A kind of moving material shunt conveying device based on special spiral rod
Technical field
The present invention relates to materials to pack transmission device technical field, more particularly to a kind of continuous object based on special spiral rod
Expect shunt conveying device.
Background technique
Modern society's commodity competition in trade flows, under the premise of guaranteeing product quality, product packaging shape
Formula be also it is with rapid changepl. never-ending changes and improvements, requirement of the consumer to commodity outer packing is higher and higher, and product appearance and orthofunction are combined and met
The requirement of consumer.Package packing machine is the higher mechanical equipment of the degree of automation, it can increase substantially production efficiency, is improved
Production environment reduces production cost, improves commodity quality, and increases added value of product, to enhance the market competitiveness of commodity, band
Carry out bigger Social benefit and economic benefit.
It is frequently necessary to be split into a column moving material output of two column moving materials in present-day procedure so as to next work
The efficient implementation of sequence generally realizes point of moving material on existing production line using pneumatic device or interval mechanical mechanism device etc.
Feed is flowed, velocity shock is big in production process, and work pace is slow, cannot accomplish high speed, stable feed, production efficiency is caused to drop
It is low, and mechanism is complicated in the production line for the installation of these devices, occupied space is big, and noise is big in production process, and it is at high cost, it cannot
Meet the production requirement of current product packaging.It there is no in process of production using special spiral rod in continuous conveying process at present
Material shunt the device of feed.
Summary of the invention
The object of the present invention is to provide a kind of moving material shunt conveying device based on special spiral rod, can well gram
It takes the defect of the prior art, realizes that structure is simple, noise is small, continuous high speed and stablizes the shock-free mesh for shunting moving material
's.
To achieve the goals above, the scheme of the invention is: a kind of moving material based on special spiral rod shunts conveying dress
Set, including conveyer belt, feeding screw, driving device and support device, driving device for driving feeding screw, feeding screw and
Driving device is detachably arranged in support device;It is described it is used for conveyer belt shape is identical to be fed material in being continuously conveyed,
The feeding screw is two special spiral rods positioned at conveyer belt upper end two sides and parallel with conveyer belt, two special spiral rod directions
Opposite synchronous rotary, the shape is identical to be fed from beginning to end form a line of material and inputs from two special spiral rod one end,
It is divided into two parallel column as a column are fed material with the variation of groove depth by the screw pitch of special spiral rod, respectively from two special-shaped spiral shells
The other end of bar is output on conveyer belt.
Preferably, the special spiral rod includes first section, middle section and back segment three parts, and the just section is uniform pitch equivalent gullet depth
Helicla flute, for introducing material;The middle section be not only varying pitch again change groove depth helicla flute, for a column material to be divided into parallel
Two column materials;The back segment is the helicla flute of uniform pitch equivalent gullet depth, defeated according to certain spacing for the material after shunting
Out.
Preferably, it is described be fed material in feeding screw on the one hand as the rotation of helicla flute is translatable forward, a side
Face changes with helicla flute cross sectional shape and is divided into two parallel column to two sides translation on the conveyor belt, and feeding screw output is fed
The linear velocity of material is equal with conveying tape speed, entire branching process high speed and stable, the rigid shock of without motion.
It is preferably, described to be fed the solid material that material is the identical spherical, ampuliform of shape or can-like equal in magnitude,
The cross section of ampuliform or can-like material is round, rectangular, oval or polygon;The section gap shape of two special spiral rods
Cheng Kerong is fed the channel that material passes through, be fed the outer surface of material and the spiral groove face spatial conjugate of special spiral rod and when
It carves and is in line contact condition, be fed material and axially and radially do compound motion along special spiral rod under helicla flute drive, protect
The stability of exhibit material feed.
Preferably, during the compound motion, the acceleration change for being fed material is divided into constant speed section, becomes acceleration
Section, etc. accelerating sections and change subtract acceleration section, and acceleration change uses the transition of trigonometric function curve smoothing between each section, to avoid adding
The rigid shock that velocity jump is brought.
Preferably, two special spiral rods are driven by two sets of identical driving devices respectively;The driving device includes
The end of servo motor, retarder, synchronous pulley and synchronous belt, the servo motor and special spiral rod is equipped with synchronous pulley,
Synchronous belt is configured on the synchronous pulley, the synchronous belt is used to connect the biography between servo motor and corresponding special spiral rod
It is dynamic;The driving device further includes motion controller and motor servo driver, and motion controller is according to material quantity and conveying
Revolving speed needed for tape speed calculates feeding screw, and the speed is exported to motor servo driver, motor servo driver control
The synchronous backward rotation of two special spiral rods is completed in servo motor rotation processed.
Preferably, for two special spiral rods respectively by two sets of identical support devices, the support device includes parallel
In the bracket of conveyer belt, the servo motor, retarder are detachably mounted to one end of bracket, and the other end of bracket is also set up
There is the guide rail bearing with locking mechanism part, guide rail bearing is used to support the guide rail parallel with conveyer belt, and one end of guide rail is equipped with
Guide rail base, guide rail base are used for stationary center support;When locking mechanism part unclamps, top support and guide rail can together along
The direction of conveyer belt moves horizontally;Described special spiral rod one end is fixed on top support, and the other end is fixed on bracket.
Preferably, described device further includes material guiding device, is made of clamping plate and fastener, and the fastener is fixed on
In support device;Material guiding device is accurately sent into feeding screw for that will be fed material, plays the role of positioning.
The configuration of the present invention is simple, reliable performance is compact-sized using modularized design, at low cost, noise in production process
Small and without rigid shock, speed adjustment is convenient, and device assembly in the production line and adjustment are very convenient.Shunting dress
It sets and can be widely applied to the industries such as daily use chemicals, medicine, health, food, packaging, labeling, stamp, filling, filling etc. are completed with cooperation
The high speed operation of process.Attendant advantages, purpose and feature of the invention will be set forth in part in the description which follows,
And those of ordinary skill in the art partly will be become with obvious after research hereafter, or according to the present invention can practice
And know.Objectives and other advantages of the present invention can be by referring specifically in written explanation and its claims and attached drawing
Structure out is realized and is obtained.
It will be appreciated by those skilled in the art that can be not limited to the objects and advantages that the present invention realizes above specific
It is described, and the above and other purpose that the present invention can be realized will be more clearly understood according to following detailed description.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of apparatus of the present invention;
Fig. 2 is fed material and special spiral rod direction of travel and direction of rotation schematic diagram for apparatus of the present invention;
Fig. 3 is the acceleration change curve for being fed material during compound motion;
Fig. 4 is the friendship section piece generation schematic diagram for being fed the spiral groove face of material and special spiral rod;
Fig. 5 is another bottle body material diversion feed structural schematic diagram of apparatus of the present invention;
In figure: 1- conveyer belt;2- feeding screw;3- is fed material;4- bracket;5- guide rail;6- guide rail bearing;7- locking
Structural member;8- guide rail base;The top support of 9-;10- servo motor;11- retarder;12- synchronous pulley;13- synchronous belt;14-
Material guiding device;15- clamping plate;16- fastener.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
Embodiment 1:
It as shown in Figures 1 to 4, is a kind of structure of embodiment of the invention, a kind of moving material based on special spiral rod
Shunt conveying device, including conveyer belt 1, feeding screw 2, driving device and support device, driving device is for driving feed spiral shell
Bar 2, feeding screw 2 and driving device are detachably arranged in support device.Wherein conveyer belt 1 is for being continuously conveyed shape phase
Same rigid/semi-rigid (metal shell/non-metal shell) is fed material 3, and feeding screw 2 is to be located at 1 upper end two of conveyer belt
Side and the two piece special spiral rods parallel with conveyer belt 1, the contrary synchronous rotary of two special spiral rods, as shown in Fig. 2, giving
The direction of rotation of special spiral rod and the direction of advance for being fed material.The shape is identical to be fed the row from beginning to end of material 3
Cheng Yilie is inputted from two special spiral rod one end, as a column are fed material point by the variation of the screw pitch and groove depth of special spiral rod
For two parallel column, it is output on conveyer belt from the other end of two special spiral rods respectively.
The hand of spiral of two special spiral rods is opposite.Special spiral rod includes first section, middle section and back segment three parts, and first section is etc.
The helicla flute of screw pitch equivalent gullet depth, for introducing material;Middle section is the helicla flute that not only varying pitch becomes groove depth again, is used for a column material
It is divided into two parallel column materials;Back segment is the helicla flute of uniform pitch equivalent gullet depth, for the material after shunting according between certain
Away from output.
Material 3 is fed in feeding screw 2 on the one hand as the rotation of helicla flute is translatable forward, on the one hand with helicla flute
Cross sectional shape changes and is divided into two parallel column to two sides translation on conveyer belt 1, and the output of feeding screw 2 is fed material 2
Linear velocity is equal with 1 speed of conveyer belt, entire branching process high speed and stable, the rigid shock of without motion.
It is fed the solid material that material 3 is the identical spherical, ampuliform of shape or can-like equal in magnitude, ampuliform or can-like
The cross section of material is round, rectangular, oval or polygon, and in the present embodiment, it is round for being fed the cross section of material 3.
The section gap of two special spiral rods, which forms to hold, is fed the channel that material 3 passes through, and is fed outer surface and the abnormity of material 3
The spiral groove face spatial conjugate of the screw rod and moment is in line contact condition, is fed material 3 under helicla flute drive along abnormity
Screw rod axially and radially does compound motion, guarantees the stability of material feed.During feed, only guarantee screw rod spiral shell simultaneously
Spin slot face be fed tightly engaging for material curved surface, i.e. the stringent variation that cross sectional shape is handed over the two of the shape of spiral groove face
Rule and change, the stability of feed can just be guaranteed.The two relative motion reflects into geometry, as shown in figure 4, with ∑
The generatrix of material, the spiral groove face ∑ with screw rod are fed as imagination1Technique engagement is done, the two hands over ∑ c in section along screw shaft
Line does simple or compound motion, while screw rod is rotated around the axis of itself with angular velocity omega, the spiral groove face ∑ of screw rod1As friendship
Envelope of the section ∑ c in relative motion is transformed into.
During compound motion, be fed material acceleration change be divided into constant speed section I, become accelerating sections II, etc. add
Fast section III and change subtract acceleration section IV, and acceleration change uses the transition of trigonometric function curve smoothing between each section, to avoid acceleration
Degree mutation bring rigid shock.To realize that feed is fed the continuity and gentle property of material movement speed variation in the process,
Inertia impact is avoided, guarantees feed movement high speed and stability, the invention proposes stable state feed varying accelerated motions, that is, exist
It is fed in 3 traveling process of material and uses trigonometric function transition for each section of acceleration change, as shown in Figure 3.This is also special spiral rod
Helix version.The helical wire form of special spiral rod be the key that concerning spiral flute profile and material supplied stability because
Element.Its calculation is as follows:
T- period (s) in formula, value are determined by each section of total time;t2Time (s);amUniform acceleration section acceleration
(mm/s2);ci--- integral constant, i=1,2,3,4.The make of the helix of above-mentioned I, II, III and IV can be according to reality
Situation, selected part or whole.
The structure of the special spiral rod can pass through building helix mathematical model, structure according to the shape for being fed material
The mode for building helicla flute mathematical model is realized.Wherein: the building helix mathematical model is as shown in Figure 3 and discussed above.
The building helicla flute mathematical model: entire move of screw rod feed is synthesized by two simple motions, i.e. screw rod
Rotary motion and the movement or other kinds of movement for being fed material.The spiral groove face essence for constructing screw rod is exactly to investigate quilt
The relative positional relationship of feed material and screw rod, be fed the forms of motion of material in the present invention it has been determined that by two or
Coordinate transform between multiple coordinate systems can solve and the surface equation that is fed the helicla flute that material curved surface is meshed.
Building helicla flute mathematical model in it needs to be determined that: spiral groove face shape geometrical principle, Single parametric surface family packet
Network face equation solution, hands over section piece race equation solution, mesh equation at the spiral groove face mathematical modeling based on one-parameter Enveloping theory
The work of solution, helicla flute surface equation etc.;These can establish from building helicla flute mathematical model and obtain.
Two special spiral rods are driven by two sets of identical driving devices respectively;Driving device includes servo motor 10, slows down
The end of device 11, synchronous pulley 12 and synchronous belt 13, the servo motor 10 and special spiral rod is equipped with synchronous pulley 12, described
Synchronous belt 13 is configured on synchronous pulley 12, the synchronous belt 13 is for connecting between servo motor 10 and corresponding special spiral rod
Transmission;The driving device further includes motion controller and motor servo driver, and motion controller is according to material quantity and defeated
Revolving speed needed for sending tape speed to calculate feeding screw, and the speed is exported to motor servo driver, motor servo driver
Servo motor rotation is controlled, the synchronous backward rotation of two special spiral rods is completed.When material quantity variation, motion controller meeting
The variation of material quantity is followed to adjust the revolving speed of feeding screw.Device further includes grating sensor for monitoring and feeding back screw rod
Rotation situation, it is ensured that two special spiral rod speed syncs and oppositely oriented keep relative phase constant.
Two special spiral rods can also be divided into active special spiral rod and driven special spiral rod, and active special spiral rod passes through synchronous gear
Wheel drives driven special spiral rod to rotate synchronously, and active special spiral rod is driven by driving device, but passes in the present embodiment in order to reduce
Dynamic element adjusts convenient for screw rod initial phase and reduces the device space, identical by two sets respectively using two special spiral rods
The scheme of driving device driving.
For two special spiral rods respectively by two sets of identical support devices, the support device includes being parallel to conveyer belt
Bracket 4, the servo motor 10, retarder 11 be detachably mounted to one end of bracket 4, and the other end of bracket 4 is also set up
There is a guide rail bearing 8 with locking mechanism part 7, guide rail bearing 8 is used to support the guide rail 5 parallel with conveyer belt 1, and the one of guide rail 5
End is equipped with guide rail base 8, and guide rail base 8 is used for stationary center support 9;When locking mechanism part 7 unclamps, top support 9 and guide rail 5
It can be moved horizontally along the direction of conveyer belt 1;Described special spiral rod one end is fixed on top support 9, and the other end is fixed on
On bracket 4.The locking mechanism part 7 can be elbow folder.
Embodiment 2:
As shown in figure 5, being the structure of another embodiment of the invention, described device can also include material guiding device
14, it is made of clamping plate 15 and fastener 16, the fastener 16 is fixed in support device;Material guiding device 14 is for will be by
Feed material 3 is accurately sent into feeding screw 2, plays the role of positioning.The cross section that material is fed in the present embodiment can be side
Shape, ellipse or polygon.
The various embodiments described above can be subject to several variations in the case where not departing from protection scope of the present invention, therefore above illustrate to be wrapped
Contain and structure shown in the drawings should be regarded as illustrative, rather than the protection scope to limit the present patent application patent.