CN106183233A - A kind of soft aluminum-based copper-clad plate of resistance to bending and manufacture method thereof - Google Patents

A kind of soft aluminum-based copper-clad plate of resistance to bending and manufacture method thereof Download PDF

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Publication number
CN106183233A
CN106183233A CN201610556334.6A CN201610556334A CN106183233A CN 106183233 A CN106183233 A CN 106183233A CN 201610556334 A CN201610556334 A CN 201610556334A CN 106183233 A CN106183233 A CN 106183233A
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China
Prior art keywords
copper
aluminum
adhesive layer
clad plate
layers
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CN201610556334.6A
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Chinese (zh)
Inventor
陈斌
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Guangzhou Pro-Technology Co Ltd
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Guangzhou Pro-Technology Co Ltd
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Priority to CN201610556334.6A priority Critical patent/CN106183233A/en
Publication of CN106183233A publication Critical patent/CN106183233A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/017Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of aluminium or an aluminium alloy, another layer being formed of an alloy based on a non ferrous metal other than aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/10Interconnection of layers at least one layer having inter-reactive properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/0076Curing, vulcanising, cross-linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546Flexural strength; Flexion stiffness
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention discloses a kind of soft aluminum-based copper-clad plate of resistance to bending, including aluminum base layer, layers of copper and the adhesive layer between described aluminum base layer and layers of copper, wherein: by weight percentage, described adhesive layer is made up of following components: epoxy resin: 30 40%, nitrile rubber: 20 30%, filler: 20 30%, 2 Methylimidazole .s: 0.05 0.1%, dicyandiamide: 1 2%, dimethylformamide: 1 2%, butanone: 3 6%, white carbon: 0.5 1.5%, polyvinyl butyral resin: 1 2%.Its manufacturing step includes: after 1) each component of adhesive layer being mixed by above-mentioned percentage by weight, after being uniformly mixed under room temperature, grinds and crosses 200 mesh sieves, obtaining adhesive layer;2) adhesive layer is coated in layers of copper, toast 58 minutes at 130 160 DEG C subsequently, obtain the layers of copper of semi-solid preparation;3) semi-solid preparation layers of copper is bonded to each other with aluminum base layer, and vacuum pressing-combining i.e. obtains described aluminum-based copper-clad plate.The aluminum-based copper-clad plate that the present invention prepares has the bend resistance performance of excellence, is particularly well-suited to the special-shaped lighting field such as lamp, car light.

Description

A kind of soft aluminum-based copper-clad plate of resistance to bending and manufacture method thereof
Technical field
The present invention relates to a kind of aluminum-based copper-clad plate, be specifically related to a kind of soft aluminum-based copper-clad plate of resistance to bending and manufacturer thereof Method.
Background technology
Aluminum-based copper-clad plate as printed circuit board manufacture in baseplate material, printed circuit board is acted primarily as interconnection, Insulation and the effect supported.In field of lamp illumination, along with the fast development of the LED lamp of energy-conserving and environment-protective, to aluminum-based copper-clad plate Demand the most day by day increase.But, the bending resistance folding endurance of existing aluminum-based copper-clad plate is poor, it is difficult to be applicable to such as abnormity lamp, vapour The lighting fields such as car light.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of aluminum base with excellent bending resistance folding endurance covers Copper coin.Another object of the present invention is to provide the manufacture method of a kind of described aluminum-based copper-clad plate.
For achieving the above object, the present invention is by the following technical solutions:
A kind of soft aluminum-based copper-clad plate of resistance to bending, including aluminum base layer, layers of copper and between described aluminum base layer and layers of copper Adhesive layer, wherein: by weight percentage, described adhesive layer is made up of following components: epoxy resin: 30-40%, fourth Nitrile rubber: 20-30%, filler: 20-30%, 2-methylimidazole: 0.05-0.1%, dicyandiamide: 1-2%, dimethylformamide: 1-2%, butanone: 3-6%, white carbon: 0.5-1.5%, polyvinyl butyral resin: 1-2%.
Preferably: described adhesive layer is made up of following components: epoxy resin: 34.6%, nitrile rubber: 26.95%, Filler: 27.7%, 2-methylimidazole: 0.08%, dicyandiamide: 1.39%, dimethylformamide: 1.39%, butanone: 5.5%, white White carbon black: 1%, polyvinyl butyral resin: 1.39%.
Preferably: described epoxy resin is the mixture of bisphenol A epoxide resin and novolac epoxy resin, and described bis-phenol The consumption of A epoxy resin is the 50%-70% of the total consumption of epoxy resin.
Preferably: the epoxide equivalent of described bisphenol A epoxide resin is 450-500, the epoxy of described novolac epoxy resin Equivalent is 200-230.
Preferably: described filler is aluminium oxide and/or barium sulfate.
Another object of the present invention, the manufacture method of a kind of aluminum-based copper-clad plate as above, it includes that following manufacture walks Rapid:
1), after each component of adhesive layer being mixed by above-mentioned percentage by weight, stir 8-15 hour to each group under room temperature After dividing mix homogeneously, grind 6-10 hour and cross 200 mesh sieves, obtaining adhesive layer;
2) by step 1) in the adhesive layer that obtains coat in layers of copper, toast 5-8 minute at 130-160 DEG C subsequently, Obtain the layers of copper of semi-solid preparation;
3) by step 2) in the semi-solid preparation layers of copper that obtains bonded to each other with aluminum base layer, and vacuum pressing-combining at 140-210 DEG C Obtain described aluminum-based copper-clad plate.
Coating thickness in preferably: step 2) is 20 μm-200 μm
The beneficial effects of the present invention is, the aluminum-based copper-clad plate preparation method of the present invention is simple, and obtained aluminum base covers copper Plate bends with 18mm water pipe, still can ensure that layers of copper, aluminum base layer and adhesive layer do not rupture, flawless produces after bending 360 ° Raw, show the bend resistance performance of excellence, be particularly well-suited to the lighting fields such as special-shaped lamp illumination, automobile lamp.
Detailed description of the invention
Below in conjunction with specific embodiment, the detailed description of the invention of the present invention is described further.But the present invention also not only limits In following embodiment.If not illustrating, each raw material employed in the present invention all can be commercially available by market.
Aluminum-based copper-clad plate of the present invention, it includes aluminum base layer, layers of copper and between described aluminum base layer and layers of copper Adhesive layer, wherein, by weight percentage, described adhesive layer is made up of following components: epoxy resin: 25-30%, fourth Nitrile rubber: 10-15%, filler: 30-40%, 2-methylimidazole: 0.2-0.35%, dicyandiamide: 10-20%, dimethylformamide (DMF): 10-12%, butanone: 15-20%, white carbon: 1-3%, polyvinyl butyral resin: 1-4%.Wherein, described asphalt mixtures modified by epoxy resin Fat is the mixture of bisphenol A epoxide resin and novolac epoxy resin, and the consumption of described bisphenol A epoxide resin is that epoxy resin mixes The 50%-70% of the total consumption of compound, further, the epoxide equivalent of described bisphenol A epoxide resin is 450-500, described phenolic aldehyde The epoxide equivalent of epoxy resin is 200-230;Described filler is aluminium oxide and/or barium sulfate.
Present invention aluminum-based copper-clad plate as above, its manufacturing step includes:
1), after each component of adhesive layer being mixed by above-mentioned percentage by weight, stir 8-15 hour to each group under room temperature After dividing mix homogeneously, grind 6-10 hour and cross 200 mesh sieves, obtaining adhesive layer;
2) by step 1) in the adhesive layer that obtains coat in layers of copper, coating thickness is 20 μm-200 μm, subsequently in Toast 5-8 minute at 130-160 DEG C, obtain the layers of copper of semi-solid preparation;
3) by step 2) in the semi-solid preparation layers of copper that obtains bonded to each other with aluminum base layer, and vacuum pressing-combining at 140-210 DEG C Obtain aluminum-based copper-clad plate of the present invention.
Embodiment 1
A kind of aluminum-based copper-clad plate, including aluminum base layer, layers of copper and the adhesive layer between described aluminum base layer and layers of copper, Wherein, by weight percentage, described adhesive layer is made up of following components: 901 epoxy resin: 22.5%, 704 asphalt mixtures modified by epoxy resin Fat: 12.1%, nitrile rubber: 26.95%, aluminium oxide: 27.7%, 2-methylimidazole: 0.08%, dicyandiamide: 1.39%, DMF: 1.39%, butanone: 5.5%, white carbon: 1%, polyvinyl butyral resin 1.39%.
The manufacturing step of described aluminum-based copper-clad plate includes:
1), after each component of adhesive layer being mixed by above-mentioned percentage by weight, under room temperature, 10 hours are stirred to each component After mix homogeneously, grind 10 hours and cross 200 mesh sieves, obtaining adhesive layer;
2) by step 1) in the adhesive layer that obtains coat in layers of copper, coating thickness is 50 μm, dries subsequently at 150 DEG C Roasting 5 minutes, obtain the layers of copper of semi-solid preparation;
3) by step 2) in the semi-solid preparation layers of copper that obtains bonded to each other with aluminum base layer, and vacuum pressing-combining and get final product at 180 DEG C Described aluminum-based copper-clad plate.
Embodiment 2
A kind of aluminum-based copper-clad plate, including aluminum base layer, layers of copper and the adhesive layer between described aluminum base layer and layers of copper, Wherein, by weight percentage, described adhesive layer is made up of following components: 901 epoxy resin: 19.5%, 704 asphalt mixtures modified by epoxy resin Fat: 19.5%, nitrile rubber: 28%, barium sulfate: 20%, 2-methylimidazole: 0.1%, dicyandiamide: 2%, DMF:2%, butanone: 6%, white carbon: 1.2%, polyvinyl butyral resin 1.7%.
Its manufacture process is with embodiment 1.
The present invention is by preferred embodiment having carried out detailed explanation.But, by studying carefully, to respectively above Change and the increase of embodiment are also apparent to one of ordinary skill in the art.It is intended that all this A little changes and increase fall in the protection domain of the claims in the present invention.Term used herein is only concrete enforcement Example is illustrated, and it is not intended to limit the invention.Unless otherwise defined, all terms used herein (include Technical term and scientific terminology) all identical with the understanding of those skilled in the art of the art.Any this product is entered The modification of row and improvement, in the scope of the claims or category, the similar or replacement of close material and use, belong to patent of the present invention Protection domain.

Claims (7)

1. the soft aluminum-based copper-clad plate of resistance to bending, including aluminum base layer, layers of copper and between described aluminum base layer and layers of copper Adhesive layer, it is characterised in that: by weight percentage, described adhesive layer is made up of following components: epoxy resin: 30- 40%, nitrile rubber: 20-30%, filler: 20-30%, 2-methylimidazole: 0.05-0.1%, dicyandiamide: 1-2%, dimethyl Methanamide: 1-2%, butanone: 3-6%, white carbon: 0.5-1.5%, polyvinyl butyral resin: 1-2%.
Aluminum-based copper-clad plate the most according to claim 1, it is characterised in that: described adhesive layer is made up of following components: ring Epoxy resins: 34.6%, nitrile rubber: 26.95%, filler: 27.7%, 2-methylimidazole: 0.08%, dicyandiamide: 1.39%, two Methylformamide: 1.39%, butanone: 5.5%, white carbon: 1%, polyvinyl butyral resin: 1.39%.
Aluminum-based copper-clad plate the most according to claim 1 and 2, it is characterised in that: described epoxy resin is bisphenol A epoxide resin With the mixture of novolac epoxy resin, and the 50%-70% that the consumption of described bisphenol A epoxide resin is the total consumption of epoxy resin.
Aluminum-based copper-clad plate the most according to claim 3, it is characterised in that: the epoxide equivalent of described bisphenol A epoxide resin is 450-500, the epoxide equivalent of described novolac epoxy resin is 200-230.
Aluminum-based copper-clad plate the most according to claim 1 and 2, it is characterised in that: described filler is aluminium oxide and/or sulphuric acid Barium.
6. the manufacture method of an aluminum-based copper-clad plate as claimed in claim 1 or 2, it is characterised in that: include that following manufacture walks Rapid:
1), after each component of adhesive layer being mixed by above-mentioned percentage by weight, stir under room temperature 8-15 hour and mix to each component After closing uniformly, grind 6-10 hour and cross 200 mesh sieves, obtaining adhesive layer;
2) by step 1) in the adhesive layer that obtains coat in layers of copper, toast 5-8 minute at 130-160 DEG C subsequently, obtain The layers of copper of semi-solid preparation;
3) by step 2) in the semi-solid preparation layers of copper that obtains bonded to each other with aluminum base layer, and vacuum pressing-combining and get final product at 140-210 DEG C Described aluminum-based copper-clad plate.
Manufacture method the most according to claim 6, it is characterised in that: step 2) in coating thickness be 20 μm-200 μm.
CN201610556334.6A 2016-07-13 2016-07-13 A kind of soft aluminum-based copper-clad plate of resistance to bending and manufacture method thereof Pending CN106183233A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110396381A (en) * 2019-08-14 2019-11-01 清远市普诺光电科技有限公司 Composite material, FPC soft board and its preparation process for FPC soft board
CN111002690A (en) * 2019-12-31 2020-04-14 江门市华锐铝基板股份公司 Bonding method of aluminum-based copper-clad plate
CN111234734A (en) * 2020-02-27 2020-06-05 招远春鹏电子科技有限公司 Environment-friendly glue solution for flexible copper-clad plate and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN102020961A (en) * 2010-11-12 2011-04-20 华烁科技股份有限公司 High-heat-conduction flexible aluminum base copper-clad plate for LED heat radiating substrate
CN102516718A (en) * 2011-12-01 2012-06-27 珠海全宝电子科技有限公司 Resin composition and metal-based copper-clad plate using resin composition as heat conducting insulation layer
CN103722807A (en) * 2013-12-17 2014-04-16 浙江伟弘电子材料开发有限公司 High-thermal-conductivity and high-pressure-resistance aluminum-based copper-clad plate and preparation method thereof
CN104629263A (en) * 2015-01-19 2015-05-20 珠海全宝电子科技有限公司 Bending-resistant aluminum-base copper-clad laminate and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102020961A (en) * 2010-11-12 2011-04-20 华烁科技股份有限公司 High-heat-conduction flexible aluminum base copper-clad plate for LED heat radiating substrate
CN102516718A (en) * 2011-12-01 2012-06-27 珠海全宝电子科技有限公司 Resin composition and metal-based copper-clad plate using resin composition as heat conducting insulation layer
CN103722807A (en) * 2013-12-17 2014-04-16 浙江伟弘电子材料开发有限公司 High-thermal-conductivity and high-pressure-resistance aluminum-based copper-clad plate and preparation method thereof
CN104629263A (en) * 2015-01-19 2015-05-20 珠海全宝电子科技有限公司 Bending-resistant aluminum-base copper-clad laminate and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110396381A (en) * 2019-08-14 2019-11-01 清远市普诺光电科技有限公司 Composite material, FPC soft board and its preparation process for FPC soft board
CN111002690A (en) * 2019-12-31 2020-04-14 江门市华锐铝基板股份公司 Bonding method of aluminum-based copper-clad plate
CN111234734A (en) * 2020-02-27 2020-06-05 招远春鹏电子科技有限公司 Environment-friendly glue solution for flexible copper-clad plate and preparation method thereof

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