CN106183240A - A kind of enhanced type composite material plate construction - Google Patents
A kind of enhanced type composite material plate construction Download PDFInfo
- Publication number
- CN106183240A CN106183240A CN201610608442.3A CN201610608442A CN106183240A CN 106183240 A CN106183240 A CN 106183240A CN 201610608442 A CN201610608442 A CN 201610608442A CN 106183240 A CN106183240 A CN 106183240A
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- CN
- China
- Prior art keywords
- metal structure
- structure frame
- composite material
- core
- enhanced type
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/061—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/046—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/095—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
Landscapes
- Laminated Bodies (AREA)
Abstract
The invention discloses a kind of enhanced type composite material plate construction, it is made up of composite faces, metal structure frame and core, metal structure frame is overall in cuboid, the metal structure frame appearance of cuboid is at least coated with one layer of composite faces, it is arranged with the reinforcement of multiple material identical with metal structure frame in parallel along its thickness direction inside metal structure frame, metal structure frame is internal fills core, and core is foam.Enhanced type composite material sheet material of the present invention is through relevant mechanical property tests such as tensile strength, stretch modulus, linear expansion coefficients, and result shows that its thermal and insulating performance is good, and tensile strength is high, and thermal coefficient of expansion is low, the dimensionally stable of enhanced type composite material sheet material.
Description
Technical field
The present invention relates to composite board technical field, particularly a kind of enhanced type composite material plate construction.
Background technology
Composite material sandwich structure is made up of three parts, and outermost layer is panel, and be primarily subjected to that flexural deformation causes just should
Power, uses high-strength, the material manufacture of high-modulus, such as the carbon fiber being laminated or glass fabric etc.;Centre is core, ties for interlayer
Structure provides enough cross sectional moment of inertias, is primarily subjected to shear stress, commonly uses the materials such as honeycomb, foam, cork wood.Between panel and core
It is bonding layer, by resin, both is bonded together, conventional unsaturated polyester (UP), vinylite, epoxy resin, phenolic resin
Deng.Composite material sandwich structure is a kind of tool material with broad prospects for development and version, composite material sandwich structure
Application is more and more extensive, can relate to the fields such as military installations, defence engineering, vehicle, naval vessel, building, bridge.
In China, composite material sandwich structure is many with honeycomb as core, such as Application No. CN201220567532.X, sends out
The patent of bright entitled a kind of Novel stage portable plate, it discloses a kind of Novel stage portable plate, includes comb core,
It is pasted with panel on described comb core upper and lower faces respectively, between described panel and comb core, is provided with adhesive linkage, honeybee
Nest core includes several, and compact siro spinning technology and cross section are orthohexagonal cellular unit body successively.The most such as Application No.
CN201420799397.0, invention entitled a kind of mould and device that can prepare comb core continuously, being specifically related to one can
Prepare mould and the device of comb core continuously, and further disclose its using method.
But the core of honeycomb sandwich construction is little with plate contact area, therefore its adhesive property is relatively weak, causes compound
Material plate construction tensile strength is low.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, and provide a kind of tensile strength high,
The enhanced type composite material plate construction that linear expansion coefficient is low.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
A kind of enhanced type composite material plate construction, is made up of composite faces, metal structure frame and core, and metal is tied
Structure frame is overall in cuboid, and the metal structure frame appearance of cuboid is at least coated with one layer of composite faces, metal structure
It is arranged with the reinforcement of multiple material identical with metal structure frame inside frame along its thickness direction in parallel, fills out inside metal structure frame
Filling core, core is foam.
The above core is hard polyurethane foams.
The above composite faces is alkali-free glass fibre composite.
The above composite faces is unsaturated polyester resin composite material.
The above unsaturated polyester resin composite material is additive fire-retardant unsaturated paraprex composite.
The present invention has the following technical effect that after using such scheme
Enhanced type composite material sheet material of the present invention is through forces associated such as tensile strength, stretch modulus, linear expansion coefficients
Learning performance test, result shows that its thermal and insulating performance is good, and tensile strength is high, and thermal coefficient of expansion is low, enhanced type composite material plate
The dimensionally stable of material.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to
Other accompanying drawing is obtained according to these accompanying drawings.
Fig. 1 shows the overall structure of the present invention.
Fig. 2 shows the structure of a kind of self-heating platform for composite board molding.
Detailed description of the invention
For making the purpose of the present invention and technical scheme clearer, below in conjunction with the embodiment of the present invention skill to the present invention
Art scheme is clearly and completely described.Obviously, described embodiment is a part of embodiment of the present invention rather than complete
The embodiment in portion.Based on described embodiments of the invention, those of ordinary skill in the art are before without creative work
Put the every other embodiment obtained, broadly fall into the scope of protection of the invention.
As it is shown in figure 1, a kind of enhanced type composite material plate construction, by composite faces 9, metal structure frame 10 and core
Material 11 forms, and metal structure frame is overall in cuboid, and the metal structure frame appearance of cuboid is at least coated with one layer of composite wood
Charge level layer, is arranged with the reinforcement of multiple material identical with metal structure frame in parallel along its thickness direction inside metal structure frame,
Metal structure frame is internal fills core, and core is foam.
The above multiple reinforcement can be to be evenly spaced distribution, it is also possible to is uneven distribution, mainly sees sheet material
The distribution of stress point.
Preferably, the material of described metal structure frame is rustless steel.
Preferably, in enhanced type composite material plate construction of the present invention, core is hard polyurethane foams, composite wood charge level
Layer can be alkali-free glass fibre composite, it is also possible to for additive fire-retardant unsaturated paraprex composite.
Because unsaturated polyester resin (UP) is that dihydroxylic alcohols forms with unsaturated dibasic acid at high temperature polycondensation, its main chain contains
There is polymerizable double bond, with all kinds of vinyl monomer copolymerization under initiator effect, obtain the thermoset plastic of three-dimensional-structure.But this
Class plastics are inflammable, and therefore the present invention uses and unsaturated polyester resin adds the interpolation formed after the appropriate right agent of resistance processes
Type flame-retarded unsaturated polyester resin.
Invention additionally discloses the manufacture method of a kind of structure enhanced type composite material sheet material, comprise the following steps:
Step one, makes metal structure frame, and sheet metal encloses formation rectangular structure, and thick along cuboid in inside
Degree direction arranges the reinforcement of multiple same metal material;
Step 2, arranges core inside metal structure frame, core is hard polyurethane foams;
Step 3, metal structure frame appearance cladding at least one of which composite faces, composite faces is alkali-free glass
Fiber or additive fire-retardant unsaturated paraprex composite;
Step 4, is filled with core, outside is coated with the metal structure frame of composite faces and is positioned over compound by inside
On the self-heating platform of sheet metal forming, utilize this self-heating platform that metal structure frame is heated stage by stage, pressurizeed, make metal tie
The internal core of structure frame foams and fills whole internal cavities;
Step 5, material sheet material to be composite takes out after fully solidifying.
Further, in described step 4, point gradient carries out heating pressurization, is first heated to 80-120 degree Celsius, is forced into
50-80MPa, keeps 2-5min;Then proceed to be heated to 180-220 degree Celsius, be forced into 100-150MPa, keep 2-5min.
Carry out an embodiment of heating pressurization as in the above step 4 point of gradient, be first heated to 80 degrees Celsius,
It is forced into 80MPa, keeps 5min;Then proceed to be heated to 180 degrees Celsius, be forced into 150MPa, keep 5min.
Another embodiment of heating pressurization is carried out, point ladder in described step 4 as in the above step 4 point of gradient
Degree carries out heating pressurization, is first heated to 120 degrees Celsius, is forced into 50MPa, keeps 2min;Then proceed to be heated to 220 Celsius
Degree, is forced into 100MPa, keeps 2min.
As in figure 2 it is shown, invention additionally discloses a kind of self-heating platform for composite board molding, including:
The support means 1 of cuboid frame structure, is arranged in support means 1 the safety glass template 2 being rectangle, if
Being placed in support means 1 the heat radiation lamp installation pedestal 3 being positioned at below safety glass template 2, heat radiation lamp is installed and is set on pedestal 3
Being equipped with multiple heat radiation lamp 41, multiple heat radiation lamps 41 all electrically connect between attemperating unit 42, and attemperating unit 42 is with power supply even
Connect;
The surrounding of support means 1 cuboid framework and installing between pedestal 3 and safety glass template 2 at heat radiation lamp
Enclose and be provided with four pieces of thermal-insulating type transparent plexiglass plates;
The top being arranged in support means 1, being positioned at safety glass template 2 is covered with the plexiglass tent of insulation transparent type
5, it is connected for detachable between plexiglass tent 5 with safety glass template 2, and junction is that movable sealing connects;Organic glass
Glass cover 5 is outside equipped with Air pressurizer, limit heating edge pressurization in composite board forming process.
Preferably, heat radiation lamp is installed pedestal 3 and is parallel to safety glass template 2 and is arranged in support means 1.
Because heat radiation lamp is arranged in nonocclusive space, the heat that heat radiation lamp produces easily scatters and disappears, in order to reduce heat
Amount loss, shorten heat up time, ensure temperature constant, the four of described self-heating platform supporting device 1 cuboid framework
Week and install to enclose between pedestal 3 and safety glass template 2 at heat radiation lamp and be provided with four pieces of thermal-insulating type transparent plexiglass plates,
Use transparent material it is observed that the flow process of resin during composite board molding, and the foaming of core foam
Journey, can find that some problems occurred in forming process solve in time in time.
For the ease of the mobile self-heating platform for composite board molding, the bottom even of described cuboid framework
It is provided with multiple support movable castor 7.Can be by supporting movable castor adjusting means height, it is possible to achieve whole heating platform
Levelness regulation, break away from the rugged restriction of production site.
In order to strengthen the support means support to safety glass template, the upper end of described cuboid framework is provided with support
Beam, and support beam is positioned at the lower section of safety glass template, is provided with rubber slab, rubber between described support beam and safety glass template
Offset plate contacts with support beam, plays cushioning effect, in order to avoid because the existence of support beam makes of safety glass template
Divide and can not be arrived by heat radiation light irradiation, the inequality of being heated of safety glass template can be caused, affect composite plate molding effect, it is also possible to
Arranging heat-conducting plate between support beam and safety glass template, heat-conducting plate contacts with safety glass template, by arranging heat conduction
This part safety glass template is played heat transfer effect by plate, it is ensured that whole safety glass template is heated evenly.
The enhanced type composite material sheet material of the present invention obtained through apparatus described above, described processes passes through anti-
The relevant mechanical property tests such as tensile strength, stretch modulus, linear expansion coefficient, result meansigma methods is as follows:
Test event | Test result |
Hardness Barcol/HBA | 42 |
Hot strength/MPa | 135 |
Stretch modulus/GPa | 12.3 |
Linear expansion coefficient (25-55 DEG C)/k-1 | 1.81*10-5 |
Impact toughness/kJ/m2 | 184 |
Result shows that its thermal and insulating performance is good, and tensile strength is high, and thermal coefficient of expansion is low, enhanced type composite material sheet material
Dimensionally stable.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, and all terms used herein (include technology art
Language and scientific terminology) have with the those of ordinary skill in art of the present invention be commonly understood by identical meaning.Also should
Being understood by, those terms defined in such as general dictionary should be understood that the meaning having with the context of prior art
The meaning that justice is consistent, and unless defined as here, will not explain by idealization or the most formal implication.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description, relevant staff is complete
Entirely can carry out various change and amendment in the range of without departing from this invention technological thought.The technology of this invention
The content that property scope is not limited in description, it is necessary to determine its technical scope according to right.
Claims (5)
1. an enhanced type composite material plate construction, it is characterised in that: by composite faces, metal structure frame and core group
Becoming, metal structure frame is overall, and in cuboid, the metal structure frame appearance of cuboid is at least coated with one layer of composite faces,
It is arranged with the reinforcement of multiple material identical with metal structure frame, metal structure in parallel along its thickness direction inside metal structure frame
Frame is internal fills core, and core is foam.
Enhanced type composite material plate construction the most according to claim 1, it is characterised in that: core is rigid polyurethane foam
Foam.
Enhanced type composite material plate construction the most according to claim 1, it is characterised in that: composite faces is alkali-free
Glass fiber compound material.
Enhanced type composite material plate construction the most according to claim 1, it is characterised in that: composite faces is insatiable hunger
And polyester resin composite material.
Enhanced type composite material plate construction the most according to claim 4, it is characterised in that: described unsaturated polyester resin
Composite is additive fire-retardant unsaturated paraprex composite.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610608442.3A CN106183240A (en) | 2016-07-28 | 2016-07-28 | A kind of enhanced type composite material plate construction |
Applications Claiming Priority (1)
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CN201610608442.3A CN106183240A (en) | 2016-07-28 | 2016-07-28 | A kind of enhanced type composite material plate construction |
Publications (1)
Publication Number | Publication Date |
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CN106183240A true CN106183240A (en) | 2016-12-07 |
Family
ID=57495502
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CN201610608442.3A Pending CN106183240A (en) | 2016-07-28 | 2016-07-28 | A kind of enhanced type composite material plate construction |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1235851A (en) * | 1967-06-06 | 1971-06-16 | Mini Of Aviat Supply | Lattice framework structures |
JPH05311839A (en) * | 1992-05-09 | 1993-11-22 | Hiroshi Nakamura | Composite panel and manufacture thereof |
CN201052677Y (en) * | 2007-04-10 | 2008-04-30 | 南京工业大学 | Lattice reinforced composite material sandwich structure |
CN201087514Y (en) * | 2007-08-21 | 2008-07-16 | 鲍威 | Double-compound thermal insulating battenboard |
-
2016
- 2016-07-28 CN CN201610608442.3A patent/CN106183240A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1235851A (en) * | 1967-06-06 | 1971-06-16 | Mini Of Aviat Supply | Lattice framework structures |
JPH05311839A (en) * | 1992-05-09 | 1993-11-22 | Hiroshi Nakamura | Composite panel and manufacture thereof |
CN201052677Y (en) * | 2007-04-10 | 2008-04-30 | 南京工业大学 | Lattice reinforced composite material sandwich structure |
CN201087514Y (en) * | 2007-08-21 | 2008-07-16 | 鲍威 | Double-compound thermal insulating battenboard |
Non-Patent Citations (1)
Title |
---|
赵晓文等: "格构增强型复合材料板材设计与试验研究", 《新技术新工艺》 * |
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