CN106187134A - Based on granite foamed light materials for wall and preparation method thereof - Google Patents

Based on granite foamed light materials for wall and preparation method thereof Download PDF

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CN106187134A
CN106187134A CN201610551120.XA CN201610551120A CN106187134A CN 106187134 A CN106187134 A CN 106187134A CN 201610551120 A CN201610551120 A CN 201610551120A CN 106187134 A CN106187134 A CN 106187134A
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granite
wall
light materials
foamed light
foamed
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黄聿新
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Shenzhen Super Technology Development Co Ltd
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Shenzhen Super Technology Development Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/02Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3225Yttrium oxide or oxide-forming salts thereof
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3229Cerium oxides or oxide-forming salts thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/444Halide containing anions, e.g. bromide, iodate, chlorite
    • C04B2235/445Fluoride containing anions, e.g. fluosilicate
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient

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  • Ceramic Engineering (AREA)
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  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Finishing Walls (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of based on granite foamed light materials for wall and preparation method thereof, granite 75 90% that foamed light materials for wall includes calculating by weight, clay 5 20%, flux 0 10%, foaming agent 0.05% 5%, stabilizer 0.05 5%, degumming agent 0.05 5%.Preparation method foamed by raw material mixing and ball milling, spray drying granulation, cloth, scorification, lower the temperature and the step such as cutting prepares.Granite foamed light materials for wall of the present invention has a significant aging resistance, anticorrosive, heat-insulation and heat-preservation, sound insulation, waterproof fireproofing, high-strength light, environmental protection performance in one.The granite foamed light materials for wall of the present invention can carry out integrated construction and installation directly as all construction materials, directly granite foamed light materials for wall surface can be carried out various decorative cover process, and not only less manpower saved cost but also safety and environmental protection is attractive in appearance.

Description

Based on granite foamed light materials for wall and preparation method thereof
Technical field
The present invention relates to construction material field, be specifically related to a kind of based on granite foamed light materials for wall and Preparation method.
Background technology
Concrete aerated blocks that existing traditional architecture uses and hollow brick are as building inside and outside wall materials for wall, because traditional Materials for wall volume little of poor quality, sound insulation value is poor, and water resistance is poor, the most aging, air entrained concrete and brick cavity wall system When making partition wall, there are the little needs of volume and sporadicly build by laying bricks or stones and two sides cement mortar screeding, in addition it is also necessary to inside and outside metope make waterproof, Insulation processes, and working procedure is loaded down with trivial details, expends a large amount of artificial and energy consumption.Self materials for wall weight the most heavily needs to carry out ground More substantial foundation construction, causes architectural complex cost expensive.The more important thing is the body of wall material that above traditional architecture uses The rubbish that causes of material can not circulation and stress recycling, and need to use substantial amounts of masonry of cement mortar and two sides levelling after enter again Row installs heat insulation and decoration layer, and loaded down with trivial details construction costs of not only constructing is expensive, and because the multi-level construction and installation of external wall The exterior wall of short duration problem in service life brought is serious, and once wall face heat insulation and decoration layer cannot the life-span same with construction wall Causing decoration of exterior wall emaciated face to fall, the safety consequences caused is hardly imaginable.
Summary of the invention
For overcoming above-mentioned technical problem, it is an object of the invention to provide one have significant aging resistance, anticorrosive, every Heat insulation, sound insulation, waterproof fireproofing, high-strength light, environmental protection performance in integrally based on granite foamed light body of wall material Material and preparation method thereof.
The technical scheme used is:
A kind of based on granite foamed light materials for wall, calculate by weight percentage, including following component:
Granite 75-90%, clay 5-20%, flux 0-10%, foaming agent 0.05%-5%, stabilizer 0.05- 5%, degumming agent 0.05-5%.
Preferably, calculate by weight percentage, including following component:
Granite 75-90%, clay 5-20%, flux 0-10%, foaming agent 0.05%-5%, stabilizer 0.05- 5%, degumming agent 0.05-5%.
Preferably, one or more during described clay includes yellow mud, red soil, manganese mud and Kaolin.
Preferably, one or more during described flux includes calcination of talc, raw Talcum, fluorite.
Preferably, one or more during described foaming agent is carborundum, carbon dust, expanded perlite, polystyrene.
Preferably, one or more during described stabilizer is the oxide of yttrium, cerium.
Preparation method based on granite foamed light materials for wall described in a kind of any of the above-described scheme, including walking as follows Rapid:
S1. raw material mixing: percetage by weight weighing as shared by formula each raw material, with ball mill batch mixing ball milling 3-15h;
S2. spray drying granulation;
S3. cloth: the material being dried by spray drying tower carries out cloth, puts into shuttle kiln or tunnel cave, through 900- 1300 DEG C, take out from kiln after within 30-300 minute, burning till, prepare the thick product of foamed ceramic body of wall;
S4. thick product is through cutting, i.e. prepares based on granite foamed light materials for wall.
Preferably, in S3, take out from kiln after within 30-300 minute, burning till.It is highly preferred that 120 minutes.
The beneficial effects of the present invention is:
The granite raw material that the present invention utilizes can be taken by formula proportion conveniently by this locality, it is thus achieved that suitable aperture Size, forms a large amount of disconnected closed pore independence minute bubbles (in diameter range 5mm), has significant aging resistance, anticorrosive, insulation Heat insulation, sound insulation, waterproof fireproofing, high-strength light, environmental protection performance in one.The granite foamed light body of wall material of the present invention Material can carry out integrated installation construction directly as all construction materials, directly can be to granite foamed light body of wall material Material surface carries out decorative cover process, and not only less manpower saved cost but also safety and environmental protection is attractive in appearance.
Build by laying bricks or stones not in use by substantial amounts of cement mortar screeding and insulation, waterproof layer are installed, significantly with secondary inner-outer wall Decreasing working procedure and be effectively increased construction efficiency, shortening the duration saves a large amount of cost.And use colored hilllock The building waste of rock foamed light materials for wall can very reclaim cycling and reutilization, i.e. environmental protection and protect again the Nature Ecological.The revolutionary change of traditional architecture materials for wall there is profound significance.
The bulk density of the granite foamed light materials for wall of the present invention is 200-800Kg/m3, comprcssive strength >= 3.5MPa, rupture strength > 2MPa, heat conductivity < 0.15W/m DEG C, grade A1 level of burning, volume >=35dB, water absorption rate < 1%.
Detailed description of the invention
Below by specific embodiment, the present invention is described in detail, but the purposes of these exemplary embodiments and Purpose is only used for enumerating the present invention, and not the real protection scope to the present invention constitutes any type of any restriction, more non-general Protection scope of the present invention is confined to this.
It addition, unless stated otherwise, below percentage ratio used by component be all weight percentage.
Embodiment 1
A kind of based on granite foamed light materials for wall, including following component:
Granite 80%, clay 5%, foaming agent 5%, stabilizer 5%, degumming agent 5%.
Described clay is yellow mud;
Described flux is calcination of talc;
Described foaming agent is carborundum;
Described stabilizer is yttrium oxide and cerium oxide.
Preparation method comprises the steps:
S1. raw material mixing: percetage by weight weighing as shared by formula each raw material, with ball mill ball mill mixing 5h;
S2. spray drying granulation;
S3. cloth: the material being dried by spray drying tower carries out cloth, puts into shuttle kiln or tunnel cave, through 900- 1300 DEG C, take out from kiln after within 120 minutes, burning till, prepare the thick product of granite type foaming wall body materials;
S4. thick product is through cutting, i.e. prepares based on granite foamed light materials for wall.
Embodiment 2
A kind of based on granite foamed light materials for wall, including following component:
Granite 75%, clay 10%, flux 5%, foaming agent 2%, stabilizer 5%, degumming agent 3%.
Described clay is red soil.
Described flux is made a living Talcum.
Described foaming agent carborundum.
Described stabilizer is yttrium oxide and cerium oxide.
Preparation method is with reference to embodiment 1.
Embodiment 3
A kind of based on granite foamed light materials for wall, including following component:
Granite 85%, clay 5%, flux 3%, foaming agent 3%, stabilizer 2%, degumming agent 2%.
Described clay is manganese mud.
Described flux is fluorite.
Described foaming agent is expanded perlite.
Preparation method is with reference to embodiment 1.
Embodiment 4
A kind of based on granite foamed light materials for wall, including following component:
Granite 80%, clay 10%, flux 2%, foaming agent 2%, stabilizer 3%, degumming agent 3%.
Described clay is Kaolin.
Described flux is fluorite.
Described foaming agent is polystyrene.
Described stabilizer is yttrium oxide and cerium oxide.
Preparation method is with reference to embodiment 1.
Being tested by the granite foamed light materials for wall that embodiment 1-embodiment 4 prepares, test result sees down Table 1.
Table 1
Should be appreciated that the purposes of these embodiments is merely to illustrate the present invention and is not intended to limit the protection model of the present invention Enclose.Additionally, it will also be appreciated that after the technology contents having read the present invention, the present invention can be made respectively by those skilled in the art Planting change, amendment and/or modification, all these equivalent form of value falls within the guarantor that the application appended claims is limited equally Within the scope of protecting.

Claims (8)

1. one kind based on granite foamed light materials for wall, it is characterised in that calculate by weight percentage, including following component:
Granite 75-90%, clay 5-20%, flux 0-10%, foaming agent 0.05%-5%, stabilizer 0.05-5%, solve Colloid 0.05-5%.
The most according to claim 1 based on granite foamed light materials for wall, it is characterised in that by weight percentage Calculate, including following component:
Granite 75-90%, clay 5-20%, flux 0-10%, foaming agent 0.05%-5%, stabilizer 0.05-5%, solve Colloid 0.05-5%.
The most according to claim 1 based on granite foamed light materials for wall, it is characterised in that described clay includes Huang One or more in mud, red soil, manganese mud and Kaolin.
The most according to claim 1 based on granite foamed light materials for wall, it is characterised in that described flux includes One or more in calcination of talc, raw Talcum, fluorite.
The most according to claim 1 based on granite foamed light materials for wall, it is characterised in that described foaming agent is carbon One or more in SiClx, carbon dust, expanded perlite, polystyrene.
The most according to claim 1 based on granite foamed light materials for wall, it is characterised in that described stabilizer is Yttrium, cerium oxide in one or more.
7. the arbitrary described preparation method based on granite foamed light materials for wall of claim 1-6, its feature exists In, comprise the steps:
S1. raw material mixing: percetage by weight weighing as shared by formula each raw material, with ball mill batch mixing ball milling 3-15h;
S2. spray drying granulation;
S3. cloth: the granulation material being dried by spray drying tower carries out cloth, puts into shuttle kiln or tunnel cave, through 900- 1300 DEG C, take out from kiln after within 30-300 minute, burning till, prepare the granite thick product of foamed light materials for wall;
S4. thick product is through cutting, i.e. prepares based on granite foamed light materials for wall.S5.Light wall material product becomes Product specification 800 to 1200mm width, 100 to 500mm is thick, 2400 to 3000mm length.
Preparation method based on granite foamed light materials for wall the most according to claim 7, it is characterised in that S3 In, take out from kiln after within 30-300 minute, burning till.
CN201610551120.XA 2016-07-13 2016-07-13 Based on granite foamed light materials for wall and preparation method thereof Pending CN106187134A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106830809A (en) * 2017-03-09 2017-06-13 深圳市超超科技发展有限公司 A kind of light-high-strength foaming stone material materials for wall and preparation method thereof
CN107586102A (en) * 2017-09-08 2018-01-16 济南大学 A kind of granite waste stone dust foamed ceramics and preparation method thereof
CN107602080A (en) * 2017-10-31 2018-01-19 广西旭腾实业集团有限公司 Based on graphene and stone material mine tailing foamed light high temperature resistant wallboard and preparation method thereof
CN107602106A (en) * 2017-10-31 2018-01-19 广西旭腾实业集团有限公司 A kind of foamed ceramic heat-insulation wall plate based on graphene and preparation method thereof
CN107721453A (en) * 2017-10-31 2018-02-23 广西旭腾实业集团有限公司 Foaming lightweight heat-preserving plate based on graphene and stone material mine tailing and preparation method thereof
CN107746250A (en) * 2017-10-31 2018-03-02 广西旭腾实业集团有限公司 Based on graphene and nonmetallic tailings foamed wall slab and preparation method thereof
CN107761990A (en) * 2017-10-31 2018-03-06 广西旭腾实业集团有限公司 Novel fabricated building system and its assembly method
CN107759243A (en) * 2017-10-31 2018-03-06 广西旭腾实业集团有限公司 One kind is based on graphene and stone material foamed wall slab and preparation method thereof
CN107840643A (en) * 2017-11-23 2018-03-27 济南大学 One kind inhales wave mode ceramic base composite insulation boards and preparation method thereof
CN107986757A (en) * 2017-11-23 2018-05-04 济南大学 A kind of preparation method for inhaling wave mode ceramic base compound insulating material and products thereof
CN108752035A (en) * 2018-06-28 2018-11-06 广东科达洁能股份有限公司 The foamed ceramic light weight board and preparation method thereof produced with granite waste material
CN109553387A (en) * 2018-12-26 2019-04-02 日昌升集团有限公司 A kind of exterior insulation and preparation method thereof using the production of granite aggregate mountain flour

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CN102786317A (en) * 2012-08-13 2012-11-21 宁波振强建材有限公司 Recycled foam material using granite powder as raw material
CN104481101A (en) * 2014-11-03 2015-04-01 北京璞晶科技有限公司 Inorganic thermal insulating decorative panel and production process thereof

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106830809A (en) * 2017-03-09 2017-06-13 深圳市超超科技发展有限公司 A kind of light-high-strength foaming stone material materials for wall and preparation method thereof
CN107586102A (en) * 2017-09-08 2018-01-16 济南大学 A kind of granite waste stone dust foamed ceramics and preparation method thereof
CN107602080A (en) * 2017-10-31 2018-01-19 广西旭腾实业集团有限公司 Based on graphene and stone material mine tailing foamed light high temperature resistant wallboard and preparation method thereof
CN107602106A (en) * 2017-10-31 2018-01-19 广西旭腾实业集团有限公司 A kind of foamed ceramic heat-insulation wall plate based on graphene and preparation method thereof
CN107721453A (en) * 2017-10-31 2018-02-23 广西旭腾实业集团有限公司 Foaming lightweight heat-preserving plate based on graphene and stone material mine tailing and preparation method thereof
CN107746250A (en) * 2017-10-31 2018-03-02 广西旭腾实业集团有限公司 Based on graphene and nonmetallic tailings foamed wall slab and preparation method thereof
CN107761990A (en) * 2017-10-31 2018-03-06 广西旭腾实业集团有限公司 Novel fabricated building system and its assembly method
CN107759243A (en) * 2017-10-31 2018-03-06 广西旭腾实业集团有限公司 One kind is based on graphene and stone material foamed wall slab and preparation method thereof
CN107840643A (en) * 2017-11-23 2018-03-27 济南大学 One kind inhales wave mode ceramic base composite insulation boards and preparation method thereof
CN107986757A (en) * 2017-11-23 2018-05-04 济南大学 A kind of preparation method for inhaling wave mode ceramic base compound insulating material and products thereof
CN108752035A (en) * 2018-06-28 2018-11-06 广东科达洁能股份有限公司 The foamed ceramic light weight board and preparation method thereof produced with granite waste material
CN109553387A (en) * 2018-12-26 2019-04-02 日昌升集团有限公司 A kind of exterior insulation and preparation method thereof using the production of granite aggregate mountain flour

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Application publication date: 20161207