CN106182176B - It is a kind of to rush hair feeder equipment and feeding method for the automatic of shuttlecock processing - Google Patents

It is a kind of to rush hair feeder equipment and feeding method for the automatic of shuttlecock processing Download PDF

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Publication number
CN106182176B
CN106182176B CN201610504997.3A CN201610504997A CN106182176B CN 106182176 B CN106182176 B CN 106182176B CN 201610504997 A CN201610504997 A CN 201610504997A CN 106182176 B CN106182176 B CN 106182176B
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feather
processed
station
controller
manipulator
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CN106182176A (en
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林先鹏
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/40Cutting-out; Stamping-out using a press, e.g. of the ram type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/007Control means comprising cameras, vision or image processing systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Specific Conveyance Elements (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

It is of the present invention a kind of to rush hair feeder equipment and feeding method for the automatic of shuttlecock processing, including punch body, controller and the automatic feed mechanism coordinated with punch body, automatic feed mechanism includes the first station mechanism, preliminary examination mechanism, testing agency, plucking mechanism and the Guan Zheng mechanisms that are arranged sequentially on frame body and manipulator mechanism corresponding with the first station mechanism, preliminary examination mechanism, testing agency, plucking mechanism and Guan Zheng mechanisms and dabbing mechanism.It uses controller to carry out automatically controlling transmit process, the shape information of feather to be processed is acquired by camera, behind the hair bar fineness degree position for calculating setting data, the position and orientation of feather to be processed are adjusted, it ensure that the accuracy of later stage punching course and punching press shape, the quality of production and processing efficiency are improved, ensure that production security.

Description

It is a kind of to rush hair feeder equipment and feeding method for the automatic of shuttlecock processing
Technical field
It is more particularly to a kind of to rush hair for the automatic of shuttlecock processing the present invention relates to a kind of shuttlecock process equipment Feeder equipment and feeding method.
Background technology
In athletics sports, badminton is one and popularizes wide, the good sports item of mass foundation.This Mesh requires place, environment and player relatively low, applied widely, adaptable, suitable most of crowds' exercise uses, because This, it is deep to be liked by broad masses.
Necessity as badminton --- shuttlecock is the consumables of this movement, huge per Year's consumption.Plumage Ball top is mainly composed of 16 natural feathers, and natural feather needs, through over cleaning, to dry, and punching inserts the steps such as hair, viscose glue Suddenly it can just machine.Wherein, punching is the process for for use feather that natural feather is cut into required length and shape.It is existing Feather punching is rushed in feather in punching machine with human hand, then punching machine presses is controlled to be punched feather by floor push.It was punched Journey is an operating process being in extreme danger, and often has operating personnel's finger and cuts out pressure by punching machine, causes life-long disabilities, both influenced Personal lifestyle also influences enterprise's production, meanwhile, human hand send a mao process to only rely on feel and experience, can not accurately control every feather Punching position, hair bar thickness is uneven after causing punching, influences later stage feather ball weight and stability, yield rate is relatively low, durable Property is poor.
To improve the above situation, exploitation one kind rushes hair feeder equipment automatically, just becomes the present invention and wants to solve the problems, such as.
Invention content
It is in view of the foregoing and insufficient, the present invention is intended to provide a kind of achievable shuttlecock rushes setting for mao feeding automatically Standby and its feeding method thoroughly to avoid the generation of production accident in blanking process, ensures that blanking process carries out automatically, after punching Workprint hair bar thickness is consistent, and shape, weight are reliable and stable.
The present invention is achieved through the following technical solutions:
It is a kind of to rush hair feeder equipment for the automatic of shuttlecock processing, including punch body, controller and with punching The automatic feed mechanism of bed mechanism cooperation;Automatic feed mechanism includes the first station mechanism being arranged sequentially on frame body, preliminary examination Mechanism, testing agency, plucking mechanism and Guan Zheng mechanisms and with the first station mechanism, preliminary examination mechanism, testing agency, napper The corresponding manipulator mechanism of structure and Guan Zheng mechanisms and dabbing mechanism;First station mechanism includes a clamping device and one Inductor, inductor are located at the lower end of clamping device, and inductor is connected with controller signals;Preliminary examination mechanism enters detection for feather A preliminary examination is carried out before mechanism;Testing agency includes polishing light source, glass and camera;The polishing light source and the positive bottom of camera It puts, for glass between polishing light source and camera, glass is corresponding with the support platform of preliminary examination mechanism;The camera acquires feather Image is simultaneously transmitted in controller, and control information is calculated in controller;Plucking mechanism include motor, gear and with gear phase The conveyer belt of cooperation;The transmission height of the conveyer belt is corresponding with the glass of testing agency;Guan Zheng mechanisms and plucking mechanism Position is corresponding, and Guan Zheng mechanisms are two plates being mutually parallel, and plates are equipped with mutual corresponding fork-shaped gap, sheet The rear end of body is equipped with Transfer pipe corresponding with punching mechanism Working position;Manipulator mechanism includes what can be stretched along the vertical direction Upper and lower manipulator and the left and right manipulator that can be stretched in left-right direction, upper and lower manipulator and left and right manipulator are arranged in first Station mechanism, preliminary examination mechanism, testing agency, plucking mechanism and Guan Zheng mechanisms both sides;Dabbing mechanism include a row respectively with preliminary examination Mechanism, testing agency, the corresponding sliding block to move up and down of plucking mechanism and Guan Zheng mechanisms, the bottom of the sliding block is supported by bullet Spring.
The lower end of the upper manipulator is equipped with presser feet.
The upper and lower manipulator and left and right manipulator are driven for the cooperation of sliding block and guide rail.
The control information that the controller is calculated includes the fineness degree situation of feather hair bar to be processed, Yi Jizhan Open the size and shape situation of change of feather.
A kind of automatic feeding method for rushing hair feeder equipment for shuttlecock processing, specific steps include:
Single feather to be processed is placed in automatic the first station machine for rushing hair feeder equipment by step 1 by operating personnel On structure, the clamping device on the first station mechanism clamps feather, and after inductor senses feather signal, induction information is sent Into controller.
Step 2, controller control machinery hand mechanism are retracted, are clamped, being lifted, being moved forward, putting down action, will be to be added Work feather is sent on the station of preliminary examination mechanism, and then controller control dabbing mechanism carries out dabbing, and feather position to be processed is consolidated Fixed, feather to be processed carries out preliminary examination, meanwhile, next feather to be processed is placed on the first station mechanism by operating personnel.
Step 3 successively transmits the feather to be processed on station again by manipulator mechanism, when feather to be processed When entering the station of testing agency, feather to be processed under controller control camera air exercise radiant light filling state on glass into Row is taken pictures, and data of taking pictures are transmitted in controller, and controller calculates the fineness degree position of the feather hair bar to be processed of setting data It postpones, feather to be processed is moved successively again by manipulator mechanism, operating personnel are again by new feather to be processed It is placed on the first station mechanism.
After step 4, feather to be processed enter the station of plucking mechanism, controller is according to the feather to be processed being calculated Feather to be processed is moved on the position of setting data by hair bar fineness degree situation, control motor driving conveyer belt, then, Manipulator mechanism moves successively again on the feather to be processed to corresponding next station of each station, and passes through dabbing mechanism and incite somebody to action Feather to be processed on each station is positioned.
Two end pipes of feather to be processed are located at just on two parallel plates on straight line by step 5, Guan Zheng mechanisms Two fork-shaped gap in, feather to be processed is towards fixed by level.
The fixed feather to be processed of step 6, position and orientation is fed to the punching press of punch body by Transfer pipe In mold, feather to be processed is stamped molding, meanwhile, manipulator mechanism continues to move to the feather to be processed on each station On next processing stations.
Step 7, successively process constantly carry out, and feather is by self-feeding and punch forming.
It is of the present invention it is a kind of rush hair feeder equipment and feeding method for the automatic of shuttlecock processing, use Controller carries out automatically controlling transmit process, and the shape information of feather to be processed is acquired by camera, calculates setting data Hair bar fineness degree position after, the position and orientation of corresponding feather to be processed are completed in the adjusting through plucking mechanism and Guan Zheng mechanisms Adjustment, ensure that the accuracy of later stage punching course and punching press shape, improve the quality of production, ensure that production security, Avoid the generation of production accident.Feather hair bar fineness degree after punching press is consistent, and shape is accurate, be later stage shuttlecock production and Quality stability provides guarantee.Production efficiency is substantially increased, reduces the influence of human factor, reduces the life of shuttlecock Cost is produced, help is provided using needs to better meet.
Description of the drawings
Fig. 1 is a kind of automatic structure diagram for rushing hair feeder equipment for shuttlecock processing of the present invention One;
Fig. 2 is a kind of automatic structure diagram for rushing hair feeder equipment for shuttlecock processing of the present invention Two.
Specific embodiment
Below in conjunction with the accompanying drawings 1, Fig. 2 a kind of rush hair feeding and sets to of the present invention for the automatic of shuttlecock processing It is standby to be further described:
It is of the present invention it is a kind of rush hair feeder equipment for the automatic of shuttlecock processing, including punch body 10, Controller and the automatic feed mechanism coordinated with punch body 10.Punch body 10 is used for the punch forming of feather, send automatically Material mechanism is used to complete feather to be processed to the Automatic-feeding of punch body 10.
Automatic feed mechanism include being arranged sequentially the first station mechanism 1 on frame body 9, preliminary examination mechanism 2, testing agency 3, Plucking mechanism 4 and Guan Zheng mechanisms 5 and with the first station mechanism 1, preliminary examination mechanism 2, testing agency 3, plucking mechanism 4 and pipe just 5 corresponding manipulator mechanism 6 of mechanism and dabbing mechanism 8.Manipulator mechanism 6 is for the feather to be processed between each station Sequence movement, dabbing mechanism 8 by feather to be processed on each station for being compressed, fixed.
First station mechanism 1 includes a clamping device and an inductor, and inductor is located at the lower end of clamping device, feels Device is answered to be connected with controller signals.
Preliminary examination mechanism 2 carries out a preliminary examination before entering testing agency for feather.
Testing agency 3 includes polishing light source, glass and camera.Polishing light source is located at below camera, and glass is located at polishing light Between source and camera, glass is corresponding with the support platform of preliminary examination mechanism 2.Glass is used to support feather to be processed, and camera is to glass Feather to be processed on glass is taken pictures, and image information is transmitted in controller.Controller completes the meter to information of taking pictures It calculates, obtain the fineness degree situation of feather hair bar to be processed and the size and shape situation of change of feather is unfolded, be the later stage Punching course provides accurate information.
Plucking mechanism 4 include motor, gear and with the matched conveyer belt of gear.In this example, conveyer belt is wrapped in electricity The outer end of machine and gear, transmission belt top surface form a horizontal plane, and feather to be processed is placed on a moving belt, conveyer belt Transmission height is corresponding with the glass of testing agency 3.
Guan Zheng mechanisms 5 are corresponding with the position of plucking mechanism 4, Guan Zheng mechanisms 5 be two plates being mutually parallel, sheet Body is equipped with mutual corresponding fork-shaped gap, and the rear end of plates is equipped with transmission corresponding with 10 Working position of punch body and leads to Road.Guan Zheng mechanisms 5 make feather both ends to be processed be fixed towards horizontal for managing the both ends of feather just to be processed.
Manipulator mechanism 6 includes the upper and lower manipulator that can be stretched along the vertical direction and can stretch in left-right direction left and right Manipulator.Cooperation progress vertical and Linear transmission of the sliding block with guide rail is respectively adopted in upper and lower, left and right manipulator.Wherein, upper machine The lower end of tool hand is equipped with presser feet 7.Upper and lower, left and right manipulator be arranged in the first station mechanism 1, preliminary examination mechanism 2, testing agency 3, Feather to be processed by the adjusting and transmission of upper and lower, left and right manipulator, is completed each in 5 both sides of plucking mechanism 4 and Guan Zheng mechanisms Being sequentially transmitted between a station, process.
It is corresponding with preliminary examination mechanism 2, testing agency 3, plucking mechanism 4 and Guan Zheng mechanisms 5 respectively that dabbing mechanism 8 includes a row The sliding block that can be moved up and down.To avoid sliding block that spring, spring is also mounted in the bottom of sliding block to feather excessive compression to be processed Can effective adjusting slider pressing force.
For above-mentioned concrete structure, a kind of hair feeding is rushed to of the present invention for the automatic of shuttlecock processing below The feeding method of equipment is described in further detail:
Single feather to be processed after connecting equipment power supply, by operating personnel is placed in and automatic rush hair feeding and set by step 1 On the first standby station mechanism, the clamping device on the first station mechanism clamps feather, after inductor senses feather signal, Induction information is sent in controller.
Step 2, controller control machinery hand mechanism are retracted, are clamped, being lifted, being moved forward, putting down action, will be to be added Work feather is transmitted to by the first station mechanism on the station of preliminary examination mechanism, and then controller control dabbing mechanism carries out dabbing, treats Processing feather position is fixed, and feather to be processed carries out preliminary examination, meanwhile, next feather to be processed is placed in the by operating personnel On one station mechanism.
Step 3 is successively transmitted the feather to be processed on each station again by manipulator mechanism, plumage to be processed Hair is entered in testing agency, and the station platform in testing agency is vitreum, and controller controls camera air exercise radiant light filling Feather to be processed under state on glass is taken pictures, and the data taken pictures are sent in controller, and controller calculates Set the fineness degree position of the feather hair bar to be processed of data.Meanwhile new feather to be processed is placed on by operating personnel again On first station mechanism, manipulator mechanism is transmitted the feather to be processed on each station,.
After step 4, feather to be processed enter the station of plucking mechanism, the station platform of plucking mechanism is conveyer belt, is controlled Device processed drives conveyer belt by feather to be processed according to the feather hair bar fineness degree situation to be processed being calculated, control motor It is moved on the position of setting data, the position of feather to be processed is fixed, and then, manipulator mechanism moves each station successively On upper feather to be processed to corresponding next station, and pass through dabbing mechanism and determined the feather to be processed on each station Position.
Step 5, the feather to be processed positioned at front end have been sent in Guan Zheng mechanisms, the both ends quilt of feather to be processed It manages and is located at just on two parallel plates in two fork-shaped gap on straight line, made by two fork-shaped gap supports With feather to be processed is fixed towards by level.
Step 6, position and orientation are fed to punch body by horizontal fixed feather to be processed by Transfer pipe In stamping die, feather to be processed is stamped molding, meanwhile, the feather to be processed on each station is continued to move by manipulator mechanism It moves on next processing stations, operating personnel also put feather to be processed on the first station mechanism again, and process is not successively It is disconnected to carry out, complete self-feeding, the punch forming of feather to be processed.

Claims (5)

1. a kind of rush hair feeder equipment for the automatic of shuttlecock processing, which is characterized in that including punch body, controller And the automatic feed mechanism with punch body cooperation;The automatic feed mechanism includes the first work being arranged sequentially on frame body Position mechanism, preliminary examination mechanism, testing agency, plucking mechanism and Guan Zheng mechanisms and with the first station mechanism, preliminary examination mechanism, detection Mechanism, the corresponding manipulator mechanism of plucking mechanism and Guan Zheng mechanisms and dabbing mechanism;
First station mechanism includes a clamping device and an inductor, and inductor is located at the lower end of clamping device, feels Device is answered to be connected with controller signals;
The preliminary examination mechanism carries out a preliminary examination before entering testing agency for feather;
The testing agency includes polishing light source, glass and camera;The polishing light source and camera are just put down, and glass, which is located at, to be beaten Between radiant and camera, glass is corresponding with the support platform of preliminary examination mechanism;The camera acquires feather image and is transmitted to In controller, control information is calculated in controller;
The plucking mechanism include motor, gear and with the matched conveyer belt of gear;The transmission height of the conveyer belt with The glass of testing agency is corresponding;
The Guan Zheng mechanisms are corresponding with the position of plucking mechanism, Guan Zheng mechanisms be two plates being mutually parallel, plates Mutual corresponding fork-shaped gap is equipped with, the rear end of plates is equipped with Transfer pipe corresponding with punching mechanism Working position;
The manipulator mechanism includes the upper and lower manipulator that can be stretched along the vertical direction and can stretch in left-right direction left and right Manipulator, upper and lower manipulator and left and right manipulator are arranged in the first station mechanism, preliminary examination mechanism, testing agency, plucking mechanism With Guan Zheng mechanisms both sides;
The dabbing mechanism include a row respectively it is corresponding with preliminary examination mechanism, testing agency, plucking mechanism and Guan Zheng mechanisms can on The sliding block of lower movement, the bottom of the sliding block are supported by spring.
2. a kind of hair feeder equipment is rushed according to claim 1 for the automatic of shuttlecock processing, which is characterized in that The lower end of the upper manipulator is equipped with presser feet.
3. a kind of hair feeder equipment is rushed according to claim 1 for the automatic of shuttlecock processing, which is characterized in that The upper and lower manipulator and left and right manipulator are driven for the cooperation of sliding block and guide rail.
4. a kind of hair feeder equipment is rushed according to claim 1 for the automatic of shuttlecock processing, which is characterized in that The control information that the controller is calculated includes the fineness degree situation of feather hair bar to be processed and feather is unfolded Size and shape situation of change.
It is 5. a kind of based on the automatic feeding side for rushing hair feeder equipment that shuttlecock processing is used for described in the claims 1 Method, which is characterized in that specific steps include:
Step 1: single feather to be processed is placed in automatic the first station mechanism for rushing hair feeder equipment by operating personnel On, the clamping device on the first station mechanism clamps feather, and after inductor senses feather signal, induction information is sent to In controller;
Step 2: controller control machinery hand mechanism is retracted, clamped, lifted, moved forward, putting down action, it will be to be processed Feather is sent on the station of preliminary examination mechanism, and then controller control dabbing mechanism carries out dabbing, and feather position to be processed is fixed, Feather to be processed carries out preliminary examination, meanwhile, next feather to be processed is placed on the first station mechanism by operating personnel;
Step 3: transmitted successively to the feather to be processed on station again by manipulator mechanism, when feather to be processed into When entering to the station of testing agency, the feather to be processed under controller control camera air exercise radiant light filling state on glass carries out It takes pictures, data of taking pictures are transmitted in controller, and controller calculates the fineness degree position of the feather hair bar to be processed of setting data Afterwards, feather to be processed is moved successively again by manipulator mechanism, operating personnel again put new feather to be processed It puts on the first station mechanism;
Step 4: after feather to be processed enters the station of plucking mechanism, controller is according to the feather hair to be processed being calculated Feather to be processed is moved on the position of setting data by bar fineness degree situation, control motor driving conveyer belt, then, machine Tool mobile phone structure moves successively again on the feather to be processed to corresponding next station of each station, and passes through dabbing mechanism and incite somebody to action respectively Feather to be processed on a station is positioned;
Step 5: Guan Zheng mechanisms by two end pipes of feather to be processed just on two parallel plates be located at straight line on two In a fork-shaped gap, feather to be processed is fixed towards by level;
Step 6: the fixed feather to be processed of position and orientation is fed to the stamping die of punch body by Transfer pipe In, feather to be processed is stamped molding, meanwhile, manipulator mechanism continues to move to the feather to be processed on each station next On a processing stations;
Step 7: process constantly carries out successively, feather is by self-feeding and punch forming.
CN201610504997.3A 2016-07-01 2016-07-01 It is a kind of to rush hair feeder equipment and feeding method for the automatic of shuttlecock processing Active CN106182176B (en)

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Application Number Priority Date Filing Date Title
CN201610504997.3A CN106182176B (en) 2016-07-01 2016-07-01 It is a kind of to rush hair feeder equipment and feeding method for the automatic of shuttlecock processing

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CN106182176B true CN106182176B (en) 2018-06-26

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110772768B (en) * 2019-11-13 2020-09-22 衢州学院 Feather inserting device for badminton
CN111015819B (en) * 2019-12-30 2021-07-27 林先明 Full-automatic feather punching shear forming machine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203305298U (en) * 2013-06-18 2013-11-27 李克柱 Automatic feather washing and slicing system for badminton
CN203510328U (en) * 2013-08-31 2014-04-02 无为县德立体育用品有限公司 Drilling machine for shuttlecock head

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Publication number Priority date Publication date Assignee Title
CN102508256A (en) * 2011-11-23 2012-06-20 中国科学院微电子研究所 Non-contact real-time physiological signal monitoring system
US9138907B2 (en) * 2013-02-11 2015-09-22 Albara Mohammed BINOTHMAN Feather cutter and feather imping pin
CN105082256A (en) * 2015-08-21 2015-11-25 安徽省无为县正大羽毛制品有限责任公司 Blanking device for badminton labeling

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203305298U (en) * 2013-06-18 2013-11-27 李克柱 Automatic feather washing and slicing system for badminton
CN203510328U (en) * 2013-08-31 2014-04-02 无为县德立体育用品有限公司 Drilling machine for shuttlecock head

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