CN106179117A - A kind of roll-in cylinder of rolling type granulator - Google Patents
A kind of roll-in cylinder of rolling type granulator Download PDFInfo
- Publication number
- CN106179117A CN106179117A CN201610830690.2A CN201610830690A CN106179117A CN 106179117 A CN106179117 A CN 106179117A CN 201610830690 A CN201610830690 A CN 201610830690A CN 106179117 A CN106179117 A CN 106179117A
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- China
- Prior art keywords
- cylinder
- granulation
- booster cavity
- groove
- granulation groove
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- Granted
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 19
- 238000005469 granulation Methods 0.000 claims abstract description 117
- 230000003179 granulation Effects 0.000 claims abstract description 113
- 239000000463 material Substances 0.000 claims abstract description 27
- 230000000694 effects Effects 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 19
- 239000002245 particle Substances 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 230000036772 blood pressure Effects 0.000 claims description 10
- 230000006837 decompression Effects 0.000 claims description 9
- 235000012239 silicon dioxide Nutrition 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- -1 barium carbides Chemical class 0.000 claims description 6
- 239000010453 quartz Substances 0.000 claims description 5
- 238000005453 pelletization Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 230000003139 buffering effect Effects 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 abstract description 13
- 239000000843 powder Substances 0.000 abstract description 9
- 238000004140 cleaning Methods 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- HEHRHMRHPUNLIR-UHFFFAOYSA-N aluminum;hydroxy-[hydroxy(oxo)silyl]oxy-oxosilane;lithium Chemical compound [Li].[Al].O[Si](=O)O[Si](O)=O.O[Si](=O)O[Si](O)=O HEHRHMRHPUNLIR-UHFFFAOYSA-N 0.000 description 2
- 230000003064 anti-oxidating effect Effects 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- CSSYLTMKCUORDA-UHFFFAOYSA-N barium(2+);oxygen(2-) Chemical compound [O-2].[Ba+2] CSSYLTMKCUORDA-UHFFFAOYSA-N 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical group O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000014593 oils and fats Nutrition 0.000 description 2
- 229910052670 petalite Inorganic materials 0.000 description 2
- 239000013034 phenoxy resin Substances 0.000 description 2
- 229920006287 phenoxy resin Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 235000009854 Cucurbita moschata Nutrition 0.000 description 1
- 240000001980 Cucurbita pepo Species 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 235000013379 molasses Nutrition 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052642 spodumene Inorganic materials 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/08—Making granules by agglomerating smaller particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
Abstract
The present invention relates to roll-in granulation field, the roll-in cylinder of a kind of rolling type granulator.Including cylinder, the outer surface of cylinder is provided with granulation groove, is provided with elastic on the bottom of granulation groove, and the downside of elastic has cushion chamber, and cushion chamber connection booster cavity is also isolated with cylinder external seal, and booster cavity supercharging can make elastic extrude granulation groove.Problem for above-mentioned existence; the roll-in cylinder of a kind of rolling type granulator is provided; this simple in construction; can be by the blockage resisting in the control realization granulation groove of buck; and by the design of this anti-blockage structure; can reduce raw material humidity or the restriction of viscosity of granulation, it is lower to the requirement of the material powder of granulation, reduces the processing cost of material powder.This structure realizes blockage resisting by extruding granulation groove, and not having through hole at granulation groove, effectively prevent the blocking of granulation groove inner via hole, this structure can effectively utilize elastic to push, thus conveniently realize the cleaning of the granulation groove of blocking, thus ensure blockage resisting effect.
Description
Technical field
The present invention relates to roll-in granulation field, the roll-in cylinder of a kind of rolling type granulator.
Background technology
Granulator can be divided into feeding stuff cuber and biomass energy granulator.Extensively should in pharmacy, chemical industry, food industry
With.Mainly by feeding, stir, pelletize, transmission and lubricating system etc. form.Its work process is that requirement water content is not more than 15%
Cooperation powder, enter feeding auger from hopper, by regulation stepless speed-regulating motor rotating speed, it is thus achieved that suitably mass flow, so
Rear entrance agitator, carries out quenched by puddler agitation with steam, if needing to add molasses or oils and fats, also from stirring
Cylinder adds quenched together with steam, and oils and fats addition is usually no more than 3%, is otherwise difficult to shape, conditioned rear cooperation powder temperature
Up to 64~85 DEG C, humidity reaches 14~l 6%.It is mixed in powder through the removing of selectable suction ferrum device by skewed slot the most again
Iron tramp, finally enters compacting room and pelletizes.The defect that present granulator designs due to its structure is on the surface of granulator
On the granule difficult drop-off made, cause granulation groove to block.It is unfavorable for the lasting use of granulator.
Summary of the invention
The goal of the invention of the present invention is: for the problem of above-mentioned existence, it is provided that the roll-in cylinder of a kind of rolling type granulator,
This simple in construction, it is possible to by the blockage resisting in the control realization granulation groove of buck, and setting by this anti-blockage structure
Meter, it is possible to reducing the raw material humidity or the restriction of viscosity pelletized, it is lower to the requirement of the material powder of granulation, fall
The low processing cost of material powder.This structure realizes blockage resisting by extruding granulation groove, and does not have through hole at granulation groove,
Effectively preventing the blocking of granulation groove inner via hole, this structure can effectively utilize elastic to push, thus convenient realization is blocked up
The cleaning of the granulation groove of plug, thus ensure blockage resisting effect.
The technical solution used in the present invention is as follows:
The invention discloses the roll-in cylinder of a kind of rolling type granulator, including cylinder, the outer surface of cylinder is provided with granulation groove, in system
The bottom of grain groove is provided with elastic, and the downside of elastic has a cushion chamber, cushion chamber connection booster cavity and with cylinder external seal
Isolation, booster cavity supercharging can make elastic extrude granulation groove.This structure realizes blockage resisting by extruding granulation groove, and is pelletizing
Groove does not have through hole, effectively prevents the blocking of granulation groove inner via hole, and this structure can effectively utilize elastic to push, from
And conveniently realize the cleaning of the granulation groove of blocking, thus ensure blockage resisting effect.
Further, the sidewall of cushion chamber has projection, and this projection is for preventing the opposing sidewalls adhesion of cushion chamber.This projection
Structure the simplest, use more convenient, improve space availability ratio, reduce cost.
Further, being provided with through hole at the gap between adjacent protrusion, cushion chamber connects booster cavity by this through hole.Logical
The design crossing through hole realizes the unobstructed of air-flow, thus the transmission of air pressure is effectively ensured, and can effectively simplify structure realization knot
The availability of structure and operability.
Further, hollow be provided with pressure mechanism in cylinder, pressure mechanism is used for extruding booster cavity.Setting of pressure mechanism
Meter, is used for extruding booster cavity, by simple Machine Design, it is achieved the execution of this programme, it is possible to ensure the simple execution of structure,
Structure can be simplified, the cost that reduction equipment uses, keeps in repair and produce.
Further, pressure mechanism includes piston, eccentric and connecting rod, and piston seals with the sidewall of booster cavity and coordinates, partially
Heart wheel is eccentric in cylinder and rotational speed same with cylinder, and piston is connected with eccentric by connecting rod;Promote when eccentric rotates
Or pull piston to make supercharging or decompression in booster cavity.The pressure mechanism simple in construction of this structure, design is convenient, and service life is long,
Air pressure controls simple, and the upper lower limit value that supercharging or decompression reach is higher, it is possible to realize the Stress control in booster cavity easily.
Further, the outer wall of booster cavity uses elastic seal closure, and pressure mechanism includes the extruding wheel being eccentric in cylinder, squeezes
Pinch roller extrudes this seal closure and makes supercharging in booster cavity, and after seal closure departs from extruding wheel, seal closure restores under elastic reaction and makes increasing
Pressure intracavity decompression.The seal closure of this structure be designed to simplify structure, be convenient to maintenance and the replacement of equipment, effectively reduce knot
The cost of structure, is convenient to the dismounting of structure, it is ensured that the availability of structure and generalization.
Further, the method for its anti-granulation groove blocking is:
Step 1: granulation groove is with barrel body rotation, after the extruding granulation of granulation groove completes, booster cavity gradually supercharging, elastic deformable squeeze
Granulation groove, meanwhile, the material particles not fallen off in granulation groove is released by elastic;
Step 2: after material particles is released, with barrel body rotation, piston is gradually distance from granulation groove and makes blood pressure lowering in booster cavity, until supercharging
Pressure in chamber reduces to negative pressure;
Step 3: booster cavity is after decompression, then assembly boosting, and when boosting to atmospheric pressure, granulation groove carries out secondary extrusion granulation.
The method makes elastic extrude granulation groove by booster cavity boosting, or booster cavity blood pressure lowering is that negative pressure makes elastic multiple
Former, it is ensured that elastic can be pelletized the integrity of groove before granulation, and can effectively release material particles, prevents material
The blocking granulation hole of grain.
Further, its obstruction-proof method is:
Step 1: when the air pressure of booster cavity is normal atmosphere, the extruding granulation of granulation groove, after completing, piston makes near granulation groove
Cushion chamber and booster cavity boosting, elastic extrudes granulation groove and releases the material particles not fallen off in granulation groove simultaneously;
Step 2: after cushion chamber and booster cavity boost to 30-45pa, piston is gradually distance from granulation groove and makes cushion chamber and booster cavity
Blood pressure lowering, after cushion chamber and booster cavity are depressurized to-60~-80pa, piston is again adjacent to granulation groove, until booster cavity boosts to mark
Quasi-atmospheric pressure, then granulation groove carries out secondary extrusion granulation.
The method of this employing piston, it is possible to increase the shift motion of piston, thus increase the boosting of booster cavity or blood pressure lowering
The upper limit or lower limit, thus effectively ensure the ejection of elastic, it is ensured that anticlogging feasibility.
Further, its obstruction-proof method is:
Under the elastic force effect of seal closure, booster cavity is under the negative pressure state being in-10~-20pa all the time, when granulation groove squeezes
After compacting grain completes, this granulation groove to specifying position, is arranged on the extruding wheel extruding granulation groove of this appointment position with barrel body rotation
Making booster cavity boost to 10-15pa, in booster cavity boost process, elastic deforms and releases the material of residual in granulation groove
Grain;Postponing when granulation groove departs from this specific bit, booster cavity reverts to negative pressure state under the elastic force effect of seal closure.
The method, structure uses simply, is easy to maintenance and operation, the beneficially replacement of structure, the most also can realize pelletizing
The anticlogging effect of groove.
Further, the sidewall of granulation groove is followed successively by basic unit, high-temperature-resistant layer and non-sticking lining from the inside to the outside;High temperature resistant
Layer is made up of the material of following weight portion: 35 parts of tungsten carbides, 6 parts of silicon dioxide, 4 parts of quartz, 7 parts of aluminium sesquioxide, 9 parts of carbonizations
Barium, 8 parts of scorodites, 1 part of wulfenite, 3 parts of diadusts;Non-sticking lining is made up of the material of following weight portion: 30 parts of Teflons
Dragon, 3.3 parts of Ketohexamethylene, 5 parts of nanometer silicon carbides, 7 parts of spodumenes, 1 part of Barium monoxide, 5 parts of magnesium oxide, 1 part of quartz, 0.4 part of titanium valve,
2 parts of aqueous phenoxy resins, 1 part of petalite, 1.5 parts of polysiloxanes, 0.6 part of nano-aluminium oxide, 0.1 part of Kaolin.
The high-temperature-resistant layer of this composition has good high-temperature stability, and its deflection is little, it is possible to effectively prevent granulation groove from deforming, and improves system
The ruggedness of grain groove and service life, additionally, this non-sticking lining can have wear-resisting, to be difficult to adhesion characteristic, grade that it is pressure
Arriving 20MPA, additionally, also have resistant to elevated temperatures characteristic non-sticking lining also have the feature that anti-oxidation degree is high, service life is long.
In sum, owing to have employed technique scheme, the invention has the beneficial effects as follows:
1. this simple in construction, it is possible to by the blockage resisting in the control realization granulation groove of buck, and tied by this blockage resisting
The design of structure, it is possible to reduce the raw material humidity or the restriction of viscosity, its requirement to the material powder of granulation pelletized
Lower, reduce the processing cost of material powder.
2. this structure realizes blockage resisting by extruding granulation groove, and does not have through hole at granulation groove, effectively prevents system
The blocking of grain groove inner via hole, this structure can effectively utilize elastic to push, thus the convenient granulation groove realizing blocking
Cleaning, thus ensure blockage resisting effect.
Accompanying drawing explanation
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is the front view of piston type roll-in cylinder;
Fig. 2 is the enlarged drawing of local A;
Fig. 3 is the front view of squash type roll-in cylinder;
Fig. 4 is the enlarged drawing of local B;.
Reference: 1-cylinder, 11-granulation groove, 12-elastic, 13-cushion chamber, 14-booster cavity, 2-pressure mechanism,
21-eccentric, 22-piston, 23-connecting rod.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, 2, the roll-in cylinder of the rolling type granulator of the present invention includes that cylinder 1, the outer surface of cylinder 1 are provided with granulation groove
11, the bottom of granulation groove 11 is provided with elastic 12, the downside of elastic 12 has cushion chamber 13, and cushion chamber 13 connects supercharging
Chamber 14 also isolates with cylinder 1 external seal, and booster cavity 14 supercharging can make elastic 12 extrude granulation groove 11.This structure is by extruding system
Grain groove 11 realizes blockage resisting, and does not have through hole at granulation groove 11, effectively prevents the blocking of granulation groove 11 inner via hole, this knot
Structure can effectively utilize elastic 12 to push, thus the cleaning of the convenient granulation groove 11 realizing blocking, thus ensure anti-blocking
Plug effect.
The sidewall of cushion chamber 13 has projection, and this projection is for preventing the opposing sidewalls adhesion of cushion chamber 13.This projection
Structure is the simplest, uses more convenient, improves space availability ratio, reduces cost.
Being provided with through hole at gap between adjacent protrusion, cushion chamber 13 connects booster cavity 14 by this through hole.Pass through
The design of through hole realizes the unobstructed of air-flow, thus the transmission of air pressure is effectively ensured, and can effectively simplify structure and realize structure
Availability and operability.
Hollow be provided with pressure mechanism 2 in cylinder 1, pressure mechanism 2 is used for extruding booster cavity 14.Setting of pressure mechanism 2
Meter, is used for extruding booster cavity 14, by simple Machine Design, it is achieved the execution of this programme, it is possible to ensure simply holding of structure
OK, it is possible to simplify structure, the cost that reduction equipment uses, keeps in repair and produce.
Pressure mechanism 2 includes piston 22, eccentric 21 and connecting rod 23, and the sidewall of piston 22 and booster cavity 14 seals joins
Closing, eccentric 21 is eccentric in cylinder 1 and rotational speed same with cylinder 1, and piston 22 is connected with eccentric 21 by connecting rod 23;Partially
Push or pull on piston 22 during heart wheel 21 rotation and make supercharging or decompression in booster cavity 14.Pressure mechanism 2 simple in construction of this structure,
Design is convenient, and service life is long, and air pressure controls simple, and the upper lower limit value that supercharging or decompression reach is higher, it is possible to realize easily
Stress control in booster cavity 14.
Embodiment 2
As shown in Figure 3,4, the roll-in cylinder of the rolling type granulator of the present invention includes that cylinder 1, the outer surface of cylinder 1 are provided with granulation groove
11, the bottom of granulation groove 11 is provided with elastic 12, the downside of elastic 12 has cushion chamber 13, and cushion chamber 13 connects supercharging
Chamber 14 also isolates with cylinder 1 external seal, and booster cavity 14 supercharging can make elastic 12 extrude granulation groove 11.
The sidewall of cushion chamber 13 has projection, and this projection is for preventing the opposing sidewalls adhesion of cushion chamber 13.Adjacent convex
Being provided with through hole at gap between Qiing, cushion chamber 13 connects booster cavity 14 by this through hole.
Hollow be provided with pressure mechanism 2 in cylinder 1, pressure mechanism 2 is used for extruding booster cavity 14.The outer wall of booster cavity 14
Using elastic seal closure, pressure mechanism 2 includes the extruding wheel being eccentric in cylinder 1, and extruding wheel extrudes this seal closure and makes booster cavity
Supercharging in 14, after seal closure departs from extruding wheel, seal closure restores under elastic reaction in making booster cavity 14 and reduces pressure.
Embodiment 3
Roll-in cylinder based on embodiment 1 or 2, the method for its anti-granulation groove 11 blocking is:
Step 1: granulation groove 11 rotates with cylinder 1, granulation groove 11 extrudes after granulation completes, booster cavity 14 gradually supercharging, elastic
12 deformable squeeze granulation grooves 11, meanwhile, the material particles not fallen off in granulation groove 11 is released by elastic 12;
Step 2: after material particles is released, rotating with cylinder 1, piston 22 is gradually distance from granulation groove 11 and makes blood pressure lowering in booster cavity 14,
Until the pressure in booster cavity 14 reduces to negative pressure;
Step 3: booster cavity 14 is after decompression, then assembly boosting, and when boosting to atmospheric pressure, granulation groove 11 carries out secondary extrusion system
Grain.
The method makes elastic 12 extrude granulation groove 11 by booster cavity 14 boosting, or booster cavity 14 blood pressure lowering is that negative pressure makes
Elastic 12 is restored, it is ensured that elastic 12 can be pelletized the integrity of groove 11 before granulation, and can effectively release material
Granule, prevents the blocking granulation hole of material particles.
Embodiment 4
Roll-in cylinder based on embodiment 1, its obstruction-proof method is:
Step 1: when the air pressure of booster cavity 14 is normal atmosphere, granulation groove 11 extruding is pelletized, and after completing, piston 22 is near system
Grain groove 11 makes cushion chamber 13 and booster cavity 14 boost, and elastic 12 extrudes granulation groove 11 releasing in granulation groove 11 and do not falls off simultaneously
Material particles;
Step 2: after cushion chamber 13 and booster cavity 14 boost to 30-45pa, piston 22 is gradually distance from granulation groove 11 and makes cushion chamber
13 and booster cavity 14 blood pressure lowering, after cushion chamber 13 and booster cavity 14 are depressurized to-60~-80pa, piston 22 is again adjacent to granulation groove
11, until booster cavity 14 boosts to normal atmosphere, then granulation groove 11 carries out secondary extrusion granulation.
The method of this employing piston 22, it is possible to increase piston 22 shift motion, thus increase booster cavity 14 boosting or
The upper limit of blood pressure lowering or lower limit, thus effectively ensure the ejection of elastic 12, it is ensured that anticlogging feasibility.
Embodiment 5
Roll-in cylinder based on embodiment 2, its obstruction-proof method is:
Under the elastic force effect of seal closure, booster cavity 14 is under the negative pressure state being in-10~-20pa all the time, when granulation groove
After 11 extruding granulations complete, this granulation groove 11 turns to specify position with cylinder 1, is arranged on the extruding wheel extruding of this appointment position
Granulation groove 11 makes booster cavity 14 boost to 10-15pa, and in booster cavity 14 boost process, elastic 12 deforms and releases granulation groove
The material particles of residual in 11;Postponing when granulation groove 11 departs from this specific bit, booster cavity 14 is extensive under the elastic force effect of seal closure
It is negative pressure state again.
The method, structure uses simply, is easy to maintenance and operation, the beneficially replacement of structure, the most also can realize pelletizing
The anticlogging effect of groove 11.
Embodiment 6
Disclosed structure based on embodiment 1-6, the sidewall of granulation groove 11 is followed successively by from the inside to the outside basic unit, high-temperature-resistant layer,
And non-sticking lining.
High-temperature-resistant layer is made up of the material of following weight portion: 35 parts of tungsten carbides, 6 parts of silicon dioxide, 4 parts of quartz, 7 part of three oxygen
Change two aluminum, 9 parts of barium carbides, 8 parts of scorodites, 1 part of wulfenite, 3 parts of diadusts.
Non-sticking lining is made up of the material of following weight portion: 30 parts of Teflons, 3.3 parts of Ketohexamethylene, 5 parts of nanometer silicon carbides, 7
Part spodumene, 1 part of Barium monoxide, 5 parts of magnesium oxide, 1 part of quartz, 0.4 part of titanium valve, 2 parts of aqueous phenoxy resins, 1 part of petalite,
1.5 parts of polysiloxanes, 0.6 part of nano-aluminium oxide, 0.1 part of Kaolin.
The high-temperature-resistant layer of this composition has good high-temperature stability, and its deflection is little, it is possible to effectively prevent granulation groove 11
Deformation, improves ruggedness and the service life of granulation groove 11, additionally, this non-sticking lining can have wear-resisting, to be difficult to adhesion spy
Property, grade that it is pressure arrives 20MPA, additionally, also have resistant to elevated temperatures characteristic non-sticking lining also have the spy that anti-oxidation degree is high
Point, service life is long.
Claims (10)
1. the roll-in cylinder of a rolling type granulator, it is characterised in that include that cylinder (1), the outer surface of cylinder (1) are provided with granulation
Groove (11), is provided with elastic (12) on the bottom of granulation groove (11), and the downside of elastic (12) has cushion chamber (13), buffering
Chamber (13) connection booster cavity (14) also isolates with cylinder (1) external seal, and booster cavity (14) supercharging can make elastic (12) extruding system
Grain groove (11).
2. the roll-in cylinder of rolling type granulator as claimed in claim 1, it is characterised in that the sidewall of cushion chamber (13) has convex
Rising, this projection is used for preventing the opposing sidewalls adhesion of cushion chamber (13).
3. the roll-in cylinder of rolling type granulator as claimed in claim 2, it is characterised in that at the gap between adjacent protrusion
Being provided with through hole, cushion chamber (13) is by this through hole connection booster cavity (14).
4. the roll-in cylinder of rolling type granulator as claimed in claim 1, it is characterised in that cylinder (1) interior hollow is also provided with
Pressure mechanism (2), pressure mechanism (2) is used for extruding booster cavity (14).
5. the roll-in cylinder of rolling type granulator as claimed in claim 4, it is characterised in that pressure mechanism (2) includes piston
(22), eccentric (21) and connecting rod (23), piston (22) seals with the sidewall of booster cavity (14) and coordinates, and eccentric (21) is partially
The heart in cylinder (1) and with cylinder (1) same to rotational speed, piston (22) is connected with eccentric (21) by connecting rod (23);Eccentric
Wheel (21) pushes or pull on piston (22) when rotating and makes booster cavity (14) interior supercharging or decompression.
6. the roll-in cylinder of rolling type granulator as claimed in claim 4, it is characterised in that the outer wall of booster cavity (14) uses bullet
Property seal closure, pressure mechanism (2) includes being eccentric in the extruding wheel of cylinder (1), and extruding wheel extrudes this seal closure and makes booster cavity
(14) interior supercharging, after seal closure departs from extruding wheel, seal closure restores under elastic reaction in making booster cavity (14) and reduces pressure.
7. the roll-in cylinder of rolling type granulator as claimed in claim 1, it is characterised in that the side that its anti-granulation groove (11) blocks
Method is:
Step 1: granulation groove (11) rotates with cylinder (1), after granulation groove (11) extruding granulation completes, booster cavity (14) gradually increases
Pressure, elastic (12) deformable squeeze granulation groove (11), meanwhile, the material particles that elastic (12) will not fall off in granulation groove (11)
Release;
Step 2: after material particles is released, rotates with cylinder (1), and piston (22) is gradually distance from granulation groove (11) and makes booster cavity (14)
Interior blood pressure lowering, until the pressure in booster cavity (14) reduces to negative pressure;
Step 3: booster cavity (14) is after decompression, then assembly boosting, when boosting to atmospheric pressure, granulation groove (11) carries out secondary and squeezes
Compacting grain.
8. the roll-in cylinder of rolling type granulator as claimed in claim 5, it is characterised in that its obstruction-proof method is:
Step 1: when the air pressure of booster cavity (14) is normal atmosphere, granulation groove (11) extruding is pelletized, after completing, piston (22)
Making cushion chamber (13) and booster cavity (14) boosting near granulation groove (11), elastic (12) extrudes granulation groove (11) and releases simultaneously
The material particles not fallen off in granulation groove (11);
Step 2: after cushion chamber (13) and booster cavity (14) boost to 30-45pa, piston (22) be gradually distance from granulation groove (11) and
Make cushion chamber (13) and booster cavity (14) blood pressure lowering, after cushion chamber (13) and booster cavity (14) are depressurized to-60~-80pa, piston
(22) being again adjacent to granulation groove (11), until booster cavity (14) boosts to normal atmosphere, groove of then pelletizing (11) carries out secondary
Extruding is pelletized.
9. the roll-in cylinder of rolling type granulator as claimed in claim 6, it is characterised in that its obstruction-proof method is:
Under the elastic force effect of seal closure, booster cavity (14) is under the negative pressure state being in-10~-20pa all the time, works as granulation
After groove (11) extruding granulation completes, this granulation groove (11) turns to specify position with cylinder (1), is arranged on squeezing of this appointment position
Pinch roller extruding granulation groove (11) makes booster cavity (14) boost to 10-15pa, in booster cavity (14) boost process, and elastic (12)
Deform and release the material particles of residual in granulation groove (11);Postpone when granulation groove (11) departs from this specific bit, booster cavity (14)
Negative pressure state is reverted under the elastic force effect of seal closure.
10. the roll-in cylinder of rolling type granulator as claimed in claim 1, it is characterised in that on the sidewall of granulation groove (11)
It is followed successively by basic unit, high-temperature-resistant layer and non-sticking lining from the inside to the outside;High-temperature-resistant layer is made up of the material of following weight portion: 35 parts of carbon
Change tungsten, 6 parts of silicon dioxide, 4 parts of quartz, 7 parts of aluminium sesquioxide, 9 parts of barium carbides, 8 parts of scorodites, 1 part of wulfenite, 3 parts of Buddha's warrior attendants
Stone micropowder.
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CN106179117B CN106179117B (en) | 2019-04-23 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111218317A (en) * | 2020-03-13 | 2020-06-02 | 胡冬冬 | Biomass granulator |
CN111495275A (en) * | 2019-01-31 | 2020-08-07 | 中冶长天国际工程有限责任公司 | Plunger type continuous extrusion granulator and activated carbon granulation process |
CN113304688A (en) * | 2021-05-25 | 2021-08-27 | 林嘉慧 | Improve fertilizer granulator squeeze roll mechanism of closely degree of granule |
CN116571168A (en) * | 2023-07-12 | 2023-08-11 | 河南永昌硝基肥有限公司 | Granulator for producing granules |
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CN202219148U (en) * | 2011-08-04 | 2012-05-16 | 溧阳市振杨机械厂 | Compression roller assembly for granulator |
CN105664795A (en) * | 2016-03-15 | 2016-06-15 | 芜湖三六机械有限公司 | Device for material pelleting |
CN206199199U (en) * | 2016-09-19 | 2017-05-31 | 成都测迪森生物科技有限公司 | A kind of roll-in cylinder of rolling type granulator |
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US4074582A (en) * | 1975-09-26 | 1978-02-21 | N.V. Western Gear Europe S.A. | Hoisting device |
CN202219148U (en) * | 2011-08-04 | 2012-05-16 | 溧阳市振杨机械厂 | Compression roller assembly for granulator |
CN105664795A (en) * | 2016-03-15 | 2016-06-15 | 芜湖三六机械有限公司 | Device for material pelleting |
CN206199199U (en) * | 2016-09-19 | 2017-05-31 | 成都测迪森生物科技有限公司 | A kind of roll-in cylinder of rolling type granulator |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111495275A (en) * | 2019-01-31 | 2020-08-07 | 中冶长天国际工程有限责任公司 | Plunger type continuous extrusion granulator and activated carbon granulation process |
CN111218317A (en) * | 2020-03-13 | 2020-06-02 | 胡冬冬 | Biomass granulator |
CN111218317B (en) * | 2020-03-13 | 2021-10-15 | 山东宇冠机械有限公司 | Biomass granulator |
CN113304688A (en) * | 2021-05-25 | 2021-08-27 | 林嘉慧 | Improve fertilizer granulator squeeze roll mechanism of closely degree of granule |
CN116571168A (en) * | 2023-07-12 | 2023-08-11 | 河南永昌硝基肥有限公司 | Granulator for producing granules |
CN116571168B (en) * | 2023-07-12 | 2023-09-26 | 河南永昌硝基肥有限公司 | Granulator for producing granules |
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