CN106183249A - 一种环保安全地垫的制备工艺 - Google Patents

一种环保安全地垫的制备工艺 Download PDF

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CN106183249A
CN106183249A CN201610494145.0A CN201610494145A CN106183249A CN 106183249 A CN106183249 A CN 106183249A CN 201610494145 A CN201610494145 A CN 201610494145A CN 106183249 A CN106183249 A CN 106183249A
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layer
ground cushion
ground
pet
embossing
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金德行
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HAINING RUNHUI PLASTICS CO Ltd
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HAINING RUNHUI PLASTICS CO Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/05—5 or more layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0207—Materials belonging to B32B25/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic

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  • Laminated Bodies (AREA)

Abstract

一种环保安全地垫的制备工艺，其第一层和第五层为pet通过凹版印刷图案，然后使用离型剂，pet凹版印刷印刷一面复合时向内，第二层和第四层为tpv，第三层为发泡材料，各层依次排布后通过流延机进行流延复合同时将第一层和第五层外表面压花，压花图案凹凸点可以为三角形、矩形、圆形或者上述任意组合，压花后进行开料，开料后将半成品地垫四边高粘压边或者缝纫各边，依次将地垫表面pet剥离即成品，然后将成品表面清理后包装检查入库。采用本发明工艺制备的地垫，表面更为舒适，受压回弹效果更佳，地垫安全环保，保障使用者使用安全，地垫的凹版印刷图案颜色更为精美，同时也不会掉落。

Description

一种环保安全地垫的制备工艺
【技术领域】
本发明涉及一种地垫的制备工艺，具体设计一种环保安全的地垫、爬爬垫或者爬行垫的制备工艺。
【背景技术】
地垫或者爬爬垫起源于日韩，特别适应于婴儿爬行玩耍。地垫可以让婴儿在上面玩耍的时候不至于接触地面而冰凉，保证婴儿玩耍环境干净，便于家长与其一起亲子活动。而地垫可以定期拆除清洗，便于保持婴儿活动环境安全性。
现有的地垫种类很多，表面有的采用pp，中间材料有的采用海绵或者EPX、XPE、AXPE，底层有的采用pp或者铝膜等。地垫的受限于材料和制备工艺，表层图案一般采用转印，图案颜料与使用者接触，在使用一段时间后容易掉落，另地垫表面不具有很好舒适性，地垫弹性效果较差，受挤压变形严重。
【发明内容】
为了克服现有的技术的不足，本发明提供一种环保安全地垫的制备工艺，其采用不同的原料和工艺使地垫表面更为舒适，地垫使用中压缩程度较低，不容易变形，地垫的图案颜色更为逼真，使用不会掉色，更具安全和环保。
本发明所采用技术方案是：一种环保安全地垫的制备工艺，其第一层和第五层为pet通过凹版印刷图案，然后使用离型剂，pet凹版印刷印刷一面复合时向内，第二层和第四层为tpv，第三层为发泡材料，各层依次排布后通过流延机进行流延复合同时将第一层和第五层外表面压花，压花图案凹凸点可以为三角形、矩形、圆形或者上述任意组合，压花后进行开料，开料后将半成品地垫四边高粘压边或者缝纫各边，依次将地垫表面pet剥离即成品，然后将成品表面清理后包装检查入库。
本工艺将pet内流延tpv或pvc成膜表面凹版印刷，成品的地垫图案与使用者不接触，地垫图案可以永久保持不会脱落，通过本工艺制备地垫表面更为舒适，回复效果更佳，更具环保安全性。
一种环保安全地垫的制备工艺，其第一层和第七层pet，第二、三、五、六层为tpv或pvc，第二层和第六层tpv或pvc通过凹版印刷图案，第四层为发泡材料，将各层依次排列后通过火焰复合同时将第一层和第七层外表面压花，压花图案凹凸点可以为三角形、矩形、圆形或者上述任意组合，压花后进行开料，开料后将半成品地垫四边高频压边或者缝纫各边，然后将第一层和第七层pet剥离，依次将地垫表面清理后包装检查入库。
本工艺通过tpv或pvc凹版印刷后外表层复合pet，使印刷后的图案不与使用者接触，永久保持图案不会脱落，印刷后的tpv与中间发泡材料之间增加一层tpv，通过火焰复合防止图案变形。通过本工艺制备地垫表面更为舒适，回复效果更佳，更具环保安全性。
本发明的有益效果是：采用本发明工艺制备的地垫，表面更为舒适，受压回弹效果更佳，地垫安全环保，保障使用者使用安全，地垫的凹版印刷图案颜色更为精美，同时也不会掉落。
为使更进一步了解本发明的特征和技术内容，详见本发明实施方式，然而所附实施例仅供参考与说明用，并非是对本发明加以限制。
【具体实施方式】
下面结合实施例对本发明做进一步说明：
实施例1，一种环保安全地垫的制备工艺，其第一层和第五层为pet通过凹版印刷图案，然后使用离型剂，pet凹版印刷印刷一面复合时向内，第二层和第四层为tpv，第三层为发泡材料，各层依次排布后通过流延机进行流延复合同时将第一层和第五层外表面压花，压花图案凹凸点可以为三角形、矩形、圆形或者上述任意组合，压花后进行开料，开料后将半成品地垫四边高粘压边或者缝纫各边，依次将地垫表面pet剥离即成品，然后将成品表面清理后包装检查入库。本工艺将pet内流延tpv或pvc成膜表面凹版印刷，成品的地垫图案与使用者不接触，地垫图案可以永久保持不会脱落，通过本工艺制备地垫表面更为舒适，回复效果更佳，更具环保安全性。
实施例2，一种环保安全地垫的制备工艺，其第一层和第七层pet，第二、三、五、六层为tpv或pvc，第二层和第六层tpv或pvc通过凹版印刷图案，第四层为发泡材料，将各层依次排列后通过火焰复合同时将第一层和第七层外表面压花，压花图案凹凸点可以为三角形、矩形、圆形或者上述任意组合，压花后进行开料，开料后将半成品地垫四边高频压边或者缝纫各边，然后将第一层和第七层pet剥离，依次将地垫表面清理后包装检查入库。本工艺通过tpv或pvc凹版印刷后外表层复合pet，使印刷后的图案不与使用者接触，永久保持图案不会脱落，印刷后的tpv与中间发泡材料之间增加一层tpv，通过火焰复合防止图案变形。通过本工艺制备地垫表面更为舒适，回复效果更佳，更具环保安全性。
然而上述仅本发明较佳可行的实施例而已，非因此局限本发明保护范围，依照上述实施例所作各种变形或套用均在此技术方案保护范围之内。

Claims (2)

1.一种环保安全地垫的制备工艺，其特征是，第一层和第五层为pet通过凹版印刷图案，然后使用离型剂，pet凹版印刷印刷一面复合时向内，第二层和第四层为tpv，第三层为发泡材料，各层依次排布后通过流延机进行流延复合同时将第一层和第五层外表面压花，压花图案凹凸点可以为三角形、矩形、圆形或者上述任意组合，压花后进行开料，开料后将半成品地垫四边高粘压边或者缝纫各边，依次将地垫表面pet剥离即成品，然后将成品表面清理后包装检查入库。
2.一种环保安全地垫的制备工艺，其特征是，第一层和第七层pet，第二、三、五、六层为tpv或pvc，第二层和第六层tpv或pvc通过凹版印刷图案，第四层为发泡材料，将各层依次排列后通过火焰复合同时将第一层和第七层外表面压花，压花图案凹凸点可以为三角形、矩形、圆形或者上述任意组合，压花后进行开料，开料后将半成品地垫四边高频压边或者缝纫各边，然后将第一层和第七层pet剥离，依次将地垫表面清理后包装检查入库。
CN201610494145.0A 2016-06-22 2016-06-22 一种环保安全地垫的制备工艺 Pending CN106183249A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110053338A (zh) * 2019-05-15 2019-07-26 南京新恒鼎体育科技发展有限公司 一种啦啦操培训考级地板
CN110448102A (zh) * 2019-06-26 2019-11-15 青岛海丽明商贸有限公司 一种多层地垫及其制备工艺
CN114134672A (zh) * 2021-11-05 2022-03-04 世联汽车内饰（苏州）有限公司 一种钓鱼丝面料压花加工方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1438105A (zh) * 2003-02-21 2003-08-27 杨欣翰 具彩绘图案的环保发泡材
US20070083007A1 (en) * 2005-10-07 2007-04-12 Sunny Jacob Microcellular foams of thermoplastic vulcanizates
CN101481877A (zh) * 2008-01-11 2009-07-15 徐汤淑端 可生物分解的环保垫体构造及其制法

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1438105A (zh) * 2003-02-21 2003-08-27 杨欣翰 具彩绘图案的环保发泡材
US20070083007A1 (en) * 2005-10-07 2007-04-12 Sunny Jacob Microcellular foams of thermoplastic vulcanizates
CN101481877A (zh) * 2008-01-11 2009-07-15 徐汤淑端 可生物分解的环保垫体构造及其制法

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110053338A (zh) * 2019-05-15 2019-07-26 南京新恒鼎体育科技发展有限公司 一种啦啦操培训考级地板
CN110448102A (zh) * 2019-06-26 2019-11-15 青岛海丽明商贸有限公司 一种多层地垫及其制备工艺
CN110448102B (zh) * 2019-06-26 2023-09-29 青岛海丽明商贸有限公司 一种多层地垫及其制备工艺
CN114134672A (zh) * 2021-11-05 2022-03-04 世联汽车内饰（苏州）有限公司 一种钓鱼丝面料压花加工方法

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Application publication date: 20161207