CN107984898B - A high-efficiency and energy-saving wall cloth transfer printing and laminating processing device - Google Patents
A high-efficiency and energy-saving wall cloth transfer printing and laminating processing device Download PDFInfo
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- CN107984898B CN107984898B CN201710926841.9A CN201710926841A CN107984898B CN 107984898 B CN107984898 B CN 107984898B CN 201710926841 A CN201710926841 A CN 201710926841A CN 107984898 B CN107984898 B CN 107984898B
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- 239000004744 fabric Substances 0.000 title claims abstract description 27
- 238000010030 laminating Methods 0.000 title claims abstract description 17
- 238000010023 transfer printing Methods 0.000 title claims abstract description 17
- 239000003292 glue Substances 0.000 claims abstract description 31
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 238000003475 lamination Methods 0.000 claims description 3
- 238000007639 printing Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 230000037303 wrinkles Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract 1
- 238000005034 decoration Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/08—Print finishing devices, e.g. for glossing prints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
Abstract
本发明公开了一种高效节能的墙布转印贴合加工装置，包括工作台和第一辊架，工作台的两侧均开有滑槽，且两侧的滑槽内卡接有滑轨小车，所述滑轨小车上通过螺栓安装有贴合压辊，第一辊架的一侧靠近底部焊接有胶水槽，且胶水槽的两侧内壁之间转动连接有打胶辊，所述第一辊架的中部的两根垂直立柱之间卡接有薄膜辊，第一辊架的中部靠近工作台的一侧焊接有两根第一固定杆，第一辊架的顶端靠近工作台的一侧焊接有两根第二固定杆，且两根第一固定杆和第二固定杆分别焊接在第一辊架的两根垂直立柱上。本发明使得印花过程更快速，可以将多层薄膜紧密地压合在一起，上下导辊使得从料卷抽出的布料或者薄膜可以平坦的铺在工作台上，防止压合产生褶皱或者气泡。
The invention discloses a high-efficiency and energy-saving wall cloth transfer printing and laminating processing device, which comprises a workbench and a first roller frame. Both sides of the workbench are provided with slide grooves, and slide rails are snapped into the slide grooves on both sides. The trolley is equipped with a laminating pressure roller through bolts, and a glue tank is welded on one side of the first roller frame near the bottom, and a rubber roller is rotatably connected between the inner walls of the two sides of the glue tank. A film roll is clamped between the two vertical columns in the middle of the first roll frame. Two first fixing rods are welded on the side of the middle of the first roll frame close to the workbench. The top of the first roll frame is close to a side of the workbench. Two second fixing rods are welded on the side, and the two first fixing rods and the second fixing rods are respectively welded on the two vertical columns of the first roller frame. The invention makes the printing process faster, and can tightly press the multi-layer films together. The upper and lower guide rollers make the cloth or film pulled out from the material roll flat on the workbench, preventing wrinkles or air bubbles from being pressed.
Description
技术领域technical field
本发明属于转印贴合技术领域，尤其涉及一种高效节能的墙布转印贴合加工装置。The invention belongs to the technical field of transfer printing and bonding, and in particular relates to a high-efficiency and energy-saving wall cloth transfer printing and bonding processing device.
背景技术Background technique
随着人民生活水平的提高，家庭及各种商务场所的装潢，尤其是墙壁面的装饰越来越重要，常见的墙壁面装饰采用墙面漆或壁纸，墙面漆易产生甲醛，危害身体健康且装饰简单；而壁纸施工过程复杂，且易老化。目前，用纱布与薄膜贴合而成的墙布来装饰墙壁逐渐受到重视，现有技术中，墙布的生产过程一般为涂布与塑化、印花、压花、收卷包装，印花时，其图案印刷需要经制版、晒版、重复套色等过程，过程复杂、效率较低、色差明显，此外，传统印刷装置由多台印刷机组成，其能耗大、占地广。因此，提出一种高效节能、无色差的墙布加工系统尤为重要。With the improvement of people's living standards, the decoration of homes and various business places, especially the decoration of walls, is becoming more and more important. Common wall decorations use wall paint or wallpaper, and wall paint is easy to produce formaldehyde, which is harmful to health. And the decoration is simple; while the wallpaper construction process is complicated and easy to age. At present, the use of wall coverings made of gauze and film to decorate walls has gradually attracted attention. In the prior art, the production process of wall coverings generally includes coating and plasticization, printing, embossing, winding and packaging. The pattern printing needs to go through the process of plate making, plate printing, and repeated color registration. The process is complicated, the efficiency is low, and the color difference is obvious. In addition, the traditional printing device is composed of multiple printing machines, which consumes a lot of energy and occupies a large area. Therefore, it is particularly important to propose a wall covering processing system with high efficiency, energy saving and no color difference.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种高效节能的墙布转印贴合加工装置。The object of the present invention is to propose a high-efficiency and energy-saving wall cloth transfer printing and laminating processing device in order to solve the shortcomings in the prior art.
为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
一种高效节能的墙布转印贴合加工装置，包括工作台和第一辊架，所述工作台的两侧均开有滑槽，且两侧的滑槽内卡接有滑轨小车，所述滑轨小车上通过螺栓安装有贴合压辊，所述第一辊架的一侧靠近底部焊接有胶水槽，且胶水槽的两侧内壁之间转动连接有打胶辊，所述第一辊架的中部的两根垂直立柱之间卡接有薄膜辊，所述第一辊架的中部靠近工作台的一侧焊接有两根第一固定杆，所述第一辊架的顶端靠近工作台的一侧焊接有两根第二固定杆，且两根第一固定杆和第二固定杆分别焊接在第一辊架的两根垂直立柱上，所述两根第一固定杆和第二固定杆远离第一辊架的一侧焊接有第二辊架，且第二辊架中部的两根垂直立柱之间卡接有成品收卷辊，所述第一辊架顶端之间卡接有保护膜辊。A high-efficiency and energy-saving wall cloth transfer printing and laminating processing device, including a workbench and a first roller frame. Both sides of the workbench are provided with chutes, and slide rail trolleys are snapped into the chutes on both sides. Laminating pressure rollers are installed on the slide rail trolley through bolts, a glue tank is welded on one side of the first roller frame close to the bottom, and glue rollers are rotatably connected between the inner walls of both sides of the glue tank, and the second A film roll is clamped between two vertical columns in the middle of a roll frame, and two first fixing rods are welded on the side of the middle of the first roll frame close to the workbench, and the top of the first roll frame is close to the One side of the workbench is welded with two second fixed rods, and the two first fixed rods and the second fixed rods are respectively welded on the two vertical columns of the first roll stand, and the two first fixed rods and the second fixed rods The side of the two fixed rods away from the first roll frame is welded with a second roll frame, and the finished winding roller is clamped between the two vertical columns in the middle of the second roll frame, and the top of the first roll frame is clamped. With protective film roll.
为了进一步提高本发明的高效节能的墙布转印贴合加工装置的使用性能，所述工作台的下表面设有四个固定腿，且靠近胶水槽一端的两个固定腿的中部卡接有纱布辊。In order to further improve the performance of the high-efficiency and energy-saving wall cloth transfer printing and pasting processing device of the present invention, the lower surface of the workbench is provided with four fixed legs, and the middle part of the two fixed legs near the end of the glue tank is clamped with a Gauze roller.
为了进一步提高本发明的高效节能的墙布转印贴合加工装置的使用性能，所述第一辊架中部的两根垂直立柱的相反的侧面均焊接有C形固定板，且第一辊架中部的两根垂直立柱远离胶水槽的一侧均开有斜口，斜口的尺寸与薄膜辊辊颈的直径相适配。In order to further improve the performance of the high-efficiency and energy-saving wall cloth transfer printing and laminating processing device of the present invention, the opposite sides of the two vertical columns in the middle of the first roller frame are welded with C-shaped fixing plates, and the first roller frame The two vertical columns in the middle are provided with oblique openings on the side away from the glue tank, and the size of the oblique openings matches the diameter of the roll neck of the film roll.
为了进一步提高本发明的高效节能的墙布转印贴合加工装置的使用性能，两根所述第一固定杆和第二固定杆的中间均开有条形孔，且条形孔内分别滑动连接有上导辊和下导辊，上导辊位于两根第二固定杆之间，下导辊位于两根第一固定杆之间。In order to further improve the performance of the high-efficiency and energy-saving wall cloth transfer printing and laminating processing device of the present invention, there are strip-shaped holes in the middle of the two first fixed rods and the second fixed rods, and the strip-shaped holes slide An upper guide roller and a lower guide roller are connected, the upper guide roller is located between the two second fixed rods, and the lower guide roller is located between the two first fixed rods.
为了进一步提高本发明的高效节能的墙布转印贴合加工装置的使用性能，所述工作台靠近胶水槽的一侧开有凹槽，且凹槽内转动连接有两个从动辊，且两个从动辊的辊径不同，靠近胶水槽一侧的从动辊直径大。In order to further improve the performance of the high-efficiency and energy-saving wall cloth transfer printing and pasting processing device of the present invention, a groove is opened on the side of the workbench close to the glue tank, and two driven rollers are rotatably connected in the groove, and The diameters of the two driven rollers are different, and the diameter of the driven roller near the glue tank is larger.
为了进一步提高本发明的高效节能的墙布转印贴合加工装置的使用性能，所述打胶辊的表面设有橡胶防滑层，且打胶辊的下表面辊面与胶水槽的底部之间留有间隙。In order to further improve the performance of the high-efficiency and energy-saving wall cloth transfer and bonding processing device of the present invention, the surface of the rubber roller is provided with a rubber anti-skid layer, and there is a gap between the lower surface of the rubber roller and the bottom of the glue tank. Leave gaps.
与现有技术相比，本发明的有益效果为：Compared with prior art, the beneficial effect of the present invention is:
本发明提出的一种高效节能的墙布转印贴合加工装置，通过设置的斜口和C形固定板，使得辊架上避免安装繁杂的轴承固定装置，不仅保证了装置的简洁稳固，而且简化了装置；通过设置的胶水槽和表面设有防滑层的打胶辊，使得表面光滑的薄膜涂胶后避免被打胶辊所刮伤，而且保证涂胶的均匀，从而保证了转印质量；通过设置和滑轨小车相结合的贴合压辊，使得印花过程更快速，并且可以将多层薄膜紧密地压合在一起；通过设置的上下导辊，使得从料卷抽出的布料或者薄膜可以平坦的铺设在工作台上，防止压合产生褶皱或者气泡。The invention proposes a high-efficiency and energy-saving wall cloth transfer printing and laminating processing device. Through the provided inclined opening and C-shaped fixing plate, the installation of complicated bearing fixing devices on the roller frame is avoided, which not only ensures the simplicity and stability of the device, but also The device is simplified; through the glue tank and the rubber roller with anti-slip layer on the surface, the film with a smooth surface can avoid being scratched by the rubber roller after being glued, and the glue can be applied evenly, thus ensuring the transfer quality ;By setting the bonding roller combined with the slide rail trolley, the printing process is faster, and the multi-layer film can be tightly pressed together; through the upper and lower guide rollers, the cloth or film drawn from the roll It can be laid flat on the workbench to prevent wrinkles or air bubbles from being pressed.
附图说明Description of drawings
图1为本发明提出的一种高效节能的墙布转印贴合加工装置的结构示意图；Fig. 1 is a structural schematic diagram of a high-efficiency and energy-saving wall covering transfer printing and laminating processing device proposed by the present invention;
图2为本发明提出的一种高效节能的墙布转印贴合加工装置的结构示意图。Fig. 2 is a schematic structural diagram of a high-efficiency and energy-saving wall cloth transfer printing and laminating processing device proposed by the present invention.
图3为本发明的结构原理图。Fig. 3 is a structural schematic diagram of the present invention.
图中：1工作台、2打胶辊、3胶水槽、4第一辊架、5C形固定板、6斜口、7薄膜辊、8保护膜辊、9第一固定杆、10第二固定杆、11下导辊、12上导辊、13贴合压辊、14第二辊架、15成品收卷辊、16滑槽。In the figure: 1 working table, 2 rubber rollers, 3 glue tank, 4 first roller frame, 5C-shaped fixing plate, 6 inclined opening, 7 film roller, 8 protective film roller, 9 first fixing rod, 10 second fixing Rod, 11 lower guide roller, 12 upper guide roller, 13 laminating pressure roller, 14 second roller stand, 15 finished winding roller, 16 chute.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-2，一种高效节能的墙布转印贴合加工装置，包括工作台1和第一辊架4，工作台1的两侧均开有滑槽16，且两侧的滑槽16内卡接有滑轨小车，滑轨小车上通过螺栓安装有贴合压辊13，第一辊架4的一侧靠近底部焊接有胶水槽3，且胶水槽3的两侧内壁之间转动连接有打胶辊2，第一辊架4的中部的两根垂直立柱之间卡接有薄膜辊7，第一辊架4的中部靠近工作台1的一侧焊接有两根第一固定杆9，第一辊架4的顶端靠近工作台1的一侧焊接有两根第二固定杆10，且两根第一固定杆9和第二固定杆10分别焊接在第一辊架4的两根垂直立柱上，两根第一固定杆9和第二固定杆10远离第一辊架4的一侧焊接有第二辊架14，且第二辊架14中部的两根垂直立柱之间卡接有成品收卷辊15，第一辊架4顶端之间卡接有保护膜辊8。Referring to Figure 1-2, a high-efficiency and energy-saving wall cloth transfer and lamination processing device includes a workbench 1 and a first roller frame 4. There are chute 16 on both sides of the workbench 1, and the chute on both sides 16 is clamped with a slide rail trolley, on which the laminating pressure roller 13 is installed through bolts, and a glue tank 3 is welded on one side of the first roller frame 4 close to the bottom, and the inner walls on both sides of the glue tank 3 are rotated The rubber roller 2 is connected, the film roller 7 is clamped between the two vertical columns in the middle of the first roller frame 4, and two first fixing rods are welded on the side of the first roller frame 4 close to the workbench 1 9. Two second fixing rods 10 are welded on the top of the first roller frame 4 close to the side of the workbench 1, and the two first fixing rods 9 and the second fixing rods 10 are welded to the two sides of the first roller frame 4 respectively. On the vertical column, two first fixed rods 9 and the second fixed rod 10 are welded with a second roller frame 14 on the side away from the first roller frame 4, and the two vertical columns in the middle of the second roller frame 14 are clamped. A finished winding roll 15 is connected, and a protective film roll 8 is clamped between the top ends of the first roll frame 4 .
本发明中，工作台1的下表面设有四个固定腿，且靠近胶水槽3一端的两个固定腿的中部卡接有纱布辊，第一辊架4中部的两根垂直立柱的相反的侧面均焊接有C形固定板5，且第一辊架4中部的两根垂直立柱远离胶水槽3的一侧均开有斜口6，斜口6的尺寸与薄膜辊7辊颈的直径相适配，两根第一固定杆9和第二固定杆10的中间均开有条形孔，且条形孔内分别滑动连接有上导辊12和下导辊11，上导辊12位于两根第二固定杆10之间，下导辊11位于两根第一固定杆9之间，工作台1靠近胶水槽3的一侧开有凹槽，且凹槽内转动连接有两个从动辊，且两个从动辊的辊径不同，靠近胶水槽3一侧的从动辊直径大，打胶辊2的表面设有橡胶防滑层，且打胶辊2的下表面辊面与胶水槽3的底部之间留有间隙。In the present invention, the lower surface of the workbench 1 is provided with four fixed legs, and the middle part of the two fixed legs close to one end of the glue tank 3 is clamped with a gauze roller, and the opposite sides of the two vertical columns in the middle part of the first roller frame 4 The sides are all welded with C-shaped fixing plates 5, and the two vertical columns in the middle of the first roll frame 4 are all provided with oblique openings 6 on the side away from the glue tank 3, and the size of the oblique openings 6 is the same as the diameter of the roll neck of the film roll 7. Adaptation, the middle of the two first fixed rods 9 and the second fixed rod 10 are all provided with a bar-shaped hole, and the upper guide roller 12 and the lower guide roller 11 are respectively slidably connected in the bar-shaped hole, and the upper guide roller 12 is located on the two sides. Between the two second fixed rods 10, the lower guide roller 11 is located between the two first fixed rods 9. There is a groove on the side of the workbench 1 close to the glue tank 3, and two driven rollers are rotatably connected in the groove. roller, and the diameters of the two driven rollers are different, the diameter of the driven roller near the side of the glue tank 3 is larger, the surface of the rubber roller 2 is provided with a rubber anti-skid layer, and the lower surface of the rubber roller 2 is in contact with the glue There is a gap between the bottoms of the tanks 3 .
如图3所示，工作原理：使用前将布料卷卡接在靠近胶水槽3一端的两个固定腿的中部，再将缠绕有薄膜的薄膜辊7固定在第一辊架4中部的两根垂直立柱远离胶水槽3的一侧的斜口6内；使用时先将布料卷上的布料抽出绕过直径较小的从动辊平铺在工作台上，经过转印后再将薄膜辊7抽出薄膜绕过胶水槽3内部的打胶辊2再绕过直径较大的从动辊平铺在转印过后的布料上，在将保护膜铺上，进行压合即可收卷。As shown in Figure 3, the working principle: before use, the fabric roll is clamped in the middle of the two fixed legs near the end of the glue tank 3, and then the film roll 7 wrapped with film is fixed on the two legs in the middle of the first roll frame 4. In the oblique opening 6 on the side of the vertical column away from the glue tank 3; when in use, first pull out the cloth on the cloth roll, bypass the driven roller with a smaller diameter and spread it on the workbench, and then transfer the film roll 7 Pull out the film and bypass the rubber roller 2 inside the glue tank 3, then bypass the driven roller with a larger diameter and lay it flat on the transferred cloth. After spreading the protective film, press it and then roll it up.
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| US2031063A (en) * | 1933-10-17 | 1936-02-18 | Pesci Thomas | Continuous machine for printing floor and wall coverings |
| JPH11268186A (en) * | 1998-03-20 | 1999-10-05 | Sumitomo Bakelite Co Ltd | Manufacture of decorative plate |
| CN102909947A (en) * | 2012-11-01 | 2013-02-06 | 谭日和 | Laminated printing graining machine of wall and wall paper |
| CN205238774U (en) * | 2015-10-27 | 2016-05-18 | 河南荣光鞋业有限公司 | Cloth compounding machine |
| CN106739452A (en) * | 2016-11-29 | 2017-05-31 | 安徽紫荆花壁纸股份有限公司 | A wall covering transfer printing and embossing processing system |
| CN106739450A (en) * | 2016-11-29 | 2017-05-31 | 安徽紫荆花壁纸股份有限公司 | A high-efficiency and energy-saving wall covering transfer printing and laminating processing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2031063A (en) * | 1933-10-17 | 1936-02-18 | Pesci Thomas | Continuous machine for printing floor and wall coverings |
| JPH11268186A (en) * | 1998-03-20 | 1999-10-05 | Sumitomo Bakelite Co Ltd | Manufacture of decorative plate |
| CN102909947A (en) * | 2012-11-01 | 2013-02-06 | 谭日和 | Laminated printing graining machine of wall and wall paper |
| CN205238774U (en) * | 2015-10-27 | 2016-05-18 | 河南荣光鞋业有限公司 | Cloth compounding machine |
| CN106739452A (en) * | 2016-11-29 | 2017-05-31 | 安徽紫荆花壁纸股份有限公司 | A wall covering transfer printing and embossing processing system |
| CN106739450A (en) * | 2016-11-29 | 2017-05-31 | 安徽紫荆花壁纸股份有限公司 | A high-efficiency and energy-saving wall covering transfer printing and laminating processing system |
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