CN106178430B - Fitness equipment, its visible surface moulding process and former - Google Patents

Fitness equipment, its visible surface moulding process and former Download PDF

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Publication number
CN106178430B
CN106178430B CN201610646009.9A CN201610646009A CN106178430B CN 106178430 B CN106178430 B CN 106178430B CN 201610646009 A CN201610646009 A CN 201610646009A CN 106178430 B CN106178430 B CN 106178430B
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fitness equipment
water
water transfer
layer
transfer printing
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CN106178430A (en
Inventor
肖拥军
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Nantong Innoway Sporting Goods Technology Co ltd
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Rudong Zhongxing Fitness Equipment Co Ltd
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    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B26/00Exercising apparatus not covered by groups A63B1/00 - A63B25/00

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Decoration By Transfer Pictures (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The present invention provides a kind of fitness equipment, its visible surface moulding process and former, and fitness equipment visible surface is equipped with pattern decoration layer, which is taken shape in by water transfer printing technique on fitness equipment visible surface.It is additionally provided on fitness equipment visible surface including mark picture and text layer one or more in trade mark, nominal weight, production information, the description of product, mark picture and text layer is connected with pattern decoration layer or is set on fitness equipment visible surface each independently.Present invention process is simple, production efficiency is high, particularly by water transfer printing film in the sink be accurately positioned and fitness equipment water transfer jig on be accurately positioned between cooperation, realize that identification picture and text have no dislocation ground water and are transferred on fitness equipment surface, it is not influenced by fitness equipment surface discontinuity, solve a great problem of the water transfer technique for field of exercise equipment, water transfer technique will be widely used in field of exercise equipment, relative to traditional mode of production pattern, die sinking cost is reduced, shortens the production cycle.

Description

Fitness equipment, its visible surface moulding process and former
Technical field
The invention belongs to health and fitness facilities, equipment technical fields, and in particular to a kind of fitness equipment, its visible surface moulding process And former.
Background technology
As being constantly progressive for society is continuously improved with people's living standard, people are to the requirement itself lived also continuous It improves, wherein it there are one good physical condition is exactly a very prominent embodiment to require itself, gathers around that there are one the bodies of health Body has become people in face of society, responsible prerequisite.Therefore, people start the body than more focusing on oneself in the past Health, and various body-building are participated in, and fitness equipment facilitates body-building apparatus to also begin to become people as a kind of The favorite fitness tool of institute.As requirement of each one hobby and people to personalized designs is higher and higher, people start strong Body equipment is equipped with oneself various favorite decorative pattern of institute, including using the modes such as printing, Freehandhand-drawing, pad pasting, electrostatic spraying come Realization sets oneself favorite pattern of institute on fitness equipment, and the fitness equipment that encapsulated layer is equipped with for outside can also be noted in advance After the pattern of modeling or foaming different colours, prefabricated pattern synchronized in encapsulation process it is hot-forming on clad, But there are following defects for the above-mentioned various modes that pattern is formed on fitness equipment:(1)The mode for forming pattern is comparatively laborious, Operating difficulties, low production efficiency;(2)Either printing, electrostatic spraying or it is hot-forming be required for by mold, it is of high cost, Since input cost has opened mold, it is then not possible to which the requirement according to different individual demands for different users is made not Same pattern;(3)It may require that the Sign Board made and include trade mark, nominal weight, operation instruction etc. on fitness equipment visible surface, often The mode used is that Sign Board is affixed directly on fitness equipment visible surface, but as usage time lengthens, the mark of stickup Knowing board can come off because rainwater, dust when losing viscosity, naturally it is also possible to Sign Board are sprayed on body-building by the way of spraying On equipment visible surface, but the nominal weight on many fitness equipment visible surfaces protrudes from body surface, and when spraying is easily sent out The problems such as raw pattern misplaces, edge is jagged, aesthetics is poor.
Water transfer technique is one kind in printing technology, it is to act on picture and text being coated in workpiece surface using the pressure of water On, a kind of technology of trans-printing is carried out, it solves impressing pattern, word etc. on the Irregular Boundary Surface of various material product Technical barrier, progress picture and text water transfer is widely used on the products such as ceramics, timber, plastics, glass, metal, to be applicable in Range is wide, either can be transferred in plane or stereo concave-convex face, picture and text emulation the features such as and receive people and favor.But It is that water transfer technique is not yet found use in field of exercise equipment at present, and reason mainly has:(1)Fitness equipment is mostly in body-building The public situations such as club, community's exercise center, school, it is desirable that it cannot be too personalized, and general with national physical training idea And and small body-building equipment push-in market, people buy back fitness equipment at home take exercises it is more and more common so that The personalized customization requirement of fitness equipment is more and more apparent;(2)Fitness equipment, especially such as dumbbell, barbell, the small-sized of disc are good for Body equipment, standing note trade mark, nominal weight etc. on visible surface, and protruded relative to body surface, if in fitness equipment Water transfers pattern on visible surface, can be painted before or after water transfer to the surface of trade mark, nominal weight etc., is color The processing such as paint, paste, complex process, low production efficiency do not accomplish still directly to make trade mark, nominal weight on water transfer printing film at present Amount etc. is after identification patterns, and the size ground water that fits like a glove is transferred on fitness equipment visible surface.
Invention content
The technical problem to be solved in the present invention is to provide a kind of fitness equipments using water transfer technique molding pattern decorative layer Material, its visible surface moulding process and former.
In order to solve the above technical problems, the embodiment of the present invention provides a kind of fitness equipment, set on fitness equipment visible surface There is pattern decoration layer, which is taken shape in by water transfer printing technique on fitness equipment visible surface.
Wherein, it is additionally provided on the fitness equipment visible surface including in trade mark, nominal weight, production information, the description of product One or more mark picture and text layers, the mark picture and text layer are connected with pattern decoration layer or each independently set on fitness equipments On material visible surface.
Wherein, the mark picture and text layer is a part for pattern decoration layer, passes through water clamper simultaneously with pattern decoration layer Skill is taken shape on fitness equipment visible surface.
Certainly, mark picture and text layer can also be independently taken shape on fitness equipment visible surface, i.e., described mark picture and text layer is in figure It is taken shape on fitness equipment visible surface before or after text decoration formable layer, mark picture and text layer may be selected to print, paste, spray, The technologies such as water transfer, hot-forming are molded on fitness equipment visible surface.
Wherein, the patterns of the pattern decoration layer change with the variation of visual angle and light, to realize said effect, Picture and text layer can be made on aqueous solvent film by radium-shine technology when preparing water transfer printing film.
Wherein, the fitness equipment include but not limited to dumbbell, kettle-bell, disc, barbell, pole, Yoga ball, yoga column, Handgrip, hanging ring, rope skipping, handle, chest expander, health and fitness facilities, it may be said that all fitness equipments can apply the present invention's Technical solution water on its visible surface transfers out picture and text.
The embodiment of the present invention also provides a kind of moulding process of fitness equipment visible surface, including pattern decoration formable layer technique With mark picture and text formable layer technique, the pattern decoration formable layer technique includes the following steps:
(1-1)Water transfer printing film is prepared, is as follows:
(1-1-1)Selection release paper is base material, cuts into the size of water transfer printing film requirement;
(1-1-2)The first aqueous solvent film is covered in the release paper after cutting;
(1-1-3)Spraying, offset printing, silk-screen or laser graphic form picture and text layer on the first aqueous solvent film;
(1-1-4)The second aqueous solvent film is covered in pattern layer;
(1-1-5)In step(1-1-4)The edge of gained film carries out flanging to get water transfer printing film;
(1-2)Fitness equipment pre-treatment:The surface of fitness equipment to be processed is polished, solvent wiping goes stain, dedusting;
(1-3)Pendant:Fitness equipment, which is suspended on, to be transported in its hangar system;
(1-4)Primer spray:It carries out hiding protection in the outer side surface for not needing to molding pattern decoration layer of fitness equipment, so Background color according to needed for pattern decoration layer afterwards, in the surface spraying material phase therewith for needing to be molded pattern decoration layer of fitness equipment Identical priming paint, spray pressure are 0.5 ~ 0.8MPa;If there is required color on fitness equipment surface in itself, spraying bottom is not had to Paint;
(1-5)Drying:Hangar system will pass through step(1-4)Fitness equipment be sent into baking zone, in 130 ~ 300 DEG C of temperature The lower baking of degree 0.5 ~ 2 hour, until priming paint parches;
(1-6)By step(1-5)Fitness equipment visible surface on pass through water transfer printing technique be molded pattern decoration layer, tool Body is as follows:
(1-6-1)Sink water filling:The clear water in neutral state that injection water temperature is 30 ~ 50 DEG C in sink, the water surface are kept Cleaning keeps flume surface without floating impurity;
(1-6-2)Workpiece is fixed:Step will be passed through(1-5)Fitness equipment removed from hangar system, be then attached to On water transfer jig, ensure not needing to molding pattern decoration layer or this area in itself by the region that water transfer jig grips Domain is the part for needing to be molded the surface of pattern decoration layer, although picture and text cannot be coated in water transfer process after clamped, But the whole visual effect of entire pattern decoration layer is not influenced;
(1-6-3)Put film:By step(1-1)The release paper of gained water transfer printing film is torn, and is then kept flat upward with picture and text layer In on the water surface, and ensure bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4)Picture and text layer activates:30 ~ 50 DEG C of water temperature in sink is kept, the activating agent prepared is uniformly sprayed in water On transfer film, cooperation water temperature setting picture and text layer soak time, generally 2 ~ 4min;
(1-6-5)Water transfers:Start water transfer jig, drive fitness equipment along its profile with 30 ~ 45o overturning angles, average rate Gradually close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the action of hydraulic pressure and be attached to fitness equipment on ground On surface;
(1-7)Cleaning:After 5 ~ 15 seconds, the fitness equipment uniform speed slow after water transfers from sink is taken out, is put On rinsing table, remaining film is removed, is then washed away with the clear water of 0.3 ~ 0.6MPa of hydraulic pressure and does not anchor at fitness equipment table The floating layer in face;
(1-8)Drying:Step will be passed through(1-7)Fitness equipment be put into baking zone, at 80 ~ 300 DEG C(The size of temperature will See the material of fitness equipment)At a temperature of toast 0.5 ~ 1 hour, until pattern decoration layer dry;
(1-9)Surface treatment:By step(1-8)Spraying PU on the outside of pattern decoration layer on gained fitness equipment visible surface Paint, UV paints, brightener or celluloid paint are protected, polishing, deburring, correction of the defect;
(1-10)Drying:By step(1-9)Gained fitness equipment is using hair-dryer or baking oven at a temperature of 100 ~ 300 DEG C It is 1 ~ 2 hour dry, that is, complete the water transfer printing technique of pattern decoration layer.
Wherein, the mark picture and text layer is a part for pattern decoration layer, and moulding process includes the following steps:
(2-1)Carrying out step(1-1-3)When, while spray out trade mark, nominal weight, application method, operation instruction etc. Picture and text are identified on picture and text layer;
(2-2)Step(1-6-2)In, the clip position that fitness equipment is fixed on water transfer jig is completely accurate;
(2-3)Step(1-6-3)In, adhesive tape is set above the madial wall, the water surface in sink, makes its pressure with water transfer printing film While to shear 1 ~ 5N bondings, water transfer printing film is made to be accurately positioned on the water surface, make mark picture and text layer thereon with transferring jig by water The font location that font on the fitness equipment of clamping especially protrudes from body surface is corresponding, but adhesive tape and water transfer printing film pressure The shearing of side bonding part cannot be excessive, and the lower water speed of fitness equipment is advisable during water not being hindered to transfer;
(2-4)Step(1-6-5)In, ensure trade mark of the fitness equipment during water is entered on its surface, nominal weight, life Information, description of product etc. and the picture and text Accurate align on water transfer printing film are produced, so that identification pattern dislocation-free situation after water transfer.
Wherein, step(1-1-2)With(1-1-4)Middle the first aqueous solvent film and second water-soluble of covering using laminating machine or by hand Agent film, wherein, the first aqueous solvent film and the second aqueous solvent film are used by the synthetic resin with good aqueous solubility energy and squeezed out The method of forming, rolling-molding method or doctor-blade casting process are made;
Step(1-4)In priming paint used ingredient mainly include PU paint 50 ~ 80%, curing agent 5 ~ 10% and open grease 20 ~ 30%;
Step(1-6-4)In, if fitness equipment small volume to be processed, multiple fitness equipments water can transfer together, It is needed to pay attention to when spraying activating agent in the multiple locally sprayed of water transfer printing film, makes to be formed multiple region of activations and non-live on water transfer printing film Change area, each fitness equipment is corresponding with a region of activation;
The activating agent forms respectively by weight percentage:Dimethylbenzene 30 ~ 50%, butyl acetate 15 ~ 30%, methyl tert-butyl Base ketone 5 ~ 10%, two butanol 3 ~ 8%, dichloromethane 5 ~ 10%, methyl methacrylate 2 ~ 8%, ring ethyl ketone 5 ~ 15%, nitrification cotton plant Fat 2 ~ 10%.
The embodiment of the present invention also provides a kind of former of fitness equipment visible surface, is filled including hangar system, primer spray Put, the first dryer, sink, water transfer jig, rinsing table, the second dryer, topcoating device and third dryer, it is described to hang Extension system includes guide rail and the sunpender slid along guide rail, and the primer spray device and the first dryer are set on the side of guide rail;
The water transfer jig is set on the side of sink, including pedestal, lifting gear and set on lifting gear output terminal Work piece holder, the lifting gear bottom are articulated on pedestal.
The above-mentioned technical proposal of the present invention has the beneficial effect that:The present invention is visual in fitness equipment using water transfer technique Picture and text at printing on face, it is simple for process, production efficiency is high, especially the present invention by water transfer printing film in the sink be accurately positioned and Fitness equipment water transfer jig on be accurately positioned between cooperation, can realize the marks such as trade mark, nominal weight, operation instruction The property known picture and text have no dislocation ground water and are transferred on fitness equipment surface, are not influenced by fitness equipment surface discontinuity, solve water Transfer technique is used for a great problem of field of exercise equipment, and water transfer technique will be widely used in field of exercise equipment, phase For traditional mode of production pattern, die sinking cost is reduced, shortens the production cycle, adapts to individual requirement.
Description of the drawings
Fig. 1 is the structure diagram of former in the embodiment of the present invention;
Fig. 2 is the structure diagram of the embodiment of the present invention one;
Fig. 3 is the structure diagram of the embodiment of the present invention two;
Fig. 4 is the structure diagram of the embodiment of the present invention three;
Fig. 5 is the structure diagram of the embodiment of the present invention four;
Fig. 6 is the structure diagram of the embodiment of the present invention five.
Reference sign:
1st, pattern decoration layer;2nd, pattern decoration layer;3rd, picture and text layer is identified;4th, pattern decoration layer;5th, pattern decoration layer;6th, scheme Literary decorative layer;7th, hangar system;700th, guide rail;701st, sunpender;8th, primer spray device;9th, the first dryer;10th, sink;11st, water Transfer jig;1100th, pedestal;1101st, lifting gear;1102nd, work piece holder;12nd, rinsing table;13rd, the second dryer;14th, it sprays Finishing coat device;15th, third dryer.
Specific embodiment
To make the technical problem to be solved in the present invention, technical solution and advantage clearer, below in conjunction with attached drawing and tool Body embodiment is described in detail.
A kind of fitness equipment, fitness equipment visible surface are equipped with pattern decoration layer, which passes through water clamper Skill is taken shape on fitness equipment visible surface.
Above-mentioned fitness equipment includes but not limited to dumbbell, kettle-bell, disc, barbell, pole, Yoga ball, yoga column, shakes hands Device, hanging ring, rope skipping, handle, chest expander, health and fitness facilities, it may be said that all fitness equipments can apply the technology of the present invention Scheme water on its visible surface transfers out picture and text.
Be additionally provided on the fitness equipment visible surface including a kind of in trade mark, nominal weight, production information, the description of product or A variety of mark picture and text layers, it is described mark picture and text layer be connected with pattern decoration layer or each independently be set on fitness equipment it is visual On face.
Above-mentioned described mark picture and text layer is connected with pattern decoration layer or each independently set on fitness equipment visible surface On, it will be appreciated that it is:(a)The mark picture and text layer is a part for pattern decoration layer, is transferred simultaneously by water with pattern decoration layer Technological forming is on fitness equipment visible surface;Or(b)It is described mark picture and text layer before or after pattern decoration formable layer into Type on fitness equipment visible surface, mark picture and text layer may be selected to print, paste, spray, water transfer, the technologies molding such as hot-forming On fitness equipment visible surface.
The patterns of the pattern decoration layer can also make the variation with visual angle and light and change, above-mentioned to realize Effect can make picture and text layer by radium-shine technology when preparing water transfer printing film on aqueous solvent film.
The present invention also provides a kind of moulding process of fitness equipment visible surface, including pattern decoration formable layer technique and mark Picture and text formable layer technique, the pattern decoration formable layer technique include the following steps:
(1-1)Water transfer printing film is prepared, is as follows:
(1-1-1)Selection release paper is base material, cuts into the size of water transfer printing film requirement;
(1-1-2)In the release paper after cutting the first aqueous solvent film is covered using laminating machine or by hand;
(1-1-3)Spraying, offset printing, silk-screen or laser graphic form picture and text layer on the first aqueous solvent film;
(1-1-4)In pattern layer the second aqueous solvent film is covered using laminating machine or by hand;
(1-1-5)In step(1-1-4)The edge of gained film carries out flanging to get water transfer printing film;
Wherein, the first aqueous solvent film and the second aqueous solvent film are used by the synthetic resin with good aqueous solubility energy is extruded into Type method, rolling-molding method or doctor-blade casting process are made.
(1-2)Fitness equipment pre-treatment:The surface of fitness equipment to be processed is polished, solvent wiping goes stain, dedusting;
(1-3)Pendant:Fitness equipment, which is suspended on, to be transported in its hangar system;
(1-4)Primer spray:It carries out hiding protection in the outer side surface for not needing to molding pattern decoration layer of fitness equipment, so Background color according to needed for pattern decoration layer afterwards, in the surface spraying material phase therewith for needing to be molded pattern decoration layer of fitness equipment Identical priming paint, spray pressure are 0.5 ~ 0.8MPa;If there is required color on fitness equipment surface in itself, spraying bottom is not had to Paint;
Wherein, the ingredient of priming paint used mainly includes PU paints 50 ~ 80%, curing agent 5 ~ 10% and opens grease 20 ~ 30%.
(1-5)Drying:Hangar system will pass through step(1-4)Fitness equipment be sent into baking zone, in 130 ~ 300 DEG C of temperature The lower baking of degree 0.5 ~ 2 hour, until priming paint parches;
(1-6)By step(1-5)Fitness equipment visible surface on pass through water transfer printing technique be molded pattern decoration layer, tool Body is as follows:
(1-6-1)Sink water filling:The clear water in neutral state that injection water temperature is 30 ~ 50 DEG C in sink, the water surface are kept Cleaning keeps flume surface without floating impurity;
(1-6-2)Workpiece is fixed:Step will be passed through(1-5)Fitness equipment removed from hangar system, be then attached to On water transfer jig, ensure not needing to molding pattern decoration layer or this area in itself by the region that water transfer jig grips Domain is the part for needing to be molded the surface of pattern decoration layer, although picture and text cannot be coated in water transfer process after clamped, But the whole visual effect of entire pattern decoration layer is not influenced;
(1-6-3)Put film:By step(1-1)The release paper of gained water transfer printing film is torn, and is then kept flat upward with picture and text layer In on the water surface, and ensure bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4)Picture and text layer activates:30 ~ 50 DEG C of water temperature in sink is kept, the activating agent prepared is uniformly sprayed in water On transfer film, cooperation water temperature setting picture and text layer soak time, generally 2 ~ 4min;
Wherein, if fitness equipment small volume to be processed, multiple fitness equipments water can transfer together, in spraying activating agent When need to pay attention in the multiple locally sprayed of water transfer printing film, make to form multiple region of activations and disactivation area on water transfer printing film, each Fitness equipment is corresponding with a region of activation;
The activating agent forms respectively by weight percentage:Dimethylbenzene 30 ~ 50%, butyl acetate 15 ~ 30%, methyl tert-butyl Base ketone 5 ~ 10%, two butanol 3 ~ 8%, dichloromethane 5 ~ 10%, methyl methacrylate 2 ~ 8%, ring ethyl ketone 5 ~ 15%, nitrification cotton plant Fat 2 ~ 10%.
(1-6-5)Water transfers:Start water transfer jig, drive fitness equipment along its profile with 30 ~ 45o overturning angles, average rate Gradually close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the action of hydraulic pressure and be attached to fitness equipment on ground On surface;
(1-7)Cleaning:After 5 ~ 15 seconds, the fitness equipment uniform speed slow after water transfers from sink is taken out, is put On rinsing table, remaining film is removed, is then washed away with the clear water of 0.3 ~ 0.6MPa of hydraulic pressure and does not anchor at fitness equipment table The floating layer in face;
(1-8)Drying:Step will be passed through(1-7)Fitness equipment be put into baking zone, at 80 ~ 300 DEG C(The setting of the temperature See the material of fitness equipment, if fitness equipment is plastic article, temperature to be set lower, if materials such as metal, wood mouldings, The higher of temperature setting can then be carried out with accelerating drying)At a temperature of toast 0.5 ~ 1 hour, until pattern decoration layer is done It is dry;
(1-9)Surface treatment:By step(1-8)Spraying PU on the outside of pattern decoration layer on gained fitness equipment visible surface Paint, UV paints, brightener or celluloid paint are protected, polishing, deburring, correction of the defect;
(1-10)Drying:By step(1-9)Gained fitness equipment is using hair-dryer or baking oven at a temperature of 100 ~ 300 DEG C It is 1 ~ 2 hour dry, that is, complete the water transfer printing technique of pattern decoration layer.
The mark picture and text layer is a part for pattern decoration layer, and moulding process includes the following steps:
(2-1)Carrying out step(1-1-3)When, while spray out trade mark, nominal weight, application method, operation instruction etc. Picture and text are identified on picture and text layer;
(2-2)Step(1-6-2)In, the clip position that fitness equipment is fixed on water transfer jig is completely accurate;
(2-3)Step(1-6-3)In, adhesive tape is set above the madial wall, the water surface in sink, makes its pressure with water transfer printing film While to shear 1 ~ 5N bondings, water transfer printing film is made to be accurately positioned on the water surface, make mark picture and text layer thereon with transferring jig by water The font location that font on the fitness equipment of clamping especially protrudes from body surface is corresponding, but adhesive tape and water transfer printing film pressure The shearing of side bonding part cannot be excessive, and the lower water speed of fitness equipment is advisable during water not being hindered to transfer;
In addition to using above-mentioned adhesive tape structure, it can also use other that water transfer printing film is accurately located to the water surface in sink Above and stress disconnects when water transfers, and does not influence the connection mode of the lower water speed of fitness equipment during water transfer, such as When preparing water transfer printing film, made at flanging edge it is preset can breaking type connection hook eye, then with being fixed on inboard wall of cistern Hook connection, water transfer printing film is accurately positioned, and fitness equipment and water transfer printing film contact in place of, hook eye i.e. and water transfer printing film Flanging disconnect, do not influence water transfer progress and effect.
(2-4)Step(1-6-5)In, ensure trade mark of the fitness equipment during water is entered on its surface, nominal weight, life Information, description of product etc. and the picture and text Accurate align on water transfer printing film are produced, so that identification pattern dislocation-free situation after water transfer.
The present invention also provides a kind of former of fitness equipment visible surface as shown in Figure 1, including hangar system 7, spray Priming paint device 8, the first dryer 9, sink 10, water transfer jig 11, rinsing table 12, the second dryer 13, topcoating device 14 With third dryer 15, the hangar system 7 includes guide rail 700 and the sunpender 701 slid along guide rail 700, the primer spray dress Put 8 and first dryer 9 be set on guide rail 700 side.
The water transfer jig 11 is set on the side of sink 10, including pedestal 1100, lifting gear 1101 and set on lifting The work piece holder 1102 of 1101 output terminal of device, 1101 bottom of lifting gear are articulated on pedestal 1100.Wherein, lifting dress Hydraulic cylinder or pneumatic cylinder can be selected by putting 1101.
Above-mentioned work piece holder can be replaced according to the practical structures of fitness equipment, and the requirement to frock clamp is: While accurately can securely positioning fitness equipment, ensure that be clamped fixed region does not need to molding pattern decoration in itself Layer or this region are the part for needing to be molded the surface of pattern decoration layer, although after clamped in water transfer process not Picture and text can be coated, but do not influence the whole visual effect of entire pattern decoration layer.
Below with several specific embodiment detailed description of the present invention technical solutions:
Embodiment 1:A kind of fitness equipment for tempering arm strength, it is specific to exist for dumbbell or the pole of barbell, the present embodiment Pattern decoration layer 1 is molded on dumbbell holding rod, as shown in Figure 2(Pattern is only illustrated in figure, may be selected any to like in actual production Pattern or word), which is taken shape in by water transfer printing technique on the holding rod of dumbbell.
The pattern decoration formable layer technique includes the following steps:
(1-1′)Water transfer printing film is prepared, is as follows:
(1-1-1′)Selection release paper is base material, cuts into the size of water transfer printing film requirement;
(1-1-2′)In the release paper after cutting the first aqueous solvent film is covered using laminating machine or by hand;
(1-1-3′)Spraying, offset printing, silk-screen or laser graphic form picture and text layer on the first aqueous solvent film;
(1-1-4′)In pattern layer the second aqueous solvent film is covered using laminating machine or by hand;
(1-1-5′)In step(1-1-4′)The edge of gained film carries out flanging to get water transfer printing film;
Wherein, the first aqueous solvent film and the second aqueous solvent film are used by the synthetic resin with good aqueous solubility energy is extruded into Type method, rolling-molding method or doctor-blade casting process are made.
(1-2′)Dumbbell pre-treatment:By the surface of dumbbell holding rod to be processed is polished, solvent wiping goes stain, dedusting;
(1-3′)Pendant:Dumbbell, which is suspended on, to be transported in its hangar system;
(1-4′)Primer spray:The outer side surface for not needing to molding pattern decoration layer on the outside of the bell head of dumbbell is hidden Protection, then the background color according to needed for pattern decoration layer, in the holding rod surface spraying priming paint that material matches therewith of dumbbell, sprays Painting pressure is 0.5MPa;
(1-5′)Drying:Hangar system will pass through step(1-4′)Dumbbell be sent into baking zone, dried at a temperature of 130 DEG C It is 1 hour roasting, until priming paint parches;
(1-6′)By step(1-5′)Dumbbell holding rod on by water transfer printing technique be molded pattern decoration layer, specifically such as Under:
(1-6-1′)Sink water filling:The clear water in neutral state that injection water temperature is 30 DEG C in sink, the water surface keep clear It is clean, flume surface is kept without floating impurity;
(1-6-2′)Workpiece is fixed:Step will be passed through(1-5′)Dumbbell removed from hangar system, then pass through clamping Its two bells head is fixed on water transfer jig;
(1-6-3′)Put film:By step(1-1′)The release paper of gained water transfer printing film is torn, and is then put down upward with picture and text layer It is put on the water surface, and ensures bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4′)Picture and text layer activates:30 DEG C of water temperature in sink is kept, the activating agent prepared is uniformly sprayed and is turned in water On die, cooperation water temperature setting picture and text layer soak time, generally 2 ~ 4min;
The activating agent forms respectively by weight percentage:Dimethylbenzene 35%, butyl acetate 25%, hexone 5%th, two butanol 6%, dichloromethane 5%, methyl methacrylate 4%, ring ethyl ketone 10%, nitrocotton resin 10%.
(1-6-5′)Water transfers:Start water transfer jig, drive dumbbell along its profile with 30o overturning angles, average rate it is gradual Close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the action of hydraulic pressure and be attached to dumbbell holding rod surface On;
(1-7′)Cleaning:After 5 seconds, the dumbbell uniform speed slow after water transfers from sink is taken out, is placed on cleaning On platform, remaining film is removed, the floating layer for not anchoring at dumbbell holding rod surface is then washed away with the clear water of hydraulic pressure 0.4MPa;
(1-8′)Drying:Step will be passed through(1-7′)Dumbbell be put into baking zone, toasted 1 hour at a temperature of 150 DEG C, It is dried to pattern decoration layer;
(1-9′)Surface treatment:By step(1-8′)Spraying UV paints are gone bail on the outside of pattern decoration layer on gained dumbbell holding rod Vernix, polishing, deburring, correction of the defect;
(1-10′)Drying:By step(1-9′)Gained dumbbell is using hair-dryer or baking oven dry 1 at a temperature of 130 DEG C Hour completes the water transfer printing technique of pattern decoration layer.
Embodiment 2:A kind of fitness equipment for tempering arm strength, including disc, kettle-bell, dumbbell, barbell etc., by taking disc as an example, The present embodiment is the transfer printing molded pattern decoration layer 2 of water on the full surface of disc, as shown in Figure 3(Pattern is only illustrated in figure, real Any pattern or word liked may be selected in the production of border), the transfer printing molded technique of water of pattern decoration layer 2 includes the following steps:
(1-1″)Water transfer printing film is prepared, is as follows:
(1-1-1″)Selection release paper is base material, cuts into the size of water transfer printing film requirement;
(1-1-2″)In the release paper after cutting the first aqueous solvent film is covered using laminating machine or by hand;
(1-1-3″)Spraying, offset printing, silk-screen or laser graphic form picture and text layer on the first aqueous solvent film;
(1-1-4″)In pattern layer the second aqueous solvent film is covered using laminating machine or by hand;
(1-1-5″)In step(1-1-4″)The edge of gained film carries out flanging to get water transfer printing film;
Wherein, the first aqueous solvent film and the second aqueous solvent film are used by the synthetic resin with good aqueous solubility energy is extruded into Type method, rolling-molding method or doctor-blade casting process are made.
(1-2″)Disc pre-treatment:The surface of disc to be processed is polished, solvent wiping goes stain, dedusting;
(1-3″)Pendant:Disc, which is suspended on, to be transported in its hangar system;
(1-4″)Primer spray:The spray-applied primer on the full surface of disc, the ingredient of priming paint used mainly include PU paints 70%, consolidate Agent 10% and open grease 20%.
(1-5″)Drying:Hangar system will pass through step(1-4″)Disc be sent into baking zone, dried at a temperature of 170 DEG C It is 1 hour roasting, until priming paint parches;
(1-6″)By step(1-5″)The full surface of disc on by water transfer printing technique be molded pattern decoration layer, specifically It is as follows:
(1-6-1″)Sink water filling:The clear water in neutral state that injection water temperature is 35 DEG C in sink, the water surface keep clear It is clean, flume surface is kept without floating impurity;
(1-6-2″)Workpiece is fixed:Step will be passed through(1-5″)Disc removed from hangar system, be then attached to water It transfers on jig, ensures although by the region that grips of water transfer jig be need to be molded the surface of pattern decoration layer one Point, although picture and text cannot be coated in water transfer process after clamped, the whole vision effect of entire pattern decoration layer is not influenced Fruit;
(1-6-3″)Put film:By step(1-1″)The release paper of gained water transfer printing film is torn, and is then put down upward with picture and text layer It is put on the water surface, and ensures bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4″)Picture and text layer activates:35 DEG C of water temperature in sink is kept, the activating agent prepared is uniformly sprayed and is turned in water On die, cooperation water temperature setting picture and text layer soak time, generally 2 ~ 4min;
Wherein, if disc small volume to be processed, multiple discs water can transfer together, need to note when spraying activating agent It is intended to the multiple locally sprayed of water transfer printing film, makes to form multiple region of activations and disactivation area on water transfer printing film, each disc and one A region of activation is corresponding.
(1-6-5″)Water transfers:Start water transfer jig, drive fitness equipment along its profile with 45o overturning angles, average rate Gradually close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the action of hydraulic pressure and be attached to disc surface On;
(1-7″)Cleaning:After 6 seconds, the disc uniform speed slow after water transfers from sink is taken out, is placed on cleaning On platform, remaining film is removed, the floating layer for not anchoring at disc surface is then washed away with the clear water of hydraulic pressure 0.5MPa;
(1-8″)Drying:Step will be passed through(1-7″)Disc be put into baking zone, at a temperature of 170 DEG C toast 0.5 ~ 1 Hour, until pattern decoration layer is dried;
(1-9″)Surface treatment:By step(1-8″)Spraying brightener on the outside of pattern decoration layer on gained disc surface, Polishing, deburring, correction of the defect;
(1-10″)Drying:By step(1-9″)Gained disc is using hair-dryer or baking oven dry 1 at a temperature of 100 DEG C Hour completes the water transfer printing technique of pattern decoration layer.
The end face of the disc, which is equipped with, includes the nominal mark picture and text layer 3 of weight, and the mark picture and text layer 3 is filled for picture and text A part for layer 2 is adornd, transfer printing molded with 2 synchronous water of pattern decoration layer, moulding process includes the following steps:
(2-1″)Carrying out step(1-1-3″)When, while nominal weight is sprayed out on picture and text layer;
(2-2″)Step(1-6-2″)In, the clip position that disc is fixed on water transfer jig is completely accurate;
(2-3″)Step(1-6-3″)In, adhesive tape is set above the madial wall, the water surface in sink, makes itself and water transfer printing film Flanging makes water transfer printing film be accurately positioned on the water surface, makes mark picture and text layer thereon with transferring jig by water to shear 3N bondings Nominal weight position on the disc of clamping corresponds to, but adhesive tape and the shearing of water transfer printing film flanging bonding part cannot be excessive, with not Hindering the lower water speed of fitness equipment during water transfer is advisable;
(2-4″)Step(1-6-5″)In, ensure the picture and text Accurate align on disc die, so as to identify figure after water transfer Case dislocation-free situation.
Embodiment 3:A kind of fitness equipment for yoga exercise, including Yoga wheel, Yoga mat, yoga column etc., this implementation Example is by taking yoga column as an example, and water is transfer printing molded on its outer surface pattern decoration layer 4, as shown in Figure 4(Pattern only shows in figure Any pattern or word liked may be selected in meaning in actual production), moulding process and the water of embodiment 1 or embodiment 2 transfer Forming principle is identical, and details are not described herein again, and the inner wall that will not need to the Yoga wheel of coating pattern is only needed to pay attention to when water transfers Hide protection in face.
Embodiment 4:A kind of fitness equipment of small size, such as spring-grip, rope skipping, handle, hanging ring, chest expander, this implementation Example is for spring-grip, water is transfer printing molded on the part surface of two handle pattern decoration layer 5, as shown in Figure 5(In figure Pattern is only illustrated, and any pattern or word liked may be selected in actual production), moulding process and embodiment 1 or implement The transfer printing molded principle of water of example 2 is identical, and details are not described herein again, and holding for coating pattern will not needed to by only being needed to pay attention to when water transfers Hide protection in the middle section of power device.
Embodiment 5:A kind of fitness equipment of large volume, including treadmill, bicycle, board for lying on back, weight bench etc., the present embodiment By taking board for lying on back as an example, water is transfer printing molded at its stent pattern decoration layer 6, as shown in Figure 6(Pattern is only illustrated in figure, real Any pattern or word liked may be selected in the production of border), the water of moulding process and embodiment 1 or embodiment 2 is transfer printing molded Principle is identical, and details are not described herein again.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art For, without departing from the principles of the present invention, several improvements and modifications can also be made, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (3)

1. a kind of moulding process of fitness equipment visible surface, which is characterized in that the fitness equipment visible surface is filled equipped with picture and text Layer is adornd, which is taken shape in by water transfer printing technique on fitness equipment visible surface;On the fitness equipment visible surface also Equipped with including mark picture and text layer one or more in trade mark, nominal weight, production information, the description of product, the mark picture and text Layer is connected with pattern decoration layer or is set on fitness equipment visible surface each independently;
The moulding process of the fitness equipment visible surface includes pattern decoration formable layer technique and mark picture and text formable layer technique, institute Pattern decoration formable layer technique is stated to include the following steps:
(1-1)Water transfer printing film is prepared, is as follows:
(1-1-1)Selection release paper is base material, cuts into the size of water transfer printing film requirement;
(1-1-2)The first aqueous solvent film is covered in the release paper after cutting;
(1-1-3)Spraying, offset printing, silk-screen or laser graphic form picture and text layer on the first aqueous solvent film;
(1-1-4)The second aqueous solvent film is covered in pattern layer;
(1-1-5)In step(1-1-4)The edge of gained film carries out flanging to get water transfer printing film;
(1-2)Fitness equipment pre-treatment:The surface of fitness equipment to be processed is polished, solvent wiping goes stain, dedusting;
(1-3)Pendant:Fitness equipment, which is suspended on, to be transported in its hangar system;
(1-4)Primer spray:It carries out hiding protection, Ran Hougen in the outer side surface for not needing to molding pattern decoration layer of fitness equipment According to the background color needed for pattern decoration layer, in the surface spraying for needing to be molded pattern decoration layer of fitness equipment, material matches therewith Priming paint, spray pressure be 0.5 ~ 0.8MPa;If there is required color on fitness equipment surface in itself, without spray-applied primer;
(1-5)Drying:Hangar system will pass through step(1-4)Fitness equipment be sent into baking zone, at a temperature of 130 ~ 300 DEG C Baking 0.5 ~ 2 hour, until priming paint parches;
(1-6)By step(1-5)Fitness equipment visible surface on by water transfer printing technique be molded pattern decoration layer, specifically such as Under:
(1-6-1)Sink water filling:The clear water in neutral state that injection water temperature is 30 ~ 50 DEG C in sink, the water surface keep cleaning, Flume surface is kept without floating impurity;
(1-6-2)Workpiece is fixed:Step will be passed through(1-5)Fitness equipment removed from hangar system, be then attached to water turn On printing tool, ensure not needing to molding pattern decoration layer in itself by the region that water transfer jig grips or this region is The part on the surface of molding pattern decoration layer is needed, although picture and text cannot be coated in water transfer process after clamped, not Influence the whole visual effect of entire pattern decoration layer;
(1-6-3)Put film:By step(1-1)The release paper of gained water transfer printing film is torn, and then lies against water upward with picture and text layer On face, and ensure bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4)Picture and text layer activates:30 ~ 50 DEG C of water temperature in sink is kept, the activating agent prepared is uniformly sprayed and is transferred in water On film, cooperation water temperature setting picture and text layer soak time, generally 2 ~ 4min;
(1-6-5)Water transfers:Start water transfer jig, drive fitness equipment along its profile with 30 ~ 45o overturning angles, average rate by Gradually close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the action of hydraulic pressure and be attached to fitness equipment surface On;
(1-7)Cleaning:After 5 ~ 15 seconds, the fitness equipment uniform speed slow after water transfers from sink is taken out, is placed on clear It washes on platform, removes remaining film, then washed away with the clear water of 0.3 ~ 0.6MPa of hydraulic pressure and do not anchor at fitness equipment surface Floating layer;
(1-8)Drying:Step will be passed through(1-7)Fitness equipment be put into baking zone, at a temperature of 80 ~ 300 DEG C toast 0.5 ~ 1 Hour, until pattern decoration layer is dried;
(1-9)Surface treatment:By step(1-8)Spraying PU paints, UV on the outside of pattern decoration layer on gained fitness equipment visible surface Paint, brightener or celluloid paint are protected, polishing, deburring, correction of the defect;
(1-10)Drying:By step(1-9)Gained fitness equipment is dry at a temperature of 100 ~ 300 DEG C using hair-dryer or baking oven 1 ~ 2 hour, that is, complete the water transfer printing technique of pattern decoration layer.
2. the moulding process of fitness equipment visible surface according to claim 1, which is characterized in that it is described mark picture and text layer be A part for pattern decoration layer is taken shape in by water transfer printing technique on fitness equipment visible surface simultaneously with pattern decoration layer, into Type technique includes the following steps:
(2-1)Carrying out step(1-1-3)When, while spray out including trade mark, nominal weight, application method and operation instruction Mark picture and text on picture and text layer;
(2-2)Step(1-6-2)In, the clip position that fitness equipment is fixed on water transfer jig is completely accurate;
(2-3)Step(1-6-3)In, adhesive tape is set above the madial wall, the water surface in sink, make its flanging with water transfer printing film with It shears 1 ~ 5N to bond, water transfer printing film is made to be accurately positioned on the water surface, make mark picture and text layer thereon with being clamped by water transfer jig Fitness equipment on font protrude from body surface font location it is corresponding, but adhesive tape and water transfer printing film flanging bonding part Shearing cannot be excessive, and the lower water speed of fitness equipment is advisable during water not being hindered to transfer;
(2-4)Step(1-6-5)In, ensure trade mark, nominal weight, production letter of the fitness equipment during water is entered on its surface Picture and text Accurate align on breath, the description of product and water transfer printing film, so that identification pattern dislocation-free situation after water transfer.
3. the moulding process of fitness equipment visible surface according to claim 1, which is characterized in that
Step(1-1-2)With(1-1-4)It is middle to utilize laminating machine or cover the first aqueous solvent film and the second aqueous solvent film by hand, In, the first aqueous solvent film and the second aqueous solvent film by with good aqueous solubility can synthetic resin using extrusion moulding, Rolling-molding method or doctor-blade casting process are made;
Step(1-4)In the ingredient of priming paint used mainly include PU paints 50 ~ 80%, curing agent 5 ~ 10% and open grease 20 ~ 30%;
Step(1-6-4)In, if fitness equipment small volume to be processed, multiple fitness equipments water can transfer together, spray It is needed to pay attention to during activating agent in the multiple locally sprayed of water transfer printing film, makes to form multiple region of activations and disactivation on water transfer printing film Area, each fitness equipment are corresponding with a region of activation;
The activating agent forms respectively by weight percentage:Dimethylbenzene 30 ~ 50%, butyl acetate 15 ~ 30%, methyl-isobutyl first Ketone 5 ~ 10%, two butanol 3 ~ 8%, dichloromethane 5 ~ 10%, methyl methacrylate 2 ~ 8%, ring ethyl ketone 5 ~ 15%, nitrocotton resin 2 ~ 10%。
CN201610646009.9A 2016-08-09 2016-08-09 Fitness equipment, its visible surface moulding process and former Active CN106178430B (en)

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CN108162624A (en) * 2017-12-26 2018-06-15 浙江王斌装饰材料有限公司 A kind of PVC lines water transfer prepares processing technology
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CN111617435A (en) * 2020-04-16 2020-09-04 如东众兴健身器材有限公司 High-end fitness equipment with ornamental effect and visible surface forming process thereof
CN112454805B (en) * 2020-11-05 2022-10-11 东莞市燊华塑胶五金有限公司 Rubber-coated metal part forming process

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Effective date of registration: 20240115

Address after: No. 109, Group 1, Galaxy Village, Chahe Town, Rudong County, Nantong City, Jiangsu Province, 226400

Patentee after: Nantong innoway sporting goods Technology Co.,Ltd.

Address before: 226403 No.2, zone 4, Rudong Zhongxing fitness equipment Co., Ltd., Yinhe Industrial Park, Jiaotong West Road, Chahe Town, Rudong County, Nantong City, Jiangsu Province

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