CN106182732A - A kind of bend pipe wind with three sections of heating functions - Google Patents
A kind of bend pipe wind with three sections of heating functions Download PDFInfo
- Publication number
- CN106182732A CN106182732A CN201610733781.4A CN201610733781A CN106182732A CN 106182732 A CN106182732 A CN 106182732A CN 201610733781 A CN201610733781 A CN 201610733781A CN 106182732 A CN106182732 A CN 106182732A
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- China
- Prior art keywords
- plate
- guide rail
- bend pipe
- support
- winding disc
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
- B29C63/12—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding spirally
- B29C63/14—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding spirally around tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/045—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
Abstract
The invention discloses a kind of bend pipe wind with three sections of heating functions, including winding disc, drive guide rail, aligning device, winding disc temperature regulating device, flame envelope heater;Winding disc is arranged on the centre position driving guide rail, driving guide rail to be arranged on bottom position, it is fan-shaped for driving guide rail, and winding disc is arranged on the centre position driving guide rail, and be fixedly mounted on driving guide rail upper centring device and be arranged in winding disc, and it is fixedly mounted on the inside of winding disc;Winding disc temperature regulating device is arranged on the inner side of connecting plate, and is fixed on connecting plate;Flame envelope heater is provided with two, and one in order to preheat, one is heating tail end, preheats and is fixedly installed on the left end driving guide rail, and heating tail end is arranged on the right-hand member driving guide rail.This bend pipe wind with three sections of heating functions, substantially increases the winding mass of anticorrosive heat-shrinkable adhesive tape, improves work efficiency, reduce labor intensity, extend the service life of bend pipe.
Description
Technical field
The invention belongs to bend pipe voluble wrapping technical field of heating, be specifically related to a kind of bend pipe with three sections of heating functions
Wind.
Background technology
Bend pipe is typical nonsymmetrical component, the difficulty of processing of bend pipe add than straight tube highly difficult greatly;The purposes of bend pipe
Very extensive, it is mainly used in oil, chemical industry, heating installation, natural gas, the transportation art of gas-liquid, and the oil of main equipment, hydraulic pressure
Systematic difference.
In order to improve the service life of bend pipe generally at one layer of pyrocondensation anticorrosion adhesive tape of surface wrap of bend pipe, resist with this
Humid air in environment, the corrosive liquids corrosion to bend pipe.Anticorrosive heat-shrinkable adhesive tape has three-decker, and internal layer is for being coated in
The double component solvent-free epoxy resin primer on bend pipe surface, intermediate layer is the antiseptic hot melt glue of excellent performance, and outer layer base material is low
Density polyethylene;PUR is as the adhesive of anticorrosive heat-shrinkable adhesive tape, and at normal temperatures in solid-state, heating can be flowed in molten state
Move, can be coated on bend pipe, there is higher mechanical strength and longer service life, environment pressure corrosion-resistant, ageing-resistant, resistance to
Power ftractures, good airproof performance.
The characteristic of anticorrosive heat-shrinkable adhesive tape just determines and bend pipe is wound around anticorrosion adhesive tape, needs to add anticorrosive heat-shrinkable adhesive tape
Heat, makes the melten gel of anticorrosive heat-shrinkable adhesive tape overflow;Prior art is typically with manually heating to anticorrosive heat-shrinkable adhesive tape, this
Kind of method easily there is a problem in that 1, the temperature of heating is uncontrollable, the situation that heating-up temperature is too high or too low easily occurs,
Temperature is too high makes anticorrosive heat-shrinkable adhesive tape situation about being charred occur, and temperature is too low can not make melten gel overflow, and anticorrosive heat-shrinkable adhesive tape occurs
Bonding situation loosely;2, manual method heating work inefficiency, labor intensity is high, anticorrosive heat-shrinkable adhesive tape easily occurs simultaneously
Twine inclined, to be wound around not consolidation problem, make the surface irregularity of anticorrosive heat-shrinkable adhesive tape, affect the service life of bend pipe;Inventor's base
A kind of bend pipe wind with three sections of heating functions is have developed, it is possible to solve prior art in defect of the prior art
Problem.
Summary of the invention
The present invention is to solve above-mentioned technical problem, it is provided that a kind of bend pipe wind with three sections of heating functions, its
Design science is reasonable, simple in construction, and winding precision is high, and using effect is good;Can solve the problem that temperature in bend pipe heating process without
Method controls, and temperature is too high makes anticorrosive heat-shrinkable adhesive tape situation about being charred occur, the too low problem that melten gel can not be made to overflow of temperature;Simultaneously
Also solving manual method heating work inefficiency, labor intensity is high, easily occurs that anticorrosive heat-shrinkable adhesive tape twines partially, is wound around not consolidation
Problem, the surface irregularity of anticorrosive heat-shrinkable adhesive tape, the problem affecting the service life of bend pipe.
The technical solution adopted in the present invention is: a kind of bend pipe wind with three sections of heating functions, including being wound around
Dish, driving guide rail, aligning device, winding disc temperature regulating device, flame envelope heater;Winding disc is arranged on the interposition driving guide rail
Putting, drive guide rail to be arranged on bottom position, it is fan-shaped for driving guide rail, and winding disc is arranged on the centre position driving guide rail, and solid
Dingan County is contained on driving guide rail;Aligning device is arranged in winding disc, and is fixedly mounted on the inside of winding disc;Winding disc temperature control
Device is arranged on the inner side of connecting plate, and is fixed on connecting plate;Flame envelope heater is provided with two, one for preheating,
One is heating tail end, preheats and is fixedly installed on the left end driving guide rail, and heating tail end is arranged on the right-hand member driving guide rail;
Described winding disc includes gear, gear side plate, mounting base, brush side plate, brush ring, connecting plate, winding adhesive tape, core
Axle, hot-air blower, temperature measuring equipment, temperature probe, sensor, support, gripper shoe, support roller, fixing axle, axis hole, upper cover plate, go to the bottom
Plate, left column, right column form, and gear is arranged on the right side of gear side plate, and fixing with gear side plate are connected;Brush side plate sets
Put the right side at gear, the right side of brush side plate is provided with brush ring, be provided with in the centre position of gear with brush side plate
Mandrel, and connected fixing to gear, brush side plate and brush ring by mandrel;Brush ring is fixedly installed mounting base,
Connecting plate is arranged on mounting base, and vertical with winding disc center, is wound around adhesive tape and is wrapped on bend pipe through mandrel;Support
Left side brackets is arranged on the outside of gear, and the right side support of support is arranged on the outside of mounting base;Gripper shoe is arranged on support
Four minor faces on, support roller and be arranged on the inner side of gripper shoe;Being provided with axis hole on left column, fixing axle passes through axis hole support
The fixing hole of upper left side is fixedly installed togather;Upper cover plate is arranged on the top of support, two ends respectively with left column and right column
Fixing connection, lower shoe is arranged on the bottom of support, and two ends are fixing with left column and right column respectively to be connected.
Described flame envelope heater includes heating collar and shower nozzle, and heating collar is circular, and shower nozzle is arranged on the inner circle of heating collar
Zhou Shang, shower nozzle is set to 2~8.
Described aligning device includes longitudinal aligning device and horizontal aligning device, longitudinal aligning device by worm screw lifter,
Fixed plate, hinge, lifting connecting plate form, and in the gripper shoe of the lower right side that fixed plate is arranged on support, lifting connecting plate hangs down
Directly being fixedly installed in gripper shoe, the upper end of worm screw lifter is arranged on the centre of lifting connecting plate, and the lower end of worm screw lifter sets
Putting on the base between lower shoe, one end of hinge is arranged on the lower right side position of support, and the other end is arranged in fixed plate;
Laterally aligning device is made up of base, rail plate, guide rail slide block and fixing nut, and base is arranged on the top of lower shoe, sliding
Dynamic guide rail is fixedly installed on base, and guide rail slide block is fixedly installed on the bottom of support, and guide rail slide block is sleeved on rail plate,
Fixing nut is arranged on the side locations of guide rail slide block.
Described winding disc temperature regulating device includes hot-air blower and temperature measuring equipment, and the inner side of connecting plate is provided with hot-air blower and survey
Temperature device, is arranged on the connecting plate of position to the right, mounting base top the hot-air blower the arranged alignment that is tilted to the left and is wound around adhesive tape
Position, temperature measuring equipment be arranged in parallel with hot-air blower;Hot-air blower on the other three connecting plate arranges the position on alignment bend pipe surface,
Temperature measuring equipment be arranged in parallel with hot-air blower;Temperature measuring equipment is made up of temperature probe and sensor, and temperature probe and sensor pass through
Signal transmssion line connects.
Guide rail is driven to include base plate, base plate tie, driver element, adjustment base plate, slide block, motor, roller, pinch wheels, rolling
Wheeling support, pinch wheels bearing, chute, upper backup pad, lower supporting plate, baffle plate form, and base plate is arranged on the bottom of base plate tie, the end
Plate tie is arranged on the top of base plate, and fixing with base plate is connected, and base plate is sector;Base plate tie is by adjusting base plate and slide block group
Becoming, slide block is arranged on the top adjusting base plate, and slide block is protruding cuboid;Driver element is propped up by roller, pinch wheels, roller
Seat, pinch wheels bearing, chute, upper backup pad, lower supporting plate, baffle plate composition, motor is arranged on leftward position, and the right side of motor sets
Being equipped with roller supporting seat, roller supporting seat is 7 fonts couched, and the shorter limit of roller supporting seat is fixing with motor to be connected;Roller
It is arranged on the top of roller supporting seat, the left end of roller, it is connected by the shorter limit of roller supporting seat and motor are fixing, roller
Right side is fixing with the baffle plate being arranged on roller supporting seat right-hand member to be connected;Clamping brace seat is arranged on the limit that roller supporting seat is shorter
On, pinch wheels is vertically arranged in the position of the centre of clamping brace seat, and pinch wheels is freely rotatable;Driver element is around fan-shaped base plate
Being uniformly arranged, driver element presents low being obliquely installed of relative superiority or inferiority on base plate, is provided with recessed in the middle of the bottom of driver element
Chute;Driver element is connected by the chute of bottom and base plate tie are fixing, and driver element is longitudinal sliding motion on base plate.
The use process of this bend pipe wind with three sections of heating functions is: when to carry out that bend pipe is wound around anticorrosion
The when of adhesive tape, first bend pipe is placed on driving guide rail, opens the left end flame envelope heater of three sections of heating i.e. to bend pipe
Preheat, make the temperature of bend pipe body raise;Being then turned on the motor on each driver element, roller is in the driving of motor
Lower rotation, makes bend pipe move right, during bend pipe constantly moves forward, and the flexibility having due to bend pipe itself, make
Bend pipe is during whole motion, and movement locus expands or shrinks the most downward or upward, when bend pipe moves to winding disc
When, by adjusting longitudinal aligning device and horizontal aligning device, make bend pipe and winding disc be in concentric;The most in advance
Adhesive tape will be wound around on winding disc, is wound around 1 ~ 2 encloses, be then turned on the driving means of winding disc, driven gear uniform rotation, thus
Brush ring rotates also with the rotation of gear, and electric power will be filled power transmission by brush ring to hot-air blower and thermometric
Put;At this moment the winding adhesive tape being previously wound around on winding disc passes through pull-out from mandrel, and is wrapped in the surface of bend pipe;Same with this
Middle-end heating i.e. four hot-air blowers of Shi Kaiqi tri-sections heating, an alignment is wound around tape surface, and another alignment is wound around adhesive tape
Bonding plane heating, two other alignment bend pipe surface anticorrosive heat-shrinkable adhesive tape heat;Anticorrosive heat-shrinkable adhesive tape when bend pipe
Being wound around complete, the when that bend pipe moving to right-hand member flame envelope heater, the end flame envelope heater opening three sections of heating is carried out
Post bake;Above procedure is exactly that bend pipe is wound around heating operation process.
Described gear is arranged on the right side of gear side plate, and fixing with gear side plate is connected;Brush side plate is arranged on gear
Right side, the right side of brush side plate is provided with brush ring, the centre position of gear Yu brush side plate is provided with mandrel, and leads to
Cross mandrel to connect fixing to gear, brush side plate and brush ring;The main purpose so arranged is in order to by power output dress
Put driven gear to rotate, owing to the rotation of gear makes brush side plate, brush ring and mounting base rotate simultaneously, formed freely rotatable
Winding disc;Make the adhesive tape that is wound around on winding disc be wrapped in the surface of bend pipe, on the one hand play realization automatic winding on bend pipe
The effect of anticorrosive heat-shrinkable adhesive tape, on the other hand makes winding adhesive tape have stable radial drawing power, improves automatic winding anticorrosion heat
The winding mass of contracting adhesive tape.
Being provided with brush on described brush ring, brush is fixing with brush ring to be connected;So main purpose is by brush ring
On brush contact with the winding disc of motion and form the conductive component of electrical connection, be mainly used in the effect of conduct power.
The hot-air blower arranged on the described connecting plate being arranged on position to the right, mounting base top is tilted to the left to be directed at and is wound around
The position of adhesive tape, temperature measuring equipment be arranged in parallel with hot-air blower;Hot-air blower on the other three connecting plate is arranged on alignment bend pipe table
The position in face, temperature measuring equipment be arranged in parallel with hot-air blower;One of them hot-air blower alignment is wound around the surface that adhesive tape contacts with bend pipe,
The main purpose so arranged is that the colloidal sol making winding tape surface overflows, and makes winding adhesive tape closely be bonded in the table of bend pipe
Face, the surface of the other three hot-air blower alignment bend pipe, on the one hand in order to improve the temperature on bend pipe surface, carry out a prior preheating
Process, be conducive to being tightly wound around the surface of bend pipe by being wound around adhesive tape, improve the bonding force being wound around adhesive tape with bend pipe, improve
The sealing property of anticorrosive heat-shrinkable adhesive tape, plays more preferable antiseptic effect;Another aspect adds having wound winding adhesive tape
Heat, makes at the crimping of anticorrosive heat-shrinkable adhesive tape bonding more firm, strengthens the integraty of anticorrosive heat-shrinkable adhesive tape, improve anticorrosive heat-shrinkable
The service life of adhesive tape.
Being provided with axis hole on described left column, fixing axle is fixedly mounted on one by axis hole the fixing hole of support upper left side
Rise;Upper cover plate is arranged on the top of support, and two ends are fixing with left column and right column respectively to be connected, and lower shoe is arranged on support
Bottom, two ends are fixing with left column and right column respectively to be connected;The main purpose so arranged is: set on column on the left of Yi Fangmian
Axis placing hole is fixed axle and by axis hole, the fixing hole of support upper left side is fixedly installed togather, and its main purpose is fixed support,
Make support firmly hang to erect, provide stable supporting role for winding disc further;On the other hand by left column and the right side
Column and upper cover plate and the fixed structure of lower shoe, provide the working environment of a safety for winding disc, improves and is wound around travelling expenses
Stability and safety around pyrocondensation adhesive tape.
Described longitudinal aligning device is made up of worm screw lifter, fixed plate, hinge, lifting connecting plate, and fixed plate is arranged on
In the gripper shoe of the lower right side of support, lifting connecting plate is perpendicular to gripper shoe and is fixedly installed, and the upper end of worm screw lifter is arranged
In the centre of lifting connecting plate, the lower end of worm screw lifter is arranged on the base between lower shoe, and one end of hinge is arranged on
The lower right side position of support, the other end is arranged in fixed plate;The main purpose so arranged is by longitudinal aligning device
Adjust, make the bend pipe with flexibility be in concentric state with winding disc, in order to improve the stability that winding disc rotates, subtract
The vibrations of few winding disc, thus improve winding disc, it is wound around the quality of anticorrosive heat-shrinkable adhesive tape;Longitudinal aligning device is mainly in Y-axis side
To being adjusted.
Described horizontal aligning device is made up of base, rail plate, guide rail slide block and fixing nut, and base is arranged on goes to the bottom
The top of plate, rail plate is fixedly installed on base, and guide rail slide block is fixedly installed on the bottom of support, and guide rail slide block is sleeved on
On rail plate, fixing nut is arranged on the side locations of guide rail slide block;The main purpose so arranged is, by horizontal regulation of mental activities
The adjustment of device.Winding disc X-direction is being finely adjusted, it is achieved bend pipe and the concentric of winding disc, it is to avoid be wrapped over
, there is tape surface out-of-flatness in Cheng Zhong, and situation about tilting easily occurs in the flanging of adhesive tape.
Described base plate is arranged on the bottom of base plate tie, and base plate tie is arranged on the top of base plate, and fixes even with base plate
Connecing, base plate is fan-shaped;The main purpose so arranged is the effect in order to support by arranging base plate to provide for base plate tie, for
Driver element longitudinal sliding motion on base plate provides precondition.
Described base plate tie is by adjusting base plate and slide block forms, and slide block is arranged on the top adjusting base plate, and slide block be projection
Cuboid;Its main purpose is: the slide block on the one hand adjusted on base plate is arranged on the chute bottom driver element, plays
The effect of fixed drive unit;On the other hand, the slide block adjusted on base plate is arranged on the chute bottom driver element, makes to drive
Moving cell, according to the size of different bend pipe diameters, adjusts driver element position on base plate tie, to adapt to moving in bent pipe
Constantly expanding or shrinking of track, adjusts driver element lengthwise position on base plate, to adapt to different curvature radius and bending
The bend pipe of angle, the radius of curvature and the angle of bend that arrange driver element are the biggest, the radius of curvature of adapted to bend pipe and angle of bend
Degree will be the biggest.
Described roller is arranged on the top of roller supporting seat, the left end of roller, by the shorter limit of roller supporting seat with drive
Dynamic device is fixing to be connected, and the right side of roller is fixing with the baffle plate being arranged on roller supporting seat right-hand member to be connected;So arrange is main
Purpose be in order to, rotated by the driving effect driving rolls of driving means, drive in the mobile offer being wound around on guide rail for bend pipe
Power, primarily serves driving bend pipe and moves back and forth on driving guide rail.
Described clamping brace seat is arranged on the limit that roller supporting seat is shorter, and pinch wheels is vertically arranged in clamping brace seat
Middle position, pinch wheels is freely rotatable;The main purpose so arranged is to be positioned the position of bend pipe by pinch wheels, because
The when that bend pipe outwards expanding in moving process, if the position not to bend pipe carries out location arises that bend pipe can not be according to
Predetermined winding guide rail moves left and right, it is impossible to ensure that bend pipe and wind are in concentric state, easily makes bend pipe sliding simultaneously
Go out to the outside driving guide rail.
Described driver element is uniformly arranged around fan-shaped base plate, and driver element presents, on winding guide rail, the inclination that relative superiority or inferiority is low
Arrange;So arrange main purpose be bend pipe during movement, due to the action of gravity of bend pipe self, make bend pipe automatic
Move to the direction of the Inner arc being wound around guide rail, play the effect utilizing gravity automatic fastening to position.
Flame envelope heater is provided with two, and one is fixedly installed on the left end driving guide rail, and another is arranged on driving
The right-hand member of guide rail;The main purpose so arranged is the temperature in order to promote anticorrosive heat-shrinkable tape surface further, improves anticorrosion
The adhesive property of pyrocondensation adhesive tape and bend pipe, makes anticorrosive heat-shrinkable adhesive tape not have alice, there are shirt rim in surface irregularity, lap-joint
Phenomenon;It is arranged on the flame envelope heater of left end, mainly bend pipe is preheated, improve the temperature of bend pipe itself;Arrange
Flame envelope heater main purpose at right-hand member is, the anticorrosive heat-shrinkable adhesive tape after winding carries out intensification heating again, carries
The secondary adhesive property of high anticorrosive heat-shrinkable adhesive tape, anticorrosive heat-shrinkable adhesive tape forms the anticorrosive coat of entirety.
Described flame envelope heater includes heating collar and shower nozzle, and heating collar is circular, and shower nozzle is arranged on the inner circle of heating collar
Zhou Shang;Flame envelope heater uses natural gas or liquefied gas to be source of the gas, is lighted a fire by hose connection, rotate and make heating on shower nozzle
Circle forms pyrosphere and bend pipe body and the anticorrosive heat-shrinkable adhesive tape after winding is carried out post bake intensification, improves and is wound around anticorrosive heat-shrinkable
The winding mass of adhesive tape.
Beneficial effects of the present invention: the technical program provides a kind of bend pipe wind with three sections of heating functions, its
Design science is reasonable, simple in construction, and winding precision is high, and using effect is good;Can solve the problem that temperature in bend pipe heating process without
Method controls, and temperature is too high makes anticorrosive heat-shrinkable adhesive tape situation about being charred occur, the too low problem that melten gel can not be made to overflow of temperature;Simultaneously
Also solving manual method heating work inefficiency, labor intensity is high, easily occurs that anticorrosive heat-shrinkable adhesive tape twines partially, is wound around not consolidation
Problem, the surface irregularity of anticorrosive heat-shrinkable adhesive tape, the problem affecting the service life of bend pipe;Substantially increase anticorrosive heat-shrinkable glue
The winding mass of band, improves work efficiency, reduces labor intensity, extend the service life of bend pipe.
Accompanying drawing explanation
Fig. 1 is the side view of winding disc of the present invention;
Fig. 2 is the structural representation of winding disc of the present invention
Fig. 3 is the structural representation of the present invention horizontal aligning device rail plate
Fig. 4 is the structural representation of the present invention horizontal aligning device guide rail slide block;
Fig. 5 is the structural representation of flame envelope heater of the present invention;
Fig. 6;The plan view of guide rail is driven for the present invention;
Fig. 7;Structural representation for driver element of the present invention;
Fig. 8 is the structural representation bottom driver element roller support of the present invention;
Fig. 9 is the structural representation of base plate tie of the present invention;
Labelling in figure: 1, winding disc, 2, drive guide rail, 3, aligning device, 4, winding disc temperature regulating device, 5, flame envelope heater,
6, gear, 7, gear side plate, 8, floor is installed, 9, brush side plate, 10, brush ring, 11, connecting plate, 12, be wound around adhesive tape, 13, core
Axle, 14, hot-air blower, 15, temperature measuring equipment, 16, temperature probe, 17, sensor, 18, heating collar, 19, shower nozzle, 20, support, 21,
Gripper shoe, 22, support roller, 23, fixing axle, 24, axis hole, 25, upper cover plate, 26, lower shoe, 27, left column, 28, right column,
29, longitudinal aligning device, 30, horizontal aligning device, 31, worm screw lifter, 32, fixed plate, 33, hinge, 34, lifting connects
Plate, 35, base, 36, rail plate, 37, guide rail slide block, 38, fixing nut, 39, base plate, 40, base plate tie, 41, drive single
Unit, 42, adjust base plate, 43, slide block, 44, motor, 45, roller, 46, pinch wheels, 47, roller support, 48, pinch wheels bearing,
49, chute, 50, upper backup pad, 51, lower supporting plate, 52, baffle plate, 53, bend pipe.
Detailed description of the invention
Below in conjunction with accompanying drawing, the detailed description of the invention of the present invention is described in further detail.
As it can be seen, a kind of bend pipe wind with three sections of heating functions, including winding disc 1, drive guide rail 2, tune
Center device 3, winding disc temperature regulating device 4, flame envelope heater 5;Winding disc 1 is arranged on the centre position driving guide rail 2, and driving is led
Rail 2 is arranged on bottom position, and it is fan-shaped for driving guide rail 2, and winding disc 1 is arranged on the centre position driving guide rail 2, and fixedly mounts
Driving on guide rail 2;Described aligning device 3 is arranged in winding disc 1, and is fixedly mounted on the inside of winding disc 1;Winding disc control
Temperature device 4 is arranged on the inner side of connecting plate 11, and is fixed on connecting plate 11;Flame envelope heater 5 is provided with two, and one is
Preheating, one is heating tail end, preheats and is fixedly installed on the left end driving guide rail 2, and heating tail end is arranged on driving guide rail 2
Right-hand member;
Described winding disc 1 includes gear 6, gear side plate 7, mounting base 8, brush side plate 9, brush ring 10, connecting plate 11, is wound around
Adhesive tape 12, mandrel 13, hot-air blower 14, temperature measuring equipment 15, temperature probe 16, sensor 17, support 20, gripper shoe 21, support roller
22, fixing axle 23, axis hole 24, upper cover plate 25, lower shoe 26, left column 27, right column 28 form, and gear 6 is arranged on gear side
The right side of plate 7, and fixing with gear side plate 7 be connected;Brush side plate 9 is arranged on the right side of gear 6, on the right side of brush side plate 9
Be provided with brush ring 10, be provided with mandrel 13 in the centre position of gear 6 with brush side plate 9, and by mandrel 13 by gear 6,
Brush side plate 9 and the fixing connection of brush ring 10;Being fixedly installed mounting base 8 on brush ring 10, connecting plate 11 is arranged on peace
On dress base plate 8 and vertical with winding disc center, it is wound around adhesive tape 12 and is wrapped on bend pipe 23 through mandrel 13;The left side of support 20
Support 20 is arranged on the outside of gear 6, and the right side support 20 of support 20 is arranged on the outside of mounting base 8;Gripper shoe 21 is arranged
On four minor faces of support 20, support roller 22 and be arranged on the inner side of gripper shoe 21;Axis hole 24 it is provided with on left column 27, fixing
Axle 23 is fixedly installed togather by the fixing hole of 24 support 20 upper left sides of axis hole;Upper cover plate 25 is arranged on the upper of support 20
Portion, two ends are fixing with left column 27 and right column 28 respectively to be connected, and lower shoe 26 is arranged on the bottom of support 20, two ends respectively with
Left column 27 and the fixing connection of right column 28.
Described flame envelope heater 5 includes that heating collar 18 and shower nozzle 19, heating collar 18 are circular, and shower nozzle 19 is arranged on heating
On the inner periphery of circle 18, shower nozzle is set to 2~8.
Described aligning device 3 includes longitudinal aligning device 29 and horizontal aligning device 30, and longitudinal aligning device 29 is by worm screw
Lifter 31, fixed plate 32, hinge 33, lifting connecting plate 34 form, and fixed plate 32 is arranged on propping up of the lower right side of support 20
On fagging 21, lifting connecting plate 34 is perpendicular to gripper shoe 21 and is fixedly installed, and the upper end of worm screw lifter 31 is arranged on lifting and connects
The centre of plate 34, the lower end of worm screw lifter 31 is arranged on the base 35 between lower shoe 26, and one end of hinge 33 is arranged on
The lower right side position of support 20, the other end is arranged in fixed plate 32;Laterally aligning device 30 by base 35, rail plate 36,
Guide rail slide block 37 and fixing nut 38 form, and base 35 is arranged on the top of lower shoe 26, and rail plate 36 is fixedly installed on the end
On seat 35, guide rail slide block 37 is fixedly installed on the bottom of support 20, and guide rail slide block 37 is sleeved on rail plate 36, fixing nut
38 side locations being arranged on guide rail slide block 37.
Described winding disc temperature regulating device 4 includes hot-air blower 14 and temperature measuring equipment 15, and the inner side of connecting plate 11 is provided with heat
Blower fan 14 and temperature measuring equipment 15, be arranged on the connecting plate 11 of position to the right, mounting base 8 top the hot-air blower 14 arranged to the left
Tilt alignment is wound around the position of adhesive tape, and temperature measuring equipment 15 be arranged in parallel with hot-air blower 14;Hot blast on the other three connecting plate 11
Machine 14 arranges the position on alignment bend pipe 53 surface, and temperature measuring equipment 15 be arranged in parallel with hot-air blower 14;Temperature measuring equipment 15 is visited by thermometric
16 and sensor 17 form, temperature probe 16 and sensor 1 are connected by signal transmssion line.
Guide rail 2 is driven to include base plate 39, base plate tie 40, driver element 41, adjust base plate 42, slide block 43, motor 44, rolling
Wheel 45, pinch wheels 46, roller support 47, pinch wheels bearing 48, chute 49, upper backup pad 50, lower supporting plate 51,52 groups of baffle plate
Becoming, base plate 39 is arranged on the bottom of base plate tie 40, and base plate tie 40 is arranged on the top of base plate 39, and company fixing with base plate 39
Connecing, base plate 39 is fan-shaped;Base plate tie 40 is made up of adjustment base plate 42 and slide block 43, and slide block 43 is arranged on and adjusts the upper of base plate 42
Portion, slide block 43 is protruding cuboid;Driver element is by roller 45, pinch wheels 46, roller support 47, pinch wheels bearing 48, cunning
Groove 49, upper backup pad 50, lower supporting plate 51, baffle plate 52 form, and motor 44 is arranged on leftward position, and the right side of motor 44 is provided with
Roller supporting seat 47, roller supporting seat 47 is 7 fonts couched, and the shorter limit of roller supporting seat 47 is fixing with motor 44 to be connected;
Roller 45 is arranged on the top of roller supporting seat 47, the left end of roller 45, the limit shorter by roller supporting seat 47 and motor 44
Fixing connection, the right side of roller 45 is fixing with the baffle plate 52 being arranged on roller supporting seat 47 right-hand member to be connected;Clamping brace seat 48 sets
Putting on the limit that roller supporting seat 47 is shorter, pinch wheels 46 is vertically arranged in the position of the centre of clamping brace seat 48, pinch wheels
46 is freely rotatable;Driver element 41 is uniformly arranged around fan-shaped base plate 39, and it is low that driver element 41 presents relative superiority or inferiority on base plate 39
It is obliquely installed, in the middle of the bottom of driver element 41, is provided with recessed chute 49;Driver element 41 by the chute 49 of bottom with
Base plate tie 40 is fixing to be connected, driver element 41 longitudinal sliding motion on base plate 39.
The use process of this bend pipe wind with three sections of heating functions is: anti-when to carry out bend pipe 53 winding
The when of rotten adhesive tape, first bend pipe 53 is placed on driving guide rail 2, opens the left end flame envelope heater 5 of three sections of heating i.e.
Bend pipe is preheated, makes the temperature of bend pipe 53 body raise;It is then turned on the motor 44 on each driver element 41, roller
45 being rotated by motor 44, make bend pipe 53 move right, during bend pipe 53 constantly moves forward, due to bend pipe
53 flexibility having itself, make bend pipe 53 during whole motion, movement locus expand the most downward or upward or
Reduce, when bend pipe 53 moves to winding disc 1 when, by adjusting longitudinal aligning device 29 and horizontal aligning device 30, make curved
Pipe 53 and winding disc 1 are in concentric;Adhesive tape 12 will be wound around the most in advance on winding disc, be wound around 1 ~ 2 circle, and be then turned on twining
The driving means of drum 1, driven gear 6 uniform rotation, thus brush ring 10 rotates also with the rotation of gear 6, electric power is just
Can be by 10 power transmission of brush ring to hot-air blower 14 and temperature measuring equipment 15;At this moment twining on winding disc 1 it is previously wound around
From mandrel 13, pass through pull-out around adhesive tape 12, and be wrapped in the surface of bend pipe 53;The middle-end meanwhile opening three sections of heating adds
Heat i.e. four hot-air blowers 14, an alignment is wound around adhesive tape 12 surface, and another alignment is wound around the bonding plane heating of adhesive tape 12, additionally
The anticorrosive heat-shrinkable adhesive tape on two alignment bend pipe 53 surfaces heats;When the anticorrosive heat-shrinkable adhesive tape of bend pipe 53 is wound around complete, bend pipe
53 when move to right-hand member flame envelope heater 5, and the end flame envelope heaters 5 opening three sections of heating carry out post bake;
Above procedure is wound around heating operation process to bend pipe 53 exactly.
Claims (5)
1. there is a bend pipe wind for three sections of heating functions, including winding disc, drive guide rail, aligning device, winding disc
Temperature regulating device, flame envelope heater;It is characterized in that: winding disc is arranged on the centre position driving guide rail, drive guide rail to arrange
At bottom position, it is fan-shaped for driving guide rail, and winding disc is arranged on the centre position driving guide rail, and is fixedly mounted on driving guide rail
On;Described aligning device is arranged in winding disc, and is fixedly mounted on the inside of winding disc;Winding disc temperature regulating device is arranged on even
The inner side of fishplate bar, and be fixed on connecting plate;Flame envelope heater is provided with two, one for preheating, one adds for end
Heat, preheats and is fixedly installed on the left end driving guide rail, and heating tail end is arranged on the right-hand member driving guide rail;
Winding disc includes gear, gear side plate, mounting base, brush side plate, brush ring, connecting plate, winding adhesive tape, mandrel, heat
Blower fan, temperature measuring equipment, temperature probe, sensor, support, gripper shoe, support roller, fixing axle, axis hole, upper cover plate, lower shoe, a left side
Column, right column form, and gear is arranged on the right side of gear side plate, and fixing with gear side plate are connected;Brush side plate is arranged on
The right side of gear, is provided with brush ring on the right side of brush side plate, and the centre position of gear Yu brush side plate is provided with mandrel,
And connected fixing to gear, brush side plate and brush ring by mandrel;Brush ring is fixedly installed mounting base, connecting plate
It is arranged on mounting base, and vertical with winding disc center, it is wound around adhesive tape and is wrapped on bend pipe through mandrel;The left side of support is propped up
Frame is arranged on the outside of gear, and the right side support of support is arranged on the outside of mounting base;Gripper shoe is arranged on four of support
On minor face, support roller and be arranged on the inner side of gripper shoe;Being provided with axis hole on left column, fixing axle passes through axis hole support upper left side
Fixing hole be fixedly installed togather;Upper cover plate is arranged on the top of support, and two ends are fixing with left column and right column respectively to be connected
Connecing, lower shoe is arranged on the bottom of support, and two ends are fixing with left column and right column respectively to be connected.
A kind of bend pipe wind with three sections of heating functions the most according to claim 1, it is characterised in that: flame envelope adds
Thermal includes heating collar and shower nozzle, and heating collar is circular, and shower nozzle is arranged on the inner periphery of heating collar, and shower nozzle is set to 2~8
Individual.
A kind of bend pipe wind with three sections of heating functions the most according to claim 1, it is characterised in that: described tune
Center device includes longitudinal aligning device and horizontal aligning device, and longitudinal aligning device is by worm screw lifter, fixed plate, hinge, liter
Fall connecting plate composition, in the gripper shoe of the lower right side that fixed plate is arranged on support, lifting connecting plate is perpendicular to gripper shoe and fixes
Arranging, the upper end of worm screw lifter is arranged on the centre of lifting connecting plate, and the lower end of worm screw lifter is arranged between lower shoe
Base on, one end of hinge is arranged on the lower right side position of support, and the other end is arranged in fixed plate;Laterally aligning device by
Base, rail plate, guide rail slide block and fixing nut composition, base is arranged on the top of lower shoe, and rail plate is fixedly installed
On base, guide rail slide block is fixedly installed on the bottom of support, and guide rail slide block is sleeved on rail plate, and fixing nut is arranged on
The side locations of guide rail slide block.
A kind of bend pipe wind with three sections of heating functions the most according to claim 1, it is characterised in that twine described in:
Drum temperature regulating device includes hot-air blower and temperature measuring equipment, the inner side of connecting plate is provided with hot-air blower and temperature measuring equipment, is arranged on
The hot-air blower arranged on the connecting plate of position to the right, mounting base top is tilted to the left and is directed at the position being wound around adhesive tape, temperature measuring equipment
It is arranged in parallel with hot-air blower;Hot-air blower on the other three connecting plate arranges the position on alignment bend pipe surface, temperature measuring equipment and heat
Blower fan be arranged in parallel;Temperature measuring equipment is made up of temperature probe and sensor, and temperature probe and sensor are by signal transmssion line even
Connect.
A kind of bend pipe wind with three sections of heating functions the most according to claim 1, it is characterised in that: drive and lead
Rail includes that base plate, base plate tie, driver element, adjustment base plate, slide block, motor, roller, pinch wheels, roller support, pinch wheels are propped up
Seat, chute, upper backup pad, lower supporting plate, baffle plate form, and base plate is arranged on the bottom of base plate tie, and base plate tie is arranged on the end
The top of plate, and fixing with base plate is connected, base plate is sector;Base plate tie is by adjusting base plate and slide block forms, and slide block is arranged on
Adjusting the top of base plate, slide block is protruding cuboid;Driver element by roller, pinch wheels, roller support, pinch wheels bearing,
Chute, upper backup pad, lower supporting plate, baffle plate form, and motor is arranged on leftward position, and the right side of motor is provided with roller supporting
Seat, roller supporting seat is 7 fonts couched, and the shorter limit of roller supporting seat is fixed with motor and is connected;Roller is arranged on roller and props up
The top of support seat, the left end of roller, fixed with motor by the shorter limit of roller supporting seat and be connected, the right side of roller be arranged on
The baffle plate of roller supporting seat right-hand member is fixing to be connected;Clamping brace seat is arranged on the limit that roller supporting seat is shorter, and pinch wheels is vertical
Being arranged on the position of the centre of clamping brace seat, pinch wheels is freely rotatable;Driver element is uniformly arranged around fan-shaped base plate, drives
Unit presents low being obliquely installed of relative superiority or inferiority on base plate, is provided with recessed chute in the middle of the bottom of driver element;Driver element
Being connected by the chute of bottom and base plate tie are fixing, driver element is longitudinal sliding motion on base plate.
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CN108177807A (en) * | 2018-01-16 | 2018-06-19 | 郑州轻工业学院 | The bend pipe anti-corrosion strip of multi-faceted adjusting is wrapped and toasts robot |
CN108190077A (en) * | 2018-01-16 | 2018-06-22 | 郑州轻工业学院 | The bend pipe anti-corrosion strip winding packet robot that branched point alternately supports |
CN108328436A (en) * | 2018-04-04 | 2018-07-27 | 洛阳理工学院 | A kind of automatic winding coating machine of bend pipe anti-corrosion composite band |
CN113021871A (en) * | 2021-03-11 | 2021-06-25 | 罗波昌 | Elbow adhesive tape winding device adopting arc swinging mode |
CN114536733A (en) * | 2022-01-10 | 2022-05-27 | 河南新开源石化管道有限公司 | Annular double-sided heating device for bent pipe thermal shrinkage composite belt |
CN114537971A (en) * | 2022-02-08 | 2022-05-27 | 河南新开源石化管道有限公司 | Elbow bearing dragging device with circular arc motion |
CN114789324A (en) * | 2022-05-26 | 2022-07-26 | 江阴怡源设备安装有限公司 | Auxiliary device for quickly disassembling large coupler and using method |
CN114939983A (en) * | 2022-06-23 | 2022-08-26 | 山东通佳机械有限公司 | Full-servo vehicle high-pressure hydrogen storage bottle inner container carbon fiber winding device |
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Cited By (13)
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CN108190077A (en) * | 2018-01-16 | 2018-06-22 | 郑州轻工业学院 | The bend pipe anti-corrosion strip winding packet robot that branched point alternately supports |
CN108177807B (en) * | 2018-01-16 | 2020-12-18 | 郑州轻工业学院 | Multi-direction-adjustable winding pipe anti-corrosion belt material wrapping and baking robot |
CN108190077B (en) * | 2018-01-16 | 2021-05-28 | 郑州轻工业学院 | Multi-fulcrum alternate-supporting elbow anti-corrosion strip winding and wrapping robot |
CN108177807A (en) * | 2018-01-16 | 2018-06-19 | 郑州轻工业学院 | The bend pipe anti-corrosion strip of multi-faceted adjusting is wrapped and toasts robot |
CN108328436B (en) * | 2018-04-04 | 2023-07-14 | 洛阳理工学院 | Automatic winding cladding machine for anti-corrosion composite belt of bent pipe |
CN108328436A (en) * | 2018-04-04 | 2018-07-27 | 洛阳理工学院 | A kind of automatic winding coating machine of bend pipe anti-corrosion composite band |
CN113021871A (en) * | 2021-03-11 | 2021-06-25 | 罗波昌 | Elbow adhesive tape winding device adopting arc swinging mode |
CN114536733A (en) * | 2022-01-10 | 2022-05-27 | 河南新开源石化管道有限公司 | Annular double-sided heating device for bent pipe thermal shrinkage composite belt |
CN114537971A (en) * | 2022-02-08 | 2022-05-27 | 河南新开源石化管道有限公司 | Elbow bearing dragging device with circular arc motion |
CN114789324A (en) * | 2022-05-26 | 2022-07-26 | 江阴怡源设备安装有限公司 | Auxiliary device for quickly disassembling large coupler and using method |
CN114939983A (en) * | 2022-06-23 | 2022-08-26 | 山东通佳机械有限公司 | Full-servo vehicle high-pressure hydrogen storage bottle inner container carbon fiber winding device |
CN116160676A (en) * | 2023-04-06 | 2023-05-26 | 河北聚丰华春保温材料有限公司 | Spraying winding device of pipeline anti-corrosion adhesive tape |
CN116160676B (en) * | 2023-04-06 | 2023-07-04 | 河北聚丰华春保温材料有限公司 | Spraying winding device of pipeline anti-corrosion adhesive tape |
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