CN106181387A - A kind of gantry moving-beam type Horizontal type milling composite machining center - Google Patents
A kind of gantry moving-beam type Horizontal type milling composite machining center Download PDFInfo
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- CN106181387A CN106181387A CN201610676232.8A CN201610676232A CN106181387A CN 106181387 A CN106181387 A CN 106181387A CN 201610676232 A CN201610676232 A CN 201610676232A CN 106181387 A CN106181387 A CN 106181387A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/70—Stationary or movable members for carrying working-spindles for attachment of tools or work
Abstract
A kind of gantry moving-beam type Horizontal type milling composite machining center, including three shaft vertical machining center frameworks, basic motion control system i5CNC under the conditions of it is characterized in that based on the Internet, EtherCAT bus protocol control PLC, motor is used to drive, i5CNC directly carries out communication with the Internet and other-end as intelligent terminal, accepts instruction or sends lathe information；Horizontal turning main axle unit is fixed on lathe bed front side horizontal left side of face, tailstock is fixed on lathe bed front side horizontal right side of face；Main shaft power unit is inverted in main spindle box, and bamboo hat type tool holder is fixed on rear side of lathe bed, it is achieved X, Y, Z tri-axle main shaft grab cutter function；Turning electric main shaft, milling main shaft all use and directly drive electro spindle, and Y-axis uses double driving, and linear axis uses motor direct-connected；Linear axis uses motor direct-connected, switches to realize four axle interpolations during bed function.Being integrated with car, milling, the function such as brill, boring, tapping is moved on crossbeam in the strong gantry of rigidity, reduces production cost and management cost.
Description
Technical field
The invention belongs to Machine Manufacture mechanical field, a kind of gantry especially relating to metal cutting is moved in fine strain of millet formula framework
Horizontal type milling composite machining center.
Background technology
Current existing numerical control horizontal complex milling machine tool, major part uses oblique lathe bed, design complexity, and the range of work is little,
Part processing specification is limited, takes up room bigger.Use the cost performance that this lathe and common individual event function lathe contrast relatively
Low, processing cost is high.
Computer numerical control (Computerized numerical control is called for short CNC) system is to computerized control
Machining functions, it is achieved numerically controlled system.CNC system is according to the control program of storage, executable portion in computer storage
Or whole digital control functions, and it is furnished with interface circuit and servo drive, special for auto-control process equipment
Computer system.
The digital control system brand of current machine industry has a lot, the Siemens of main flow, FANUC, Rhizoma Sparganii, Heidenhain etc.,
Domestic also having is a variety of, such as: Central China, wide number, KND, big Lignum Rhamnellae etc..Though China's digital control system achieves large development, but
Be the supporting digital control system more than 90% of China's high-grade, digitally controlled machine tools be all external product, be badly in need of especially for national defense industry
High-grade, digitally controlled machine tools, high-grade digital control system is to determine the performance of machine tool equipment, function, reliability and the key factor of cost,
And abroad China is still provided for so far block and limits, become the bottleneck of restriction China high-grade, digitally controlled machine tools development.
I5 uses PC platform, full software type structure, rather than embedded system, and numerical control control core part is all write on
On CPU, realizing with software, the advantage of this structure maximum is to make digital control system be equivalent to a transparent intelligent terminal, energy
Reach be connected the most natural with the Internet.The operating system of i5 selects Linux, is different from the Windows system that other Based PC systems use
System, Linux is an open source system, open source and free.PC platform and open architecture make Digit Control Machine Tool and computer it
Between boundary thicken (being equivalent to the embedded high performance computer of Digit Control Machine Tool).Owing to computer natural energy is networked, so
The lathe using " i5 " digital control system just can be networked.Other traditional systems can also realize networking, but needs to increase network interface card
Module, due to framework, the data content transmitted by network and speed all can have limitation, the place that embedded chip is limited
Reason ability cannot support senior network application.
Traditional industry lathe major part uses the bus type of fieldbus, such as: Profibus, i5 intelligence system total
Line type uses EtherCAT bus, instead of traditional fieldbus.Open bus more meets the Internet thinking: due to
Communications protocol between equipment is standard, opens, so digital control system is equivalent to the platform of an opening, can access not
With the equipment of manufacturer, change according to demand can increase the equipment accessed, the ductility of system is more preferable, and update speed is more
Hurry up, i5 system has just become a user can participate in the platform of exploitation.
Digital control system is found technological break-through mouth, and Shanghai branch company of Shenyang North Traffic Heavy Industry Group Co., Ltd. is
Through having applied for patent " the remote online data update system of a kind of soft PLC module and method " application number:
CN201410461049.7, comprising: far-end EtherCAT main website, for sending the more new data of remote upgrade；EtherCAT
Bus, transmits for data；Memory module, it farther includes: factory-configured, is used for backing up security configuration, and application is joined
Put, be used for realizing application function；And FPGA module, it farther includes: EtherCAT？IP kernel module, passes through for reception
The more new data that EtherCAT bus transfer comes, remotely updates IP module, is used for reconfiguring FPGA, and NIOS？II process
Device, for passing through EtherCAT？The more new data write memory module that IP kernel module receives, and control remotely to update IP mould
Block, initiates FPGA reconfiguration course, reconfigures FPGA with this more new data and perform new NIOS？II software application journey
Sequence.The remote online data-updating method of soft PLC module, comprising: far-end EtherCAT main website sends the renewal of remote upgrade
Data, EtherCAT？IP kernel module receives the more new data come by EtherCAT bus transfer, NIOS？II processor will
This more new data write memory module, and control remotely to update IP module, initiate FPGA and reconfigure, come again with this more new data
Configuration FPGA.This is probably next stage and leads the developing direction of China's high-grade, digitally controlled machine tools.
Summary of the invention
It is an object of the invention to provide a kind of gantry moving-beam type Horizontal type milling composite machining center, Horizontal type cart main axle unit exists
Gantry is moved in crossbeam framework, and rigidity is strong.
This gantry moving-beam type Horizontal type milling composite machining center, right on the lathe bed including three shaft vertical machining center frameworks
Claim to install 2 columns, crossbeam is fixed on the Y-axis guide rail of column upper end, slide block, saddle, main spindle box are fixed on crossbeam X-axis guide rail
On slide block, main spindle box, saddle are also fixed with the guide rail slide block on Z axis, control software and internet communication including CNC, PLC, its
Basic motion control system i5CNC under the conditions of being characterised by based on the Internet, employing EtherCAT bus protocol control PLC,
Motor drives, and i5CNC directly carries out communication with the Internet and other-end as intelligent terminal, accepts instruction or sends lathe letter
Breath；In structure: structural module: horizontal turning main axle unit is fixed on lathe bed front side horizontal left side of face, tailstock is fixed on lathe bed
Front side horizontal right side of face；Main shaft power unit is inverted in main spindle box, and bamboo hat type tool holder is fixed on rear side of lathe bed, it is achieved X, Y, Z
Cutter function grabbed by three axle main shafts；Turning electric main shaft, milling main shaft all use and directly drive electro spindle, and Y-axis uses double driving, and linear axis uses motor
Direct-connected；Linear axis uses motor direct-connected, can realize four axle interpolations when switching to milling machine function.
The invention has the beneficial effects as follows:
1. complete machine tool structure uses hardware and software platform design, unified gantry frame, slide plate, main spindle box, reduces and produces into
Originally with management cost.Beam structure is moved at gantry, and rigidity is strong.
2.Y axle uses double driving, the effective dynamic response promoting lathe Y-axis and acceleration.Turning electric main shaft, milling main shaft are equal
Using and directly drive electro spindle, Zero-drive Chain, high rotating speed meet the high-precision requirement of machine tool high speed.When being switched to milling machine function, four axles can be realized
Interpolation, can meet the demand of lathe complex parts processing.Carry the i5 intelligence system of Shenyang lathe independent research, meet lathe
Industrialization, informationization, networking, requirement integrated, intelligentized.Main shaft uses high-speed direct-drive electro spindle peak power
15KW, maximum speed 12000r/min；Turning electric main shaft, uses and directly drives technology, maximum speed 6000r/min, peak power
7.5kw, peak torque 252Nm, A2-5 cutter interface message processor (IMP)；Can realize four axle interpolations when switching to milling machine function, linear axis uses
Motor direct-connected；Use bamboo hat type tool holder, 20 cutters can be loaded, it is achieved X, Y, Z tri-axle main shaft grab cutter function.
3. this is that one is integrated with the function high flexibility lathes on an equipment such as car, milling, brill, boring, tapping, Ke Yijia
Work dish class, the cylindrical of axial workpiece, endoporus, end face, grooving, screw thread and the conical surface, circular arc camber etc..
4, the control system of the present invention, be called for short i5, i5 be five English words prefix abbreviation (Industry,
Information, Internet, Integrate, Intelligent), it is industrialization, informationization, networking, integrated, intelligence
The effective integration of energyization.I5CNC system of the present invention be based on the Internet under the conditions of basic motion control system, make lathe direct
With the Internet connecting communication, thus promote lathe intelligence and there is no time difference, without geographical restrictions, it is achieved intelligent compensation, intelligent diagnostics,
Based Intelligent Control, intelligent management.So i5 intelligent machine tool no longer exists with the lathe of a monomer, and it will be that an intelligence is whole
The data of lathe are held by end by Ethernet incoming " cloud ", through the process computing of " big data ", remotely indicate machine,
This systematic error compensation technological precedence, control accuracy reach nanoscale, use the machine tool product of i5 system anti-without grating scale
In the case of feedback, its precision can reach 3 μm by compensation optimizing.Intelligent compensation, intelligent diagnostics, Based Intelligent Control, intelligence can be accomplished
Management.No matter user is in where, uses general Intelligent mobile equipment can operate equipment, manage, monitor, in real time
The machining information of transmission exchange lathe.In addition creative application, forms " Internet of Things " of one industry manufacture, here it is so-called
" the big high in the clouds of thing ".
The bus type of i5 intelligence system uses EtherCAT bus, instead of traditional fieldbus.Use
The advantage of EtherCAT is: 1 popularity uses, and any computer can become EtherCAT control system.2 comply fully with
Ethernet standard.3 without subordinate subnet.4 high efficiency, maximally utilize Ethernet bandwidth and carry out user's transmission.5 refresh cycles
Short, the Refresh Data cycle of 100us can be less than, the closed loop control of low layer in servo techniques.6 synchronicitys are good, respectively
Slave node equipment can reach the clock of 1us and synchronize.So system can be preferably made to be connected with the Internet.
Accompanying drawing explanation
Fig. 1 is a kind of gantry moving-beam type Horizontal type milling composite machining center overall schematic；
Fig. 2-a is the schematic diagram of horizontal turning main axle unit；
Fig. 2-b is the front cross-section view of Horizontal type cart main axle unit of the present invention；
Fig. 3 is system bus hardware connection diagram；
Fig. 4 is intelligent machine tool PLC control module relation block diagram；
Fig. 5 is for being i5 intelligent machine tool by the Internet and i platform Communication Control block diagram.In figure, 1 lathe bed, 2 columns, 3 horizontal strokes
Beam, 4 slide plates, 5 main spindle boxes, 6 main shaft power unit, 7 bamboo hat type tool holders, 8 tailstock unit, 9 horizontal turning main axle units, 10 main shafts
Chuck, 11 sleeping carriage main shafts, 12 sleeping carriages support seat, 13 top protective covers, 14 rotation thimbles, 15 tail spindles, 16 tailstock protective covers, 17 masters
Axle fan.
Detailed description of the invention
One gantry moving-beam type Horizontal type milling composite machining center of the present invention, structure and embodiment are as shown in Figure 1-2, imperial
Door movable beam type framework includes that left and right pillar 2 is fixed on lathe bed 1, and crossbeam 3 is fixed on guide rail slide block and before two column 2 upper ends
Rear Y-axis moves, and slide plate 4 is fixed on guide rail slide block drive main spindle box 5 left and right X-axis on crossbeam 3 and moves, and main spindle box 5 exists
Erect upper and lower Z axis on the slide plate 4 of guide rail to move, it is characterised in that horizontal turning main axle unit 9 is fixed on lathe bed 1 front side horizontal face
Left side, tailstock unit 8 are fixed on lathe bed 1 front side horizontal right side of face；Main shaft power unit 6 is inverted in main spindle box 5, as milling master
Axle, bamboo hat type tool holder 7 is fixed on rear side of lathe bed 1, it is achieved X, Y, Z tri-axle main shaft grab cutter function；Turning electric main shaft, milling main shaft are all adopted
With directly driving electro spindle, Y-axis uses double driving, and linear axis uses motor direct-connected；Linear axis uses motor direct-connected, switches to milling machine function
Time can realize four axle interpolations.
Horizontal turning main axle unit 9, tailstock unit 8 and the structure of workbench: main shaft chuck 10 is assemblied in sleeping carriage main shaft 11
Front end, presss from both sides test portion and rotates with it during turning, sleeping carriage main shaft integral installation supports on seat 12 at sleeping carriage, with sleeping carriage main shaft 11 axle
To level；On the right side of lathe bed 1, rotation thimble 14 is arranged on tail spindle 15 front end, plays auxiliary and supports the effect of part；Workbench
Upper top protective cover 13, tailstock protective cover 16 are used for preventing cooling liquid to be splashed into；Sleeping carriage main shaft 11 radially has main shaft fan 17 to play
Cooling effect.
The operation principle of the present invention is:
Gantry moving-beam type Horizontal type milling composite machining center, uses motor control Floor layer Technology and the network technology of i5 system
Lathe is implemented Operation control, and gantry moving-beam type framework infrastructure includes that left and right sides column 2 falls and is being seated at the lathe bed 1 of lower margin
On, crossbeam 3 is fixed on the guide rail slide block of left and right sides column 2 upper end, and motor operating band movable wire thick stick and crossbeam 3 move forward and backward, i.e.
Realize Y-axis Dual Drive.Slide plate 4 is fixed on the guide rail slide block of crossbeam 3 by screw, and drives crossbeam 3 to move left and right, i.e. X-axis
Motion.Main spindle box 5 with erect guide rail is connected, slide block is fixed on slide plate, under motor operating state, drive leading screw, slide plate 4 and
Main spindle box 5, moves up and down, i.e. Z axis motion.Main shaft drives unit 6 is inverted in main spindle box 5, and bamboo hat type tool holder 7 is fixed on lathe bed
On rear side of in the of 1, main shaft drives unit 6 can by X, Y, Z tri-axle realize main shaft and take cutter function.Dissimilar according to lathe, it is achieved milling or
The function of car.
Horizontal type cart main axle unit 9 is fixed on the left of lathe bed, and when main shaft drives unit 6, to install lathe tool slack, sleeping carriage master
Axle 11 high speed rotating, test portion is installed on chuck, is moved by X, Y, Z axis and main shaft drives unit 6 is delivered to test portion position, can realize
Turning function；When main shaft drives unit 6 installs milling cutter high speed rotating, moved by X, Y, Z axis, sleeping carriage main shaft 11 or slack
Or interpolation linkage therewith, Milling Function can be realized, it is achieved that Horizontal type milling composite machining center.
Fig. 3～5 is control system block diagram, and system bus controls information electrical communications to this lathe i5 system and PLC
The each spindle motor of execution unit.PLC program control planning, by relation shown in Fig. 4, is implemented grade and is controlled: the principal function of mastery routine:
Call each previous module respectively, previous module calls two grades of modules the most respectively, by that analogy, realizes each function of lathe respectively
The action of parts also monitors the state of parts in real time, triggers relative alarm, is any limitation as lathe；
I/O input and output: PLC and CNC, PLC are connected by this module with external I/O pins, read and write CNC in real time
And the state of exterior I/O, primarily serve the effect coupling the communication of each module；
Fundamental functional modules: comprise the functional part that lathe is conventional in this module, as Hydraulic Station, machine tool lighting, tri coloured lantern,
Chip cleaner, push-button station type, water-cooled etc., the control of these common components, the selection of type, enable and relative alarm are all at this
Module realizes；
Tool magazine module: M8 lathe uses Kiev disc type tool magazine, according to the step in M6 tool changing subprogram in each submodule,
By location, the number proximity switch such as cuttves and associated contact device, motor is cut-off, it is achieved automatically and manually take cutter, tool changing, more
The processes such as new tool-information；
Lathe module: realize the relevant control of the lathe special features such as the loose folder action of CAPTO main shaft, tail platform respectively
System.
In Fig. 5, i5 intelligent machine tool carries out internet communication by Ethernet bus and i platform, accepts the instruction of i platform
Or the data of lathe are sent to i platform.
Claims (2)
1. a gantry moving-beam type Horizontal type milling composite machining center, including symmetrical on the lathe bed of three shaft vertical machining center frameworks
Install 2 columns, crossbeam is fixed on the Y-axis guide rail of column upper end, slide block, saddle, main spindle box are fixed on crossbeam X-axis guide rail cunning
On block, main spindle box, saddle are also fixed with the guide rail slide block on Z axis, control software and internet communication including CNC, PLC, and it is special
Levy basic motion control system i5CNC under the conditions of being based on the Internet, use EtherCAT bus marco as intelligence eventually
End, directly carries out communication by the Internet and other-end, accepts instruction or sends lathe information；Structural module: Horizontal type cart
Cut that main axle unit is fixed on lathe bed front side horizontal left side of face, tailstock is fixed on lathe bed front side horizontal right side of face；Main shaft power unit
Being inverted in main spindle box, bamboo hat type tool holder is fixed on rear side of lathe bed, it is achieved X, Y, Z tri-axle main shaft grab cutter function；Turning electric main shaft,
Milling main shaft all uses and directly drives electro spindle, and Y-axis uses double driving, and linear axis uses motor direct-connected；Linear axis uses motor direct-connected, switching
Four axle interpolations can be realized during to milling machine function.
A kind of gantry moving-beam type Horizontal type milling composite machining center the most according to claim 1, it is characterised in that Horizontal type cart
Cut main axle unit (9), tailstock unit (8) and Working table structure: main shaft chuck (10) is assemblied in sleeping carriage main shaft (11) front end, turning
Time folder test portion rotate with it, sleeping carriage main shaft integral installation supports on seat (12) at sleeping carriage, with sleeping carriage main shaft (11) axially water
Flat；At right side rotation thimble (14) in tail spindle (15) front end, play auxiliary and support the effect of part；Protective cover is pushed up on workbench
(13), tailstock protective cover (16) is used for preventing cooling liquid to be splashed into；Sleeping carriage main shaft (11) radially has main shaft fan (17) to play cold
But act on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610676232.8A CN106181387A (en) | 2016-08-17 | 2016-08-17 | A kind of gantry moving-beam type Horizontal type milling composite machining center |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610676232.8A CN106181387A (en) | 2016-08-17 | 2016-08-17 | A kind of gantry moving-beam type Horizontal type milling composite machining center |
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| CN201610676232.8A Pending CN106181387A (en) | 2016-08-17 | 2016-08-17 | A kind of gantry moving-beam type Horizontal type milling composite machining center |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109047874A (en) * | 2018-09-30 | 2018-12-21 | 四川明日宇航工业有限责任公司 | A kind of armature spindle mechanical processing technique |
| CN114083298A (en) * | 2021-12-29 | 2022-02-25 | 杭州大天数控机床有限公司 | Five-surface composite movable beam W-axis flexible manufacturing equipment |
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Application publication date: 20161207 |
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