CN106180937B - Fine positioning magnetism conversion work platform - Google Patents
Fine positioning magnetism conversion work platform Download PDFInfo
- Publication number
- CN106180937B CN106180937B CN201610752201.6A CN201610752201A CN106180937B CN 106180937 B CN106180937 B CN 106180937B CN 201610752201 A CN201610752201 A CN 201610752201A CN 106180937 B CN106180937 B CN 106180937B
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- China
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- workpiece
- work platform
- conversion work
- platform
- collet
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 57
- 230000005389 magnetism Effects 0.000 title claims abstract description 21
- 238000010892 electric spark Methods 0.000 claims abstract description 17
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 11
- 239000010440 gypsum Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000010791 quenching Methods 0.000 claims description 4
- 208000028659 discharge Diseases 0.000 claims description 3
- 230000000171 quenching effect Effects 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 230000003252 repetitive effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007493 shaping process Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 4
- 238000012795 verification Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009760 electrical discharge machining Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
- B23H11/003—Mounting of workpieces, e.g. working-tables
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
Fine positioning magnetism conversion work platform, the invention belongs to mold processing and manufacturing technologies, it is characterized in that structure includes:Conversion work platform(1), strong magnets(2), collet(3), benchmark fixture(4), clamp connecting plate(5), nut(6), electric spark fibrous gypsum platform(7), blind rivet(8)And workpiece(9);Wherein conversion work platform(1)Height can be according to workpiece(9)Height difference choose different height, the processing that cannot achieve the precision workpiece close to electric spark shaping mill Z value stroke on routine work platform is solved the problems, such as, by workpiece(9), conversion work platform(1)And collet(3)It detects as a whole and additional work avoids workpiece(9)Secondary centering verification coordinate origin ensure that machining accuracy and workpiece(9)Precision, each component of the workbench it is at low cost and it is easy to process reduce manufacturing cost, the workbench assembles simple and convenient operate reduces the workload of operator and improve production efficiency.
Description
Technical field
The invention belongs to mold processing and manufacturing technologies, are related to fine positioning magnetism conversion work platform, are applied to accurate work
The manufacture field of part is particularly suitable for the processing of the precision workpiece close to electric spark shaping mill Z value stroke.
Background technique
Electrical discharge machining is mainly used for type hole in mold production, pocket machining, it has also become mold manufacturing industry leading plus
Work method has pushed the technological progress of die industry.The quantity of electrical discharge machining part compares mould punching at 3000 or less
Part is economically more reasonable;Conventional electric spark shaping mill is the installation rectangular permanent-magnetic chuck conduct on lathe fibrous gypsum workbench
The workbench of work pieces process, which, which generally selects, buys that standard component is expensive and Z value height is unadjustable, right
It is limited in the tool-electrode travel distance installed on micron order electric spark shaping mill, accurate work of some Z value height close to stroke
Part head shape can not be machined with micron order edm forming, can only select the biggish common edm forming machining of stroke
Precision if in addition workpiece is processed using being adsorbed on rectangular permanent-magnetic chuck, is needed before processing it is difficult to ensure that within ± 0.002mm
It wants coordinate to correct, it is detected after needing to remove workpiece after processing, also to repeat to install to correct again this again if you need to correct size
Processing, secondary operation and positioning, which can generate cumulative errors, influences workpiece size precision.
Summary of the invention
The object of the present invention is to provide fine positioning magnetism conversion work platforms, solve the problems, such as above-mentioned mold processing,
Guarantee ultraprecise plastic mould dimensional accuracy tolerance within ± 0.002mm.
The technical problem to be solved in the present invention is to provide fine positioning magnetism conversion work platforms, solve the nothing on routine work platform
Method realizes the processing close to the precision workpiece of electric spark shaping mill Z value stroke, guarantees workpiece size and shape need, to guarantee
The required precision of precision die.
The technical scheme is that:Fine positioning magnetism conversion work platform, structure include:Conversion work platform 1, strong magnetic
Iron 2, collet 3, benchmark fixture 4, clamp connecting plate 5, nut 6, electric spark fibrous gypsum platform 7, blind rivet 8 and workpiece 9;Fine positioning magnetism turns
The platform connection relationship that changes jobs is:Strong magnets 2 are slidably matched with 1 face contact of conversion work platform, collet 3 and 1 face of conversion work platform
Contact is locked by bolt;Benchmark fixture 4 is locked with 5 face contact of clamp connecting plate by bolt, and nut 6 and electric spark are managed
7 clearance fit of Shitai County is connected by hanging platform, and clamp connecting plate 5 is locked with 7 face contact of electric spark fibrous gypsum platform by bolt.
1 peripheral shape of conversion work platform is rectangular, material selection SKD11 or Cr12mov, and quenching hardness guarantees
HRC50-58 degree, lengthwise dimension range are 600~900mm, and width direction size range is 600~900mm, height side
To 20~100mm of size range;Workpiece placed side, bottom surface, positioning table and logical cave are provided on the conversion work platform 1, it is described
Workpiece placed side surface guarantees roughness Ra 0.1 hereinafter, the workpiece placed side should be less than with bottom surface straightness or flatness
0.005mm, the positioning table are set as 0.5~6mm, the positioning table and workpiece placed side relative to the height of workpiece placed side
Verticality guarantee be less than 0.01mm, the logical cave tolerance is bilateral+0.02~0.04mm, leads to cave upper surface and workpiece and places
For identity distance from for 8~12mm, it is moderate to the magneticaction of workpiece that this distance can be effectively ensured strong magnets 2, the logical cave with turn
Change jobs 1 two sides of platform and bottom surface wall thickness guarantees 5~10mm, this distance can not only guarantee magneticaction be moderate again for proof strength, institute
It states strong magnets 2 and guarantees peripheral dimension -0.02~0.04mm;Clamp connecting plate 5 is made of Cr12mov material, and quenching hardness is
HRC52~58 degree, the top and bottom of clamp connecting plate 5 are equipped face, need to be ground to less than the just company of can be carried out after Ra0.4
It connects, guarantees positioning accuracy.
The collet 3, blind rivet 8 and benchmark fixture 4 form chucking appliance system, which requires repetitive positioning accuracy to be less than
0.002mm。
The principle of fine positioning magnetism conversion work platform is:Strong magnets 2 are placed into the logical cave being arranged on conversion work platform 1
In, the workpiece placed side being arranged on conversion work platform 1 under the action of 2 magnetic force of strong magnets generates magnetism, will need to finish
Workpiece 9 be mounted on the positioning table side being arranged on conversion work platform 1, workpiece 9 is adjusted to drawing coordinate position and is located
Conversion work platform 1 and workpiece 9 lose magnetism after on conversion work platform 1, taking out strong magnets 2, by collet 3 and benchmark fixture 4
Assembly, workpiece 9 will not adsorb electric discharge impurity because of the effect of magnetic force and cause secondary discharge in process, when workpiece 9 is processed
Directly workpiece 9, conversion work platform 1 and collet 3 can be dismantled as a whole after the completion and detected, it can be direct if you need to secondary operation
Workpiece 9, conversion work platform 1 and collet 3 are mounted on benchmark fixture 4 additional work as a whole, avoid 9 two centering cores of workpiece
To coordinate origin.
The beneficial effects of the invention are as follows:The height of conversion work platform 1 in fine positioning magnetism conversion work platform can basis
The height difference of workpiece 9 chooses different height, and solution is cannot achieve on routine work platform close to electric spark shaping mill Z value row
Workpiece 9, conversion work platform 1 and collet 3 are detected and are chased after as a whole by the problem of processing of the precision workpiece of journey
Processing, which avoids the secondary centering of workpiece 9 from checking coordinate origin, ensure that 9 precision of machining accuracy and workpiece, each component of the workbench at
This it is low and it is easy to process reduce manufacturing cost, the workbench assemble it is simple and convenient operate reduce operator workload raising
Production efficiency.
Detailed description of the invention
Below in conjunction with attached drawing, illustrated with embodiment.
Fig. 1 is fine positioning magnetism conversion work platform assembly front view.
Fig. 2 is fine positioning magnetism conversion work platform assembling plan view.
Fig. 3 is fine positioning magnetism conversion work platform scheme of installation.
Fig. 4 is fine positioning magnetism conversion work platform conversion work platform cut-away illustration.
In figure:1 conversion work platform;2 strong magnets;3 collets;4 benchmark fixtures;5 clamp connecting plates;6 nuts;7 electric sparks
Fibrous gypsum platform;8 blind rivets;9 workpiece.
Specific embodiment
Describe the specific embodiment of invention in detail below with reference to technology text and attached drawing.
When fine positioning magnetism conversion work platform assembles, strong magnets 2 are mounted in the logical cave that conversion work platform 1 processes
It is slidably matched, by conversion work platform 1 and 3 face contact of collet, bolt passes through collet 3 and conversion work platform 1 is fixed on collet 3
(See Fig. 4), by benchmark fixture 4 and 5 face contact of clamp connecting plate, bolt passes through benchmark fixture 4 and is fixed in clamp connecting plate 5
On, benchmark fixture 4 and clamp connecting plate 5 are as a whole with 7 face contact of electric spark fibrous gypsum platform, and bolt is across clamp connecting plate
5 are threadedly coupled it with the nut 6 being arranged on electric spark fibrous gypsum platform 7, and regard benchmark fixture 4 and clamp connecting plate 5 as one
It is a to be integrally attached on electric spark fibrous gypsum platform 7(See Fig. 1,3), by blind rivet 8 and 3 assembly connection of collet, and by conversion work platform 1,
Strong magnets 2, collet 3 and blind rivet 8 are assembled with benchmark fixture 4 as a whole(See Fig. 1,2,3).
Fine positioning magnetism conversion work platform use process is:Strong magnets 2 and conversion work platform 1 assemble after by workpiece 9
It is mounted on the positioning table side being arranged on conversion work platform 1, workpiece 9 is adjusted to drawing coordinate position and is located in conversion work
Strong magnets 2 are taken out after making on platform 1, collet 3 and benchmark fixture 4 are assembled, and are processed after carrying out coordinates correction to workpiece 9,
Workpiece 9, conversion work platform 1 and collet 3 can be dismantled directly as a whole detect after processing is completed by workpiece 9, if you need to secondary
Workpiece 9, conversion work platform 1 and collet 3 directly can be mounted on benchmark fixture 4 additional work by processing as a whole.
The above is superior embodiment of the invention, it is noted that for the technology of the technical field of the invention
For personnel, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improve and become
Shape also should be regarded as protection scope of the present invention.
Claims (1)
1. fine positioning magnetism conversion work platform, which is characterized in that the Working table structure includes:Conversion work platform(1), strong magnets
(2), collet(3), benchmark fixture(4), clamp connecting plate(5), nut(6), electric spark fibrous gypsum platform(7), blind rivet(8)And workpiece
(9);The workbench connection relationship is:Strong magnets(2)With conversion work platform(1)Face contact is slidably matched, collet(3)With conversion
Workbench(1)Face contact is locked by bolt;Benchmark fixture(4)With clamp connecting plate(5)Face contact is locked by bolt,
Nut(6)With electric spark fibrous gypsum platform(7)Clearance fit is connected by hanging platform, clamp connecting plate(5)With electric spark fibrous gypsum platform(7)Face connects
Touching is locked by bolt, the conversion work platform(1)Peripheral shape be it is rectangular, material selection SKD11 or Cr12mov quench
Fiery hardness guarantees HRC50-58 degree, and lengthwise dimension range is 600~900mm, width direction size range is 600~
900mm, 20~100mm of short transverse size range;The conversion work platform(1)On be provided with workpiece placed side, bottom surface, positioning
Platform and logical cave, workpiece placed side surface guarantees roughness Ra 0.1 hereinafter, the workpiece placed side and bottom surface straightness or flat
Face degree should be less than 0.005mm, and the positioning table is set as 0.5~6mm relative to the height of workpiece placed side, the positioning table with
The verticality of workpiece placed side guarantees that the logical cave tolerance is bilateral+0.02~0.04mm less than 0.01mm, leads to cave upper surface
It is 8~12mm with workpiece placed side distance, strong magnets can be effectively ensured in this distance(2)It is moderate to the magneticaction of workpiece,
The logical cave and conversion work platform(1)Two sides and bottom surface wall thickness guarantee 5~10mm, this distance not only proof strength but also can guarantee magnetic
Power acts on moderate, the strong magnets(2)Guarantee peripheral dimension -0.02~0.04mm;Clamp connecting plate(5)By Cr12mov material
Material is made, and quenching hardness is HRC52~58 degree, clamp connecting plate(5)Top and bottom be equipped face, need to be ground to and be less than
It can be just attached after Ra0.4, guarantee positioning accuracy;The collet(3), blind rivet(8)With benchmark fixture(4)Form fixture system
System, which requires repetitive positioning accuracy to be less than 0.002mm, by strong magnets(2)It is placed into conversion work platform(1)On set
In the logical cave set, in strong magnets(2)Conversion work platform under the action of magnetic force(1)The workpiece placed side of upper setting generates magnetism,
The workpiece that needs are finished(9)It is mounted on conversion work platform(1)The positioning table side of upper setting, by workpiece(9)It is adjusted to drawing
Coordinate position is simultaneously located in conversion work platform(1)On, take out strong magnets(2)Conversion work platform afterwards(1)And workpiece(9)It loses
Magnetism is gone, by collet(3)With benchmark fixture(4)It assembles, in process workpiece(9)It will not adsorb and put because of the effect of magnetic force
Electric impurity causes secondary discharge, works as workpiece(9)It after processing is completed can be directly by workpiece(9), conversion work platform(1)And collet(3)
Disassembly is detected as a whole, can be directly by workpiece if you need to secondary operation(9), conversion work platform(1)And collet(3)As whole
Body is mounted on benchmark fixture(4)Upper additional work, avoids workpiece(9)Secondary centering checks coordinate origin.
Priority Applications (1)
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CN201610752201.6A CN106180937B (en) | 2016-08-29 | 2016-08-29 | Fine positioning magnetism conversion work platform |
Applications Claiming Priority (1)
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CN201610752201.6A CN106180937B (en) | 2016-08-29 | 2016-08-29 | Fine positioning magnetism conversion work platform |
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Publication Number | Publication Date |
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CN106180937A CN106180937A (en) | 2016-12-07 |
CN106180937B true CN106180937B (en) | 2018-11-27 |
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CN201610752201.6A Active CN106180937B (en) | 2016-08-29 | 2016-08-29 | Fine positioning magnetism conversion work platform |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2257151A1 (en) * | 1972-09-18 | 1974-05-02 | Genevoise Instr Physique | WORK TABLE FOR ELECTRIC EDM MACHINES |
CN201304569Y (en) * | 2008-09-12 | 2009-09-09 | 大连銮艺精密模塑制造有限公司 | Combination device of magnetic circular workbench and gripper |
CN202622110U (en) * | 2012-05-14 | 2012-12-26 | 昆山铭广精密模具有限公司 | Z-axis travel improving fixture for square electrode of electric discharging machine |
CN203236083U (en) * | 2013-05-10 | 2013-10-16 | 王辉 | Electric spark machine lifting magnetic platform |
CN103894853A (en) * | 2014-03-26 | 2014-07-02 | 华南理工大学 | Universal clamp applicable to clamping plastic molds on various processing units |
CN203817566U (en) * | 2014-05-22 | 2014-09-10 | 白城中一精锻股份有限公司 | Positioning and clamping tooling for electric discharge machining of roll forging mold |
CN206105083U (en) * | 2016-08-29 | 2017-04-19 | 大连銮艺精密模塑制造有限公司 | Fine positioning magnetism conversion workstation |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0283137A (en) * | 1988-09-19 | 1990-03-23 | Mitsubishi Electric Corp | Discharge machining device |
JP3817120B2 (en) * | 2000-07-07 | 2006-08-30 | 住友重機械工業株式会社 | Displacement control method for moving table, member processing method, XY stage device, and method for manufacturing the XY stage device |
-
2016
- 2016-08-29 CN CN201610752201.6A patent/CN106180937B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2257151A1 (en) * | 1972-09-18 | 1974-05-02 | Genevoise Instr Physique | WORK TABLE FOR ELECTRIC EDM MACHINES |
CN201304569Y (en) * | 2008-09-12 | 2009-09-09 | 大连銮艺精密模塑制造有限公司 | Combination device of magnetic circular workbench and gripper |
CN202622110U (en) * | 2012-05-14 | 2012-12-26 | 昆山铭广精密模具有限公司 | Z-axis travel improving fixture for square electrode of electric discharging machine |
CN203236083U (en) * | 2013-05-10 | 2013-10-16 | 王辉 | Electric spark machine lifting magnetic platform |
CN103894853A (en) * | 2014-03-26 | 2014-07-02 | 华南理工大学 | Universal clamp applicable to clamping plastic molds on various processing units |
CN203817566U (en) * | 2014-05-22 | 2014-09-10 | 白城中一精锻股份有限公司 | Positioning and clamping tooling for electric discharge machining of roll forging mold |
CN206105083U (en) * | 2016-08-29 | 2017-04-19 | 大连銮艺精密模塑制造有限公司 | Fine positioning magnetism conversion workstation |
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CN106180937A (en) | 2016-12-07 |
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Address after: 116600 No.3 Tianhua Road, Dalian Development Zone, Liaoning Province Patentee after: Dalian Luanyi Precision Technology Co.,Ltd. Country or region after: China Address before: No. 3 Tianhua Road, No. 41 Community, Dalian Development Zone, Liaoning Province 116600 Patentee before: DALIAN LUANYI PRECISION ENGINEERING Co.,Ltd. Country or region before: China |