CN106178430A - Body-building apparatus, its visible surface moulding process and former - Google Patents

Body-building apparatus, its visible surface moulding process and former Download PDF

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Publication number
CN106178430A
CN106178430A CN201610646009.9A CN201610646009A CN106178430A CN 106178430 A CN106178430 A CN 106178430A CN 201610646009 A CN201610646009 A CN 201610646009A CN 106178430 A CN106178430 A CN 106178430A
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China
Prior art keywords
building apparatus
water
water transfer
layer
picture
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Granted
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CN201610646009.9A
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CN106178430B (en
Inventor
肖拥军
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Nantong Innoway Sporting Goods Technology Co ltd
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Rudong Zhongxing Fitness Equipment Co Ltd
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    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B26/00Exercising apparatus not covered by groups A63B1/00 - A63B25/00

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Decoration By Transfer Pictures (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The present invention provides a kind of body-building apparatus, its visible surface moulding process and former, and body-building apparatus visible surface is provided with pattern decoration layer, and this pattern decoration layer is taken shape on body-building apparatus visible surface by water transfer printing technique.Being additionally provided with on body-building apparatus visible surface and include the mark picture and text layer of one or more in trade mark, nominal weight, production information, the description of product, mark picture and text layer is connected with pattern decoration layer or is located at independently of one another on body-building apparatus visible surface.Present invention process is simple, production efficiency is high, particularly by water transfer printing film in the sink be accurately positioned and body-building apparatus water transfer tool on be accurately positioned between cooperation, realize identification picture and text with having no dislocation water to be transferred on body-building apparatus surface, do not affected by body-building apparatus surface discontinuity, solve the water transfer technique a great problem for field of exercise equipment, water transfer technique will be widely used in field of exercise equipment, relative to traditional mode of production pattern, reduce die sinking cost, shorten the production cycle.

Description

Body-building apparatus, its visible surface moulding process and former
Technical field
The invention belongs to health and fitness facilities, equipment technical field, be specifically related to a kind of body-building apparatus, its visible surface moulding process And former.
Background technology
Along with the most progressive of society and people's living standard improve constantly, people's requirement to self living is also constantly Improve, wherein require self to have one good in good-shape be exactly a very prominent embodiment, have a healthy body Body has become as people in the face of prerequisite social, responsible.Therefore, people start the most more to focus on the health of oneself Health, and participate in various body-building, and body-building apparatus facilitates body-building apparatus to also begin to become people as one The fitness tool liked.Along with each one hobby and people are more and more higher to the requirement of personalized designs, people start strong Body equipment is provided with the various decorative pattern oneself liked, comes including using the modes such as printing, Freehandhand-drawing, pad pasting, electrostatic spraying Realizing arranging the pattern oneself liked on body-building apparatus, body-building apparatus outside being provided with to encapsulated layer can also be noted in advance Mould or after the pattern of foaming different colours, in encapsulation process, prefabricated pattern synchronized hot-forming on clad, But the mode that the above-mentioned various mode forming pattern on body-building apparatus has following defects that (1) formation pattern is comparatively laborious, Operating difficulties, production efficiency is low;(2) being no matter printing, electrostatic spraying or hot-forming be required for by mould, cost is high, Since mould opened by input cost, it is then not possible to according to different individual demands, the requirement for different users is made not Same pattern;(3) may require that on body-building apparatus visible surface and make the Sign Board including trade mark, nominal weight, operation instruction etc., often The mode used is to be affixed directly to by Sign Board on body-building apparatus visible surface, can be as the lengthening of use time, the mark of stickup Know board to come off because rainwater, dust etc. lose viscosity, naturally it is also possible to use the mode of spraying that Sign Board is sprayed on body-building On equipment visible surface, but the nominal weight on a lot of body-building apparatus visible surface protrudes from body surface, easily sends out during spraying The problems such as raw pattern dislocation, edge is jagged, aesthetic property is poor.
Water transfer technique is the one in printing technology, and it is that picture and text are overlayed on surface of the work by the pressure effect utilizing water On, carry out a kind of technology of trans-printing, it solve impressing pattern, word etc. on the Irregular Boundary Surface of various material goods Technical barrier, be widely used on the goods such as pottery, timber, plastics, glass, metal and carry out picture and text water transfer, its be suitable for The features such as scope extensively, either in plane or stereo concave-convex face can transfer, picture and text emulation and enjoy people to favor.But It is that water transfer technique is the most not yet found to use in field of exercise equipment, and reason mainly has: (1) body-building apparatus is many in body-building The public situation such as club, community's exercise center, school, it is desirable to it can not be the most personalized, and general along with national physical training idea And and small body-building equipment push market, people buy back body-building apparatus and take exercises more and more universal at home so that The personalized customization of body-building apparatus requires more and more obvious;(2) body-building apparatus, is especially good for such as the small-sized of dumbbell, barbell, disc etc. Body equipment, standing note trade mark, nominal weight etc. on its visible surface, and protrude relative to body surface, if at body-building apparatus Water transfer pattern on visible surface, can spray paint to the surface of trade mark, nominal weight etc., color before or after water transfers Paint, stickup etc. processes, and complex process, production efficiency are low, the most still do not accomplish directly to make trade mark, nominal weight on water transfer printing film After the identification patterns such as amount, size fit like a glove ground water be transferred on body-building apparatus visible surface.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of fitness equipment using water transfer technique molding pattern decorative layer Material, its visible surface moulding process and former.
For solving above-mentioned technical problem, embodiments of the invention provide a kind of body-building apparatus, and body-building apparatus visible surface sets Having pattern decoration layer, this pattern decoration layer is taken shape on body-building apparatus visible surface by water transfer printing technique.
Wherein, described body-building apparatus visible surface is additionally provided with includes in trade mark, nominal weight, production information, the description of product The mark picture and text layer of one or more, described mark picture and text layer is connected with pattern decoration layer or is located at fitness equipment independently of one another On material visible surface.
Wherein, described mark picture and text layer is a part for pattern decoration layer, with pattern decoration layer simultaneously by water clamper Skill takes shape on body-building apparatus visible surface.
Certainly, mark picture and text layer can also independently take shape on body-building apparatus visible surface, and the most described mark picture and text layer is in figure Take shape on body-building apparatus visible surface before or after literary composition decorative layer molding, mark picture and text layer is optional to be printed, paste, spray, Water transfer, the technology such as hot-forming are molded on body-building apparatus visible surface.
Wherein, the patterns of described pattern decoration layer changes with visual angle and the change of light, for realizing the effect above, Picture and text layer can be made on aqueous solvent film by radium-shine technology when preparing water transfer printing film.
Wherein, described body-building apparatus include but not limited to dumbbell, kettle-bell, disc, barbell, pole, Yoga ball, Yoga post, Handgrip, suspension ring, rope skipping, handle, chest expander, health and fitness facilities, it may be said that all of body-building apparatus can apply the present invention's Technical scheme water on its visible surface transfers out picture and text.
The embodiment of the present invention also provides for the moulding process of a kind of body-building apparatus visible surface, including pattern decoration formable layer technique With mark picture and text formable layer technique, described pattern decoration formable layer technique comprises the steps:
(1-1) prepare water transfer printing film, specifically comprise the following steps that
(1-1-1) choosing release paper is base material, cuts into the size of water transfer printing film requirement;
(1-1-2) the first aqueous solvent film is covered in the release paper after cutting;
(1-1-3) spraying on the first aqueous solvent film, offset printing, silk-screen or laser graphic form picture and text layer;
(1-1-4) in patterned layer, cover the second aqueous solvent film;
(1-1-5) edge in step (1-1-4) gained thin film carries out flanging, obtains water transfer printing film;
(1-2) body-building apparatus pre-treatment: carry out the surface of body-building apparatus to be processed polishing, solvent wiping goes stain, dedusting;
(1-3) suspension member: body-building apparatus is suspended on and can transport in its hangar system;
(1-4) primer spray: the outer side surface that need not molding pattern decoration layer at body-building apparatus carries out hiding protection, then root According to the background color needed for pattern decoration layer, the surface spraying material therewith needing molding pattern decoration layer at body-building apparatus matches Priming paint, spray pressure is 0.5 ~ 0.8MPa;If itself there is required color on body-building apparatus surface, then without spray-applied primer;
(1-5) dry: hangar system will send into baking zone through the body-building apparatus of step (1-4), at a temperature of 130 ~ 300 DEG C Toast 0.5 ~ 2 hour, parch to priming paint;
(1-6) by water transfer printing technique molding pattern decoration layer on the body-building apparatus visible surface through step (1-5), the most such as Under:
(1-6-1) tank water filling: inject the clear water being in neutral state that water temperature is 30 ~ 50 DEG C in tank, the water surface keeps cleaning, Keep flume surface without floating impurity;
(1-6-2) workpiece is fixed: will take off in hangar system through the body-building apparatus of step (1-5), is then attached to water and turns On printing tool, it is ensured that the region itself gripped by water transfer tool need not molding pattern decoration layer, or this region is Need the part on the surface of molding pattern decoration layer, although picture and text can not be coated to after held in water transfer process, but not Affect the overall visual effect of whole pattern decoration layer;
(1-6-3) film is put: the release paper of step (1-1) gained water transfer printing film torn, then lie against water upward with picture and text layer On face, and ensure bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4) picture and text layer activation: keep water temperature 30 ~ 50 DEG C in tank, uniformly sprays the activating agent prepared and transfers at water On film, water temperature is coordinated to set picture and text layer soak time, generally 2 ~ 4min;
(1-6-5) water transfer: start water transfer tool, drive body-building apparatus along its profile with 30 ~ 45 overturning angles, average rate ground by Gradually pressing close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the effect of hydraulic pressure and be attached to body-building apparatus surface On;
(1-7) clean: after 5 ~ 15 seconds, the body-building apparatus uniform speed slow after water transfers is taken out from tank, be placed on clear Wash on platform, remove the thin film of residual, then wash away with the clear water of hydraulic pressure 0.3 ~ 0.6MPa and do not anchor at body-building apparatus surface Floating layer;
(1-8) dry: will put into baking zone through the body-building apparatus of step (1-7), at 80 ~ 300 DEG C, (size of temperature to be seen strong The material of body equipment) at a temperature of toast 0.5 ~ 1 hour, be dried to pattern decoration layer;
(1-9) surface processes: will spray PU paint, UV outside the pattern decoration layer on step (1-8) gained body-building apparatus visible surface Paint, brightener or celluloid paint are protected, polishing, deburring, correction of the defect;
(1-10) dry: step (1-9) gained body-building apparatus utilizes hair-dryer or baking oven are dried at a temperature of 100 ~ 300 DEG C 1 ~ 2 hour, i.e. complete the water transfer printing technique of pattern decoration layer.
Wherein, described mark picture and text layer is a part for pattern decoration layer, and its moulding process comprises the steps:
(2-1) when carrying out step (1-1-3), spray out the marks such as trade mark, nominal weight, using method, operation instruction simultaneously Picture and text are on picture and text layer;
(2-2), in step (1-6-2), the clip position that body-building apparatus is fixed on water transfer tool is the most accurate;
(2-3), in step (1-6-3), be provided above adhesive tape at the medial wall of tank, the water surface so that it is the flanging with water transfer printing film with Shearing 1 ~ 5N bond, make water transfer printing film be accurately positioned on the water surface so that it is on mark picture and text layer with by water transfer tool clamp Body-building apparatus on font especially to protrude from the font location of body surface corresponding, but adhesive tape and water transfer printing film flanging are glued Shearing at knot can not be excessive, and during not hinder water to transfer, the lower water speed of body-building apparatus is advisable;
(2-4) in step (1-6-5), it is ensured that body-building apparatus is the trade mark on its surface, nominal weight, production letter during entering water Breath, the description of product etc. and the picture and text Accurate align on water transfer printing film, so that identification pattern dislocation-free situation after water transfer.
Wherein, step (1-1-2) and (1-1-4) utilize laminating machine or manual the first aqueous solvent film and second water-soluble of covering Agent film, wherein, described first aqueous solvent film and the second aqueous solvent film are used extrusion by the synthetic resin with good aqueous solubility energy The method of forming, rolling-molding method or doctor-blade casting process prepare;
In step (1-4), the composition of priming paint used mainly includes PU paint 50 ~ 80%, firming agent 5 ~ 10% and opens profit 20 ~ 30%;
In step (1-6-4), if body-building apparatus small volume to be processed, multiple body-building apparatus can transfer by water, together in spraying Should be noted that at water transfer printing film during activating agent is multiple locally sprayed, makes to form multiple region of activation and disactivation on water transfer printing film District, each body-building apparatus and a region of activation are corresponding;
Described activating agent forms by weight percentage and is respectively as follows: dimethylbenzene 30 ~ 50%, butyl acetate 15 ~ 30%, methyl-isobutyl first Ketone 5 ~ 10%, two butanol 3 ~ 8%, dichloromethane 5 ~ 10%, methyl methacrylate 2 ~ 8%, ring ethyl ketone 5 ~ 15%, nitrocotton resin 2 ~ 10%。
The embodiment of the present invention also provides for the former of a kind of body-building apparatus visible surface, including hangar system, primer spray dress Put, the first dehydrator, tank, water transfer tool, rinsing table, the second dehydrator, topcoating device and the 3rd dehydrator, described in hang Extension system includes that guide rail and the suspension rod along guide rail sliding, described primer spray device and the first dehydrator are located at the side of guide rail;
Described water transfer tool is located at the side of tank, including base, lowering or hoisting gear and the workpiece being located at lowering or hoisting gear outfan Fixture, is articulated with on base bottom described lowering or hoisting gear.
Having the beneficial effect that of the technique scheme of the present invention: the present invention utilizes water transfer technique visual at body-building apparatus Picture and text at printing on face, technique is simple, production efficiency is high, especially the present invention by water transfer printing film in the sink be accurately positioned and Body-building apparatus water transfer tool on be accurately positioned between cooperation, it is possible to achieve trade mark, nominal weight, operation instruction etc. mark The property known picture and text have no dislocation ground water and are transferred on body-building apparatus surface, are not affected by body-building apparatus surface discontinuity, solve water Transfer technique is for a great problem of field of exercise equipment, and water transfer technique will be widely used in field of exercise equipment, phase For traditional mode of production pattern, reduce die sinking cost, shorten the production cycle, adapt to individual requirement.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of former in the embodiment of the present invention;
Fig. 2 is the structural representation of the embodiment of the present invention one;
Fig. 3 is the structural representation of the embodiment of the present invention two;
Fig. 4 is the structural representation of the embodiment of the present invention three;
Fig. 5 is the structural representation of the embodiment of the present invention four;
Fig. 6 is the structural representation of the embodiment of the present invention five.
Description of reference numerals:
1, pattern decoration layer;2, pattern decoration layer;3, mark picture and text layer;4, pattern decoration layer;5, pattern decoration layer;6, picture and text dress Decorations layer;7, hangar system;700, guide rail;701, suspension rod;8, primer spray device;9, the first dehydrator;10, tank;11, water transfer Tool;1100, base;1101, lowering or hoisting gear;1102, work piece holder;12, rinsing table;13, the second dehydrator;14, topcoating Device;15, the 3rd dehydrator.
Detailed description of the invention
For making the technical problem to be solved in the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing and tool Body embodiment is described in detail.
A kind of body-building apparatus, body-building apparatus visible surface is provided with pattern decoration layer, and this pattern decoration layer passes through water clamper Skill takes shape on body-building apparatus visible surface.
Above-mentioned body-building apparatus includes but not limited to dumbbell, kettle-bell, disc, barbell, pole, Yoga ball, Yoga post, shakes hands Device, suspension ring, rope skipping, handle, chest expander, health and fitness facilities, it may be said that all of body-building apparatus can apply the technology of the present invention Scheme water on its visible surface transfers out picture and text.
Be additionally provided with on described body-building apparatus visible surface include in trade mark, nominal weight, production information, the description of product a kind of or Multiple mark picture and text layer, described mark picture and text layer is connected with pattern decoration layer or to be located at body-building apparatus independently of one another visual On face.
Above-mentioned described mark picture and text layer is connected with pattern decoration layer or is located at body-building apparatus visible surface independently of one another On, it will be appreciated that for: (a) described mark picture and text layer is a part for pattern decoration layer, is transferred by water with pattern decoration layer simultaneously Technological forming is on body-building apparatus visible surface;Or (b) described mark picture and text layer became before or after pattern decoration formable layer Type on body-building apparatus visible surface, the technology molding such as mark picture and text layer is optional print, paste, spray, water transfers, hot-forming On body-building apparatus visible surface.
The patterns of described pattern decoration layer can also be made and change with visual angle and the change of light, above-mentioned for realizing Effect, can make picture and text layer when preparing water transfer printing film by radium-shine technology on aqueous solvent film.
The present invention also provides for the moulding process of a kind of body-building apparatus visible surface, including pattern decoration formable layer technique and mark Picture and text formable layer technique, described pattern decoration formable layer technique comprises the steps:
(1-1) prepare water transfer printing film, specifically comprise the following steps that
(1-1-1) choosing release paper is base material, cuts into the size of water transfer printing film requirement;
(1-1-2) utilize laminating machine in the release paper after cutting or cover the first aqueous solvent film by hand;
(1-1-3) spraying on the first aqueous solvent film, offset printing, silk-screen or laser graphic form picture and text layer;
(1-1-4) in patterned layer, utilize laminating machine or cover the second aqueous solvent film by hand;
(1-1-5) edge in step (1-1-4) gained thin film carries out flanging, obtains water transfer printing film;
Wherein, the first aqueous solvent film and the second aqueous solvent film are used extrusion molding by the synthetic resin with good aqueous solubility energy Method, rolling-molding method or doctor-blade casting process prepare.
(1-2) body-building apparatus pre-treatment: carry out the surface of body-building apparatus to be processed polishing, solvent wiping goes stain, dedusting;
(1-3) suspension member: body-building apparatus is suspended on and can transport in its hangar system;
(1-4) primer spray: the outer side surface that need not molding pattern decoration layer at body-building apparatus carries out hiding protection, then root According to the background color needed for pattern decoration layer, the surface spraying material therewith needing molding pattern decoration layer at body-building apparatus matches Priming paint, spray pressure is 0.5 ~ 0.8MPa;If itself there is required color on body-building apparatus surface, then without spray-applied primer;
Wherein, the composition of priming paint used mainly includes PU paint 50 ~ 80%, firming agent 5 ~ 10% and opens profit 20 ~ 30%.
(1-5) dry: hangar system will send into baking zone through the body-building apparatus of step (1-4), the temperature of 130 ~ 300 DEG C The lower baking of degree 0.5 ~ 2 hour, parches to priming paint;
(1-6) by water transfer printing technique molding pattern decoration layer on the body-building apparatus visible surface through step (1-5), the most such as Under:
(1-6-1) tank water filling: inject the clear water being in neutral state that water temperature is 30 ~ 50 DEG C in tank, the water surface keeps cleaning, Keep flume surface without floating impurity;
(1-6-2) workpiece is fixed: will take off in hangar system through the body-building apparatus of step (1-5), is then attached to water and turns On printing tool, it is ensured that the region itself gripped by water transfer tool need not molding pattern decoration layer, or this region is Need the part on the surface of molding pattern decoration layer, although picture and text can not be coated to after held in water transfer process, but not Affect the overall visual effect of whole pattern decoration layer;
(1-6-3) film is put: the release paper of step (1-1) gained water transfer printing film torn, then lie against water upward with picture and text layer On face, and ensure bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4) picture and text layer activation: keep water temperature 30 ~ 50 DEG C in tank, uniformly sprays the activating agent prepared and transfers at water On film, water temperature is coordinated to set picture and text layer soak time, generally 2 ~ 4min;
Wherein, if body-building apparatus small volume to be processed, multiple body-building apparatus can transfer by water together, need when spraying activating agent It is noted that multiple locally sprayed at water transfer printing film, make on water transfer printing film, to form multiple region of activation and disactivation district, each body-building Equipment and a region of activation are corresponding;
Described activating agent forms by weight percentage and is respectively as follows: dimethylbenzene 30 ~ 50%, butyl acetate 15 ~ 30%, methyl-isobutyl first Ketone 5 ~ 10%, two butanol 3 ~ 8%, dichloromethane 5 ~ 10%, methyl methacrylate 2 ~ 8%, ring ethyl ketone 5 ~ 15%, nitrocotton resin 2 ~ 10%。
(1-6-5) water transfer: start water transfer tool, drive body-building apparatus along its profile with 30 ~ 45 overturning angles, average rate Water transfer printing film is gradually pressed close on ground, and the picture and text layer on water transfer printing film can slowly shift under the effect of hydraulic pressure and be attached to body-building apparatus On surface;
(1-7) clean: after 5 ~ 15 seconds, the body-building apparatus uniform speed slow after water transfers is taken out from tank, be placed on clear Wash on platform, remove the thin film of residual, then wash away with the clear water of hydraulic pressure 0.3 ~ 0.6MPa and do not anchor at body-building apparatus surface Floating layer;
(1-8) dry: will put into baking zone through the body-building apparatus of step (1-7), at 80 ~ 300 DEG C, (setting of this temperature to be seen The material of body-building apparatus, if body-building apparatus is working of plastics, to be arranged lower of temperature, if metal, wood such as mould at the material, then may be used Higher with what temperature was arranged, with accelerate be dried carry out) at a temperature of toast 0.5 ~ 1 hour, be dried to pattern decoration layer;
(1-9) surface processes: will spray PU paint, UV outside the pattern decoration layer on step (1-8) gained body-building apparatus visible surface Paint, brightener or celluloid paint are protected, polishing, deburring, correction of the defect;
(1-10) dry: step (1-9) gained body-building apparatus utilizes hair-dryer or baking oven are dried at a temperature of 100 ~ 300 DEG C 1 ~ 2 hour, i.e. complete the water transfer printing technique of pattern decoration layer.
Described mark picture and text layer is a part for pattern decoration layer, and its moulding process comprises the steps:
(2-1) when carrying out step (1-1-3), spray out the marks such as trade mark, nominal weight, using method, operation instruction simultaneously Picture and text are on picture and text layer;
(2-2), in step (1-6-2), the clip position that body-building apparatus is fixed on water transfer tool is the most accurate;
(2-3), in step (1-6-3), be provided above adhesive tape at the medial wall of tank, the water surface so that it is the flanging with water transfer printing film with Shearing 1 ~ 5N bond, make water transfer printing film be accurately positioned on the water surface so that it is on mark picture and text layer with by water transfer tool clamp Body-building apparatus on font especially to protrude from the font location of body surface corresponding, but adhesive tape and water transfer printing film flanging are glued Shearing at knot can not be excessive, and during not hinder water to transfer, the lower water speed of body-building apparatus is advisable;
In addition to using above-mentioned adhesive tape structure, it is also possible to use other to be accurately located at by water transfer printing film on the water surface in tank and When water transfers, stress disconnects, and the connected mode of the lower water speed of body-building apparatus when not affecting water transfer, such as in system During standby water transfer printing film, make at flanging edge preset can the hook eye that connects of breaking type, then with the extension being fixed on inboard wall of cistern Hook connects, and is accurately positioned by water transfer printing film, and in place of body-building apparatus contact with water transfer printing film, hook eye i.e. with the pressure of water transfer printing film While disconnect, do not affect water transfer progress and effect.
(2-4) in step (1-6-5), it is ensured that body-building apparatus is the trade mark on its surface, nominal weight, life during entering water Product information, the description of product etc. and the picture and text Accurate align on water transfer printing film, so that identification pattern dislocation-free situation after water transfer.
The present invention also provides for the former of a kind of body-building apparatus visible surface as shown in Figure 1, including hangar system 7, spray Priming paint device the 8, first dehydrator 9, tank 10, water transfer tool 11, rinsing table the 12, second dehydrator 13, topcoating device 14 With the 3rd dehydrator 15, described hangar system 7 includes guide rail 700 and the suspension rod 701 along guide rail 700 sliding, and described primer spray fills Put 8 and first dehydrator 9 be located at the side of guide rail 700.
Described water transfer tool 11 is located at the side of tank 10, including base 1100, lowering or hoisting gear 1101 be located at lifting The work piece holder 1102 of device 1101 outfan, is articulated with on base 1100 bottom described lowering or hoisting gear 1101.Wherein, lifting dress Put 1101 and can select hydraulic cylinder or pneumatic cylinder.
Above-mentioned work piece holder can be replaced according to the practical structures of body-building apparatus, and the requirement to frock clamp is: While body-building apparatus can being positioned the most securely, it is ensured that held fixing region itself need not molding pattern decoration Layer, or the part that this region is the surface needing molding pattern decoration layer, although after held in water transfer process not Picture and text can be coated to, but do not affect the overall visual effect of whole pattern decoration layer.
Below with several specific embodiments detailed description technical scheme:
Embodiment 1: a kind of body-building apparatus tempering arm strength, concrete for dumbbell or the pole of barbell, the present embodiment is at dumbbell Molding pattern decoration layer 1 on holding rod, as shown in Figure 2 (pattern simply signal in figure, optional any figure liked in actual production Case or word), this pattern decoration layer 1 is taken shape on the holding rod of dumbbell by water transfer printing technique.
Described pattern decoration formable layer technique comprises the steps:
(1-1 ') prepares water transfer printing film, specifically comprises the following steps that
(1-1-1 ') chooses release paper is base material, cuts into the size of water transfer printing film requirement;
Utilize laminating machine in (1-1-2 ') release paper after cutting or cover the first aqueous solvent film by hand;
(1-1-3 ') spraying on the first aqueous solvent film, offset printing, silk-screen or laser graphic form picture and text layer;
(1-1-4 ') utilizes laminating machine in patterned layer or covers the second aqueous solvent film by hand;
(1-1-5 ') carries out flanging in the edge of step (1-1-4 ') gained thin film, obtains water transfer printing film;
Wherein, the first aqueous solvent film and the second aqueous solvent film are used extrusion molding by the synthetic resin with good aqueous solubility energy Method, rolling-molding method or doctor-blade casting process prepare.
(1-2 ') dumbbell pre-treatment: carry out the surface of dumbbell holding rod to be processed polishing, solvent wiping goes stain, dedusting;
(1-3 ') suspension member: dumbbell is suspended on and can transport in its hangar system;
(1-4 ') primer spray: the outer side surface that i.e. need not molding pattern decoration layer outside the bell head of dumbbell carries out hiding guarantor Protect, then according to the background color needed for pattern decoration layer, the priming paint that the holding rod surface spraying material therewith at dumbbell matches, spraying Pressure is 0.5MPa;
(1-5 ') dries: hangar system will send into baking zone through the dumbbell of step (1-4 '), toasts 1 at a temperature of 130 DEG C Hour, parch to priming paint;
(1-6 ') is passing through water transfer printing technique molding pattern decoration layer on the dumbbell holding rod of step (1-5 '), specific as follows:
(1-6-1 ') tank water filling: inject the clear water being in neutral state that water temperature is 30 DEG C in tank, the water surface keeps cleaning, protects Water holding rooved face is without floating impurity;
(1-6-2 ') workpiece is fixed: will take off in hangar system through the dumbbell of step (1-5 '), then by clamp its two Bell head is fixed on water transfer tool;
(1-6-3 ') puts film: the release paper of step (1-1 ') gained water transfer printing film is torn, then lies against upward with picture and text layer On the water surface, and ensure bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4 ') picture and text layer activates: keeps water temperature 30 DEG C in tank, uniformly sprays the activating agent prepared at water transfer printing film On, coordinate water temperature to set picture and text layer soak time, generally 2 ~ 4min;
Described activating agent form by weight percentage be respectively as follows: dimethylbenzene 35%, butyl acetate 25%, hexone 5%, Two butanol 6%, dichloromethane 5%, methyl methacrylate 4%, ring ethyl ketone 10%, nitrocotton resin 10%.
(1-6-5 ') water transfers: start water transfer tool, drives dumbbell along its profile with 30 overturning angles, average rate ground gradually Pressing close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the effect of hydraulic pressure and be attached to dumbbell holding rod surface On;
(1-7 ') cleans: after 5 seconds, is taken out by the dumbbell uniform speed slow after water transfers, be placed on rinsing table from tank, Remove the thin film of residual, then wash away the floating layer not anchoring at dumbbell holding rod surface with the clear water of hydraulic pressure 0.4MPa;
(1-8 ') dries: will put into baking zone through the dumbbell of step (1-7 '), toasts 1 hour at a temperature of 150 DEG C, to figure Literary composition decorative layer is dried;
(1-9 ') surface processes: protect spraying UV paint outside the pattern decoration layer on step (1-8 ') gained dumbbell holding rod Paint, polishing, deburring, correction of the defect;
(1-10 ') dries: step (1-9 ') gained dumbbell utilizes hair-dryer or baking oven are dried 1 hour at a temperature of 130 DEG C, I.e. complete the water transfer printing technique of pattern decoration layer.
Embodiment 2: a kind of body-building apparatus tempering arm strength, including disc, kettle-bell, dumbbell, barbell etc., as a example by disc, The present embodiment is water transfer printing molded pattern decoration layer 2 on the full surface of disc, and (in figure, pattern simply signal, real as shown in Figure 3 Border is optional any pattern liked or word in producing), the transfer printing molded technique of water of pattern decoration layer 2 comprises the steps:
(1-1 ") prepares water transfer printing film, specifically comprises the following steps that
(it is base material that 1-1-1 ") chooses release paper, cuts into the size of water transfer printing film requirement;
(1-1-2 ") utilizes laminating machine or covers the first aqueous solvent film by hand in the release paper after cutting;
(1-1-3 ") spraying on the first aqueous solvent film, offset printing, silk-screen or laser graphic form picture and text layer;
(1-1-4 ") utilizes laminating machine in patterned layer or covers the second aqueous solvent film by hand;
(1-1-5 ") carries out flanging in the edge of step (1-1-4 ") gained thin film, obtains water transfer printing film;
Wherein, the first aqueous solvent film and the second aqueous solvent film are used extrusion molding by the synthetic resin with good aqueous solubility energy Method, rolling-molding method or doctor-blade casting process prepare.
(1-2 ") disc pre-treatment: carry out the surface of disc to be processed polishing, solvent wiping goes stain, dedusting;
(1-3 ") suspension member: disc is suspended on and can transport in its hangar system;
(1-4 ") primer spray: spray-applied primer on the full surface of disc, the composition of priming paint used mainly includes PU paint 70%, firming agent 10% and open profit 20%.
(1-5 ") dries: hangar system will send into baking zone through the disc of step (1-4 "), dry at a temperature of 170 DEG C Roasting 1 hour, parch to priming paint;
(1-6 ") on the full surface of disc through step (1-5 ") by water transfer printing technique molding pattern decoration layer, the most such as Under:
(1-6-1 ") tank water filling: inject the clear water being in neutral state that water temperature is 35 DEG C in tank, the water surface keeps cleaning, protects Water holding rooved face is without floating impurity;
(1-6-2 ") workpiece is fixed: will take off in hangar system through the disc of step (1-5 "), is then attached to water transfer On tool, it is ensured that although the region gripped by water transfer tool is the part on the surface needing molding pattern decoration layer, Although picture and text can not be coated to after held in water transfer process, but do not affect the overall visual effect of whole pattern decoration layer;
(1-6-3 ") puts film: the release paper of step (1-1 ") gained water transfer printing film is torn, then lies against upward with picture and text layer On the water surface, and ensure bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4 ") picture and text layer activates: keeps water temperature 35 DEG C in tank, uniformly sprays the activating agent prepared at water transfer printing film On, coordinate water temperature to set picture and text layer soak time, generally 2 ~ 4min;
Wherein, if disc small volume to be processed, multiple discs can transfer by water together, should be noted that when spraying activating agent Water transfer printing film multiple locally sprayed, makes to form multiple region of activation and disactivation district on water transfer printing film, each disc and a work Change district corresponding.
(1-6-5 ") water transfers: start water transfer tool, drives body-building apparatus along its profile with 45 overturning angles, average rate ground Gradually pressing close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the effect of hydraulic pressure and be attached to disc surface On;
(1-7 ") cleans: after 6 seconds, is taken out by the disc uniform speed slow after water transfers, be placed on rinsing table from tank, Remove the thin film of residual, then wash away the floating layer not anchoring at disc surface with the clear water of hydraulic pressure 0.5MPa;
(1-8 ") dries: will put into baking zone through the disc of step (1-7 "), toasts 0.5 ~ 1 hour at a temperature of 170 DEG C, It is dried to pattern decoration layer;
(1-9 ") surface processes: will spray brightener outside the pattern decoration layer on step (1-8 ") gained disc surface, polishing, Deburring, correction of the defect;
(1-10 ") dries: utilize hair-dryer or baking oven to be dried 1 hour at a temperature of 100 DEG C step (1-9 ") gained disc, I.e. complete the water transfer printing technique of pattern decoration layer.
The end face of described disc is provided with the mark picture and text layer 3 including weight nominal, and described mark picture and text layer 3 fills for picture and text A part for decorations layer 2, its water synchronize with pattern decoration layer 2 is transfer printing molded, and its moulding process comprises the steps:
(2-1 "), when carrying out step (1-1-3 "), sprays out nominal weight on picture and text layer simultaneously;
(2-2 ") step (1-6-2 ") in, the clip position that disc is fixed on water transfer tool is the most accurate;
(2-3 ") step (1-6-3 ") in, it is provided above adhesive tape at the medial wall of tank, the water surface so that it is with the flanging of water transfer printing film With shearing 3N bond, make water transfer printing film be accurately positioned on the water surface so that it is on mark picture and text layer with by water transfer tool clamp Disc on nominal weight position corresponding, but the shearing of adhesive tape and water transfer printing film flanging bonding part can not be excessive, not hinder During water transfer, the lower water speed of body-building apparatus is advisable;
In (2-4 ") step (1-6-5 "), it is ensured that the picture and text Accurate align on disc die so that after water transfer identification pattern without Misalignment.
Embodiment 3: a kind of body-building apparatus for yoga exercise, including Yoga wheel, Yoga mat, Yoga post etc., this enforcement Example is as a example by Yoga post, and on its outer surface, water is transfer printing molded pattern decoration layer 4, and (in figure, pattern simply shows as shown in Figure 4 Meaning, optional any pattern liked or word in actual production), its moulding process transfers with the water of embodiment 1 or embodiment 2 Forming principle is identical, and here is omitted, only should be noted that the inwall Yoga that need not coating pattern taken turns when water transfers Protection is hidden in face.
Embodiment 4: the body-building apparatus of a kind of small size, such as pinch meter, rope skipping, handle, suspension ring, chest expander etc., this enforcement As a example by example is pinch meter, on the part surface of two handle, water is transfer printing molded has pattern decoration layer 5, as shown in Figure 5 (in figure Pattern simply signal, optional any pattern liked or word in actual production), its moulding process and embodiment 1 or enforcement The transfer printing molded principle of water of example 2 is identical, and here is omitted, only should be noted that when water transfers and will need not holding of coating pattern The mid portion of power device hides protection.
Embodiment 5: the body-building apparatus of a kind of large volume, including treadmill, bicycle, board for lying on back, weight bench etc., the present embodiment As a example by board for lying on back, at its support, water is transfer printing molded pattern decoration layer 6, and (in figure, pattern simply signal, real as shown in Figure 6 Border is optional any pattern liked or word in producing), its moulding process is transfer printing molded with the water of embodiment 1 or embodiment 2 Principle is identical, and here is omitted.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art For, on the premise of without departing from principle of the present invention, it is also possible to make some improvements and modifications, these improvements and modifications are also Should be regarded as protection scope of the present invention.

Claims (10)

1. a body-building apparatus, it is characterised in that body-building apparatus visible surface is provided with pattern decoration layer, this pattern decoration layer passes through Water transfer printing technique takes shape on body-building apparatus visible surface.
Body-building apparatus the most according to claim 1, it is characterised in that be additionally provided with on described body-building apparatus visible surface and include business The mark picture and text layer of one or more in mark, nominal weight, production information, the description of product, described mark picture and text layer and picture and text dress Decorations layer is connected or is located at independently of one another on body-building apparatus visible surface.
Body-building apparatus the most according to claim 2, it is characterised in that described mark picture and text layer is of pattern decoration layer Point, taken shape on body-building apparatus visible surface by water transfer printing technique with pattern decoration layer simultaneously.
Body-building apparatus the most according to claim 2, it is characterised in that described mark picture and text layer in pattern decoration formable layer it Before or take shape in afterwards on body-building apparatus visible surface.
Body-building apparatus the most according to claim 1 and 2, it is characterised in that the patterns of described pattern decoration layer is with regarding Angle and the change of light and change.
Body-building apparatus the most according to claim 1 and 2, it is characterised in that described body-building apparatus includes dumbbell, kettle-bell, bell Sheet, barbell, pole, Yoga ball, Yoga post, handgrip, suspension ring, rope skipping, handle, chest expander, health and fitness facilities.
7. the moulding process of a body-building apparatus visible surface, it is characterised in that include pattern decoration formable layer technique and mark figure Literary composition formable layer technique, described pattern decoration formable layer technique comprises the steps:
(1-1) prepare water transfer printing film, specifically comprise the following steps that
(1-1-1) choosing release paper is base material, cuts into the size of water transfer printing film requirement;
(1-1-2) the first aqueous solvent film is covered in the release paper after cutting;
(1-1-3) spraying on the first aqueous solvent film, offset printing, silk-screen or laser graphic form picture and text layer;
(1-1-4) in patterned layer, cover the second aqueous solvent film;
(1-1-5) edge in step (1-1-4) gained thin film carries out flanging, obtains water transfer printing film;
(1-2) body-building apparatus pre-treatment: carry out the surface of body-building apparatus to be processed polishing, solvent wiping goes stain, dedusting;
(1-3) suspension member: body-building apparatus is suspended on and can transport in its hangar system;
(1-4) primer spray: the outer side surface that need not molding pattern decoration layer at body-building apparatus carries out hiding protection, then root According to the background color needed for pattern decoration layer, the surface spraying material therewith needing molding pattern decoration layer at body-building apparatus matches Priming paint, spray pressure is 0.5 ~ 0.8MPa;If itself there is required color on body-building apparatus surface, then without spray-applied primer;
(1-5) dry: hangar system will send into baking zone through the body-building apparatus of step (1-4), at a temperature of 130 ~ 300 DEG C Toast 0.5 ~ 2 hour, parch to priming paint;
(1-6) by water transfer printing technique molding pattern decoration layer on the body-building apparatus visible surface through step (1-5), the most such as Under:
(1-6-1) tank water filling: inject the clear water being in neutral state that water temperature is 30 ~ 50 DEG C in tank, the water surface keeps cleaning, Keep flume surface without floating impurity;
(1-6-2) workpiece is fixed: will take off in hangar system through the body-building apparatus of step (1-5), is then attached to water and turns On printing tool, it is ensured that the region itself gripped by water transfer tool need not molding pattern decoration layer, or this region is Need the part on the surface of molding pattern decoration layer, although picture and text can not be coated to after held in water transfer process, but not Affect the overall visual effect of whole pattern decoration layer;
(1-6-3) film is put: the release paper of step (1-1) gained water transfer printing film torn, then lie against water upward with picture and text layer On face, and ensure bubble-free between water transfer printing film and the water surface, corrugationless;
(1-6-4) picture and text layer activation: keep water temperature 30 ~ 50 DEG C in tank, uniformly sprays the activating agent prepared and transfers at water On film, water temperature is coordinated to set picture and text layer soak time, generally 2 ~ 4min;
(1-6-5) water transfer: start water transfer tool, drive body-building apparatus along its profile with 30 ~ 45 overturning angles, average rate ground by Gradually pressing close to water transfer printing film, the picture and text layer on water transfer printing film can slowly shift under the effect of hydraulic pressure and be attached to body-building apparatus surface On;
(1-7) clean: after 5 ~ 15 seconds, the body-building apparatus uniform speed slow after water transfers is taken out from tank, be placed on clear Wash on platform, remove the thin film of residual, then wash away with the clear water of hydraulic pressure 0.3 ~ 0.6MPa and do not anchor at body-building apparatus surface Floating layer;
(1-8) dry: baking zone will be put into through the body-building apparatus of step (1-7), at a temperature of 80 ~ 300 DEG C, toast 0.5 ~ 1 Hour, it is dried to pattern decoration layer;
(1-9) surface processes: will spray PU paint, UV outside the pattern decoration layer on step (1-8) gained body-building apparatus visible surface Paint, brightener or celluloid paint are protected, polishing, deburring, correction of the defect;
(1-10) dry: step (1-9) gained body-building apparatus utilizes hair-dryer or baking oven are dried at a temperature of 100 ~ 300 DEG C 1 ~ 2 hour, i.e. complete the water transfer printing technique of pattern decoration layer.
The moulding process of body-building apparatus visible surface the most according to claim 7, it is characterised in that described mark picture and text layer is A part for pattern decoration layer, its moulding process comprises the steps:
(2-1) when carrying out step (1-1-3), spray out the marks such as trade mark, nominal weight, using method, operation instruction simultaneously Picture and text are on picture and text layer;
(2-2), in step (1-6-2), the clip position that body-building apparatus is fixed on water transfer tool is the most accurate;
(2-3), in step (1-6-3), be provided above adhesive tape at the medial wall of tank, the water surface so that it is the flanging with water transfer printing film with Shearing 1 ~ 5N bond, make water transfer printing film be accurately positioned on the water surface so that it is on mark picture and text layer with by water transfer tool clamp Body-building apparatus on font especially to protrude from the font location of body surface corresponding, but adhesive tape and water transfer printing film flanging are glued Shearing at knot can not be excessive, and during not hinder water to transfer, the lower water speed of body-building apparatus is advisable;
(2-4) in step (1-6-5), it is ensured that body-building apparatus is the trade mark on its surface, nominal weight, production letter during entering water Breath, the description of product etc. and the picture and text Accurate align on water transfer printing film, so that identification pattern dislocation-free situation after water transfer.
The moulding process of body-building apparatus visible surface the most according to claim 7, it is characterised in that
Step (1-1-2) and (1-1-4) utilize laminating machine or covers the first aqueous solvent film and the second aqueous solvent film by hand, its In, described first aqueous solvent film and the second aqueous solvent film by have good aqueous solubility can synthetic resin use extrusion moulding, Rolling-molding method or doctor-blade casting process prepare;
In step (1-4), the composition of priming paint used mainly includes PU paint 50 ~ 80%, firming agent 5 ~ 10% and opens profit 20 ~ 30%;
In step (1-6-4), if body-building apparatus small volume to be processed, multiple body-building apparatus can transfer by water, together in spraying Should be noted that at water transfer printing film during activating agent is multiple locally sprayed, makes to form multiple region of activation and disactivation on water transfer printing film District, each body-building apparatus and a region of activation are corresponding;
Described activating agent forms by weight percentage and is respectively as follows: dimethylbenzene 30 ~ 50%, butyl acetate 15 ~ 30%, methyl-isobutyl first Ketone 5 ~ 10%, two butanol 3 ~ 8%, dichloromethane 5 ~ 10%, methyl methacrylate 2 ~ 8%, ring ethyl ketone 5 ~ 15%, nitrocotton resin 2 ~ 10%。
10. the former of a body-building apparatus visible surface, it is characterised in that include hangar system, primer spray device, the first baking Dry machine, tank, water transfer tool, rinsing table, the second dehydrator, topcoating device and the 3rd dehydrator, described hangar system bag Including guide rail and the suspension rod along guide rail sliding, the side of guide rail is located at by described primer spray device and the first dehydrator;
Described water transfer tool is located at the side of tank, including base, lowering or hoisting gear and the workpiece being located at lowering or hoisting gear outfan Fixture, is articulated with on base bottom described lowering or hoisting gear.
CN201610646009.9A 2016-08-09 2016-08-09 Fitness equipment, its visible surface moulding process and former Active CN106178430B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108162624A (en) * 2017-12-26 2018-06-15 浙江王斌装饰材料有限公司 A kind of PVC lines water transfer prepares processing technology
CN110712442A (en) * 2018-07-13 2020-01-21 江苏扬中印刷有限公司 Printing method for surface of plastic plate
CN111617435A (en) * 2020-04-16 2020-09-04 如东众兴健身器材有限公司 High-end fitness equipment with ornamental effect and visible surface forming process thereof
CN112454805A (en) * 2020-11-05 2021-03-09 东莞市燊华塑胶五金有限公司 Rubber-coated metal part forming process

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CN2613428Y (en) * 2003-05-16 2004-04-28 杨文武 Motor cycle with water transprinting decorative coating
US20050043122A1 (en) * 2003-08-21 2005-02-24 Publicover Mark W. Pool or trampoline game accessory
CN200939312Y (en) * 2006-04-18 2007-08-29 韩德第 Fitting machine with decorative layer

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2613428Y (en) * 2003-05-16 2004-04-28 杨文武 Motor cycle with water transprinting decorative coating
US20050043122A1 (en) * 2003-08-21 2005-02-24 Publicover Mark W. Pool or trampoline game accessory
CN200939312Y (en) * 2006-04-18 2007-08-29 韩德第 Fitting machine with decorative layer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108162624A (en) * 2017-12-26 2018-06-15 浙江王斌装饰材料有限公司 A kind of PVC lines water transfer prepares processing technology
CN110712442A (en) * 2018-07-13 2020-01-21 江苏扬中印刷有限公司 Printing method for surface of plastic plate
CN111617435A (en) * 2020-04-16 2020-09-04 如东众兴健身器材有限公司 High-end fitness equipment with ornamental effect and visible surface forming process thereof
CN112454805A (en) * 2020-11-05 2021-03-09 东莞市燊华塑胶五金有限公司 Rubber-coated metal part forming process

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Effective date of registration: 20240115

Address after: No. 109, Group 1, Galaxy Village, Chahe Town, Rudong County, Nantong City, Jiangsu Province, 226400

Patentee after: Nantong innoway sporting goods Technology Co.,Ltd.

Address before: 226403 No.2, zone 4, Rudong Zhongxing fitness equipment Co., Ltd., Yinhe Industrial Park, Jiaotong West Road, Chahe Town, Rudong County, Nantong City, Jiangsu Province

Patentee before: RUDONG ZHONGXING FITNESS EQUIPMENT Co.,Ltd.