CN106193100B - A kind of installation method of large-scale impingement type hydraulic generator group casing - Google Patents

A kind of installation method of large-scale impingement type hydraulic generator group casing Download PDF

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Publication number
CN106193100B
CN106193100B CN201610577413.5A CN201610577413A CN106193100B CN 106193100 B CN106193100 B CN 106193100B CN 201610577413 A CN201610577413 A CN 201610577413A CN 106193100 B CN106193100 B CN 106193100B
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China
Prior art keywords
casing
flange face
stent
installation method
well type
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CN106193100A (en
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程远章
贾栋林
王建利
彭杨林
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Sinohydro Bureau 14 Co Ltd
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Sinohydro Bureau 14 Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/44Foundations for machines, engines or ordnance

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention discloses a kind of installation method of large-scale impingement type hydraulic generator group casing, it is desirable to provide a kind of installation method of the fast large-scale impingement type hydraulic generator group casing of installation speed.It its comprise the following steps:(1)Casing and steady boom girder are assembled, positioning is then supported casing using section steel manufacture well type stent, the lower end of stent is supported on steady boom girder and is fixedly connected with steady boom girder, and upper end is contacted with the flange face of casing;And setting strut to carry out reinforcing support to casing in well type frame upper, well type stent and the contact position of strut and casing are welded;(2)After the completion for the treatment of cabinet supports positioning, concreting is carried out;(3)After the completion of concreting, well type stent and its strut on steady boom girder are removed, with the levelness in the spirit level measurement casing upper flange face with micrometer head, micro grinding process is carried out to the flange face for being unsatisfactory for requiring.The present invention is suitable for installing and using for all kinds of large vertical water turbine machines.

Description

A kind of installation method of large-scale impingement type hydraulic generator group casing
Technical field
The present invention relates to hydro-electric power generating equipment installing engineering technical field, is sent out more particularly, to a kind of large-scale impulse water wheel The installation method of motor group casing.
Background technology
The flange face on casing top is the pedestal for carrying impact type unit water pilot bearing, and use divides valve to transport more, live group Concreting is carried out after dress, welding, adjustment.Since the flange face on casing top is the basis of water pilot bearing, water is directly affected Guide bearing installation quality, so the requirement of its levelness needs to meet:≦0.04mm/m.In actual installation process, on casing The flange face in portion need to carry out concreting after the completion of assembled before concreting, welding, adjustment, reinforcing, and concrete pours The levelness of the flange face on casing top to adjusting is produced into considerable influence when building, therefore, to casing before concreting Reinforcing and concreting after the construction method of processing to the flange face on casing top directly affect the installation quality of unit. In recent years, as the continuous developing in South America water power market, the installation number of high water head impact type unit gradually increase.Traditional side Method is substantially after concreting, and the flange face on casing top is reprocessed using lathe scene.
The content of the invention
The present invention overcomes in the prior art the shortcomings that, there is provided a kind of installation speed is fast, and installation accuracy is high and follow-up adjusts The installation method of whole impingement type hydraulic generator group casing large-scale easily and fast.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of installation method of large-scale impingement type hydraulic generator group casing, it comprises the following steps:
(1) casing and steady boom girder are assembled, and the both ends of steady boom girder are poured in base concrete, After casing and the assembling in place of steady boom girder, precision adjustment is carried out to the center of casing flange face, elevation, horizontal level, so Positioning is supported casing using section steel manufacture well type stent afterwards, the lower end of stent be supported on steady boom girder and with steady water Grid girder is fixedly connected, and upper end is contacted with the flange face of casing;And strut is set to reinforce casing in well type frame upper Support, well type stent and the contact position of strut and casing are welded;
(2) after the completion for the treatment of cabinet supports positioning, carry out concreting, in casting process, concrete need uniformly, it is symmetrical under Material, is aided with the flange face deflection on dial gauge monitoring casing top, adjusts concrete discharging orientation and speed in time;
(3) after the completion of concreting, well type stent and its strut on steady boom girder are removed, with the water with micrometer head The levelness in quasi- instrument measurement casing upper flange face, micro grinding process is carried out to the flange face for being unsatisfactory for requiring.
Preferably, the perpendicular support that the strut includes support machine casing top bevel and lower end is overlapped with cabinet sides, with And the horizontal support of support machine casing top adjacent bevel surfaces;The horizontal support two is one group, is connected by connecting rod with well type stent, The perpendicular supporting welding is in horizontal support.
Preferably, the well type stent is made of the welding of 200 ㎜ I-steel.
Preferably, the steady boom girder is made of the welding of 280 ㎜ I-steel.
Preferably, the strut uses 160 ㎜ I-steel.
Compared with prior art, the invention has the advantages that:
1st, the present invention can effectively increase construction efficiency, accelerate construction progress, and shorten the duration of construction.
2nd, the present invention substantially reduces deformation of sedimentation of the casing in concreting process, effectively reduces installation wind Danger.On the other hand, deflection diminish without using lathe reprocess, reduce Work tool input cost, effectively increase through Ji benefit, has especially saved purchase, the cost of transportation of the Work tool of overseas project.
3rd, installation method of the invention has low cost, speed of application is fast, cost savings are notable, is impact type machine at home and abroad Group installation provides the characteristics of convenient.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also To obtain other attached drawings according to these attached drawings.
Fig. 1 is sectional schematic diagram when being installed with the present invention, wherein not installing well type stent.
Fig. 2 is sectional schematic diagram when being poured with the present invention.
Fig. 3 is the assembling schematic diagram of casing and well type stent.
Fig. 4 is the top view of well type stent.
In figure:The flange face on 1-casing top, 2-casing inclined plate, 3-housing side wall, 4-steady boom girder, 5-match somebody with somebody Water ring pipe, 6-well type stent, the perpendicular support between 7-casing inclined plate and housing side wall, between 8-casing inclined plate and casing inclined plate Horizontal support, 9-concrete.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of not making the creative labor Embodiment, belongs to the scope of protection of the invention.
A kind of installation method of large-scale impingement type hydraulic generator group casing, as shown in Figs. 1-2, it comprises the following steps:
(1) casing and steady boom girder are assembled, and the both ends of steady boom girder are poured in base concrete, After casing and the assembling in place of steady boom girder, precision adjustment is carried out to the center of casing flange face, elevation, horizontal level, so Positioning is supported casing using section steel manufacture well type stent (as shown in Figure 3,4) afterwards, the lower end of stent is supported in steady boom It is fixedly connected on girder and with steady boom girder, upper end is contacted with the flange face of casing;And strut is set in well type frame upper Reinforcing support is carried out to casing, well type stent and the contact position of strut and casing are welded;
(2) after the completion for the treatment of cabinet supports positioning, carry out concreting, in casting process, concrete need uniformly, it is symmetrical under Material, is aided with the flange face deflection on dial gauge monitoring casing top, adjusts concrete discharging orientation and speed in time;
(3) after the completion of concreting, well type stent and its strut on steady boom girder are removed, with the water with micrometer head The levelness in quasi- instrument measurement casing upper flange face, micro grinding process is carried out to the flange face for being unsatisfactory for requiring.
Wherein, the perpendicular support that the strut includes support machine casing top bevel and lower end is overlapped with cabinet sides, Yi Jizhi Support the horizontal support of cabinet top adjacent bevel surfaces;The horizontal support two is one group, is connected by connecting rod with well type stent, described Perpendicular supporting welding is in horizontal support.
Wherein, the well type stent is made of the welding of 200 ㎜ I-steel.
Wherein, the steady boom girder is made of the welding of 280 ㎜ I-steel.
Wherein, the strut uses 160 ㎜ I-steel.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention With within principle, any modification, equivalent replacement, improvement and so on, should all be included in the protection scope of the present invention god.

Claims (5)

1. a kind of installation method of large-scale impingement type hydraulic generator group casing, it is characterised in that comprise the following steps:
(1)Casing and steady boom girder are assembled, and the both ends of steady boom girder are poured in base concrete, it is standby After shell and the assembling in place of steady boom girder, precision adjustment is carried out to the center of casing flange face, elevation, horizontal level, is then adopted Be supported positioning to casing with section steel manufacture well type stent, the lower end of stent be supported on steady boom girder and with steady boom master Beam is fixedly connected, and upper end is contacted with the flange face of casing;And set strut to carry out reinforcing support to casing in well type frame upper, The contact position of well type stent and strut and casing is welded;
(2)After the completion for the treatment of cabinet supports positioning, concreting is carried out, in casting process, concrete needs uniform, symmetrical blanking, It is aided with the flange face deflection on dial gauge monitoring casing top, adjusts concrete discharging orientation and speed in time;
(3)After the completion of concreting, well type stent and its strut on steady boom girder are removed, with the spirit level with micrometer head The levelness in casing upper flange face is measured, micro grinding process is carried out to the flange face for being unsatisfactory for requiring.
2. the installation method of large-scale impingement type hydraulic generator group casing according to claim 1, it is characterised in that:The support Bar includes support machine casing top bevel and lower end and the perpendicular support of cabinet sides overlap joint, and adjacent bevel surfaces at the top of support machine casing Horizontal support;The horizontal support two is one group, is connected by connecting rod with well type stent, the perpendicular supporting welding is in horizontal support On.
3. the installation method of large-scale impingement type hydraulic generator group casing according to claim 1 or claim 2, it is characterised in that:Institute Well type stent is stated to be made of the welding of 200 ㎜ I-steel.
4. the installation method of large-scale impingement type hydraulic generator group casing according to claim 3, it is characterised in that:It is described steady Boom girder is made of the welding of 280 ㎜ I-steel.
5. the installation method of large-scale impingement type hydraulic generator group casing according to claim 4, it is characterised in that:The support Bar uses 160 ㎜ I-steel.
CN201610577413.5A 2016-07-21 2016-07-21 A kind of installation method of large-scale impingement type hydraulic generator group casing Active CN106193100B (en)

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Application Number Priority Date Filing Date Title
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CN106193100A CN106193100A (en) 2016-12-07
CN106193100B true CN106193100B (en) 2018-05-04

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59210127A (en) * 1983-05-14 1984-11-28 Toshiba Corp Housing structure for installing turbine power generator
CN101476330A (en) * 2009-01-24 2009-07-08 中国建筑第二工程局有限公司 Thick and large-volume concrete elastic base and construction method thereof
CN103572774A (en) * 2012-07-25 2014-02-12 中国二十冶集团有限公司 Leveling ruler flat underboarding mortar bedding method
CN104100437A (en) * 2014-06-26 2014-10-15 中国葛洲坝集团股份有限公司 Lower bracket mounting foundation positioning device and method of hydroelectric generating set

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59210127A (en) * 1983-05-14 1984-11-28 Toshiba Corp Housing structure for installing turbine power generator
CN101476330A (en) * 2009-01-24 2009-07-08 中国建筑第二工程局有限公司 Thick and large-volume concrete elastic base and construction method thereof
CN103572774A (en) * 2012-07-25 2014-02-12 中国二十冶集团有限公司 Leveling ruler flat underboarding mortar bedding method
CN104100437A (en) * 2014-06-26 2014-10-15 中国葛洲坝集团股份有限公司 Lower bracket mounting foundation positioning device and method of hydroelectric generating set

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