CN106182357A - Multi-edge tile forming mould and the ceramic tile being pressed into by this mould and preparation method - Google Patents

Multi-edge tile forming mould and the ceramic tile being pressed into by this mould and preparation method Download PDF

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Publication number
CN106182357A
CN106182357A CN201610724134.7A CN201610724134A CN106182357A CN 106182357 A CN106182357 A CN 106182357A CN 201610724134 A CN201610724134 A CN 201610724134A CN 106182357 A CN106182357 A CN 106182357A
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China
Prior art keywords
level
bed die
hypotenuse
edge
backform
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Application number
CN201610724134.7A
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Chinese (zh)
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CN106182357B (en
Inventor
施辉
吴则昌
蒙广军
罗伟良
薛卿
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Heyuan Dongyuan Yingpai Ceramics Co Ltd
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Heyuan Dongyuan Yingpai Ceramics Co Ltd
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Priority to CN201610724134.7A priority Critical patent/CN106182357B/en
Publication of CN106182357A publication Critical patent/CN106182357A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26Extrusion dies

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses Multi-edge tile forming mould and the ceramic tile being pressed into by this mould and preparation method, this mould includes bed die and backform, under the effect of bed die and backform, ceramic batch is pressed into brick body bottom margin there is multistage hypotenuse, brick body top has the Ceramic Tiles of surrounding edge;The bottom surface of backform is disposed with flanging portion, corner, groove surrounding edge portion and bright finish flanging portion by die edge to mold center direction;Flanging portion, corner, bright finish flanging portion are all parallel with the top margin of backform, and groove surrounding edge portion is isosceles trapezoid.The present invention makes original forehand bright finish backform the backform with surrounding edge effect of the present invention into, after suppressing through press, one high surrounding edge protruding for 1 2mm can be formed on the top of adobe, effectively granule frit can be trapped among in finished bricks plane, prevent from guttering down from brick limit after under kiln high temperature, granule frit melts, adhere to, on transmission club, decrease the cost depletions that club fractures, reduce the degree of deformation of adobe.

Description

Multi-edge tile forming mould and the ceramic tile being pressed into by this mould and preparation method
Technical field
The present invention relates to ceramic making field, more particularly, it relates to a kind of Multi-edge tile forming mould and by this mould Have the ceramic tile and preparation method being pressed into.
Background technology
Preparing ceramic clinker is a kind of glass, forms through high temperature melting quenching, has the speciality such as insolubility, stability, through grinding Impose on various vessel after mill, after firing, become the nature of glass of a thin layer, make to take on an entirely new look in pottery perception and use impression, be deeply subject to Consumers welcomed.
More left than producing the common big 25-35mm of polished bricks product mold because producing the ceramic die design adding frit The right side, such molding blank just has enough areas, adds granule frit, but still big not because of base substrate area when actual production, And cause and melt to fall to regret to trickle above transmission club at granule frit in kiln high temperature sintering process, and it is easy to make Club is become to fracture, the nominal price cost depletions of club.
If strengthened again by die size, rear working procedure processing difficulty, processing cost can be caused again to increase and waste of raw materials. Have a strong impact on the production cost of finished bricks.
Additionally, in ceramic tile production process, through groping discovery, mould is arranged one while strengthening die size The big hypotenuse suitably lengthened, guarantee semi-finished product also have 3-8mm through postorder after processing, and 5 DEG C of hypotenuses, such mould can To prevent finished bricks from will not damage the corner of finished bricks in packaging i.e. handling process.But increase the big hypotenuse length of mould, meeting Make adobe four weekly assembly form large area vacant state, there will be depending condition burning till period base substrate surrounding through kiln high temperature, Have a strong impact on the degree of deformation of adobe, cause finished bricks to demote.
Summary of the invention
The technical problem to be solved in the present invention is, for the drawbacks described above of prior art, it is provided that a kind of Multi-edge ceramic tile Mould and the ceramic tile being pressed into by this mould and preparation method, add, producing, the mould chi that granule frit pottery is practical On the basis of very little into, original forehand bright finish backform is made the backform with surrounding edge effect of the present invention, after suppressing through press, The surrounding edge that one high 1-2mm is protruding can be formed on the top of adobe, effectively granule frit can be trapped among in finished bricks plane, prevent Gutter down from brick limit after granule frit melts under kiln high temperature, adhere to, on transmission club, decrease the loss that club fractures Cost, reduces the degree of deformation of adobe.
The technical solution adopted for the present invention to solve the technical problems is: provide a kind of Multi-edge tile forming mould, bag Include bed die and backform, under the effect of described bed die and backform, ceramic batch is pressed into brick body bottom margin have multistage tiltedly Limit, brick body top have the Ceramic Tiles of surrounding edge;The bottom surface of described backform is disposed with to mold center direction by die edge Flanging portion, corner, groove surrounding edge portion and bright finish flanging portion;Flanging portion, described corner, bright finish flanging portion are all flat with the top margin of backform OK, described groove surrounding edge portion is isosceles trapezoid.
Multi-edge tile forming mould of the present invention, wherein, the height in described groove surrounding edge portion is 1-2mm.
Multi-edge tile forming mould of the present invention, wherein, the end face of described bed die by die edge in mould Heart direction is disposed with muscle portion in bed die I level hypotenuse portion, bed die I level, I level restoration hypotenuse portion, bed die II level hypotenuse portion, bed die Muscle portion, II level restoration hypotenuse portion and finished bricks shading portion in II level.
Multi-edge tile forming mould of the present invention, wherein, described bed die I level hypotenuse portion by die edge to mould Center position tilts gradually downward, and in described bed die I level, muscle portion is parallel with the base of bed die, and described I level restoration hypotenuse portion is by mould Tool edge be gradually inclined upwardly to mold center direction, described bed die II level hypotenuse portion by die edge to mold center direction by The most downward-sloping, in described bed die II level, muscle portion is parallel with the base of bed die, described II level restoration hypotenuse portion by die edge to Mold center direction is gradually inclined upwardly, and described finished bricks shading portion is parallel with the base of bed die.
Multi-edge tile forming mould of the present invention, wherein, a length of 3.5-in described bed die I level hypotenuse portion 6.5mm, a length of 5-7mm in muscle portion in described bed die I level, a length of 1-3mm in described I level restoration hypotenuse portion, described bed die The a length of 4.5-6.5mm in II level hypotenuse portion, a length of 2-4mm in muscle portion in described bed die II level, described II level restoration hypotenuse The a length of 1-3mm in portion, described finished bricks shading portion is the shading decorative pattern of conventional ceramic brick bottom surface, the length in finished bricks shading portion Depending on shading length according to different model finished bricks.
Multi-edge tile forming mould of the present invention, wherein, described bed die I level hypotenuse portion and muscle portion in bed die I level Angle be 172-177 °;Described bed die II level hypotenuse portion is 172-177 ° with the angle in muscle portion in bed die II level;Described bed die I In Ji, muscle portion is 145-155 ° with the angle in I level restoration hypotenuse portion, muscle portion and II level restoration hypotenuse portion in described bed die II level Angle is 145-155 °.
Multi-edge tile forming mould of the present invention, wherein, described bed die I level hypotenuse portion and muscle portion in bed die I level Angle be 175 °;Described bed die II level hypotenuse portion is 175 ° with the angle in muscle portion in bed die II level;Muscle portion in described bed die I level Being 150 ° with the angle in I level restoration hypotenuse portion, in described bed die II level, muscle portion is 150 ° with the angle in II level restoration hypotenuse portion.
The present invention also provides for a kind of Ceramic Tiles, and its Multi-edge tile forming mould compacting from the above mentioned forms.
The present invention also provides for the preparation method of a kind of Ceramic Tiles described above, comprises the steps: to be placed in ceramic batch Between bed die and backform, control backform pressure, make ceramic batch be pressed into brick body bottom margin and there is multistage hypotenuse, brick body top There is the Ceramic Tiles of surrounding edge.
Implement the Multi-edge tile forming mould of the present invention and the ceramic tile being pressed into by this mould and preparation method, have with Lower beneficial effect:
(1) present invention is on the basis of producing the die size that interpolation granule frit pottery is practical, by original positive polishing Face backform makes the backform with surrounding edge effect of the present invention into, through press suppress after, the top of adobe can be formed one high The surrounding edge that 1-2mm is protruding, can be trapped among granule frit in finished bricks plane effectively, prevents granule frit under kiln high temperature from melting Gutter down from brick limit after falling, adhere to, on transmission club, decrease the cost depletions that club fractures, reduce the deformation of adobe Degree;
(2) it addition, original shading lower mold improving cost invention to be had the bed die in multistage hypotenuse portion, bed die I level hypotenuse Portion is the flanging that adobe strengthened by mould, and in bed die I level, muscle portion is a brick baseplane of mould brick, effectively prevents adobe from burning till During surrounding unsettled and cause adobe deformation, when rear operation polishes, in shading I level, muscle portion can against polishing belt, Prevent adobe limit from leakage throwing situation occurring;Bed die II level hypotenuse portion is in order to after machining, finished bricks also has 3-8mm, 5 ° oblique Limit, prevents finished bricks from will not damage the corner of finished bricks in packaging and handling process;The groove surrounding edge of backform and bed die II level It is to strengthen base substrate limit rigidity of soft tissues degree that hypotenuse portion cooperates, and effectively prevents adobe from occurring splitting brick situation.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 be present pre-ferred embodiments Multi-edge tile forming mould in the structural representation of bed die;
Fig. 2 is the enlarged diagram in region in Fig. 1 along line A-A;
Fig. 3 be present pre-ferred embodiments Multi-edge tile forming mould in the structural representation of backform;
Fig. 4 is the enlarged diagram in region in Fig. 3 along line B-B;
Fig. 5 is the schematic diagram of the mould processing pressing process of the present invention;
Fig. 6 is the structural representation of the Ceramic Tiles being pressed into by the mould of the present invention;
Wherein, 1, bed die;101, bed die I level hypotenuse portion;102, muscle portion in bed die I level;103, I level restoration hypotenuse portion; 104, bed die II level hypotenuse portion;105, muscle portion in bed die II level;106, II level restoration hypotenuse portion;107, finished bricks shading portion;2、 Backform;201, corner flanging portion;202, groove surrounding edge portion;203, bright finish flanging portion;3, Ceramic Tiles;301, finished bricks housing pressure Limit;302, finished bricks protrudes surrounding edge;303, finished bricks plane;304, brick body I level hypotenuse portion;305, muscle portion in brick body I level;306、 Brick body I level restoration hypotenuse portion;307, brick body II level hypotenuse portion;308, muscle portion in brick body II level;309, brick body II level restoration hypotenuse Portion;310, brick body shading portion;H, the height in groove surrounding edge portion;L1, the length in bed die I level hypotenuse portion;Muscle portion in L2, bed die I level; L3, I level restoration hypotenuse portion;L4, the length in bed die II level hypotenuse portion;The length in muscle portion in L5, bed die II level;L6, II level restoration The length in hypotenuse portion;J1, bed die I level hypotenuse portion and the angle in muscle portion in bed die I level;J2, bed die II level hypotenuse portion and bed die II The angle in muscle portion in Ji;Muscle portion and the angle in I level restoration hypotenuse portion in J3, bed die I level;Muscle portion and II level in J4, bed die II level Recover the angle in hypotenuse portion.
Detailed description of the invention
Below, in conjunction with accompanying drawing and detailed description of the invention, the present invention is described further:
As shown in figures 1 to 6, a kind of Multi-edge tile forming mould, including bed die 1 and backform 2, at described bed die and backform Effect under, ceramic batch is pressed into brick body bottom margin there is multistage hypotenuse, brick body top has the Ceramic Tiles 3 of surrounding edge;
As shown in Figure 3-4, the bottom surface of described backform 2 is disposed with corner flanging by die edge to mold center direction Portion 201, groove surrounding edge portion 202 and bright finish flanging portion 203;Flanging portion, described corner, bright finish flanging portion all with the top margin of backform Parallel, described groove surrounding edge portion is isosceles trapezoid.The height H in described groove surrounding edge portion is 1-2mm.
As shown in Figure 1-2, the end face of described bed die 1 is disposed with bed die I level by die edge to mold center direction Muscle portion in muscle portion 102, I level restoration hypotenuse portion 103, bed die II level hypotenuse portion 104, bed die II level in hypotenuse portion 101, bed die I level 105, II level restoration hypotenuse portion 106 and finished bricks shading portion 107.Wherein, described bed die I level hypotenuse portion by die edge to mould Tool center position tilt gradually downward, in described bed die I level, muscle portion is parallel with the base of bed die, described I level restoration hypotenuse portion by Die edge is gradually inclined upwardly to mold center direction, described bed die II level hypotenuse portion by die edge to mold center direction Tilting gradually downward, in described bed die II level, muscle portion is parallel with the base of bed die, and described II level restoration hypotenuse portion is by die edge Gradually being inclined upwardly to mold center direction, described finished bricks shading portion is parallel with the base of bed die.
Preferably, length L1 in described bed die I level hypotenuse portion is 3.5-6.5mm, length L2 in muscle portion in described bed die I level For 5-7mm, length L3 in described I level restoration hypotenuse portion is 1-3mm, and length L4 in described bed die II level hypotenuse portion is 4.5- 6.5mm, in described bed die II level, length L5 in muscle portion is 2-4mm, and length L6 in described II level restoration hypotenuse portion is 1-3mm, institute Stating the shading decorative pattern that finished bricks shading portion is conventional ceramic brick bottom surface, the length in finished bricks shading portion is according to different model finished bricks Shading length depending on.
Described bed die I level hypotenuse portion is 172-177 ° with the angle J1 in muscle portion in bed die I level;Described bed die II level hypotenuse portion It is 172-177 ° with the angle J2 in muscle portion in bed die II level;In described bed die I level, muscle portion with the angle J3 in I level restoration hypotenuse portion is 145-155 °, in described bed die II level, muscle portion is 145-155 ° with the angle J4 in II level restoration hypotenuse portion.As preferably scheme, Described bed die I level hypotenuse portion is 175 ° with the angle in muscle portion in bed die I level;Described bed die II level hypotenuse portion and muscle in bed die II level The angle in portion is 175 °;In described bed die I level, muscle portion is 150 ° with the angle in I level restoration hypotenuse portion, muscle in described bed die II level Portion is 150 ° with the angle in II level restoration hypotenuse portion.
The present invention also provides for a kind of Ceramic Tiles, and its Multi-edge tile forming mould compacting from the above mentioned forms.This pottery The end face of brick 3 is disposed with finished bricks housing flanging 301 by brick body edge to brick body center position, finished bricks protrudes surrounding edge 302 and finished bricks plane 303;The bottom surface of Ceramic Tiles 3 is disposed with brick body I level hypotenuse by brick body edge to brick body center position Muscle portion in muscle portion 305, brick body I level restoration hypotenuse portion 306, brick body II level hypotenuse portion 307, brick body II level in portion 304, brick body I level 308, brick body II level restoration hypotenuse portion 309 and brick body shading portion 310.
The present invention also provides for the preparation method of a kind of Ceramic Tiles described above, comprises the steps: to be placed in ceramic batch Between bed die and backform, control backform pressure, make ceramic batch be pressed into brick body bottom margin and there is multistage hypotenuse, brick body top There is the Ceramic Tiles of surrounding edge, as shown in Figure 6.
It will be apparent to those skilled in the art that can technical scheme as described above and design, make other various Corresponding change and deformation, and all these change and deformation all should belong to the protection domain of the claims in the present invention Within.

Claims (9)

1. Multi-edge tile forming mould, it is characterised in that include bed die and backform, under the effect with backform of the described bed die, Ceramic batch is pressed into brick body bottom margin has multistage hypotenuse, brick body top has the Ceramic Tiles of surrounding edge;Described backform Bottom surface is disposed with flanging portion, corner, groove surrounding edge portion and bright finish flanging portion by die edge to mold center direction;Institute Stating flanging portion, corner, bright finish flanging portion all parallel with the top margin of backform, described groove surrounding edge portion is isosceles trapezoid.
Multi-edge tile forming mould the most according to claim 1, it is characterised in that the height in described groove surrounding edge portion is 1-2mm。
Multi-edge tile forming mould the most according to claim 1, it is characterised in that the end face of described bed die is by mold side Edge is disposed with muscle portion, I level restoration hypotenuse portion, bed die II level in bed die I level hypotenuse portion, bed die I level to mold center direction Muscle portion, II level restoration hypotenuse portion and finished bricks shading portion in hypotenuse portion, bed die II level.
Multi-edge tile forming mould the most according to claim 3, it is characterised in that described bed die I level hypotenuse portion is by mould Tool edge tilts gradually downward to mold center direction, and in described bed die I level, muscle portion is parallel with the base of bed die, and described I level is extensive Multiple hypotenuse portion is gradually inclined upwardly to mold center direction by die edge, described bed die II level hypotenuse portion by die edge to mould Tool center position tilts gradually downward, and in described bed die II level, muscle portion is parallel with the base of bed die, described II level restoration hypotenuse portion Gradually being inclined upwardly to mold center direction by die edge, described finished bricks shading portion is parallel with the base of bed die.
Multi-edge tile forming mould the most according to claim 3, it is characterised in that the length in described bed die I level hypotenuse portion Degree is 3.5-6.5mm, a length of 5-7mm in muscle portion in described bed die I level, a length of 1-3mm in described I level restoration hypotenuse portion, The a length of 4.5-6.5mm in described bed die II level hypotenuse portion, a length of 2-4mm in muscle portion, described II level in described bed die II level Recovering a length of 1-3mm in hypotenuse portion, described finished bricks shading portion is the shading decorative pattern of conventional ceramic brick bottom surface, finished bricks shading Depending on the length in portion is according to the shading length of different model finished bricks.
Multi-edge tile forming mould the most according to claim 3, it is characterised in that described bed die I level hypotenuse portion and the end In mould I level, the angle in muscle portion is 172-177 °;Described bed die II level hypotenuse portion is 172-with the angle in muscle portion in bed die II level 177°;In described bed die I level, muscle portion is 145-155 ° with the angle in I level restoration hypotenuse portion, muscle portion and II in described bed die II level The angle in level restoration hypotenuse portion is 145-155 °.
Multi-edge tile forming mould the most according to claim 6, it is characterised in that described bed die I level hypotenuse portion and the end In mould I level, the angle in muscle portion is 175 °;Described bed die II level hypotenuse portion is 175 ° with the angle in muscle portion in bed die II level;The described end In mould I level, muscle portion is 150 ° with the angle in I level restoration hypotenuse portion, muscle portion and the folder in II level restoration hypotenuse portion in described bed die II level Angle is 150 °.
8. a Ceramic Tiles, it is characterised in that it is suppressed by the Multi-edge tile forming mould described in any one of claim 1-7 Form.
9. the preparation method of a Ceramic Tiles as claimed in claim 8, it is characterised in that comprise the steps: ceramic batch It is placed between bed die and backform, controls backform pressure, make ceramic batch be pressed into brick body bottom margin and there is multistage hypotenuse, brick body Top has the Ceramic Tiles of surrounding edge.
CN201610724134.7A 2016-08-25 2016-08-25 Multi-edge tile forming mold and the ceramic tile being pressed by the mold and preparation method Active CN106182357B (en)

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CN201610724134.7A CN106182357B (en) 2016-08-25 2016-08-25 Multi-edge tile forming mold and the ceramic tile being pressed by the mold and preparation method

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Application Number Priority Date Filing Date Title
CN201610724134.7A CN106182357B (en) 2016-08-25 2016-08-25 Multi-edge tile forming mold and the ceramic tile being pressed by the mold and preparation method

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CN106182357A true CN106182357A (en) 2016-12-07
CN106182357B CN106182357B (en) 2018-09-07

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1537709A (en) * 2003-04-17 2004-10-20 潮 何 Production technology of polished brick with embedded pattern polished brick manufactural using said technology
CN2837040Y (en) * 2005-07-13 2006-11-15 张龙宜 Forming die for back side pattern of ceramic brick
CN101497521B (en) * 2008-12-25 2012-01-25 广东蒙娜丽莎新型材料集团有限公司 Technique of preparing glaze color convexo-concave texture ornamental porcelain brick
CN204414293U (en) * 2014-12-31 2015-06-24 江西和美陶瓷有限公司 Tile mould and the ceramic tile adobe made by it
CN206048462U (en) * 2016-08-25 2017-03-29 河源市东源鹰牌陶瓷有限公司 Multi-edge tile forming mould and the ceramic tile being pressed into by the mould

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