temperature is low, light transmission and good conductivity, but Al-Doped ZnO film wet-hot aging performance and anti-purple External irradiation poor performance, after placing a period of time in atmosphere, the decay of cell photoelectric conversion efficiency is substantially.With Application No. As a example by the patent application material of 201510810201.2 and 200810204035.1, nesa coating uses another kind extensively should Tin indium oxide (ITO) thin film, this thin film has good light transmission and electric conductivity equally, and wet-heat resisting and uvioresistant irradiation Performance is good, use indium tin oxide films as the CIGS thin-film solar cell prepared by nesa coating the longest time Between place, cell photoelectric conversion efficiency is without substantially decay.But having good light transmission and electric conductivity indium tin oxide films need to be Preparing at a temperature of 200 DEG C, indium tin oxide films crystalline quality prepared by room temperature is poor, thus causes film conductivity poor, and impact is too Sun battery performance.And 200 DEG C of preparation temperatures needed for preparing indium tin oxide films can to the made CIGS thin-film got ready too Positive electricity pond cushion causes damage.
Summary of the invention
The technical problem to be solved in the present invention is: provide the CIGS thin-film solar cell of a kind of bilayer conductive membrane structure And preparation method.The purpose of the CIGS thin-film solar cell preparation method of this bilayer conductive membrane structure is not damage thin film On the basis of solar cell cushioning layer material, preparation has the nesa coating system of good wet-heat resisting and uvioresistant performance, thus Realize the good preparation of CIGS thin-film solar cell.
The present invention solves that technical problem is adopted the technical scheme that present in known technology:
The CIGS thin-film solar cell preparation method of a kind of bilayer conductive membrane structure, at least comprises the steps:
Step 101, on substrate make back electrode;Particularly as follows:
By Mo that Deposited By Dc Magnetron Sputtering system deposit thickness on backing material is 500-700nm as back of the body electricity Pole, wherein: Mo is double-decker, close to substrate for high resistant Mo layer, the thickness range of described high resistant Mo layer is 100-150nm, On described high resistant Mo layer, redeposited thickness range is the low-resistance Mo layer of 400-550nm;
Step 102, on above-mentioned back electrode, utilize coevaporation copper, indium, gallium, that the method for four kinds of elements of selenium prepares thickness 2 is micro- The CIGS thin-film that rice is above;
Step 103, on above-mentioned CIGS thin-film, use the method for chemical thought to prepare cushion, described slow Rushing layer is cadmium sulphide membrane thick for 50nm;
Step 104, to use the method for rf magnetron sputtering to prepare intrinsic zinc oxide thick for 50nm on above-mentioned cushion thin Film;
Step 105, on above-mentioned intrinsic zinc oxide thin film, use DC magnetron sputtering method to be sequentially prepared thickness range and be The Al-Doped ZnO film of 120nm and thickness range are the indium tin oxide films of 260-320nm;
Step 106, on nesa coating, use low temperature silk-screen printing technique, the upper electrode of preparation silver, preparation temperature is the highest In 100 DEG C, thus complete battery and prepare.
As preferably, the present invention additionally uses following additional technical feature:
Further: described substrate is the one in polyimide substrate, titanium foil substrate, calcium soda-lime glass.
Further: the thickness of described back electrode is 500nm;Wherein: the thickness of high resistant Mo layer is 100nm;Low-resistance Mo layer Thickness be 400nm.
Further: the thickness of described back electrode is 700nm;Wherein: the thickness of high resistant Mo layer is 150nm;Low-resistance Mo layer Thickness be 550nm.
Further: the preparation temperature in described step 106 is 99 DEG C.
Further: in the Al-Doped ZnO film of described step 105, aluminium element molar content is 2%.
Further: in the indium tin oxide films of described step 105, the molar percentage of indium and stannum is 9:1.
Sun electricity prepared by a kind of CIGS thin-film solar cell preparation method using above-mentioned bilayer conductive membrane structure Pond.
The present invention has the advantage that with good effect:
The present invention is by being sequentially prepared double-deck Mo back electrode, CIGS thin-film, buffer layer thin film, height on backing material On the basis of resistance zinc-oxide film, the method for magnetron sputtering is used to prepare 120nm thickness Al-Doped ZnO film, wherein aluminium element mole Percentage composition is 2%, uses the method for magnetron sputtering to prepare the thick indium tin oxide films of 260-320nm the most again, wherein indium and The molar percentage of stannum is 9:1, continues to use low temperature method for printing screen to prepare silver electrode in this double-layer transparent conductive film, complete CIGS thin-film solar cell is become to prepare.
The double-layer transparent conductive film using the method to prepare has the electric conductivity suitable with single conducting film and light transmission On the basis of, there is good wet-heat resisting and uvioresistant irradiation behaviour simultaneously, it is possible to achieve CIGS solar cell is at room temperature bar Good preparation under part.
Accompanying drawing illustrates:
Fig. 1 is the knot of the CIGS thin-film solar cell of the bilayer conductive membrane structure that the preferred embodiment of the present invention is prepared Structure schematic diagram.
Detailed description of the invention
For the summary of the invention of the present invention, feature and effect can be further appreciated that, hereby enumerate following example, and coordinate accompanying drawing Describe in detail as follows:
Refer to Fig. 1, the CIGS thin-film solar cell preparation method of a kind of bilayer conductive membrane structure, including:
Step 1. makes back electrode on substrate
By Mo that Deposited By Dc Magnetron Sputtering system deposit thickness on backing material is 500-700nm as back of the body electricity Pole, Mo is double-decker, close to substrate for high resistant Mo layer, thickness at 100-150nm, redeposited 400-on high resistant Mo layer The low-resistance Mo layer of 550nm, as the back electrode of battery;
Step 2. utilizes coevaporation copper, indium, gallium, the method for four kinds of elements of selenium to prepare thickness more than 2 microns on back electrode CIGS thin-film;
Step 3., on CIGS thin-film, uses the method for chemical thought to prepare cushion, for the sulfur that 50nm is thick Cadmium thin film;
It is thin that step 4. uses the method for rf magnetron sputtering to prepare intrinsic zinc oxide (i-ZnO) thick for 50nm on the buffer layer Film;
Step 5. on intrinsic zinc oxide thin film, use DC magnetron sputtering method be sequentially prepared 120nm thick mix alumina Change zinc thin film and the indium tin oxide films of 260-320nm thickness;
Step 6., on nesa coating, uses low temperature silk-screen printing technique, and the upper electrode of preparation silver, preparation temperature is not higher than 100 DEG C, thus complete battery and prepare.
Embodiment 1:
Step 1. makes back electrode on a polyimide substrate
It is that the Mo of 500-700nm is as the back of the body by Deposited By Dc Magnetron Sputtering system deposit thickness on a polyimide substrate Electrode, Mo is double-decker, close to substrate for high resistant Mo layer, thickness at 100-150nm, redeposited 400-on high resistant Mo layer The low-resistance Mo layer of 550nm, as the back electrode of battery;
Step 2. utilizes coevaporation copper, indium, gallium, the method for four kinds of elements of selenium to prepare thickness more than 2 microns on back electrode CIGS thin-film;
Step 3., on CIGS thin-film, uses the method for chemical thought to prepare cushion, for the sulfur that 50nm is thick Cadmium thin film;
It is thin that step 4. uses the method for rf magnetron sputtering to prepare intrinsic zinc oxide (i-ZnO) thick for 50nm on the buffer layer Film;
Step 5. on intrinsic zinc oxide thin film, use DC magnetron sputtering method be sequentially prepared 120nm thick mix alumina Change zinc thin film and the indium tin oxide films of 260-320nm thickness;
Step 6., on nesa coating, uses low temperature silk-screen printing technique, and the upper electrode of preparation silver, preparation temperature is not higher than 100 DEG C, thus complete battery and prepare.
Embodiment 2:
Step 1. makes back electrode on titanium foil substrate (100 microns)
It is that the Mo of 500-700nm is as back electrode, Mo by Deposited By Dc Magnetron Sputtering system deposit thickness on titanium foil For double-decker, close to substrate for high resistant Mo layer, thickness at 100-150nm, redeposited 400-550nm on high resistant Mo layer Low-resistance Mo layer, as the back electrode of battery;
Step 2. utilizes coevaporation copper, indium, gallium, the method for four kinds of elements of selenium to prepare thickness more than 2 microns on back electrode CIGS thin-film;
Step 3., on CIGS thin-film, uses the method for chemical thought to prepare cushion, for the sulfur that 50nm is thick Cadmium thin film;
It is thin that step 4. uses the method for rf magnetron sputtering to prepare intrinsic zinc oxide (i-ZnO) thick for 50nm on the buffer layer Film;
Step 5. on intrinsic zinc oxide thin film, use DC magnetron sputtering method be sequentially prepared 120nm thick mix alumina Change zinc thin film and the indium tin oxide films of 260-320nm thickness;
Step 6., on nesa coating, uses low temperature silk-screen printing technique, and the upper electrode of preparation silver, preparation temperature is not higher than 100 DEG C, thus complete battery and prepare.
Embodiment 3:
Step 1. makes back electrode on calcium soda-lime glass
By Mo that Deposited By Dc Magnetron Sputtering system deposit thickness on calcium soda-lime glass is 500-700nm as back of the body electricity Pole, Mo is double-decker, close to substrate for high resistant Mo layer, thickness at 100-150nm, redeposited 400-on high resistant Mo layer The low-resistance Mo layer of 550nm, as the back electrode of battery;
Step 2. utilizes coevaporation copper, indium, gallium, the method for four kinds of elements of selenium to prepare thickness more than 2 microns on back electrode CIGS thin-film;
Step 3., on CIGS thin-film, uses the method for chemical thought to prepare cushion, for the sulfur that 50nm is thick Cadmium thin film;
It is thin that step 4. uses the method for rf magnetron sputtering to prepare intrinsic zinc oxide (i-ZnO) thick for 50nm on the buffer layer Film;
Step 5. on intrinsic zinc oxide thin film, use DC magnetron sputtering method be sequentially prepared 120nm thick mix alumina Change zinc thin film and the indium tin oxide films of 260-320nm thickness;
Step 6., on nesa coating, uses low temperature silk-screen printing technique, and the upper electrode of preparation silver, preparation temperature is not higher than 100 DEG C, thus complete battery and prepare.
A kind of CIGS thin-film solar cell system of the bilayer conductive membrane structure used disclosed in above three embodiment Solar cell prepared by Preparation Method.
Above embodiments of the invention are described in detail, but described content have been only presently preferred embodiments of the present invention, It is not to be regarded as the practical range for limiting the present invention.All impartial changes made according to the present patent application scope and improvement etc., Within all should still belonging to the patent covering scope of the present invention.

Claims (8)

1. the CIGS thin-film solar cell preparation method of a bilayer conductive membrane structure, it is characterised in that: at least include as Lower step:
Step 101, on substrate make back electrode;Particularly as follows:
By Deposited By Dc Magnetron Sputtering system deposit thickness on backing material be the Mo of 500-700nm as back electrode, its In: Mo is double-decker, close to substrate for high resistant Mo layer, the thickness range of described high resistant Mo layer is 100-150nm, described On high resistant Mo layer, redeposited thickness range is the low-resistance Mo layer of 400-550nm;
Step 102, utilize on above-mentioned back electrode coevaporation copper, indium, gallium, the method for four kinds of elements of selenium prepare thickness 2 microns with On CIGS thin-film;
Step 103, on above-mentioned CIGS thin-film, use chemical thought method prepare cushion, described cushion For the cadmium sulphide membrane that 50nm is thick;
Step 104, the method for rf magnetron sputtering is used to prepare the thick intrinsic zinc oxide thin film of 50nm on above-mentioned cushion;
Step 105, on above-mentioned intrinsic zinc oxide thin film, use DC magnetron sputtering method to be sequentially prepared thickness range and be The Al-Doped ZnO film of 120nm and thickness range are the indium tin oxide films of 260-320nm;
Step 106, on nesa coating, use low temperature silk-screen printing technique, the upper electrode of preparation silver, preparation temperature is not higher than 100 DEG C, thus complete battery and prepare.
The most according to claim 1, the CIGS thin-film solar cell preparation method of bilayer conductive membrane structure, its feature exists In: described substrate is the one in polyimide substrate, titanium foil substrate, calcium soda-lime glass.
The most according to claim 1, the CIGS thin-film solar cell preparation method of bilayer conductive membrane structure, its feature exists In: the thickness of described back electrode is 500nm;Wherein: the thickness of high resistant Mo layer is 100nm;The thickness of low-resistance Mo layer is 400nm.
The most according to claim 1, the CIGS thin-film solar cell preparation method of bilayer conductive membrane structure, its feature exists In: the thickness of described back electrode is 700nm;Wherein: the thickness of high resistant Mo layer is 150nm;The thickness of low-resistance Mo layer is 550nm.
5. according to the CIGS thin-film solar cell preparation method of bilayer conductive membrane structure described in any one of claim 1-4, It is characterized in that: the preparation temperature in described step 106 is 99 DEG C.
The most according to claim 5, the CIGS thin-film solar cell preparation method of bilayer conductive membrane structure, its feature exists In: in the Al-Doped ZnO film of described step 105, aluminium element molar content is 2%.
The most according to claim 5, the CIGS thin-film solar cell preparation method of bilayer conductive membrane structure, its feature exists In: in the indium tin oxide films of described step 105, the molar percentage of indium and stannum is 9:1.
8. the CIGS thin-film solar cell preparation method requiring bilayer conductive membrane structure described in any one of 1-7 according to profit The solar cell of preparation.
CN201610832713.3A 2016-09-19 2016-09-19 Copper indium gallium selenide thin film solar cell with double-layer conductive film structure and preparation method Active CN106206760B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110226320A1 (en) * 2010-03-18 2011-09-22 Patrick Little Solar cell having a transparent conductive oxide contact layer with an oxygen gradient
CN102945893A (en) * 2012-11-28 2013-02-27 中国电子科技集团公司第十八研究所 Method for preparing double-knot thin film solar cell through I-III-VI group materials
CN204966512U (en) * 2015-09-10 2016-01-13 研创应用材料(赣州)股份有限公司 Double -deck TCO's CIGS solar cell

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110226320A1 (en) * 2010-03-18 2011-09-22 Patrick Little Solar cell having a transparent conductive oxide contact layer with an oxygen gradient
CN102945893A (en) * 2012-11-28 2013-02-27 中国电子科技集团公司第十八研究所 Method for preparing double-knot thin film solar cell through I-III-VI group materials
CN204966512U (en) * 2015-09-10 2016-01-13 研创应用材料(赣州)股份有限公司 Double -deck TCO's CIGS solar cell

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