CN106180156A - One specific admixture aluminium paper moulds the value-added technique of sub-prime of waste material - Google Patents

One specific admixture aluminium paper moulds the value-added technique of sub-prime of waste material Download PDF

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Publication number
CN106180156A
CN106180156A CN201610800727.7A CN201610800727A CN106180156A CN 106180156 A CN106180156 A CN 106180156A CN 201610800727 A CN201610800727 A CN 201610800727A CN 106180156 A CN106180156 A CN 106180156A
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China
Prior art keywords
plastic
aluminum
paper
sewage
waste
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CN201610800727.7A
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Chinese (zh)
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CN106180156B (en
Inventor
江凤凤
钱庆荣
段杰
郑而同
周为明
陈庆华
黄宝铨
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ZHANGZHOU LUHAI ENVIRONMENT PROTECTION INDUSTRY DEVELOPMENT CO.,LTD.
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ZHANGZHOU CITY LUHAI ENVIRONMENTAL PROTECTION INDUSTRY DEVELOPMENT Co Ltd
Fujian Normal University
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Priority to CN201610800727.7A priority Critical patent/CN106180156B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B2017/001Pretreating the materials before recovery
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing Of Solid Wastes (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)

Abstract

The present invention discloses a specific admixture aluminium paper and moulds the value-added technique of sub-prime of waste material, including separation system, paper piece-rate system, aluminum-plastic separation system, mixes waste residue sub-prime value-added system, miscellaneous plastic sub-prime increment extruding pelletization system, Sewage Reuse System.Described separation system includes that Bales Off crushes module and two modules of automatic sorting.Described paper piece-rate system includes brokenly starching selected and two modules of washing concentrating, just can realize the paper to compound package material and separate and clean.Described aluminum-plastic separation system includes that aluminum-plastic separation, plastic foil clean and aluminium powder purifies three module compositions, it is achieved the aluminum-plastic separation of composite packaging, and is carried out the plastic foil separated.The described waste residue sub-prime value-added system that mixes includes feed flotation, drags for material and overflow and slag module, and waste residue is mainly sorted by this system further.Can realize waste residue produced in Tetra Pak waste material and removal process thereof is carried out the sorting increment of efficient high-qualityization.

Description

One specific admixture aluminium paper moulds the value-added technique of sub-prime of waste material
Technical field
The present invention relates to a kind of plastics, paper pulp, aluminum plastic film mix waste residue sub-prime value-added system method, particularly relate to one The aluminium paper that mixes reclaiming different components in Tetra Pak is moulded the waste residue produced in waste material and removal process and is carried out resource sorting and reclaim The process utilized.
Background technology
In recent years, along with fruit beverage, the market demand such as milk are continued to increase by the whole world, the Tetra Pak garbage such as milk carton also with Increase, environment and resource are caused certain pressure.To the aluminum in Tetra Pak, paper, the main component such as mould and reclaim again Utilize, be possible not only to alleviate ambient pressure, moreover it is possible to realize resources circulation reuse.And current, also do not have the aluminium paper of advanced person to mould sub-prime Aluminum in Tetra Pak, paper, plastics can be sorted out, and mechanization degree is the highest, the most manually by value-added system thoroughly Sorting carries out operation, therefore needs a kind of novel aluminium paper badly and moulds separation equipment, thus realizes the recovery to Tetra Pak and circulate profit again With.
Summary of the invention
In view of at present the aluminium paper that mixes in Tetra Pak being moulded waste material isolation technics aforementioned problem faced, the mesh of the present invention Be that design one can realize that waste residue produced in Tetra Pak waste material and removal process thereof is carried out efficient high-qualityization and sorts increasing The aluminium paper that mixes of value moulds the value-added technique of sub-prime of waste material.
The object of the present invention is achieved like this, and a described specific admixture aluminium paper moulds the value-added technique of sub-prime of waste material, bag Include following steps: 1) discarded Tetra Pak compound package material through unpacking, enter sorting module, remove bulk noncombustibility, ferromagnetic After obtain waste material enter paper piece-rate system;2) in paper piece-rate system, waste material crosses washing away of water and quilt at broken pulp grinder back warp After drenching, entering two-stage nitration paper-plastic sorter, making the papery composition in composite in two-stage nitration paper-plastic sorter is paper pulp shape, And paper pulp is after water conservancy diversion collects water channel entrance slurry storage tank, goes further slightly to purify, eventually passes Microfilter, after screw rod squeezing machine Carry out pulp recovery recycling;3) the plastic-aluminum hybrid materials separated from two-stage nitration paper-plastic sorter then enter aluminum-plastic separation system System, the aluminum-plastic separation way in described aluminum-plastic separation system has softening agent method and dipping by lye method, both of which so that Aluminum composition on Tetra Pak composite is separated from plastic foil, and the aluminum sorted out is carried out back after cleaning-drying With, the waste plastic film separated then enters miscellaneous plastic sub-prime increment extruding and pelletizing process system after over cleaning is extracted to be carried out Extruding pelletization;4) during paper separation process and aluminum-plastic separation produce containing inorganic dust particle, broken plastic bottle Metallic particles and the waste residue of tiny plastic sheeting particle that lid particle, part particle diameter are less then enter and mix the increment of waste residue sub-prime Process system, by flotation, drags for material and overflow operation, carries out the broken plastic film stock in waste residue further purifying utilization, from And improve the use value of waste material;5) during above-mentioned whole process system, produced technique waste water enters sewage and returns Carrying out physical method purification by system, recycle-water is mainly used in washing away and aluminum-plastic separation system of waste material in paper piece-rate system In the waste plastic film after separating is carried out;
The sorting step of described sorting module is: the square block that iron wire is tied up is discarded composite packaging and pushed into cylinder through fork truck Bale opener, the spiral in bale opener stirs and carries out unpacking the material scattering with entire bundle, then going out from bale opener under the effect of hook Material mouth is fallen on vibration slanted screen, screens out little solid sundries, and is further uniformly broken up by material, meanwhile, on a moving belt Supporting manually picking out the iron wire of PET bottle and lashing materials, material subsequently enters magnetic separation and aidr bells blast system, removes out in material Ferromagnetic and heavy foreign material after, material enter paper piece-rate system;
The separating step of described paper piece-rate system is: material breaks pulp grinder screw propulsion in rotary drum waterpower, during this Along with sluicing so that the papery composition in composite drenches into paper pulp, then enter two-period form slurry and mould seperator;Liquid The disposal ditches that the paper pulp of state shape moulds the water channel on seperator and plant floor layout along slurry enters slurry storage tank, and disposal ditches is arranged There is grid, with the bigger impurity of filtration fraction particle diameter, thus can ensure that the paper pulp of certain purity enters slurry storage tank, in slurry storage tank It is higher that paper pulp obtains purity through single-action, bounce screen, the first and second slurry sediment pools and up-flow pressurized screen, and impurity is less, purity Can reach the paper pulp of more than 98%, then enter high-speed pulp washer, paper fiber is extracted, at a high speed from water by screw rod squeezing machine The pulp washing water Microfilter that wash engine produces reclaims paper pulp further;Above-mentioned mould seperator out plastic-aluminum combined from two-period form slurry Material enters in next road aluminum-plastic separation system after extracting pressure bag;Waste water owing to producing during this is not directed to chemistry Auxiliary agent, so carrying out reuse through process sectionals such as easy precipitation, air supportings: after precipitation sewage can direct reuse in rotary drum water Power breaks pulp grinder;Water after air-flotation process can be used for high-speed pulp washer, Microfilter;
In described aluminum-plastic separation system, softening agent aluminum-plastic separation method enforcement step is: aluminium plastic composite material initially enters softening agent Retort, by the bidirectional rotation screw rod in tank, makes aluminium plastic composite material constantly and softening agent haptoreaction, thus produces softening Peel off;Then the aluminium plastic material after mutually peeling off is sent in aluminum plastic sorting machine through two-way auger, the most constantly Being crushed by aluminium foil, the aluminium foil after crushing is attached to PE film surface, makes after the high speed of aluminum plastic sorting machine is washed away and got rid of de-effect Obtaining broken aluminium foil to come off and rinse water formation aluminum bits liquid, aluminum bits liquid enters aluminium powder purification system;In aluminium powder purification system, through overwinding Flow separation removes the removal of impurity, spiral concentration extraction aluminium powder, eventually passes vacuum drying and obtains cleaning aluminium powder;And clean after plastics thin Film then obtains regenerated plastics for thin film granulating system after extracting pressure bag;
The dipping by lye aluminum-plastic separation step of described aluminum-plastic separation system is: first aluminium plastic composite material goes after dipping by lye Except major part aluminium foil, aluminium foil is directly stayed in fermentation vat with the form of aluminium salt after dipping by lye drains, thus is realized plastic-aluminum Separate;The waste plastics film then soaked sends into film cleaning system after draining, through unpacking operation, and giving up after draining Plastic film is sent to clean drier through Bales Off and once cleans, and a cleaning sullage enters a sump, once cleans and gets rid of Dry rear waste plastic film is fed into two grades of service sinks through wind and carries out secondary cleaning, and two grades of cleaning sullages enter No. two sumps, pass through Material film after two road service sinks clean is salvaged into drier at service sink end by marine salvage equipment, then carries out three grades of cleanings and carries out Cleaning for three times, three grades of cleaning sullages enter No. two sumps, and wash away on waste plastics film such as the method is remaining containing aluminum alkali Liquid, the waste plastic film after three times are cleaned has been substantially free of aluminum composition, through extracting, has been fed into waste plastics pelletize through hot blast System, dehydration rate, up to more than 95%, can be directly used for pelletize;Cleaning process produces containing inorganic dust particle, broken The waste residue of plastic bottle closure particle, the less metallic particles of part particle diameter and tiny plastic sheeting particle then by sewage, clear The outside deslagging of auger screw rod bottom wash pool, is conveyed into mixing waste residue sub-prime increment process system.
Present invention additionally comprises and mix waste residue sub-prime value-added system, the described processing step mixing waste residue sub-prime value-added system For: produce during paper separation process and aluminum-plastic separation containing inorganic dust particle, broken plastic bottle closure particle, portion Metallic particles that gradation footpath is less and the waste residue of tiny plastic sheeting particle, by flotation, drag for the operations such as material and overflow, can enter Broken plastic film stock in waste residue is carried out purifying utilization by one step, thus improves the use value of waste material.
Described waste plastics granulating system uses miscellaneous plastic sub-prime increment extruding and pelletizing process system, and this granulating system is Syllogic: in one section of extruder, by through extracting, after the waste plastics sent here of hot-air seasoning wind melts, unsettled enters two In section extruder, two-stage nitration cross-head is provided with drainage screen, removes the impurity particle in plastic melt, then by plastics stream Body discharges into three sections of extruders, carries out extruding pelletization.
The sewage of the generation on the sewage produced on above-mentioned paper defiber and aluminum-plastic separation line separately carries out processing and returning With;The sewage that on paper defiber, pulp liquor squeezing machine and Microfilter produce, is directly discharged in collecting-tank, can be according to concrete water quality Situation carries out clear water supply to collecting-tank;By pump, sewage in collecting-tank is sent into sedimentation tank to precipitate, the dirt that precipitation produces Mud is transported to sludge-tank by dredge pump, and the mud that sludge-tank produces through overvoltage mud machine compression delivers to the brickmaking of brickmaking factory, pressure The sewage that contracting produces comes back to collecting-tank;Part water after sedimentation tank precipitates can direct reuse water in paper yarn technique Power wash engine;Part water is sent into flotation tank and is carried out after-treatment, and after flotation tank processes, sewage substantially conforms to discharge standard, can Sorting unit equipment in paper yarn technique, in whole sewage circulating treating system, the cyclic utilization rate of water is up to 97%;Plastic-aluminum divides A sewage part for generation on off-line comes from a sump, and one section of cleaning sullage alkalescence is higher, and another part is from two Number sump two-stage nitration sewage, for alkalescence sewage, due to one section and two-stage nitration sewage cleanliness factor difference relatively big, sewage disposal system is adopted By physical treatment and chemical treatment two-period form, in one section of physical treatment, one section of sewage and two-stage nitration sewage parallel processing: pass through microfiltration Machine remove plastics waste residue laggard enter sedimentation tank, the feeding brickmaking of waste residue that in sedimentation tank, sewage produces after filter press effect Factory, the sewage of generation sends into cistern;Owing to one section of sewage cleanliness factor is relatively low, the sewage after filter press needs part Clear water feeds, and two-stage nitration sewage cleanliness factor is high compared with one section, and the water after filter press can be back to plastic-aluminum line, and part is used for The clear water supply of one section of sewage;One section of sewage is collected rear section by cistern and is back to use plastic-aluminum line one-level cleaning equipment, and part is used In the immersion of raw material film, remaining small part enters chemical treatment stage, through hydrolysis acidification, catalytic oxidation, secondary precipitation effect, Water body major part direct reuse after final process, the outer row of few part, by Fractional Collections, segment processing, segmentation reuse, originally Sewage disposal system water circulation use rate is up to 97%.
A described specific admixture aluminium paper moulds the value-added technique of sub-prime of waste material, specifically includes that separation system, paper segregative line System, aluminum-plastic separation system, mix waste residue sub-prime value-added system, miscellaneous plastic sub-prime increment extruding pelletization system, reusing sewage system System.
Described separation system includes that Bales Off crushes module and two modules of automatic sorting.Through iron wire tie up discarded compound Packaging (soft drink is packed, and presses construction materials contract film), square-shaped, through the feed opening platform of carrying fork truck to bale opener, push into rolling Cylinder bale opener;By roll bale opener in helical blade unpack propelling movement, by the material scattering of entire bundle, which solve tradition Technique uses the drawback manually unpacked, and has energy-conservation, efficient, safe advantage.Material after breaing up enters automatic sorting module. Material falls the vibration slanted screen below discharging opening via the discharging opening of bale opener, by slanted screen, is further uniformly beaten by material Dissipate, and screen out little solid sundries, the most supporting manually, pick out the iron wire of PET bottle and lashing materials;Subsequently, material is through passing Band is sent to be sent to down one magnetic separation and selecting crude drugs with winnower operation;By magnetic, pneumatic separator, the ferromagnetic in material can be removed and heavy is miscellaneous Thing, by above-mentioned operation, material enters paper piece-rate system.
Described paper piece-rate system includes brokenly starching selected and two modules of washing concentrating, just can realize composite packaging material The paper of material separates and cleans, and by paper separating from aluminium paper plastic composite materials in the way of paper pulp, and process is without secondary Polluting, the water of cleaning can realize efficient segment processing reuse by Sewage Reuse System, greatly reduce the consumption of water, it is achieved joint The target that can reduce discharging;The paper pulp separated enter lower one paper pulp go slightly purify, clean compression and the operation such as extract, and be left Aluminum plastic film then enter aluminum-plastic separation system.
Described aluminum-plastic separation system includes that aluminum-plastic separation, plastic foil clean and aluminium powder purifies three module compositions, it is achieved The aluminum-plastic separation of composite packaging, and the plastic foil separated is carried out, the aluminum separated is carried out purification and is dried, make Obtain metallic aluminium and plastics can distinguish recycling utilization.
The described waste residue sub-prime value-added system that mixes includes feed flotation, drags for material and overflow and slag module, and this system is main It is to contain produced by paper piece-rate system, paper pulp purification process and in aluminum-plastic separation system, plastic foil cleaning process There is an inorganic dust particle, metallic particles that broken plastic bottle closure particle, part particle diameter are less and tiny plastic sheeting particle Waste residue sort further, further the broken plastic film stock in waste residue extracted and utilized, thus improving waste material Use value.
Described miscellaneous plastic sub-prime increment granulating system is mainly by continuous melt filtration pelletize and double rank pelletize, real Existing composite packaging plastic sheeting pelletize continuous, efficient.
Described Sewage Reuse System includes physical cleaning and two modules of biological treatment, use simple, ripe, stable, Practical, economical and practical process technique, had both ensured treatment effect, had reduced investment outlay again and operational and administrative expenses, and design discharge mark Standard reaches the first discharge standard of " integrated wastewater discharge standard " GB8978 1996, and this discharge water can be directly used for production line Recycle-water reaches industrial water standard, and sewage recycling rate of waterused is up to 97%.
Case study on implementation: Xiamen land-sea Environmental Protection Co.Ltd., technological feasibility is high, the production capacity in workshop and Related product Parameter is specific as follows: the production capacity in workshop: recycled plastic: 60t/ days;Paper pulp: 24t/ days (weight in wet base);Aluminium powder: 10t/ days;Product phase Pass design parameter and actual parameter:
Sequence number Project Set index It is actually achieved situation
1 Paper separation production line output 60T/D 63T/D
2 Aluminum-plastic separation production line output 100T/D 102T/D
3 The miscellaneous point of regenerated paper pulp (30*50cm) 20 20
4 Regenerated paper pulp beating degree Not higher than raw material paper 5 4.2
5 Regenerated paper pulp whiteness Not higher than raw material paper 5 3.8
6 Regenerated plastics film aluminum content ≤ 0.05% ≤ 0.05%
7 Regenerated plastics film amount in slurry ≤ 0.5% ≤ 0.3%
8 Recycled plastic granules ash ≤ 3% ≤ 2.5%
9 Recycled plastic granules density ≤0.98 ≤0.96
10 Secondary aluminium bits metal aluminum content ≥78 ≥78
11 Secondary aluminium bits aluminium element content ≥78 ≥99
Accompanying drawing explanation
Fig. 1 is the main process system diagram that the present invention designs.
Fig. 2 is the sorting in Fig. 1 and paper separating technology system diagram.
Fig. 3-1 is aluminum-plastic separation (softening agent method) flow sheet in Fig. 1.
Fig. 3-2 is aluminum-plastic separation (dipping by lye method) flow sheet in Fig. 1.
Fig. 4 be in Fig. 1 mix waste residue sub-prime increment flow sheet.
Fig. 5 is the miscellaneous plastic sub-prime increment extruding and pelletizing process system diagram in Fig. 1.
Fig. 6-1 is the paper separation Sewage Reuse System figure in Fig. 1.
Fig. 6-2 is the aluminum-plastic separation Sewage Reuse System figure in Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, the every other enforcement that those of ordinary skill in the art are obtained under not having creative work premise Example, broadly falls into the scope of protection of the invention.
Fig. 1: main process system.Discarded Tetra Pak compound package material, through unpacking, enters sorting module, removes big The rear entrance paper piece-rate systems such as block thing, ferromagnetic, described sorting module main device has magnetic separation, the selecting crude drugs with winnower, magnetic separation, selecting crude drugs with winnower to be Prior art;In paper piece-rate system, nucleus equipment is that rotary drum waterpower breaks pulp grinder, and this equipment our unit the most successfully applies for specially Profit (application number: 201220389160.6).After waste material is crossed washing away of water at broken pulp grinder back warp and drenched, film will be expected by auger Sending into two-stage nitration slurry and mould seperator, seperator gets rid of de-effect mainly by high speed rotating makes paper separate, and this equipment our unit is Successfully applying for a patent (application number: 201220382833.5), making the papery composition in composite in separator is paper pulp Shape, and paper pulp is after water conservancy diversion collects water channel entrance slurry storage tank, goes further slightly to purify, eventually passes Microfilter, screw rod is extracted Machines etc. carry out pulp recovery recycling.The plastic-aluminum hybrid materials separated from two-stage nitration paper-plastic sorter then enter aluminum-plastic separation System, nucleus equipment is bidirectional rotary type retort and fermentation vat, and wherein bidirectional rotary type retort our unit the most successfully applies for Patent (application number: 201220599505.0).And the present invention design relate to two kinds of aluminum-plastic separation ways, be respectively softening agent method and Dipping by lye method, both of which, so that the aluminum composition on Tetra Pak composite is separated from plastic foil, sorts Aluminum out carries out reuse after cleaning-drying, and the waste plastic film separated then enters miscellaneous plastic after over cleaning is extracted Sub-prime increment extruding and pelletizing process system carries out extruding pelletization, and described prilling system core equipment is that three-stage type list screw rod is made Grain equipment.During paper separation process and aluminum-plastic separation produce containing inorganic dust particle, broken plastic bottle closure is broken Metallic particles and the waste residue of tiny plastic sheeting particle that grain, part particle diameter are less then enter and mix waste residue sub-prime increment equipment Carry out recycling (this equipment can use prior art, it is possible to uses the patent of the application same period), by flotation, drag for material and overflow The operations such as stream, carry out the broken plastic film stock in waste residue further purifying utilizing, thus improve the use value of waste material.Upper During the whole process system stated, produced technique waste water enters Sewage Reuse System and carries out physical method purification, reuse Water is mainly used in washing away and in aluminum-plastic separation system entering the waste plastic film after separating of waste material in paper piece-rate system Row cleans.
Fig. 2: sorting and paper separating technology system.The square block that iron wire is tied up discard composite packaging through fork truck push into Cylinder bale opener, the spiral in bale opener stirs and carries out unpacking the material scattering with entire bundle, then from bale opener under the effect of hook Discharging opening fall vibration slanted screen on, screen out little solid sundries, and further material uniformly broken up, meanwhile, transmission Supporting on band manually picking out the iron wire of PET bottle and lashing materials, material subsequently enters magnetic separation and aidr bells blast system, magnetic separation and wind Electing prior art as, after removing out the ferromagnetic in material and heavy foreign material, material enters paper piece-rate system.Separate at paper In system, material breaks pulp grinder screw propulsion in rotary drum waterpower, along with sluicing during this so that in composite Papery composition drench into paper pulp state, then enter two-period form slurry and mould seperator, seperator mainly application high speed rotating gets rid of de- Principle carry out slurry and mould separation, this equipment our unit the most successfully applies for a patent (application number: 201220389160.6).Liquid state The disposal ditches that paper pulp moulds the water channel on seperator and plant floor layout along slurry enters slurry storage tank.Lattice it are provided with on disposal ditches Grid, with the bigger impurity of filtration fraction particle diameter, thus can ensure that the paper pulp of certain purity enters slurry storage tank.Paper pulp in slurry storage tank Through single-action, bounce screen, it is higher that the first and second slurry sediment pools and up-flow pressurized screen obtain purity, and impurity is less, purity up to To the paper pulp of more than 98%, then entering high-speed pulp washer, paper fiber is extracted from water by screw rod squeezing machine, high speed pulp washing The pulp washing water Microfilter that machine produces reclaims paper pulp further.And mould seperator aluminium plastic composite material warp out from two-period form slurry Cross and enter in next road aluminum-plastic separation system after extracting pressure bag.Waste water owing to producing during this is not directed to chemical assistant Deng, so carrying out reuse through process sectionals such as easy precipitation, air supportings: after precipitation sewage can direct reuse in rotary drum waterpower Broken pulp grinder;Water after air-flotation process can be used for high-speed pulp washer, Microfilter.
Fig. 3-1: aluminum-plastic separation (softening agent method) process system.Aluminium plastic composite material initially enters softening agent retort, logical Cross the bidirectional rotation screw rod in tank, make aluminium plastic composite material constantly and softening agent haptoreaction, thus produce softening and peel off, this mistake Journey lasts about greatly half an hour;Then the aluminium plastic material after mutually peeling off is sent in aluminum plastic sorting machine through two-way auger, at machine Constantly aluminium foil is crushed under tool effect, broken after aluminium foil be attached to PE film surface, the high speed through aluminum plastic sorting machine wash away and Making broken aluminium foil come off after getting rid of de-effect and rinse water forms aluminum bits liquid, aluminum bits liquid enters aluminium powder purification system, mainly by aluminum liquid Buffer Pool, cyclone separator, aluminium powder drying equipment etc. form, and in aluminium powder purification system, go the removal of impurity through cyclonic separation, spiral shell Rotation concentration extraction aluminium powder, eventually passes vacuum drying and obtains cleaning aluminium powder;Plastic sheeting after Qing Xiing is then through extracting pressure bag Regenerated plastics are obtained afterwards for thin film granulating system.
Fig. 3-2: aluminum-plastic separation (dipping by lye method) process system.Aluminium plastic composite material is first with after dipping by lye about 50h The most removable major part aluminium foil, unlike softening agent method, aluminium foil here is direct with aluminium salt after dipping by lye drains Form stay in fermentation vat, thus realize aluminum-plastic separation.The waste plastics film then soaked sends into thin film after draining Purging system, purging system is syllogic, by drip washing, embathes, gets rid of the operation such as de-and reach to clean target, and wherein main body is cleaned and set For using prior art, it is possible to use the patent of the application same period.Through unpacking operation, the waste plastic film after draining passes through Bales Off Deliver to clean drier once clean (cleaning sullage enters a sump), once clean waste plastic film warp after drying Cross wind to be fed into two grades of service sinks and carry out secondary cleaning (two grades of cleaning sullages enter No. two sumps), clear through two road service sinks Material film after washing is salvaged into drier at service sink end by marine salvage equipment, then carries out three grades of cleanings and carries out three cleanings (three Level cleaning sullage enters No. two sumps), so wash away on waste plastics film is remaining containing aluminum alkali liquor.After three times are cleaned Waste plastic film be substantially free of aluminum composition, through extracting, hot blast wind is fed into waste plastics granulating system, dehydration rate up to More than 95%, can be directly used for pelletize.Cleaning process produces containing inorganic dust particle, broken plastic bottle closure particle, Metallic particles and the waste residue of tiny plastic sheeting particle that part particle diameter is less then pass through the auger spiral shell bottom sewage, service sink The outside deslagging of bar, is conveyed into mixing waste residue sub-prime increment process system.
Fig. 4: mix waste residue sub-prime increment process system.Produce during paper separation process and aluminum-plastic separation contains Inorganic dust particle, metallic particles that broken plastic bottle closure particle, part particle diameter are less and tiny plastic sheeting particle Waste residue, by flotation, drags for the operations such as material and overflow, can carry out the broken plastic film stock in waste residue further purifying utilization, from And improve the use value of waste material.
Fig. 5: miscellaneous plastic sub-prime increment extruding and pelletizing process system.This granulating system is syllogic: at one section of extruder In, by through extracting, after the waste plastics sent here of hot-air seasoning wind melts, unsettled enter in two-stage nitration extruder, squeeze at two-stage nitration Go out machine head and be provided with drainage screen, remove the impurity particle in plastic melt, then plastic liquid is discharged into three sections of extruders, enters Row extruding pelletization.
The sewage of the generation on the sewage produced on paper defiber and aluminum-plastic separation line separately carries out processing and reuse.Figure 6-1 is the sewage that on paper defiber, pulp liquor squeezing machine and Microfilter produce, and being directly discharged in collecting-tank 1# (can be according to concrete Water quality condition carries out clear water supply);By pump, sewage in collecting-tank is sent into sedimentation tank 1# to precipitate, the mud that precipitation produces Being transported to sludge-tank by dredge pump, the mud that sludge-tank produces through overvoltage mud machine compression delivers to the brickmaking of brickmaking factory, compression The sewage produced comes back to collecting-tank 1#;Part water after sedimentation tank precipitates can direct reuse water in paper yarn technique Power wash engine (referred to here as one section of recycle-water);Part water is sent into flotation tank and is carried out after-treatment, sewage after flotation tank processes Substantially conform to discharge standard, can be used for paper yarn technique sorts unit equipment, the circulation of water in whole sewage circulating treating system Utilization rate is up to 97%.Fig. 6-2 is that last point of aluminum-plastic separation line comes from a sump (one section of cleaning, alkalescence), another portion Divide from No. two sumps (two-stage nitration sewage, alkalescence), owing to one section relatively big, so the present invention adopts with two-stage nitration sewage cleanliness factor difference With segment processing, segmentation reuse.Sewage disposal system uses physical treatment and chemical treatment two-period form, in one section of physical treatment, One section of sewage and two-stage nitration sewage parallel processing: by Microfilter remove plastics waste residue laggard enter sedimentation tank, sewage warp in sedimentation tank Brickmaking factory sent into by the waste residue produced after crossing filter press effect, and the sewage of generation sends into cistern;Due to one section of sewage cleaning Spending relatively low, the sewage after filter press needs part clear water to feed, and two-stage nitration sewage cleanliness factor is high compared with one section, through sheet frame Water after pressure filter can be back to plastic-aluminum line, and part is for the clear water supply of one section of sewage;One section of sewage is received by cistern 1# Collection rear section is back to use plastic-aluminum line one-level cleaning equipment, and part is for the immersion (cleaning sullage is alkalescence) of raw material film, remaining few It is partially into chemical treatment stage, the big portion of water body after hydrolysis acidification, catalytic oxidation, secondary precipitation effect, final process Dividing direct reuse, the outer row of few part, this sewage disposal system water circulation use rate is up to 97%.

Claims (4)

1. a specific admixture aluminium paper moulds the value-added technique of sub-prime of waste material, comprises the steps: 1) discarded Tetra Pak composite packaging Material, through unpacking, enters sorting module, obtains waste material and enter paper piece-rate system after removing bulk noncombustibility, ferromagnetic;2) at paper Mould in piece-rate system, after waste material is crossed washing away of water at broken pulp grinder back warp and drenched, enter two-stage nitration paper-plastic sorter, at two-stage nitration paper Making the papery composition in composite in moulding separator is paper pulp shape, and paper pulp is collected water channel through water conservancy diversion and entered slurry storage tank After, go further slightly to purify, eventually pass Microfilter, after screw rod squeezing machine, carry out pulp recovery recycling;3) from two-stage nitration paper The plastic-aluminum hybrid materials that separator is separated then enter aluminum-plastic separation system, and the aluminum-plastic separation in described aluminum-plastic separation system is done Method has softening agent method and dipping by lye method, and both of which is so that the aluminum composition on Tetra Pak composite is from plastic foil Separating, the aluminum sorted out carries out reuse after cleaning-drying, and the waste plastic film separated is after over cleaning is extracted Then enter miscellaneous plastic sub-prime increment extruding and pelletizing process system and carry out extruding pelletization;4) at paper separation process and aluminum-plastic separation During produce containing inorganic dust particle, metallic particles that broken plastic bottle closure particle, part particle diameter are less and tiny The waste residue of plastic sheeting particle then enter and mix waste residue sub-prime increment process system, by flotation, drag for material and overflow operation, enter Broken plastic film stock in waste residue is carried out purifying utilization by one step, thus improves the use value of waste material;5) above-mentioned whole During process system, produced technique waste water enters Sewage Reuse System and carries out physical method purification, and recycle-water is mainly used In paper piece-rate system, waste material washes away and in aluminum-plastic separation system is carried out the waste plastic film after separating;
The sorting step of described sorting module is: the square block that iron wire is tied up is discarded composite packaging and pushed into cylinder through fork truck Bale opener, the spiral in bale opener stirs and carries out unpacking the material scattering with entire bundle, then going out from bale opener under the effect of hook Material mouth is fallen on vibration slanted screen, screens out little solid sundries, and is further uniformly broken up by material, meanwhile, on a moving belt Supporting manually picking out the iron wire of PET bottle and lashing materials, material subsequently enters magnetic separation and aidr bells blast system, removes out in material Ferromagnetic and heavy foreign material after, material enter paper piece-rate system;
The separating step of described paper piece-rate system is: material breaks pulp grinder screw propulsion in rotary drum waterpower, during this Along with sluicing so that the papery composition in composite drenches into paper pulp, then enter two-period form slurry and mould seperator;Liquid The disposal ditches that the paper pulp of state shape moulds the water channel on seperator and plant floor layout along slurry enters slurry storage tank, and disposal ditches is arranged There is grid, with the bigger impurity of filtration fraction particle diameter, thus can ensure that the paper pulp of certain purity enters slurry storage tank, in slurry storage tank It is higher that paper pulp obtains purity through single-action, bounce screen, the first and second slurry sediment pools and up-flow pressurized screen, and impurity is less, purity Can reach the paper pulp of more than 98%, then enter high-speed pulp washer, paper fiber is extracted, at a high speed from water by screw rod squeezing machine The pulp washing water Microfilter that wash engine produces reclaims paper pulp further;Above-mentioned mould seperator out plastic-aluminum combined from two-period form slurry Material enters in next road aluminum-plastic separation system after extracting pressure bag;Waste water owing to producing during this is not directed to chemistry Auxiliary agent, so carrying out reuse through process sectionals such as easy precipitation, air supportings: after precipitation sewage can direct reuse in rotary drum water Power breaks pulp grinder;Water after air-flotation process can be used for high-speed pulp washer, Microfilter;
In described aluminum-plastic separation system, softening agent aluminum-plastic separation method enforcement step is: aluminium plastic composite material initially enters softening agent Retort, by the bidirectional rotation screw rod in tank, makes aluminium plastic composite material constantly and softening agent haptoreaction, thus produces softening Peel off;Then the aluminium plastic material after mutually peeling off is sent in aluminum plastic sorting machine through two-way auger, the most constantly Being crushed by aluminium foil, the aluminium foil after crushing is attached to PE film surface, makes after the high speed of aluminum plastic sorting machine is washed away and got rid of de-effect Obtaining broken aluminium foil to come off and rinse water formation aluminum bits liquid, aluminum bits liquid enters aluminium powder purification system;In aluminium powder purification system, through overwinding Flow separation removes the removal of impurity, spiral concentration extraction aluminium powder, eventually passes vacuum drying and obtains cleaning aluminium powder;And clean after plastics thin Film then obtains regenerated plastics for thin film granulating system after extracting pressure bag;
The dipping by lye aluminum-plastic separation step of described aluminum-plastic separation system is: first aluminium plastic composite material goes after dipping by lye Except major part aluminium foil, aluminium foil is directly stayed in fermentation vat with the form of aluminium salt after dipping by lye drains, thus is realized plastic-aluminum Separate;The waste plastics film then soaked sends into film cleaning system after draining, through unpacking operation, and giving up after draining Plastic film is sent to clean drier through Bales Off and once cleans, and a cleaning sullage enters a sump, once cleans and gets rid of Dry rear waste plastic film is fed into two grades of service sinks through wind and carries out secondary cleaning, and two grades of cleaning sullages enter No. two sumps, pass through Material film after two road service sinks clean is salvaged into drier at service sink end by marine salvage equipment, then carries out three grades of cleanings and carries out Cleaning for three times, three grades of cleaning sullages enter No. two sumps, and wash away on waste plastics film such as the method is remaining containing aluminum alkali Liquid, the waste plastic film after three times are cleaned has been substantially free of aluminum composition, through extracting, has been fed into waste plastics pelletize through hot blast System, dehydration rate, up to more than 95%, can be directly used for pelletize;Cleaning process produces containing inorganic dust particle, broken The waste residue of plastic bottle closure particle, the less metallic particles of part particle diameter and tiny plastic sheeting particle then by sewage, clear The outside deslagging of auger screw rod bottom wash pool, is conveyed into mixing waste residue sub-prime increment process system.
A specific admixture aluminium paper the most according to claim 1 moulds the value-added technique of sub-prime of waste material, it is characterised in that: also include Mixing waste residue sub-prime value-added system, the described processing step mixing waste residue sub-prime value-added system is: in paper separation process and Produce during aluminum-plastic separation containing inorganic dust particle, broken plastic bottle closure particle, the metal that part particle diameter is less Grain and the waste residue of tiny plastic sheeting particle, by flotation, drag for the operations such as material and overflow, can mould broken in waste residue further Material film material carries out purifying utilization, thus improves the use value of waste material.
A specific admixture aluminium paper the most according to claim 1 moulds the value-added technique of sub-prime of waste material, it is characterised in that: described Waste plastics granulating system uses miscellaneous plastic sub-prime increment extruding and pelletizing process system, and this granulating system is syllogic: at one section In extruder, by through extracting, after the waste plastics sent here of hot-air seasoning wind melts, unsettled enter in two-stage nitration extruder, Two-stage nitration cross-head is provided with drainage screen, removes the impurity particle in plastic melt, then plastic liquid discharges into three sections and squeezes Go out machine, carry out extruding pelletization.
4. the value-added technique of sub-prime of waste material is moulded according to the specific admixture aluminium paper described in claim 1 or 2 or 3, it is characterised in that: The sewage of the generation on the sewage produced on paper defiber and aluminum-plastic separation line separately carries out processing and reuse;Paper defiber The sewage that upper pulp liquor squeezing machine and Microfilter produce, is directly discharged in collecting-tank, can be according to concrete water quality condition to collecting-tank Carry out clear water supply;By pump, sewage in collecting-tank being sent into sedimentation tank to precipitate, the mud that precipitation produces passes through dredge pump Being transported to sludge-tank, sludge-tank delivers to the brickmaking of brickmaking factory, the sewage that compression produces through the mud that overvoltage mud machine compression produces Come back to collecting-tank;Part water after sedimentation tank precipitates can direct reuse waterpower wash engine in paper yarn technique;Portion Dividing water to send into flotation tank and carry out after-treatment, after flotation tank processes, sewage substantially conforms to discharge standard, can be used for paper yarn work Sorting unit equipment in skill, in whole sewage circulating treating system, the cyclic utilization rate of water is up to 97%;Product on aluminum-plastic separation line A raw sewage part comes from a sump, and one section of cleaning sullage alkalescence is higher, and another part is from No. two sumps two Section sewage, for alkalescence sewage, owing to one section relatively big with two-stage nitration sewage cleanliness factor difference, sewage disposal system uses physical treatment With chemical treatment two-period form, in one section of physical treatment, one section of sewage and two-stage nitration sewage parallel processing: remove plastics by Microfilter Entering sedimentation tank after waste residue, brickmaking factory sent into by the waste residue that in sedimentation tank, sewage produces after filter press effect, generation Sewage sends into cistern;Owing to one section of sewage cleanliness factor is relatively low, the sewage after filter press needs part clear water to feed, Two-stage nitration sewage cleanliness factor is high compared with one section, and the water after filter press can be back to plastic-aluminum line, and part is for one section of sewage Clear water supply;One section of sewage is collected rear section by cistern and is back to use plastic-aluminum line one-level cleaning equipment, and part is for raw material film Immersion, remaining small part enters chemical treatment stage, through hydrolysis acidification, catalytic oxidation, secondary precipitation effect, finally processes After water body major part direct reuse, the outer row of few part, by Fractional Collections, segment processing, segmentation reuse, this sewage disposal System water circulation use rate is up to 97%.
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CN107030096A (en) * 2017-05-17 2017-08-11 徐扬 A kind of recovery system and method for waste and old mushroom bag
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CN110076176A (en) * 2019-04-18 2019-08-02 广州励美环保科技有限公司 House refuse terminal mechanization categorizing system and method
CN111097595A (en) * 2019-12-31 2020-05-05 深圳市华域环保科技有限公司 System and method for treating sand in spoil
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CN115230020A (en) * 2022-07-19 2022-10-25 浙江天能电源材料有限公司 Intelligent sorting system and method for heavy plastics of waste storage batteries
CN115990964A (en) * 2023-03-23 2023-04-21 河北金环包装有限公司 Aluminum-plastic combined cover separating device and separating method thereof
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CN115990964A (en) * 2023-03-23 2023-04-21 河北金环包装有限公司 Aluminum-plastic combined cover separating device and separating method thereof
CN115990964B (en) * 2023-03-23 2023-06-13 河北金环包装有限公司 Aluminum-plastic combined cover separating device and separating method thereof
CN116689449A (en) * 2023-08-03 2023-09-05 山东省林业科学研究院 Wetland plastic waste collection, separation and treatment mechanism and ecological restoration device
CN116689449B (en) * 2023-08-03 2023-09-29 山东省林业科学研究院 Wetland plastic waste collection, separation and treatment mechanism and ecological restoration device

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