CN106199071B - A kind of anti high overload lower range capacitance acceleration transducer and its manufacturing method - Google Patents
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- 230000001133 acceleration Effects 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 93
- 239000010703 silicon Substances 0.000 claims abstract description 93
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 90
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000011521 glass Substances 0.000 claims abstract description 35
- 239000002184 metal Substances 0.000 claims abstract description 30
- 239000000758 substrate Substances 0.000 claims abstract description 20
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims description 12
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical group N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
- 238000001312 dry etching Methods 0.000 claims 1
- 238000004544 sputter deposition Methods 0.000 claims 1
- 238000001039 wet etching Methods 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 15
- 230000000703 anti-shock Effects 0.000 abstract 1
- 238000005530 etching Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
- G01P15/125—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values by capacitive pick-up
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Abstract
本发明涉及MEMS电容式加速度传感器,具体是一种抗高过载低量程电容式加速度传感器及其制造方法。本发明解决了现有MEMS电容式加速度传感器在高过载条件下无法实现稳定输出、无法实现高精度与抗高过载的动态平衡的问题。一种抗高过载低量程电容式加速度传感器,包括四悬臂梁结构和玻璃电极结构;所述四悬臂梁结构包括硅边框、硅质量块、四个硅悬臂梁、八个二氧化硅防护台;所述玻璃电极结构包括两个玻璃基板、两个金属电极。本发明适用于卫星导航、导弹制导、炮弹定向、汽车防震保护、自动刹车、医疗服务等领域。
The invention relates to a MEMS capacitive acceleration sensor, in particular to an anti-high overload low-range capacitive acceleration sensor and a manufacturing method thereof. The invention solves the problems that the existing MEMS capacitive acceleration sensor cannot realize stable output under high overload conditions, and cannot realize dynamic balance of high precision and high overload resistance. An anti-high overload and low-range capacitive acceleration sensor, including a four-cantilever beam structure and a glass electrode structure; the four-cantilever beam structure includes a silicon frame, a silicon mass, four silicon cantilever beams, and eight silicon dioxide protection platforms; The glass electrode structure includes two glass substrates and two metal electrodes. The invention is applicable to the fields of satellite navigation, missile guidance, cannonball orientation, automobile anti-shock protection, automatic braking, medical services and the like.
Description
技术领域technical field
本发明涉及MEMS电容式加速度传感器,具体是一种抗高过载低量程电容式加速度传感器及其制造方法。The invention relates to a MEMS capacitive acceleration sensor, in particular to an anti-high overload low-range capacitive acceleration sensor and a manufacturing method thereof.
背景技术Background technique
MEMS电容式加速度传感器广泛应用于卫星导航、导弹制导、炮弹定向、汽车防震保护、自动刹车、医疗服务等领域。在现有技术条件下,MEMS电容式加速度传感器主要包括叉指式MEMS电容式加速度传感器、扭摆式MEMS电容式加速度传感器、悬臂梁式MEMS电容式加速度传感器、三明治式MEMS电容式加速度传感器等。实践表明,现有MEMS电容式加速度传感器由于自身结构所限,普遍存在如下问题:其一,现有MEMS电容式加速度传感器在高过载条件下无法实现稳定输出。其二,现有MEMS电容式加速度传感器无法实现高精度与抗高过载的动态平衡。基于此,有必要发明一种全新的MEMS电容式加速度传感器,以解决现有MEMS电容式加速度传感器存在的上述问题。MEMS capacitive acceleration sensors are widely used in satellite navigation, missile guidance, shell orientation, automobile shock protection, automatic braking, medical services and other fields. Under the existing technical conditions, MEMS capacitive acceleration sensors mainly include interdigital MEMS capacitive acceleration sensors, torsional MEMS capacitive acceleration sensors, cantilever beam MEMS capacitive acceleration sensors, sandwich MEMS capacitive acceleration sensors, etc. Practice has shown that the existing MEMS capacitive acceleration sensors generally have the following problems due to their own structure limitations: First, the existing MEMS capacitive acceleration sensors cannot achieve stable output under high overload conditions. Second, the existing MEMS capacitive acceleration sensor cannot achieve the dynamic balance of high precision and high overload resistance. Based on this, it is necessary to invent a brand-new MEMS capacitive acceleration sensor to solve the above-mentioned problems existing in the existing MEMS capacitive acceleration sensor.
发明内容Contents of the invention
本发明为了解决现有MEMS电容式加速度传感器在高过载条件下无法实现稳定输出、无法实现高精度与抗高过载的动态平衡的问题,提供了一种抗高过载低量程电容式加速度传感器及其制造方法。In order to solve the problem that the existing MEMS capacitive acceleration sensor cannot realize stable output under high overload conditions, and cannot realize the dynamic balance of high precision and high overload resistance, the present invention provides a high overload resistance low-range capacitive acceleration sensor and its Manufacturing method.
本发明是采用如下技术方案实现的:The present invention is realized by adopting the following technical solutions:
一种抗高过载低量程电容式加速度传感器,包括四悬臂梁结构和玻璃电极结构;An anti-high overload and low-range capacitive acceleration sensor, including a four-cantilever beam structure and a glass electrode structure;
所述四悬臂梁结构包括硅边框、硅质量块、四个硅悬臂梁、八个二氧化硅防护台;硅质量块的厚度小于硅边框的厚度;四个硅悬臂梁的厚度一致,且四个硅悬臂梁的厚度均小于硅质量块的厚度;四个硅悬臂梁的外端端面分别与硅边框的四个内侧面中央连接为一体,且每个硅悬臂梁的外端侧面与硅边框的内侧面之间均设有倒角;四个硅悬臂梁的内端端面分别与硅质量块的四个侧面中央连接为一体,且每个硅悬臂梁的内端侧面与硅质量块的侧面之间均设有倒角;其中四个二氧化硅防护台分别固定于硅质量块的正面四角;另外四个二氧化硅防护台分别固定于硅质量块的反面四角;The four cantilever beam structure includes a silicon frame, a silicon mass block, four silicon cantilever beams, and eight silicon dioxide protection platforms; the thickness of the silicon mass block is smaller than the thickness of the silicon frame; the thickness of the four silicon cantilever beams is the same, and the four The thickness of each silicon cantilever beam is less than the thickness of the silicon mass block; the outer end faces of the four silicon cantilever beams are respectively connected with the center of the four inner sides of the silicon frame, and the outer end sides of each silicon cantilever beam are connected with the silicon frame There are chamfers between the inner surfaces of the four silicon cantilever beams; the inner end surfaces of the four silicon cantilever beams are respectively connected with the center of the four sides of the silicon mass block, and the inner end sides of each silicon cantilever beam are connected with the side surfaces of the silicon mass block. There are chamfers between them; four of the silicon dioxide protection platforms are respectively fixed on the front four corners of the silicon mass block; the other four silicon dioxide protection platforms are respectively fixed on the reverse four corners of the silicon mass block;
所述玻璃电极结构包括两个玻璃基板、两个金属电极;每个玻璃基板的正面和反面之间均贯通开设有一个通孔;两个金属电极分别溅射于两个通孔内;The glass electrode structure includes two glass substrates and two metal electrodes; a through hole is opened between the front and back of each glass substrate; the two metal electrodes are respectively sputtered in the two through holes;
两个玻璃基板分别键合于硅边框的正面和反面,且两个金属电极分别与硅质量块的正面和反面正对。Two glass substrates are respectively bonded to the front and back of the silicon frame, and two metal electrodes are respectively facing the front and back of the silicon mass.
工作时,两个金属电极分别通过引线与外部检测电路连接。硅质量块和第一个金属电极共同构成第一电容结构。硅质量块和第二个金属电极共同构成第二电容结构。具体工作过程如下:当传感器受到冲击时,硅质量块发生上下位移,硅质量块与两个金属电极之间的距离均发生变化(若硅质量块与第一个金属电极之间的距离增大,则硅质量块与第二个金属电极之间的距离减小。反之,若硅质量块与第一个金属电极之间的距离减小,则硅质量块与第二个金属电极之间的距离增大),第一电容结构的电容值和第二电容结构的电容值均发生变化。此时,外部检测电路通过两个金属电极检测出第一电容结构的电容值变化量与第二电容结构的电容值变化量之间的差值,并根据这一差值计算得到冲击加速度的值,由此实现冲击加速度的检测。在上述过程中,二氧化硅防护台起到如下作用:当冲击过大时,二氧化硅防护台一方面能够防止硅质量块与两个金属电极贴合而形成静电吸附,另一方面能够防止硅质量块位移过大而导致四个硅悬臂梁断裂。倒角的作用是减小四个硅悬臂梁受到的冲击,以保护结构的完整。When working, the two metal electrodes are respectively connected to the external detection circuit through lead wires. The silicon mass and the first metal electrode together form the first capacitor structure. The silicon mass and the second metal electrode together form the second capacitance structure. The specific working process is as follows: when the sensor is impacted, the silicon mass moves up and down, and the distance between the silicon mass and the two metal electrodes changes (if the distance between the silicon mass and the first metal electrode increases , the distance between the silicon mass and the second metal electrode decreases. Conversely, if the distance between the silicon mass and the first metal electrode decreases, the distance between the silicon mass and the second metal electrode The distance increases), the capacitance value of the first capacitive structure and the capacitance value of the second capacitive structure both change. At this time, the external detection circuit detects the difference between the capacitance change of the first capacitive structure and the capacitance change of the second capacitive structure through two metal electrodes, and calculates the value of the impact acceleration according to the difference , thus realizing the detection of impact acceleration. In the above process, the silicon dioxide protective platform plays the following role: when the impact is too large, the silicon dioxide protective platform can prevent the silicon mass from being attached to the two metal electrodes to form electrostatic adsorption, and on the other hand, it can prevent The four silicon cantilever beams were broken due to excessive displacement of the silicon mass. The role of the chamfer is to reduce the impact on the four silicon cantilever beams to protect the integrity of the structure.
基于上述过程,与现有MEMS电容式加速度传感器相比,本发明所述的一种抗高过载低量程电容式加速度传感器通过采用全新结构,具备了如下优点:其一,本发明在高过载条件下实现了稳定输出。其二,本发明实现了高精度与抗高过载的动态平衡。Based on the above process, compared with the existing MEMS capacitive acceleration sensor, a kind of anti-high overload low-range capacitive acceleration sensor of the present invention adopts a new structure, possesses the following advantages: A stable output is achieved. Second, the present invention realizes the dynamic balance of high precision and high overload resistance.
一种抗高过载低量程电容式加速度传感器的制造方法(该方法用于制造本发明所述的一种抗高过载低量程电容式加速度传感器),该方法是采用如下步骤实现的:A method for manufacturing an anti-high overload and low-range capacitive acceleration sensor (the method is used to manufacture a high-overload-resistant and low-range capacitive acceleration sensor according to the present invention), the method is realized by the following steps:
a.四悬臂梁结构的制造:首先选取硅片,并对硅片进行清洗;然后在硅片的正面和反面生长二氧化硅掩膜,并在二氧化硅掩膜上形成刻蚀图形;然后按照刻蚀图形,先对硅片的正面和反面进行湿法腐蚀,再对硅片的正面和反面进行干法刻蚀,由此得到四悬臂梁结构;a. Manufacture of the four-cantilever beam structure: first select the silicon wafer and clean the silicon wafer; then grow a silicon dioxide mask on the front and back sides of the silicon wafer, and form an etching pattern on the silicon dioxide mask; then According to the etching pattern, the front and back of the silicon wafer are wet-etched first, and then the front and back of the silicon wafer are dry-etched to obtain a four-cantilever beam structure;
b.玻璃电极结构的制造:首先选取两个玻璃基板,并在每个玻璃基板的正面和反面之间均贯通开设一个通孔;然后分别在两个通孔内溅射金属,由此得到两个金属电极;b. Manufacture of the glass electrode structure: first select two glass substrates, and open a through hole between the front and back of each glass substrate; then sputter metal in the two through holes respectively, thus obtaining two a metal electrode;
c.四悬臂梁结构和玻璃电极结构的组装:将两个玻璃基板分别键合于硅边框的正面和反面,并保证两个金属电极分别与硅质量块的正面和反面正对,由此得到抗高过载低量程电容式加速度传感器。c. Assembly of the four-cantilever beam structure and the glass electrode structure: bond two glass substrates to the front and back sides of the silicon frame respectively, and ensure that the two metal electrodes face the front and back sides of the silicon mass block respectively, thus obtaining Anti-high overload low-range capacitive acceleration sensor.
本发明有效解决了现有MEMS电容式加速度传感器在高过载条件下无法实现稳定输出、无法实现高精度与抗高过载的动态平衡的问题,适用于卫星导航、导弹制导、炮弹定向、汽车防震保护、自动刹车、医疗服务等领域。The invention effectively solves the problem that the existing MEMS capacitive acceleration sensor cannot realize stable output and high precision and high overload resistance dynamic balance under high overload conditions, and is suitable for satellite navigation, missile guidance, shell orientation, and automobile shockproof protection , automatic braking, medical services and other fields.
附图说明Description of drawings
图1是本发明所述的一种抗高过载低量程电容式加速度传感器的结构示意图。Fig. 1 is a structural schematic diagram of a high overload resistance and low range capacitive acceleration sensor according to the present invention.
图2是本发明所述的一种抗高过载低量程电容式加速度传感器的四悬臂梁结构的结构示意图。FIG. 2 is a schematic structural view of a four-cantilever beam structure of a high-overload-resistant and low-range capacitive acceleration sensor according to the present invention.
图3是本发明所述的一种抗高过载低量程电容式加速度传感器的玻璃电极结构的结构示意图。Fig. 3 is a structural schematic diagram of a glass electrode structure of a high-overload-resistant low-range capacitive acceleration sensor according to the present invention.
图中:1-硅边框,2-硅质量块,3-硅悬臂梁,4-二氧化硅防护台,5-倒角,6-玻璃基板,7-金属电极。In the figure: 1-silicon frame, 2-silicon mass block, 3-silicon cantilever beam, 4-silicon dioxide protection platform, 5-chamfer, 6-glass substrate, 7-metal electrode.
具体实施方式Detailed ways
一种抗高过载低量程电容式加速度传感器,包括四悬臂梁结构和玻璃电极结构;An anti-high overload and low-range capacitive acceleration sensor, including a four-cantilever beam structure and a glass electrode structure;
所述四悬臂梁结构包括硅边框1、硅质量块2、四个硅悬臂梁3、八个二氧化硅防护台4;硅质量块2的厚度小于硅边框1的厚度;四个硅悬臂梁3的厚度一致,且四个硅悬臂梁3的厚度均小于硅质量块2的厚度;四个硅悬臂梁3的外端端面分别与硅边框1的四个内侧面中央连接为一体,且每个硅悬臂梁3的外端侧面与硅边框1的内侧面之间均设有倒角5;四个硅悬臂梁3的内端端面分别与硅质量块2的四个侧面中央连接为一体,且每个硅悬臂梁3的内端侧面与硅质量块2的侧面之间均设有倒角5;其中四个二氧化硅防护台4分别固定于硅质量块2的正面四角;另外四个二氧化硅防护台4分别固定于硅质量块2的反面四角;The four-cantilever beam structure includes a silicon frame 1, a silicon mass block 2, four silicon cantilever beams 3, and eight silicon dioxide protection platforms 4; the thickness of the silicon mass block 2 is less than the thickness of the silicon frame 1; the four silicon cantilever beams 3 have the same thickness, and the thicknesses of the four silicon cantilever beams 3 are all smaller than the thickness of the silicon mass block 2; A chamfer 5 is provided between the outer end side of the silicon cantilever 3 and the inner side of the silicon frame 1; the inner end faces of the four silicon cantilever beams 3 are connected to the center of the four sides of the silicon mass 2 respectively, And there is a chamfer 5 between the inner end side of each silicon cantilever beam 3 and the side of the silicon mass 2; four of the silicon dioxide protection platforms 4 are respectively fixed on the front four corners of the silicon mass 2; the other four The silicon dioxide protection platform 4 is respectively fixed on the opposite four corners of the silicon mass block 2;
所述玻璃电极结构包括两个玻璃基板6、两个金属电极7;每个玻璃基板6的正面和反面之间均贯通开设有一个通孔;两个金属电极7分别溅射于两个通孔内;The glass electrode structure includes two glass substrates 6 and two metal electrodes 7; a through hole is opened between the front and back of each glass substrate 6; two metal electrodes 7 are sputtered on the two through holes respectively Inside;
两个玻璃基板6分别键合于硅边框1的正面和反面,且两个金属电极7分别与硅质量块2的正面和反面正对。Two glass substrates 6 are respectively bonded to the front and back of the silicon frame 1 , and two metal electrodes 7 are respectively facing the front and back of the silicon mass 2 .
所述二氧化硅防护台4也可用氮化硅防护台替代。The silicon dioxide protection platform 4 can also be replaced by a silicon nitride protection platform.
一种抗高过载低量程电容式加速度传感器的制造方法(该方法用于制造本发明所述的一种抗高过载低量程电容式加速度传感器),该方法是采用如下步骤实现的:A method for manufacturing an anti-high overload and low-range capacitive acceleration sensor (the method is used to manufacture a high-overload-resistant and low-range capacitive acceleration sensor according to the present invention), the method is realized by the following steps:
a.四悬臂梁结构的制造:首先选取硅片,并对硅片进行清洗;然后在硅片的正面和反面生长二氧化硅掩膜,并在二氧化硅掩膜上形成刻蚀图形;然后按照刻蚀图形,先对硅片的正面和反面进行湿法腐蚀,再对硅片的正面和反面进行干法刻蚀,由此得到四悬臂梁结构;a. Manufacture of the four-cantilever beam structure: first select the silicon wafer and clean the silicon wafer; then grow a silicon dioxide mask on the front and back sides of the silicon wafer, and form an etching pattern on the silicon dioxide mask; then According to the etching pattern, the front and back of the silicon wafer are wet-etched first, and then the front and back of the silicon wafer are dry-etched to obtain a four-cantilever beam structure;
b.玻璃电极结构的制造:首先选取两个玻璃基板6,并在每个玻璃基板6的正面和反面之间均贯通开设一个通孔;然后分别在两个通孔内溅射金属,由此得到两个金属电极7;b. Manufacture of the glass electrode structure: first select two glass substrates 6, and open a through hole between the front and back sides of each glass substrate 6; then sputter metal in the two through holes respectively, thus Obtain two metal electrodes 7;
c.四悬臂梁结构和玻璃电极结构的组装:将两个玻璃基板6分别键合于硅边框1的正面和反面,并保证两个金属电极7分别与硅质量块2的正面和反面正对,由此得到抗高过载低量程电容式加速度传感器。c. Assembly of the four cantilever beam structure and the glass electrode structure: bond two glass substrates 6 to the front and back of the silicon frame 1 respectively, and ensure that the two metal electrodes 7 face the front and back of the silicon mass 2 respectively , thus obtaining a high-overload-resistant low-range capacitive acceleration sensor.
所述二氧化硅掩膜也可用氮化硅掩膜替代。The silicon dioxide mask can also be replaced by a silicon nitride mask.
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