CN106180858B - A kind of application method of high-precision lock formula plate shearing machine - Google Patents
A kind of application method of high-precision lock formula plate shearing machine Download PDFInfo
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- CN106180858B CN106180858B CN201610643378.2A CN201610643378A CN106180858B CN 106180858 B CN106180858 B CN 106180858B CN 201610643378 A CN201610643378 A CN 201610643378A CN 106180858 B CN106180858 B CN 106180858B
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- knife rest
- splicing
- round roller
- level board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/04—Shearing machines or shearing devices cutting by blades which move parallel to themselves having only one moving blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/12—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor
- B23D15/14—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor actuated by fluid or gas pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D35/00—Tools for shearing machines or shearing devices; Holders or chucks for shearing tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses a kind of application method of high-precision lock formula plate shearing machine, belong to plate shearing machine technical field.The present invention comprises the following steps:(A) plate is positioned by rear stock stop, the prefabricating oil cylinder after positioning in precompressed mechanism promotes pre-compressed spring to prop up plate, and plate is fixed;(B) knife rest does shearing motion up and down under the guiding of supported at three point mechanism, supporting role, so as to which plate be sheared;(C) piston rod of splicing oil cylinder is now shunk, whole material receiving mechanism starts to rotate counterclockwise, the plate on splicing level board is taken away using the upper end of splicing column as pivot;(D) piston rod of splicing oil cylinder is finally stretched out, makes whole material receiving mechanism start to rotate clockwise as pivot using the upper end of splicing column, until splicing swash plate turns to horizontal level, so as to complete splicing process.The present invention realizes the target for improving lock formula plate shearing machine shear precision and shearing quality.
Description
Present patent application is to be directed to Application No.:201510249642X divisional application, the applying date of original application
For:2015-05-17, invention and created name are:A kind of high-precision lock formula plate shearing machine.
Technical field
The present invention relates to plate shearing machine technical field, more specifically to a kind of use of high-precision lock formula plate shearing machine
Method.
Background technology
Plate shearing machine is to be done reciprocating linear motion to shear the machine of sheet material with relatively another blade of a blade, is borrowed in motion
Cutter and fixed bottom knife, using rational gap blade, shearing force is applied to the sheet metal of various thickness, makes plate
Material presses required size fracture separation.One kind that plate shearing machine belongs in metal forming machinery, main function are exactly intermetallic composite coating, extensively
Suitable for aviation, light industry, metallurgy, chemical industry, building, ship and automobile and other industries.Plate shearing machine is commonly used to cut out the plate of linear edge
Expect blank.Shears technique should ensure that by the linearity of shear material shear surface and depth of parallelism requirement, and reduces sheet material as far as possible and turn round
Song, to obtain the workpiece of high quality.
Technical scheme on lock formula plate shearing machine is disclosed, such as Chinese Patent Application No. 2013102840625, application
Day is on July 8th, 2013, and invention and created name is:Hydraulic gate type guillotine shear, this application case are related to a kind of hydraulic brake formula shear
Machine, including tool-setting mechanism, left oil cylinder, frame, right oil cylinder, rami posterior superior are held, front support, rami posterior inferior are held, guard grating, knife rest, sprocket wheel,
Support and back material stopping;Frame top both ends are fixedly connected with left oil cylinder and right oil cylinder, and side is fixed and tool-setting mechanism is housed, from opposite side
Loading rami posterior superior is held to be held with rami posterior inferior, front support and guard grating is provided with before frame, knife rest is integrally socketed on sprocket wheel, in support
Lower section be provided with back material stopping.
And for example, Chinese Patent Application No. 2013204396884, the applying date be:On July 23rd, 2013, invention and created name
For:A kind of efficient hydraulic lock formula plate shearing machine, this application case are related to a kind of efficient hydraulic lock formula plate shearing machine, including peripheral frame, on
Knife rest, lower slide, pressing system, main hydraulic cylinder, hydraulic part, tooling system, electric control system, shearing guiding and gap are adjusted
Whole point and back material stopping part, peripheral frame sidepiece set reinforcing plate, set on front side of upper tool post back and lower slide crisscross
Gusset, safety member is set on the compression leg forward frame of pressing system, and peripheral machine frame inside sets shearing material to collect transhipment dress
Put, some groups of lighting devices are set in peripheral frame.
But but there are following problems in existing lock formula plate shearing machine:(1) although being provided with supported at three point mechanism pair in frame
Knife rest is oriented to, supported, but often due to various factors, knife rest can not keep connecing with three fulcrums simultaneously during actual use
Touch, upper slitter produces gap relative to lower knife and floated, and shear effect difference occurs or even can not cut the consequence of sheet material, greatly reduces
The shear precision and shearing quality of lock formula plate shearing machine;(2) effect of the knife rest because of shearing force in shear history often produces amount of deflection,
Cause the shear gap between upper slitter and lower knife uneven consistent on frame length direction, greatly reduce lock formula plate shearing machine
Shear precision and shearing quality.
In summary, further improvement how is made to existing lock formula plate shearing machine, improves the shearing essence of lock formula plate shearing machine
Degree and shearing quality, it is the technical barrier of urgent need to resolve in the prior art.
The content of the invention
1. invention technical problems to be solved
Instant invention overcomes the deficiency that existing lock formula plate shearing machine shear precision is low, shearing quality is poor, there is provided Yi Zhonggao
The application method of the lock formula plate shearing machine of precision, realize the target for improving lock formula plate shearing machine shear precision and shearing quality.
2. technical scheme
To reach above-mentioned purpose, technical scheme provided by the invention is:
A kind of application method of high-precision lock formula plate shearing machine of the present invention, comprises the following steps:
(A) plate is before shearing, and with retainer plate at grade, plate slides into be added splicing swash plate on retainer plate
Station is put, and plate is positioned by rear stock stop, and the prefabricating oil cylinder after positioning in precompressed mechanism promotes pre-compressed spring to support
Firmly plate, plate is fixed;
(B) piston rod of knife rest riser and push action cylinder is connected, and knife rest is under the guiding of supported at three point mechanism, supporting role
Shearing motion up and down is done, so as to which plate be sheared;
(C) shear after plate reach splicing swash plate on, now shrink splicing oil cylinder piston rod, whole material receiving mechanism with
The upper end of splicing column is that pivot starts to rotate counterclockwise, and in rotation process, plate is smooth to be slided on splicing level board
And lived by splicing baffle, when splicing level board turns to horizontal level, stop shrinking the piston rod of splicing oil cylinder, will
Plate on splicing level board is taken away;
(D) piston rod of splicing oil cylinder is finally stretched out, makes whole material receiving mechanism using the upper end of splicing column as pivot
Start to rotate clockwise, until splicing swash plate turns to horizontal level, so as to complete splicing process.
As further improvement of the present invention, high-precision lock formula plate shearing machine include main body mechanism, supported at three point mechanism,
Precompressed mechanism, base support mechanism and material receiving mechanism;
The main body mechanism includes frame, push action cylinder, knife rest, upper slitter and lower knife, the push action cylinder and is fixed on frame
Top, the piston rod of the knife rest and push action cylinder is connected;The supported at three point mechanism is in contact with knife rest;The upper slitter is consolidated
It is scheduled on the lower end of knife rest, protective cover is housed in the frame on front side of upper slitter, the protective cover is transparent plastic dam;
The base support mechanism is arranged at the lower section of upper slitter;
The lower knife is fixed in base support mechanism, and the lower knife and upper slitter form shearing edge;
The precompressed mechanism is fixed on the front side of frame, and the precompressed mechanism is used for material to be sheared pressed from above;
The material receiving mechanism is arranged at the rear of base support mechanism, and the material receiving mechanism is used to accept the material under shearing.
As further improvement of the present invention, the knife rest includes knife rest side plate, knife rest riser, knife rest side plate, knife rest
Level board and knife rest intermediate plate, the knife rest riser are fixed on the front side of knife rest side plate, the knife rest riser and push action cylinder
Piston rod is connected;For the knife rest riser lower edge into left low right high skewed, the upper slitter is fixed on knife rest riser bottom
Edge;The knife rest riser tilts to the rear side of frame, and the angle of knife rest riser and vertical direction is 4 °~5 °;The knife rest side
Plate is fixed on the left and right sides of knife rest, and one end and the knife rest riser trailing flank of knife rest side plate are connected, the other end of knife rest side plate with
Knife rest level board upper surface is connected;The knife rest level board is fixed on the rear side of knife rest riser, and knife rest level board erects with knife rest
Plate is perpendicular;One end of the knife rest intermediate plate is connected with knife rest riser trailing flank, the other end and the knife rest water of knife rest intermediate plate
Flat board upper surface is connected, and the knife rest intermediate plate is located at the centre position of knife rest.
As further improvement of the present invention, the knife rest side plate includes convex side plate and recessed side plate, convex side plate
For the arc plate that Open Side Down, recessed side plate is the arc plate of opening upwards, the upper end of convex side plate and the upper end of recessed side plate
It is connected, the lower end of convex side plate and the lower end of recessed side plate are connected, and the recessed side plate of opening direction face of convex side plate is opened
Mouth direction, convex side plate are identical with the crooked radian of recessed side plate;
The knife rest and the contact surface of supported at three point mechanism are equipped with guide rail, wherein:The contact surface of knife rest and front fulcrum is set
There is front fulcrum guide rail, the contact surface of knife rest and rami posterior superior point is provided with rami posterior superior point guide rail, and the contact surface of knife rest and rami posterior inferior point is set
There is rami posterior inferior point guide rail.
As further improvement of the present invention, the supported at three point mechanism includes front fulcrum, rami posterior superior point and rami posterior inferior
Point, the front fulcrum include front fulcrum disc spring and front fulcrum round roller, and the outside of front fulcrum round roller is cased with sleeve, front fulcrum round roller
Front fulcrum guide rail contact of the shaft parallel on front side of knife rest riser, front fulcrum round roller side and knife rest riser, front fulcrum round roller
Opposite side contacts with the pressure strip in sleeve, and the pressure strip is connected with front fulcrum disc spring, front fulcrum disc spring compression pressure strip, pressure
Thrust is delivered to front fulcrum round roller by tight plate, the outer peripheral face of front fulcrum round roller is compressed front fulcrum guide rail;The front fulcrum has three
Individual, three front fulcrums are arranged on the front side of frame at equal intervals, and the line of three front fulcrums and frame fixing point is one section of circle
Arc, Open Side Down for this section of circular arc;
The rami posterior superior point upper round roller after including, above round roller is rotatably arranged on rear side of frame afterwards, the outer peripheral face of rear upper round roller
With the rami posterior superior point guide rail contact of upper end on rear side of knife rest side plate, and the center of circle of the rotating shaft tie point of rear upper round roller and rear upper round roller is not
Overlap;The rotating shaft of upper round roller is connected with transmission device afterwards, and upper round roller has upper round roller after two, two to be arranged on frame after described
On biside plate;
The rami posterior inferior point lower round roller after including, rear lower round roller are rotatably arranged on rear side of frame, the outer peripheral face of rear lower round roller
With the rami posterior inferior point guide rail contact of lower end on rear side of knife rest side plate;Round roller is arranged on machine under after lower round roller has two, two after described
On the biside plate of frame.
As further improvement of the present invention, the precompressed mechanism includes prefabricating oil cylinder and pre-compressed spring, the precompressed
Oil cylinder is fixed on the front side of frame, and the piston rod of prefabricating oil cylinder and one end of pre-compressed spring are connected, and the another of pre-compressed spring rectifies
To base support mechanism;
The precompressed mechanism has more than eight, and the precompressed mechanism of more than eight is along between length direction of base support mechanism etc.
Away from distribution.
As further improvement of the present invention, the base support mechanism includes rear carrier plate, preceding upper supporting plate, front lower branch
Plate, level board, retainer plate and ball, the rear carrier plate both sides are connected with frame biside plate respectively, upper end and the level of rear carrier plate
The rear end of plate bottom surface is connected;One end of the preceding lower carrier plate is connected on rear carrier plate, and the junction of preceding lower carrier plate and rear carrier plate
At 1/3~1/2 height of rear carrier plate;The other end of preceding lower carrier plate is connected with preceding upper supporting plate one end, preceding upper supporting plate it is another
The front end with level board bottom surface is held to be connected;Retainer plate is fixed in the top of the level board, if the upper surface of retainer plate is provided with dry milling
Pearl.
As further improvement of the present invention, the material receiving mechanism includes splicing swash plate, splicing level board, splicing gear
Plate, splicing oil cylinder and splicing column, the splicing column are vertically arranged, one end of the splicing swash plate and the upper end of splicing column
Be hinged, one end of the other end and splicing level board of splicing swash plate is connected, the other end of splicing level board and the one of splicing baffle plate
End is connected;
The bottom surface of the splicing oil cylinder is hinged with frame bottom surface, and the piston rod of splicing oil cylinder is fixed on the bottom of splicing swash plate
Face;
The upper surface of the splicing swash plate and splicing level board is equipped with ball.
As further improvement of the present invention, the angle of the splicing swash plate and splicing level board is 135 °~150 °,
The junction of splicing swash plate and splicing level board is provided with arc transition section, and the angle of splicing level board and splicing baffle plate is 90 °;Institute
The height for stating splicing column is identical with the height of retainer plate.
3. beneficial effect
Using technical scheme provided by the invention, compared with prior art, there is following remarkable result:
(1) a kind of high-precision lock formula plate shearing machine in the present invention, by unique base branch of finite element optimum design
Frame mechanism so that the caused amount of deflection in lock formula plate shearing machine shear history, can be produced with compensating cutting tool carriage because of the effect of shearing force
Amount of deflection, the cutting edge radius of the lock formula plate shearing machine on total length direction is remained uniformity, so as to improve lock formula shear
The shear precision and quality of machine.
(2) a kind of high-precision lock formula plate shearing machine in the present invention, knife rest side plate, knife rest riser, knife rest side plate, knife rest water
Cooperated between flat board and knife rest intermediate plate, by its unique structure design, on the premise of knife rest deadweight is reduced, significantly
The strength and stiffness of knife rest itself are improved, so as to simplify the overall structure of front fulcrum, reduce manufacturing cost, and certain journey
The occurrence of occurring shear effect difference because of blade holder turns or even sheet material can not being cut is prevented on degree.
(3) a kind of high-precision lock formula plate shearing machine in the present invention, it can easily and efficiently be collected and added by material receiving mechanism
The plate that work finishes, the danger of the artificial feeding directly in base support mechanism is avoided, the safety of staff is protected, carries
High efficiency.
(4) a kind of high-precision lock formula plate shearing machine in the present invention, can not only be in lock formula shear by transparent protective cover
Machine protects the safety of operating personnel during shearing, and more accurately plate can be positioned, processed, while can
The overall process of lock formula plate shearing machine shearing is intuitively observed, strengthens the monitoring to shear history, once find in shear history
Any exception, shear history can be stopped in time, improve shear precision and shearing quality, improve the yield rate of sheet material.
Brief description of the drawings
Fig. 1 is a kind of main structure diagram of high-precision lock formula plate shearing machine in the present invention;
Fig. 2 is a kind of left view structural representation of high-precision lock formula plate shearing machine in the present invention;
Fig. 3 is a kind of overlooking the structure diagram of high-precision lock formula plate shearing machine in the present invention.
Label declaration in schematic diagram:1st, frame;2nd, push action cylinder;3rd, knife rest;301st, knife rest riser;302nd, upper chimb
Plate;303rd, recessed side plate;304th, knife rest level board;305th, knife rest intermediate plate;3051st, circular port;306th, guide rail;4th, upper slitter;5、
Lower knife;6th, front fulcrum:601st, front fulcrum disc spring;602nd, front fulcrum round roller;7th, rami posterior superior point;8th, rami posterior inferior point;9th, prefabricating oil cylinder;
10th, pre-compressed spring;11st, splicing swash plate;12nd, splicing level board;13rd, splicing baffle plate;14th, splicing oil cylinder;15th, splicing column;16、
Retainer plate;17th, ball;18th, rear carrier plate;19th, preceding upper supporting plate;20th, preceding lower carrier plate;21st, level board.
Embodiment
To further appreciate that present disclosure, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
As shown in Figure 1, Figure 2 and Figure 3, a kind of high-precision lock formula plate shearing machine of the present embodiment, including main body mechanism, 3 points
Supporting mechanism, precompressed mechanism, base support mechanism and material receiving mechanism.
Main body mechanism includes frame 1, push action cylinder 2, knife rest 3, upper slitter 4 and lower knife 5, push action cylinder 2 and is fixed on frame 1
Top, the piston rod of knife rest 3 and push action cylinder 2 are connected.Supported at three point mechanism is in contact with knife rest 3.Push action cylinder 2 drives knife rest
3 move up and down.Upper slitter 4 is fixed on the lower end of knife rest 3, and protective cover (not shown), protective cover are housed in the frame 1 of the front side of upper slitter 4
For transparent plastic dam, the material of protective cover is PMMA in the present embodiment, can not only be cut by transparent protective cover in lock formula
Trigger protects the safety of operating personnel during shearing, and more accurately plate can be positioned, processed, simultaneously
The overall process of lock formula plate shearing machine shearing can be intuitively observed, strengthens the monitoring to shear history, once find in shear history
Any exception, shear history can be stopped in time, improve shear precision and shearing quality, improve the yield rate of sheet material.
Base support mechanism is arranged at the lower section of upper slitter 4.Lower knife 5 is fixed in base support mechanism, and the lower knife 5 and upper slitter 4, which are formed, to be cut
Cutting blade mouth.Precompressed mechanism is fixed on the front side of frame 1, and the precompressed mechanism is used for material to be sheared pressed from above.Receiver
Structure is arranged at the rear of base support mechanism, and the material receiving mechanism is used to accept the plate under shearing.
Specifically, knife rest 3 includes knife rest side plate (non-label), knife rest riser 301, knife rest side plate, the and of knife rest level board 304
Knife rest intermediate plate 305, knife rest riser 301 are fixed on the front side of knife rest side plate, the piston rod of knife rest riser 301 and push action cylinder 2
It is connected.The lower edge of knife rest riser 301 is fixed on knife rest riser 301 into left low right high skewed (as shown in Figure 1), upper slitter 4
Lower edge;Knife rest riser 301 tilts to the rear side of frame 1, and the angle of knife rest riser 301 and vertical direction is 4 °, and knife rest erects
Shearing inclination skew of the inclination of plate 301 to compensating cutting tool carriage 3 when lock formula shear machines, makes front fulcrum 6 significantly more efficient
Knife rest 3 is compressed, so as to improve the machining accuracy of lock formula plate shearing machine.Knife rest side plate is fixed on the left and right sides of knife rest 3, knife rest side plate
One end be connected with the trailing flank of knife rest riser 301, the other end and the upper surface of knife rest level board 304 of knife rest side plate are connected.Knife rest
Level board 304 is fixed on the rear side of knife rest riser 301, and knife rest level board 304 and knife rest riser 301 are perpendicular.Among knife rest
One end of plate 305 is connected with the trailing flank of knife rest riser 301, the other end and the upper surface of knife rest level board 304 of knife rest intermediate plate 305
It is connected, the knife rest intermediate plate 305 is located at the centre position of knife rest 3.Knife rest side plate includes convex side plate 302 and recessed side plate 303,
Convex side plate 302 is the arc plate that Open Side Down, and recessed side plate 303 is the arc plate of opening upwards, the upper end of convex side plate 302
It is connected with the upper end of recessed side plate 303, the lower end of convex side plate 302 and the lower end of recessed side plate 303 are connected, and convex side plate
The opening direction of the 302 recessed side plate 303 of opening direction face, the crooked radian phase of convex side plate 302 and recessed side plate 303
Together.It should be noted that one group of knife rest side plate includes a convex side plate 302 and a recessed side plate 303, knife rest 3 or so two
Side is each to fix one group of knife rest side plate.Wherein:The plane of symmetry of convex side plate 302 and recessed side plate 303 and the angle of knife rest riser 301
For A, A scope is 25 °~30 °, A=25 ° in this implementation;The included angle B of knife rest intermediate plate 305 and knife rest riser 301, wherein B
=1.05*A=26.25 °.Some circular ports 3051, these circular ports are equidistantly provided with knife rest intermediate plate 305 along its length
The line in 3051 centers of circle is the circular arc of one section of opening upwards, and the center of circle angular region of this section of circular arc is 35 °~45 °, in the present embodiment
The central angle of this section of circular arc takes 35 °.
The present embodiment intermediate slide side plate, knife rest riser 301, knife rest side plate, knife rest level board 304 and knife rest intermediate plate 305
Between cooperate, by its unique structure design, knife rest 3 strength and stiffness of itself are substantially increased, so as to improve
The machining accuracy of lock formula plate shearing machine.The lock formula plate shearing machine of existing structure in shearing, the upper slitter 4 on knife rest 3 by one backward
Power, the power for shearing plate when horizontal component.According to lever principle, rami posterior inferior point 8 is balance pivot, the upper end meeting of knife rest 3
Deflect forward, the torque now acted on caused by the elastic support of front fulcrum 6 on knife rest 3 have to be larger than the generation of level of shear component
Torque and the gravity of knife rest 3 caused by torque sum, otherwise, just occur that knife rest 3 rotates, knife rest 3 can not be with three
Fulcrum keeps contacting simultaneously, and upper slitter 4 can produce gap relative to lower knife 5 and float, and shear effect difference occurs or even can not cut plate
The consequence of material.In order to prevent this situation, the necessary caused sufficiently large active force of the elastic support of front fulcrum 6, so should
The overall structure of front fulcrum 6 must be very big.If the overall structure of front fulcrum 6 is too small, the fragmentation of front fulcrum round roller 602 just occurs,
A series of phenomenons such as it is difficult to shear.Particularly with large-scale gate type plate shearing machine, the 6 integrally-built design of front fulcrum can be extremely tired
Difficulty, because not only horizontal shear component is very big for large-scale plate shearing machine, and in order to ensure that it is also very big that rigid blade holder 3 is conducted oneself with dignity.Applicant
Found by a large amount of field experiments, the deadweight of knife rest 3 can not only be substantially reduced using the knife rest 3 of said structure, and can ensure
Knife rest 3 itself has certain strength and stiffness, so as to simplify the overall structure of front fulcrum 6, reduces manufacturing cost, and one
Determine to prevent in degree and the occurrence of shear effect difference can not even cut sheet material occur because knife rest 3 rotates.
Knife rest 3 and the contact surface of supported at three point mechanism are equipped with guide rail 306, wherein:The contact surface of knife rest 3 and front fulcrum 6
Provided with front fulcrum guide rail, the contact surface of knife rest 3 and rami posterior superior point 7 is provided with rami posterior superior point guide rail, and knife rest 3 connects with rami posterior inferior point 8
Contacting surface is provided with rami posterior inferior point guide rail.Specifically, supported at three point mechanism includes front fulcrum 6, rami posterior superior point 7 and rami posterior inferior point 8, preceding branch
Point 6 includes front fulcrum disc spring 601 and front fulcrum round roller 602, and the outside of front fulcrum round roller 602 is cased with sleeve, front fulcrum round roller 602
Shaft parallel in knife rest riser 301, the front fulcrum guide rail contact of the side of front fulcrum round roller 602 and the front side of knife rest riser 301 is preceding
The opposite side of fulcrum round roller 602 contacts with the pressure strip in sleeve, and pressure strip is connected with front fulcrum disc spring 601, front fulcrum disc spring
Thrust is delivered to front fulcrum round roller 602 by 601 compression pressure strips, pressure strip, the outer peripheral face of front fulcrum round roller 602 is propped up before compressing
Point guide rail.Front fulcrum 6 has three, and three front fulcrums 6 are arranged on the front side of frame 1, and three front fulcrums 6 and frame at equal intervals
The line of 1 fixing point is one section of circular arc, and Open Side Down for this section of circular arc.The upper round roller after including of rami posterior superior point 7, afterwards upper round roller rotation
It is arranged on the rear side of frame 1, the rear above outer peripheral face of round roller and the rami posterior superior point guide rail contact of upper end on rear side of knife rest side plate, and rear upper circle
The rotating shaft tie point of roller and the center of circle of rear upper round roller are misaligned (upper round roller is eccentric round roller after i.e., produces eccentric rotary).On afterwards
The rotating shaft of round roller is connected with transmission device, the rotating shaft rotation of transmission device upper circle after driving, so as to which upper round roller does bias after driving
Knife rest 3 is tightly pressed against on rami posterior superior point 7 and rami posterior inferior point 8 by rotation, front fulcrum 6 all the time, and knife rest 3 is thick stick with regard to later lower fulcrum 8
Bar fulcrum is swung, it is possible thereby to change upper slitter 4 on anterior-posterior horizontal direction relative to the distance of lower knife 5 (i.e. between blade
Gap).Upper round roller has upper round roller after two, two to be arranged on the biside plate of frame 1 afterwards.The lower round roller after including of rami posterior inferior point 8, after
Lower round roller is rotatably arranged on the rear side of frame 1, and the outer peripheral face and the rami posterior inferior point guide rail of lower end on rear side of knife rest side plate of rear lower round roller connect
Touch, rear lower round roller has lower round roller after two, two to be arranged on the biside plate of frame 1.
In the present embodiment, front fulcrum 6 is that elastic support is generally disc spring precompressed fulcrum, effect of the knife rest 3 in elastic support
Under, the outer peripheral face of rear upper round roller and rear lower round roller is (suitable with rami posterior superior point guide rail (equivalent to knife rest), rami posterior inferior point guide rail respectively
In knife rest) it is adjacent to contact.In the present embodiment, three rami posterior inferior points 8 of rami posterior superior point 7, two of front fulcrum 6, two are jointly by knife rest 3
What is slided up and down is arranged in frame 1, so that the stability of knife rest 3 is higher, improves the shear precision of lock formula plate shearing machine.
Precompressed mechanism includes prefabricating oil cylinder 9 and pre-compressed spring 10, and prefabricating oil cylinder 9 is fixed on the front side of frame 1, prefabricating oil cylinder
One end of 9 piston rod and pre-compressed spring 10 is connected, the other end face base support mechanism of pre-compressed spring 10.In the present embodiment
Precompressed mechanism has eight, length direction equidistantly distributed of eight precompressed mechanisms along base support mechanism.
Base support mechanism includes rear carrier plate 18, preceding upper supporting plate 19, preceding lower carrier plate 20, level board 21, retainer plate 16 and rolling
Pearl 17, the both sides of rear carrier plate 18 are connected with the biside plate of frame 1 respectively, and the rear end of the upper end and the bottom surface of level board 21 of rear carrier plate 18 is consolidated
Even.One end of preceding lower carrier plate 20 is connected on rear carrier plate 18, and the junction of preceding lower carrier plate 20 and rear carrier plate 18 is located at rear carrier plate
At 18 1/3 height.The other end of preceding lower carrier plate 20 is connected with preceding one end of upper supporting plate 19, the other end and the level of preceding upper supporting plate 19
The front end of the bottom surface of plate 21 is connected.Retainer plate 16 is fixed in the top of level board 21, and the upper surface of retainer plate 16 is provided with some balls 17,
Some balls 17 are distributed along the upper surface length direction undulate shape of retainer plate 16, facilitate plate to be moved on retainer plate 16,
Reduce plate to scratch, and frictional force can be reduced.The lateral section of rear carrier plate 18 is the arc section that Open Side Down, the preceding lateral section of lower carrier plate 20
For the arc section that Open Side Down, the preceding lateral section of upper supporting plate 19 is the arc section of opening upwards, and rear carrier plate 18, the and of preceding lower carrier plate 20
The line in preceding upper supporting plate 19 three arc section centers of circle on same section forms equilateral triangle.
In the present embodiment, by unique base support mechanism of finite element optimum design so that cut in lock formula plate shearing machine
Caused amount of deflection S during cuttingx(to the horizontal direction of the rear side of frame 1), it can be produced with compensating cutting tool carriage 3 because of the effect of shearing force
Amount of deflection, the cutting edge radius of the lock formula plate shearing machine on total length direction is remained uniformity, so as to improve lock formula shear
The shear precision and quality of machine.
Material receiving mechanism includes splicing swash plate 11, splicing level board 12, splicing baffle plate 13, splicing oil cylinder 14 and splicing column
15, splicing column 15 is vertically arranged, and one end and the upper end of splicing column 15 of splicing swash plate 11 are hinged, splicing swash plate 11 it is another
One end with splicing level board 12 is held to be connected, one end of the other end and splicing baffle plate 13 of splicing level board 12 is connected;Splicing oil
The bottom surface of cylinder 14 is hinged with the bottom surface of frame 1, and the piston rod of splicing oil cylinder 14 is fixed on the bottom surface of splicing swash plate 11.Splicing swash plate 11
Ball 17 is equipped with the upper surface of splicing level board 12, the convenient plate for completing processing is in splicing swash plate 11 and splicing level board
Moved on 12, reduce plate and scratch, and frictional force can be reduced.The angle of splicing swash plate 11 and splicing level board 12 is 135 °, is connect
The junction of material swash plate 11 and splicing level board 12 is provided with arc transition section, and the angle of splicing level board 12 and splicing baffle plate 13 is
90 °, the height of splicing column 15 is identical with the height of retainer plate 16.
In the present embodiment, plate is before shearing, and with retainer plate 16 at grade, plate is in retainer plate for splicing swash plate 11
Position to be processed is slided on 16, plate is positioned by rear stock stop (not shown), after positioning in precompressed mechanism
Prefabricating oil cylinder 9 promotes pre-compressed spring 10 to prop up plate, and plate is fixed;The piston rod of knife rest riser 301 and push action cylinder 2 is consolidated
Even, knife rest 3 does shearing motion up and down under the guiding of supported at three point mechanism, supporting role, so as to which plate be sheared;Shearing
Plate afterwards is reached on splicing swash plate 11, now shrinks the piston rod of splicing oil cylinder 14, whole material receiving mechanism is with splicing column 15
Upper end start to rotate counterclockwise for pivot, in rotation process, plate it is smooth slide on splicing level board 12 and by
Splicing baffle plate 13 stops, and when splicing level board 12 turns to horizontal level, stops shrinking the piston rod of splicing oil cylinder 14, will
Plate on splicing level board 12 is taken away;The piston rod of splicing oil cylinder 14 is finally stretched out, makes whole material receiving mechanism with splicing column
15 upper end is that pivot starts to rotate clockwise, until splicing swash plate 11 turns to horizontal level, so as to complete splicing
Journey.The plate of completion of processing can be easily and efficiently collected by material receiving mechanism, is avoided artificial directly in base support mechanism
The danger of upper feeding, the safety of staff is protected, improves efficiency.
The high-precision lock formula plate shearing machine of the present embodiment uses all steel welding structure, and precision stability is good, and use is advanced
Integrated hydraulic system, good reliability, using supported at three point rolling guide, supporting gap is eliminated, improve shearing quality, between blade
Gap adjustment is accurate, convenient.
Embodiment 2
A kind of high-precision lock formula plate shearing machine of the present embodiment, its basic structure is same as Example 1, and its difference exists
In:The angle of knife rest riser 301 and vertical direction is 5 °;The plane of symmetry of chimb plate 302 and recessed side plate 303 and knife rest riser
301 angle is A, wherein A=30 °;The included angle B of knife rest intermediate plate 305 and knife rest riser 301, wherein B=1.05*A=
31.5°;Some circular ports 3051 are equidistantly provided with knife rest intermediate plate 305 along its length, these centers of circle of circular port 3051
Line is the circular arc of one section of opening upwards, and the central angle of this section of circular arc is 45 °;Precompressed mechanism has ten, ten in the present embodiment
Length direction equidistantly distributed of the precompressed mechanism along base support mechanism;The angle of splicing swash plate 11 and splicing level board 12 is
150°。
Schematically the present invention and embodiments thereof are described above, this describes no restricted, institute in accompanying drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So if common skill of this area
Art personnel are enlightened by it, without departing from the spirit of the invention, without designing and the technical scheme for creativeness
Similar frame mode and embodiment, protection scope of the present invention all should be belonged to.
Claims (6)
- A kind of 1. application method of high-precision lock formula plate shearing machine, it is characterised in that:Comprise the following steps:(A) plate is before shearing, and with retainer plate (16) at grade, plate is sliding on retainer plate (16) for splicing swash plate (11) Position to be processed is moved, plate is positioned by rear stock stop, the prefabricating oil cylinder (9) after positioning in precompressed mechanism promotes Pre-compressed spring (10) props up plate, and plate is fixed;(B) piston rod of knife rest riser (301) and push action cylinder (2) is connected, guiding, branch of the knife rest (3) in supported at three point mechanism Shearing motion up and down is done under support effect, so as to which plate be sheared;(C) plate after shearing is reached on splicing swash plate (11), now shrinks the piston rod of splicing oil cylinder (14), whole receiver Structure starts to rotate counterclockwise using the upper end of splicing column (15) as pivot, in rotation process, plate it is smooth slide into splicing Stopped on level board (12) and by splicing baffle plate (13), when splicing level board (12) turns to horizontal level, stop receiving The piston rod of reducer coupling material oil cylinder (14), the plate on splicing level board (12) is taken away;(D) piston rod of splicing oil cylinder (14) is finally stretched out, makes whole material receiving mechanism using the upper end of splicing column (15) as rotation Center starts to rotate clockwise, until splicing swash plate (11) turns to horizontal level, so as to complete splicing process;High-precision lock formula plate shearing machine includes main body mechanism, supported at three point mechanism, precompressed mechanism, base support mechanism and receiver Structure;The main body mechanism includes frame (1), push action cylinder (2), knife rest (3), upper slitter (4) and lower knife (5), the push action cylinder (2) top of frame (1) is fixed on, the knife rest (3) and the piston rod of push action cylinder (2) are connected;The supported at three point mechanism It is in contact with knife rest (3);The upper slitter (4) is fixed on the lower end of knife rest (3), equipped with protection in the frame (1) on front side of upper slitter (4) Cover, the protective cover is transparent plastic dam;The base support mechanism is arranged at the lower section of upper slitter (4);The lower knife (5) is fixed in base support mechanism, and the lower knife (5) and upper slitter (14) form shearing edge;The precompressed mechanism is fixed on the front side of frame (1), and the precompressed mechanism is used for material to be sheared pressed from above;The material receiving mechanism is arranged at the rear of base support mechanism, and the material receiving mechanism is used to accept the material under shearing;The knife rest (3) is included among knife rest side plate, knife rest riser (301), knife rest side plate, knife rest level board (304) and knife rest Plate (305), the knife rest riser (301) are fixed on the front side of knife rest side plate, the knife rest riser (301) and push action cylinder (2) Piston rod be connected;For knife rest riser (301) lower edge into left low right high skewed, the upper slitter (4) is fixed on knife Frame riser (301) lower edge;The knife rest riser (301) tilts to the rear side of frame (1), knife rest riser (301) with it is vertical The angle in direction is 4 °~5 °;The knife rest side plate is fixed on the left and right sides of knife rest (3), and one end and the knife rest of knife rest side plate erect Plate (301) trailing flank is connected, and the other end and knife rest level board (304) upper surface of knife rest side plate are connected;The knife rest level board (304) rear side of knife rest riser (301) is fixed on, and knife rest level board (304) and knife rest riser (301) are perpendicular;The knife One end of frame intermediate plate (305) is connected with knife rest riser (301) trailing flank, the other end and the knife rest water of knife rest intermediate plate (305) Flat board (304) upper surface is connected, and the knife rest intermediate plate (305) is located at the centre position of knife rest (3);The knife rest side plate includes convex side plate (302) and recessed side plate (303), and convex side plate (302) is the circle that Open Side Down Arc plate, recessed side plate (303) are the arc plate of opening upwards, the upper end of convex side plate (302) and the upper end of recessed side plate (303) It is connected, the lower end and the lower end of recessed side plate (303) of convex side plate (302) are connected, and the opening direction of convex side plate (302) is just To the opening direction of recessed side plate (303), convex side plate (302) is identical with the crooked radian of recessed side plate (303);The knife rest (3) and the contact surface of supported at three point mechanism are equipped with guide rail (306), wherein:Knife rest (3) and front fulcrum (6) Contact surface be provided with front fulcrum guide rail, the contact surface of knife rest (3) and rami posterior superior point (7) is provided with rami posterior superior point guide rail, knife rest (3) and The contact surface of rami posterior inferior point (8) is provided with rami posterior inferior point guide rail.
- A kind of 2. application method of high-precision lock formula plate shearing machine according to claim 1, it is characterised in that:Described 3 points Supporting mechanism includes front fulcrum (6), rami posterior superior point (7) and rami posterior inferior point (8), and the front fulcrum (6) includes front fulcrum disc spring (601) and front fulcrum round roller (602), the outside of front fulcrum round roller (602) are cased with sleeve, and the rotating shaft of front fulcrum round roller (602) is put down Row is in knife rest riser (301), front fulcrum round roller (602) side and the front fulcrum guide rail contact on front side of knife rest riser (301), preceding branch The opposite side of point round roller (602) contacts with the pressure strip in sleeve, and the pressure strip is connected with front fulcrum disc spring (601), preceding branch Thrust is delivered to front fulcrum round roller (602) by point disc spring (601) compression pressure strip, pressure strip, makes the outer of front fulcrum round roller (602) Side face compresses front fulcrum guide rail;The front fulcrum (6) has three, before three front fulcrums (6) are arranged on frame (1) at equal intervals Side, and three front fulcrums (6) and the line of frame (1) fixing point are one section of circular arc, Open Side Down for this section of circular arc;The rami posterior superior point (7) upper round roller after including, above round roller is rotatably arranged on rear side of frame (1) afterwards, the periphery of rear upper round roller The rami posterior superior point guide rail contact in face and upper end on rear side of knife rest side plate, and the rotating shaft tie point of rear upper round roller and the center of circle of rear upper round roller It is misaligned;The rotating shaft of upper round roller is connected with transmission device afterwards, and above round roller is arranged on frame after upper round roller has two, two after described (1) on biside plate;The rami posterior inferior point (8) lower round roller after including, rear lower round roller are rotatably arranged on rear side of frame (1), the periphery of rear lower round roller The rami posterior inferior point guide rail contact in face and lower end on rear side of knife rest side plate;Round roller is arranged under after lower round roller has two, two after described On the biside plate of frame (1).
- A kind of 3. application method of high-precision lock formula plate shearing machine according to claim 2, it is characterised in that:The precompressed Mechanism includes prefabricating oil cylinder (9) and pre-compressed spring (10), and the prefabricating oil cylinder (9) is fixed on the front side of frame (1), prefabricating oil cylinder (9) piston rod and the one end of pre-compressed spring (10) are connected, the other end face base support mechanism of pre-compressed spring (10);The precompressed mechanism has more than eight, and the length direction of the precompressed mechanism of more than eight along base support mechanism equidistantly divides Cloth.
- A kind of 4. application method of high-precision lock formula plate shearing machine according to claim 3, it is characterised in that:The base Bracket institution includes rear carrier plate (18), preceding upper supporting plate (19), preceding lower carrier plate (20), level board (21), retainer plate (16) and ball (17), rear carrier plate (18) both sides are connected with frame (1) biside plate respectively, upper end and level board (21) bottom of rear carrier plate (18) The rear end in face is connected;One end of the preceding lower carrier plate (20) is connected on rear carrier plate (18), and preceding lower carrier plate (20) and rear carrier plate (18) junction is located at 1/3~1/2 height of rear carrier plate (18);The other end of preceding lower carrier plate (20) and preceding upper supporting plate (19) One end is connected, and the other end of preceding upper supporting plate (19) and the front end of level board (21) bottom surface are connected;The top of the level board (21) Fixed retainer plate (16), the upper surface of retainer plate (16) is provided with some balls (17).
- A kind of 5. application method of high-precision lock formula plate shearing machine according to claim 4, it is characterised in that:The splicing Mechanism includes splicing swash plate (11), splicing level board (12), splicing baffle plate (13), splicing oil cylinder (14) and splicing column (15), The splicing column (15) is vertically arranged, and one end and the upper end of splicing column (15) of the splicing swash plate (11) are hinged, splicing One end of the other end of swash plate (11) and splicing level board (12) is connected, the other end and the splicing baffle plate of splicing level board (12) (13) one end is connected;The bottom surface of the splicing oil cylinder (14) is hinged with frame (1) bottom surface, and it is oblique that the piston rod of splicing oil cylinder (14) is fixed on splicing The bottom surface of plate (11);The upper surface of the splicing swash plate (11) and splicing level board (12) is equipped with ball (17).
- A kind of 6. application method of high-precision lock formula plate shearing machine according to claim 5, it is characterised in that:The splicing The angle of swash plate (11) and splicing level board (12) is 135 °~150 °, the connection of splicing swash plate (11) and splicing level board (12) Place is provided with arc transition section, and the angle of splicing level board (12) and splicing baffle plate (13) is 90 °;The height of the splicing column (15) Degree is identical with the height of retainer plate (16).
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CN201610643378.2A CN106180858B (en) | 2015-05-17 | 2015-05-17 | A kind of application method of high-precision lock formula plate shearing machine |
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CN201510249642.XA CN104801754B (en) | 2015-05-17 | 2015-05-17 | High-precision gate type plate shearing machine |
CN201610643378.2A CN106180858B (en) | 2015-05-17 | 2015-05-17 | A kind of application method of high-precision lock formula plate shearing machine |
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CN106180858B true CN106180858B (en) | 2018-01-09 |
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CN201610643378.2A Active CN106180858B (en) | 2015-05-17 | 2015-05-17 | A kind of application method of high-precision lock formula plate shearing machine |
CN201610643391.8A Active CN106180855B (en) | 2015-05-17 | 2015-05-17 | A kind of lock formula plate shearing machine |
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CN106166627A (en) * | 2016-07-27 | 2016-11-30 | 刘著界 | Multifunctional guillotine shear |
CN106112107A (en) * | 2016-07-27 | 2016-11-16 | 刘著界 | Automatization's plate shearing machine |
CN106216763A (en) * | 2016-07-27 | 2016-12-14 | 刘著界 | The plate shearing machine of the more flat function of band |
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CN106735500B (en) * | 2016-12-21 | 2019-01-22 | 安徽金大进重工机床有限公司 | A kind of mechanical plate shearing machine and its processing method using supported at three point |
CN106670559B (en) * | 2017-02-23 | 2018-07-06 | 山东易川新材料科技股份有限公司 | Without tracking power movable plate shearing machine |
CN107900433B (en) * | 2017-12-28 | 2024-04-26 | 武汉远程世纪新材料有限公司 | Bilateral plate shearing machine for filter element framework |
CN108515356A (en) * | 2018-05-28 | 2018-09-11 | 威海鸿峰精密机械有限公司 | A kind of high-precision bias unit of adjustable angle |
CN109482954A (en) * | 2018-12-29 | 2019-03-19 | 南京郎顿机床制造有限公司 | A kind of numerical control gate-type plate shearing machine convenient for measuring sheared length |
CN110038972B (en) * | 2019-03-27 | 2024-01-30 | 安庆特种橡塑股份有限公司 | Material receiving device for plate shearing machine |
CN114669792B (en) * | 2022-02-23 | 2023-11-03 | 烟台南山学院 | High-precision heavy plate shearing machine |
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Also Published As
Publication number | Publication date |
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CN104801754A (en) | 2015-07-29 |
CN106180855B (en) | 2018-01-09 |
CN106180858A (en) | 2016-12-07 |
CN104801754B (en) | 2017-02-01 |
CN106180855A (en) | 2016-12-07 |
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