CN203390281U - Efficient hydraulic gate type plate shearing machine - Google Patents

Efficient hydraulic gate type plate shearing machine Download PDF

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Publication number
CN203390281U
CN203390281U CN201320439688.4U CN201320439688U CN203390281U CN 203390281 U CN203390281 U CN 203390281U CN 201320439688 U CN201320439688 U CN 201320439688U CN 203390281 U CN203390281 U CN 203390281U
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CN
China
Prior art keywords
shearing machine
plate shearing
efficient hydraulic
upper tool
gate type
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Expired - Lifetime
Application number
CN201320439688.4U
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Chinese (zh)
Inventor
张九成
李国军
薛继中
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HEAVY STEEL STRUCTURE CO Ltd HENAN LC
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HEAVY STEEL STRUCTURE CO Ltd HENAN LC
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Priority to CN201320439688.4U priority Critical patent/CN203390281U/en
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Abstract

The utility model discloses an efficient hydraulic gate type plate shearing machine which comprises a peripheral framework, an upper tool rest, a lower tool rest, a pressing system, a main hydraulic cylinder, a hydraulic portion, a tool system, an electric control system, a shearing guiding and gap adjusting portion and a rear stopping portion. Stiffening plates are arranged on the sides of the peripheral framework, criss-cross rib plates are arranged on the back of the upper tool rest and the front of the lower tool rest, a safety component is arranged on a front framework of a pressure column of the pressing system, a shorn material collecting and transferring device is arranged inside the peripheral framework, and a plurality of illuminating devices are arranged on the peripheral framework. The efficient hydraulic gate type plate shearing machine has the advantages that an improved main structure of the framework of the traditional plate shearing machine is made of certain materials, stiffening structures are arranged at weak and fatigable positions, the dead weight of the efficient hydraulic gate type plate shearing machine is reduced, internal space utilization rate is increased, the production cost is lowered, materials can be conveniently collected and transferred by the aid of the shorn material collecting and transferring device, and the efficient hydraulic gate type plate shearing machine can be used conveniently, speedily and efficiently; the efficient hydraulic gate type plate shearing machine is low in modification cost, good in effect, high in safety factor and suitable for popularization and utilization.

Description

A kind of efficient hydraulic lock formula plate shearing machine
Technical field
The utility model belongs to mechanical equipment technical field, particularly a kind of efficient hydraulic lock formula plate shearing machine.
Background technology
Plate shearing machine is to do reciprocating linear motion and shear the machine of sheet material with relative another blade of a blade, by means of the cutter of motion and fixing bottom knife, adopt rational gap blade, the sheet metal of various thickness is applied to shearing force, make sheet material separated by needed size fracture.Plate shearing machine can be divided into: foot-operated (manpower), mechanical plate shearing machine formula, hydraulic pendulum plate shears, efficient hydraulic lock formula plate shearing machine etc.Plate shearing machine is commonly used to cut out the plate blank of linear edge.Shear technique and should be able to guarantee by the linearity of shear material shear surface and depth of parallelism requirement, and reduce sheet material distortion as far as possible, to obtain high-quality workpiece.But common plate shearing machine is because frame main body structure material used is Q235, cause to the equal shear strength of product and quality requirement in the situation that it from great, appearance and size is large, inner space is little, thereby in design and manufacture process, inevitably increased cost, reduced benefit, and traditional safety stop lever gap is very large, can not effectively guarantee staff's safety, traditional plate shearing machine does not have fixing material-gathering device in addition, at random being stacked in below described frame of materials and parts of shearing, carrying is more difficult outward, You producer adopts steel plate as the plate that connects material, then integral body pulls out and processes respectively, but often because articulating inconvenience, steel plate cause materials and parts unrestrained.Therefore, need a kind of novel efficient hydraulic lock formula plate shearing machine of design badly and solve the problems referred to above.CN 202845915 U disclose a kind of plate shearing machine with safety device, comprise plate shearing machine frame, the work top of frame is provided with binder block, frame lower is provided with floor push, on the work top in binder block feeding port the place ahead, be provided with safety stop lever, the gap of safety stop lever and work top is for being highly the 2cm of 0. 2 cm-1., and the top of floor push is provided with protective plate, safety stop lever is made by rectangular steel tube, and the two ends of rectangular steel tube are fixed on work top both sides by support.In order to prevent that finger from putting in, above-mentioned rectangular steel tube gap is smaller, very intensive, larger for the impact of the work visual field, is unfavorable for the raising of operating efficiency.
Utility model content
The utility model is to solve above-mentioned technical barrier, and a kind of efficient hydraulic lock formula plate shearing machine of simple in structure, easy to use, dependable performance is provided.
For achieving the above object, the technical solution adopted in the utility model is: a kind of efficient hydraulic lock formula plate shearing machine, comprise peripheral frame, upper tool post, lower slide, pressing system, main hydraulic cylinder, hydraulic part, tooling system, electric control system, shearing guiding and gap adjustment member and back material stopping part, described peripheral frame sidepiece arranges stiffener, described upper tool post back and lower slide front side arrange crisscross gusset, in the anterior frame of compression leg of described pressing system, safety member is set, described peripheral frame inside arranges shears material collection transporter.
Described shearing material collects that transporter comprises guide rail and the car that gathers materials, described in the car front end that gathers materials arrange and shear material deflector.
On described guide rail, positive stop is set.
In described peripheral frame, some groups of lighting devices are set, the described lighting device of respectively organizing arranges independent switch.
Described safety member comprises up and down at least two group laser sensors that distribute, electric control system described in described laser sensor electric connector.
Described upper tool post is set to leg-of-mutton support, and the front end column top of described support connects described pressing system, and all sides of described front end column arrange fairlead, in described fairlead, anti-wearing liner are set.
Described shearing guiding and gap adjustment member comprise motor, reductor, a two groups eccentric shaft and contact roller, described contact roller afterbody is fastened on the elastic component in peripheral frame, described two groups of eccentric shafts and 3 of the contact rollers described upper tool post that is clamped and connected, described upper tool post and described two groups of eccentric shafts and contact roller contact site arrange abrasion-proof backing block.
Described back material stopping partly comprises circular guideway and screw structure, and described screw structure is driven by motor, and described screw structure front end is connected with block.
The frame main body structure that the utility model has improved traditional plate shearing machine adopts material to be Q235, cause in the situation of the equal shear strength of product and quality requirement it from great, appearance and size is large, the drawback that inner space is little, its peripheral frame mainly adopts the high-strength panels such as Q550 to weld, upper tool post mainly adopts Q460 high-strength panel to weld, after having welded, carrying out integrally annealed and oscillating aging processes, and in conjunction with design analysis, at the fatigable peripheral frame sidepiece of weakness, stiffener is set, described upper tool post back and lower slide front side arrange crisscross gusset, not only ensure the quality of products, and can alleviate deadweight, improve inner space utilization rate, reduce production costs, described peripheral frame inside arranges shears material collection transporter, described shearing material is collected transporter and is comprised guide rail and gather materials car, the materials and parts of shearing are arranged and are sheared material deflector by the described car front end that gathers materials, car gathers materials described in entering, when gathering materials car materials and parts accumulation some, by guide rail, transport easily, then place fast the empty car that gathers materials, can almost realize the Non-intermittent work of plate shearing machine, on described guide rail, positive stop is set, when gathering materials, car inactivity realizes location, place materials and parts impact and cause displacement, in described peripheral frame, some groups of lighting devices are set, the described lighting device of respectively organizing arranges independent switch, can be so that personnel's construction, the machine working long hours especially, can select part lighting device to open, then rotation, avoid lighting device to burn out, increase the service life, in the anterior frame of compression leg of described pressing system, safety member is set, described safety member is laser sensor, electric control system described in described laser sensor electric connector, when having object to block or personnel's hand puts in described compression leg position when dangerous, described laser sensor can make plate shearing machine not shear, and improves security, and laser sensor adopts at least two groups that distribute up and down, improve overlay area, avoided safe blind area, described upper tool post is set to leg-of-mutton support, stability is strong, in shear history, be forced to distortion less, the front end column top of described support connects described pressing system, the action that realizes feeding and return, all sides of described front end column arrange fairlead, for feeding, lead, in described fairlead, anti-wearing liner is set, improves guiding accuracy and service life, described shearing guiding and gap adjustment member comprise motor, reductor, a two groups eccentric shaft and contact roller, described contact roller is fastened on by afterbody that elastic component in peripheral frame makes can be in real time and described upper tool post close contact, described two groups of eccentric shafts and 3 of the contact rollers described upper tool post that is clamped and connected, avoid occurring rocking and being shifted in motion process, improve shear precision and quality, described upper tool post and described two groups of eccentric shafts and contact roller contact site arrange abrasion-proof backing block, not only motion is accurate, and long service life, described back material stopping partly comprises circular guideway and the screw structure that is arranged on described upper tool post below, described screw structure is driven by bevel gear and linkage by motor, drive back material stopping part Integral synchronous to adjust shear distance, realize while shearing and locating accurately, described screw structure front end is connected with block, can realize sizing and shear, improve in the process that then traditional line shear and sheared inaccurate problem.
The utility model improvement cost is low, effective, easy to use, and safety coefficient is high, and the finger that can effectively prevent operator is put under binder block and damages, and has very strong promotion and use value.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is upper tool post rearview of the present utility model.
The specific embodiment
As depicted in figs. 1 and 2, a kind of efficient hydraulic lock formula plate shearing machine, comprise peripheral frame 1, upper tool post 2, lower slide 3, pressing system 4, main hydraulic cylinder, hydraulic part, tooling system, electric control system, shearing guiding and gap adjustment member and back material stopping part, described peripheral frame 1 sidepiece arranges stiffener, described upper tool post 2 backs and lower slide 3 front sides arrange crisscross gusset 5, in the anterior frame of compression leg of described pressing system 4, safety member is set, described peripheral frame 1 inside arranges shears material collection transporter.
Described shearing material is collected transporter and is comprised guide rail 6 and the car 7 that gathers materials, described in car 7 front ends that gather materials arrange and shear material deflector 8.
On described guide rail 6, positive stop 9 is set.
In described peripheral frame 1, some groups of lighting devices 10 are set, the described lighting device 10 of respectively organizing arranges independent switch.
Described safety member comprises up and down at least two group laser sensors 11 that distribute, electric control system described in described laser sensor 11 electric connectors.
Described upper tool post 2 is set to leg-of-mutton support, and the front end column top of described support connects described pressing system 4, and all sides of described front end column arrange fairlead 12, the interior anti-wearing liner that arranges of described fairlead 12.
Described shearing guiding and gap adjustment member comprise motor 13, reductor, a two groups eccentric shaft 14 and contact roller 15, described contact roller 15 afterbodys are fastened on the elastic component 16 in peripheral frame 1, described two groups of eccentric shafts 14 and 15 3 of the contact rollers described upper tool post 2 that is clamped and connected, described upper tool post 2 arranges abrasion-proof backing block 20 with described two groups of eccentric shafts 14 and contact roller 15 contacts site.
Described back material stopping partly comprises circular guideway 17 and screw structure 18, and described screw structure 18 is driven by motor, and described screw structure 18 front ends are connected with block 19.
The frame main body structure that the utility model has improved traditional plate shearing machine adopts material to be Q235, cause in the situation of the equal shear strength of product and quality requirement it from great, appearance and size is large, the drawback that inner space is little, its peripheral frame mainly adopts the high-strength panels such as Q550 to weld, upper tool post mainly adopts Q460 high-strength panel to weld, after having welded, carrying out integrally annealed and oscillating aging processes, and in conjunction with design analysis, at the fatigable peripheral frame sidepiece of weakness, stiffener is set, described upper tool post back and lower slide front side arrange crisscross gusset, not only ensure the quality of products, and can alleviate deadweight, improve inner space utilization rate, reduce production costs, described peripheral frame inside arranges shears material collection transporter, described shearing material is collected transporter and is comprised guide rail and gather materials car, the materials and parts of shearing are arranged and are sheared material deflector by the described car front end that gathers materials, car gathers materials described in entering, when gathering materials car materials and parts accumulation some, by guide rail, transport easily, then place fast the empty car that gathers materials, can almost realize the Non-intermittent work of plate shearing machine, on described guide rail, positive stop is set, when gathering materials, car inactivity realizes location, place materials and parts impact and cause displacement, in described peripheral frame, some groups of lighting devices are set, the described lighting device of respectively organizing arranges independent switch, can be so that personnel's construction, the machine working long hours especially, can select part lighting device to open, then rotation, avoid lighting device to burn out, increase the service life, in the anterior frame of compression leg of described pressing system, safety member is set, described safety member is laser sensor, electric control system described in described laser sensor electric connector, when having object to block or personnel's hand puts in described compression leg position when dangerous, described laser sensor can make plate shearing machine not shear, and improves security, and laser sensor adopts at least two groups that distribute up and down, improve overlay area, avoided safe blind area, described upper tool post is set to leg-of-mutton support, stability is strong, in shear history, be forced to distortion less, the front end column top of described support connects described pressing system, the action that realizes feeding and return, all sides of described front end column arrange fairlead, for feeding, lead, in described fairlead, anti-wearing liner is set, improves guiding accuracy and service life, described shearing guiding and gap adjustment member comprise motor, reductor, a two groups eccentric shaft and contact roller, described contact roller is fastened on by afterbody that elastic component in peripheral frame makes can be in real time and described upper tool post close contact, described two groups of eccentric shafts and 3 of the contact rollers described upper tool post that is clamped and connected, avoid occurring rocking and being shifted in motion process, improve shear precision and quality, described upper tool post and described two groups of eccentric shafts and contact roller contact site arrange abrasion-proof backing block, not only motion is accurate, and long service life, described back material stopping partly comprises circular guideway and the screw structure that is arranged on described upper tool post below, described screw structure is driven by bevel gear and linkage by motor, drive back material stopping part Integral synchronous to adjust shear distance, realize while shearing and locating accurately, described screw structure front end is connected with block, can realize sizing and shear, improve in the process that then traditional line shear and sheared inaccurate problem.
The utility model improvement cost is low, effective, easy to use, and safety coefficient is high, and the finger that can effectively prevent operator is put under binder block and damages, and has very strong promotion and use value.

Claims (8)

1. an efficient hydraulic lock formula plate shearing machine, comprise peripheral frame, upper tool post, lower slide, pressing system, main hydraulic cylinder, hydraulic part, tooling system, electric control system, shearing guiding and gap adjustment member and back material stopping part, it is characterized in that: described peripheral frame sidepiece arranges stiffener, described upper tool post back and lower slide front side arrange crisscross gusset, in the anterior frame of compression leg of described pressing system, safety member is set, described peripheral frame inside arranges shears material collection transporter.
2. efficient hydraulic lock formula plate shearing machine as claimed in claim 1, is characterized in that: described shearing material collects that transporter comprises guide rail and the car that gathers materials, described in the car front end that gathers materials arrange and shear material deflector.
3. efficient hydraulic lock formula plate shearing machine as claimed in claim 2, is characterized in that: on described guide rail, positive stop is set.
4. efficient hydraulic lock formula plate shearing machine as described in claim 1-3 any one, is characterized in that: in described peripheral frame, some groups of lighting devices are set, the described lighting device of respectively organizing arranges independent switch.
5. efficient hydraulic lock formula plate shearing machine as claimed in claim 1, is characterized in that: described safety member comprises at least two group laser sensors that distribute up and down, electric control system described in described laser sensor electric connector.
6. efficient hydraulic lock formula plate shearing machine as claimed in claim 1, it is characterized in that: described upper tool post is set to leg-of-mutton support, the front end column top of described support connects described pressing system, and all sides of described front end column arrange fairlead, in described fairlead, anti-wearing liner are set.
7. efficient hydraulic lock formula plate shearing machine as claimed in claim 1, it is characterized in that: described shearing guiding and gap adjustment member comprise motor, reductor, a two groups eccentric shaft and contact roller, described contact roller afterbody is fastened on the elastic component in peripheral frame, described two groups of eccentric shafts and 3 of the contact rollers described upper tool post that is clamped and connected, described upper tool post and described two groups of eccentric shafts and contact roller contact site arrange abrasion-proof backing block.
8. efficient hydraulic lock formula plate shearing machine as claimed in claim 1, is characterized in that: described back material stopping partly comprises circular guideway and screw structure, and described screw structure is driven by motor, and described screw structure front end is connected with block.
CN201320439688.4U 2013-07-23 2013-07-23 Efficient hydraulic gate type plate shearing machine Expired - Lifetime CN203390281U (en)

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Application Number Priority Date Filing Date Title
CN201320439688.4U CN203390281U (en) 2013-07-23 2013-07-23 Efficient hydraulic gate type plate shearing machine

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104526045A (en) * 2014-12-29 2015-04-22 南京盛大重工机械有限公司 Gate type plate shearing machine
CN104801754A (en) * 2015-05-17 2015-07-29 安徽中瑞机床制造有限公司 High-precision gate type plate shearing machine
WO2016150171A1 (en) * 2015-03-24 2016-09-29 江苏江海机床集团有限公司 Fully mechanical arm smart plate-shearing machine
CN113492230A (en) * 2021-06-02 2021-10-12 张家港宏昌钢板有限公司 Steel plate shearing method and steel plate shearing device for improving efficiency

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104526045A (en) * 2014-12-29 2015-04-22 南京盛大重工机械有限公司 Gate type plate shearing machine
WO2016150171A1 (en) * 2015-03-24 2016-09-29 江苏江海机床集团有限公司 Fully mechanical arm smart plate-shearing machine
CN104801754A (en) * 2015-05-17 2015-07-29 安徽中瑞机床制造有限公司 High-precision gate type plate shearing machine
CN106180858A (en) * 2015-05-17 2016-12-07 安徽中瑞机床制造有限公司 A kind of using method of high-precision lock formula plate shearing machine
CN106180855A (en) * 2015-05-17 2016-12-07 安徽中瑞机床制造有限公司 A kind of lock formula plate shearing machine
CN104801754B (en) * 2015-05-17 2017-02-01 安徽中瑞机床制造有限公司 High-precision gate type plate shearing machine
CN106180855B (en) * 2015-05-17 2018-01-09 安徽中瑞机床制造有限公司 A kind of lock formula plate shearing machine
CN106180858B (en) * 2015-05-17 2018-01-09 安徽中瑞机床制造有限公司 A kind of application method of high-precision lock formula plate shearing machine
CN113492230A (en) * 2021-06-02 2021-10-12 张家港宏昌钢板有限公司 Steel plate shearing method and steel plate shearing device for improving efficiency

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Granted publication date: 20140115