CN1061750C - Vacuum heat-insulation oil pipe and manufacturing technology therefor - Google Patents

Vacuum heat-insulation oil pipe and manufacturing technology therefor Download PDF

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Publication number
CN1061750C
CN1061750C CN97115719A CN97115719A CN1061750C CN 1061750 C CN1061750 C CN 1061750C CN 97115719 A CN97115719 A CN 97115719A CN 97115719 A CN97115719 A CN 97115719A CN 1061750 C CN1061750 C CN 1061750C
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China
Prior art keywords
pipe
insulation
heat
outer tube
interior pipe
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Expired - Lifetime
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CN97115719A
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CN1177699A (en
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朱月珍
刘振才
潘耀庆
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CNPC Bohai Equipment Manufacturing Co Ltd
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MECHANICAL REPAIR AND Manufacturing GROU
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Abstract

The present invention relates to a vacuum heat-insulation oil pipe used for the steam injection exploitation of thick oil wells and a manufacturing technology thereof. The heat-insulation oil pipe is composed of a seal ring (1), a heat-insulation lining (2), a lining pipe (3), a coupling (4), an outer pipe (5), an inner pipe (8), a heat-insulation material (6), a righting block (7) and a getter (9). The manufacturing technology of the present invention comprises the steps of the processing of the inner pipe, the assembly of the inner pipe and the outer pipe, vacuum pumping, plugging weld, accessory installation, etc. and a series of implementation method technologies. The manufacturing technology provided by the present invention has the advantages of less investment and easy operation and can manufacture vacuum heat-insulation oil pipes with low heat transfer coefficients, good heat-insulation effect and high heat efficiency, and moreover, the manufacturing technology can not only be used for conveying high-temperature and high-pressure steam during the steam injection exploitation of thick oil, but also be widely used for various pipelines with the requirements of heat insulation or thermal protection.

Description

Vacuum heat-insulation oil pipe and manufacturing process technology thereof
The present invention relates to a kind of vacuum heat-insulation oil pipe and manufacturing process technology thereof that is used for the thick oil well exploitation via steam injection.
Vacuum heat-insulation oil pipe is the visual plant that thick oil well exploitation via steam injection process adopts; its purposes is to inject high temperature (350 ℃), high pressure (17MPa) steam toward the down-hole as annotating the vapour passage; and protect oil well casing and cementing concrete ring to avoid thermal stress damage; reduce the pit shaft thermodynamic loss, improve and annotate vapour oil recovery effect.Existing insulated tubing insulation system is aided with aluminium foil, glass cloth etc. usually based on thermal-protective materials such as glass wool, aluminium silicate wools, and charges into the inert gas of low thermal conductivity after vacuumizing.The shortcoming of this kind insulated tubing is that the body apparent heat conductivity is higher, and heat-shielding performance is not ideal enough.Vacuum multilayer insulation technology in department's extensive uses such as cryogenic engineering and space technologies, then owing to insulated tubing in the petroleum thermal recovery process is worked under High Temperature High Pressure, itself is not only thin but also long, obtain and keep vacuum very the difficulty, it is very big to make difficulty of processing, thereby fails for a long time to be applied on insulated tubing.
The object of the present invention is to provide a kind of vacuum heat-insulation oil pipe and manufacturing process technology thereof, utilize that this kind process engineering can make that a kind of apparent heat conductivity is low, good heat-insulation effect, insulated tubing that the thermal efficiency is high.
Technological scheme of the present invention is as follows.Vacuum heat-insulation oil pipe provided by the invention is made up of box cupling, insulation bushing, bushing pipe, outer tube, interior pipe, thermal-protective material, righting block, getter, wherein: the box cupling lower end is connected with outer tube by screw thread, seal ring is housed in the box cupling, place the interior pipe top in the outer tube that bushing pipe is housed, bushing pipe is set with insulation bushing outward; The interior pipe that is toroidal is welded as a whole with outer tube respectively at two ends up and down, is provided with thermal-protective material between the inner and outer pipes, and is placed with getter, and interior pipe outer total length is evenly equipped with 4 pairs of support righting blocks.Vacuum heat-insulation oil pipe manufacturing process technology provided by the invention is as follows:
1. pipe adopts external upset tubing in the interior pipe processing, and toroidal is expanded into horizontal forging machine after adopting heating in medium frequency in two ends, and the horn mouth size is identical with outer tube diameter; Inner tube outer surface is carried out shot blast; Industrial aluminium foil with tape punching wraps in interior tube outside, and dispenser getter on it wraps the 2-15 layer altogether, and every two-layer middle with glass fibre screen window cloth that toasted or glass cloth interval, the formation thermal-protective material has wrapped the back along 4 pairs of righting blocks of interior pipe total length uniform device; The interior pipe assembly of wrapping thermal-protective material sent in the stove toast;
2. the interior pipe assembly after the inner and outer pipe assembling will be toasted is packed internal surface in the outer tube of shot blast; Use CO 2Electrogas process is carried out annular solder to steel pipe, earlier inner and outer pipes one end is welded; Then, apply prestressing force for interior pipe with the thermal stretching method; When pipe is elongated to designing requirement (350 ℃ of temperature, prestressing force 240Mpa) in treating, use with the quadrat method weldering the other end;
3. vacuumize after the evacuation holes of aiming at outer tube one end loads onto special finding time for the insulated tubing that is assembled into one to seal jig, begin to vacuumize; When vacuumizing, on custom-designed roasting plant, insulated tubing is toasted, the limit baking, find time in the limit, and roasting temperature is on operating temperature;
Shutoff welding when degree of vacuum reach design standard (<15Pa) after, adopt electric resistance welding method under the situation of finding time, evacuation holes to be carried out shutoff and weld;
5. installation accessories is with connecting thread on the outer tube upper/lower terminal car; Then, load onto the box cupling of band seal ring by screw thread, should be on screw thread before the dress brushing seal gease; The bushing pipe that the outside is set with insulation bushing places interior pipe top.
The needs of the vacuum heat-insulation oil pipe proper functioning that the heat-insulating technique that the present invention adopts laminated aluminium foil to vacuumize guaranteed 9m only several millimeters to tens millimeters in monolateral gap how long and between inside and outside two pipes, work under High Temperature High Pressure.Adopt the method for heating in medium frequency adapted horizontal forging machine, solved the difficult problem of pipe termination bell mouth expanding how long at 9m.Adopt the internal pipe of thermal stretching method to apply the temperature difference elongation that prestressing force can compensate inner and outer pipes.Make in the course of working, material therefor all toasts drying process, and shot blast is all carried out in the metal surface, and puts into getter in annular space, can make the vacuum heat-insulation system remain intact state, avoids all gases and pollutes.Insulated tubing two ends circumferential weld adopts CO 2Gas shielded arc welding, but both proof strengths can guarantee sealing again.When the shutoff evacuation holes, adopt the resistance welding plugging technology, and use special-purpose sealing jig, thereby can when vacuumizing, weld plug-hole, thereby can guarantee to seal the degree of vacuum of annular space.
Vacuum heat-insulation oil pipe apparent heat conductivity provided by the invention is low, good heat-insulation effect, thermal efficiency height utilizes it can be in exploitation via steam injection viscous crude process to carry high temperature and high pressure steam with doing, and can be heat insulation at needs or the various pipelines of insulation in extensive use.Manufacturing process technology little investment provided by the invention, easy and simple to handle, can guarantee the insulated tubing quality, improve effect of heat insulation.
Accompanying drawing is the structural representation of vacuum heat-insulation oil pipe of the present invention.Among the figure, label " 1 " is a seal ring, and " 4 " are box cupling, and " 2 " are insulation bushing, and " 3 " are bushing pipe, and " 6 " are thermal-protective material, and " 7 " are righting block.
Below in conjunction with accompanying drawing enforcement of the present invention is illustrated.
As shown in the figure, this vacuum insulated tubing body is made up of two concentric tubes (being outer tube and interior pipe), and every insulated tubing length is 9-10m.Wherein, outer tube 5, interior pipe 8 are the OCTG of standard, and outer tube 5 upper/lower terminals are respectively equipped with trapezoidal external screw thread, and interior pipe 8 upper and lower two upset ends expand. and become toroidal, outer end diameter and outer tube diameter match.It is that the industrial aluminium foil of perforation of 0.01-0.05mm (being) and thickness are that 0.05-0.7mm (being), the porosity ratio of interval insulant area (pore area with) are that glass fibre screen window cloth or the glass cloth of 0.6-0.8 constitutes at interval with 0.2mm with 0.03mm that thermal-protective material 6 adopts 2-15 layer (being generally 6 layers) thickness.Getter 9 adopts JH105 non-evaporation type low temp activated degasser or other similar getter materials.

Claims (2)

1. vacuum heat-insulation oil pipe, by seal ring (1), insulation bushing (2), bushing pipe (3), box cupling (4), outer tube (5), thermal-protective material (6), righting block (7), interior pipe (8), getter (9) is formed, it is characterized in that: box cupling (4) lower end is connected with outer tube (5) by screw thread, be provided with seal ring (1) in the box cupling, place interior pipe (8) top in the outer tube (5) that bushing pipe (3) is housed, bushing pipe is set with insulation bushing (2) outward, the interior pipe (8) that is toroidal is welded as a whole with outer tube (5) respectively at two ends up and down, be provided with thermal-protective material (6) between the inner and outer pipes, and being placed with getter (9), interior pipe (8) outer total length is evenly equipped with 4 pairs of righting blocks (7).
2. vacuum heat-insulation oil pipe manufacturing process technology, it is characterized in that: this process engineering follows these steps to, requires carry out:
A. the pipe processing adopts external upset tubing in, and the size toroidal identical with outer tube diameter expanded into horizontal forging machine after adopting heating in medium frequency in two ends; Inner tube outer surface is carried out shot blast; Industrial aluminium foil with tape punching wraps in interior tube outside, and dispenser has getter on it, wraps the 2-15 layer altogether, and every two-layer middle with glass fibre screen window cloth that toasted or glass cloth interval, the formation thermal-protective material has wrapped the back along 4 pairs of righting blocks of interior pipe total length uniform device; The interior pipe assembly of wrapping thermal-protective material sent in the stove toast;
B. the interior pipe assembly after the inner and outer pipe assembling will be toasted is packed internal surface in the outer tube of shot blast; Use CO 2Electrogas process is carried out annular solder to steel pipe, earlier inner and outer pipes one end is welded; Then, apply prestressing force for interior pipe with the thermal stretching method; When pipe is elongated to designing requirement in treating, use with the quadrat method weldering the other end;
C. vacuumize after the evacuation holes of aiming at outer tube one end loads onto special finding time for the insulated tubing that is assembled into one to seal jig, begin to vacuumize; When vacuumizing, on custom-designed roasting plant, insulated tubing is toasted, find time while toasting, keep roasting temperature on operating temperature;
D. the shutoff welding adopts electric resistance welding method under the situation of finding time evacuation holes to be carried out the shutoff welding after degree of vacuum reaches design standard;
E. installation accessories is with connecting thread on the two ends car about the outer tube; Then, load onto the box cupling of band seal ring by screw thread, should be on screw thread before the dress brushing seal gease; The bushing pipe that the outside is set with insulation bushing places interior pipe top.
CN97115719A 1997-08-13 1997-08-13 Vacuum heat-insulation oil pipe and manufacturing technology therefor Expired - Lifetime CN1061750C (en)

Priority Applications (1)

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CN97115719A CN1061750C (en) 1997-08-13 1997-08-13 Vacuum heat-insulation oil pipe and manufacturing technology therefor

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Application Number Priority Date Filing Date Title
CN97115719A CN1061750C (en) 1997-08-13 1997-08-13 Vacuum heat-insulation oil pipe and manufacturing technology therefor

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CN1061750C true CN1061750C (en) 2001-02-07

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CN101289925B (en) * 2007-04-18 2012-10-17 扬州龙川钢管有限公司 Heat insulated tubing machining process
CN101832108B (en) * 2010-05-07 2013-02-27 湖北贵族真空科技股份有限公司 Vacuum oil tubing coupling
CN102536164A (en) * 2010-12-21 2012-07-04 熊斌辉 Ultrahigh-temperature well completion technology
CN102071879B (en) * 2011-01-07 2013-07-10 中国石油集团渤海石油装备制造有限公司 Novel prestressed heat-insulation oil pipe
CN102392607B (en) * 2011-07-22 2014-12-03 宝鸡石油钢管有限责任公司 Continuous heat insulating oil pipe and manufacturing method thereof
CN102562016A (en) * 2012-01-31 2012-07-11 中国石油天然气股份有限公司 Heavy oil thermal recovery process method
CN102679063B (en) * 2012-05-17 2014-12-10 上海交通大学 High-performance electrical isolation flange device resisting high temperature and high pressure
CN102852758B (en) * 2012-08-24 2015-05-20 北京天海工业有限公司 Full-vacuum pump pool
CN102900913A (en) * 2012-10-18 2013-01-30 山东鸿盛石油化工装备有限公司 High-vacuum thermal sleeve
CN102927378A (en) * 2012-11-26 2013-02-13 中国平煤神马集团阳光物业有限公司 Vacuum vertical burying heating pipe
CN104565576A (en) * 2013-10-22 2015-04-29 中国石油化工股份有限公司 Pipeline and pipeline with coupling
CN104019329A (en) * 2014-06-25 2014-09-03 山东鸿盛石油化工装备有限公司 Overhead high-vacuum prestressed steam conveying pipeline
CN104047549A (en) * 2014-06-25 2014-09-17 山东鸿盛石油化工装备有限公司 High-abrasion-resistant corrosion-resistant insulation oil tube
CN104612628A (en) * 2015-02-02 2015-05-13 中国海洋石油总公司 Method for prolonging service life of vacuum insulated oil tube by filling high-pressure argon
CN104712298A (en) * 2015-03-23 2015-06-17 朱长林 Vacuum heating oil pipe
CN105201416A (en) * 2015-09-08 2015-12-30 宝鸡石油钢管有限责任公司 Titanium alloy heat-insulation oil pipe and producing method thereof
CN106195531A (en) * 2016-08-31 2016-12-07 宁波万里管道有限公司 Vacuum heat-preserving tube
CN109424325B (en) * 2017-08-22 2021-09-17 中国石油化工股份有限公司华北油气分公司石油工程技术研究院 Oil production pipe and oil production system
CN109986303A (en) * 2018-01-02 2019-07-09 中国石油化工股份有限公司 The manufacturing method of aerogel heat-proof oil pipe
CN114135742A (en) * 2021-12-13 2022-03-04 中海石油(中国)有限公司 Heat insulation structure and heat insulation method of double-layer heat insulation pipeline
CN114293925A (en) * 2021-12-30 2022-04-08 中海石油(中国)有限公司深圳分公司 Ultra-large-diameter heat-insulating sleeve for offshore oil exploitation and production process thereof
CN115559671B (en) * 2022-11-04 2023-06-23 山东美生热能科技有限公司 Super 13Cr anti-corrosion heat-insulation oil sleeve assembly

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GB1204026A (en) * 1967-11-21 1970-09-03 Becker Drills Ltd Improvements in drill pipes
GB2001407A (en) * 1977-07-19 1979-01-31 Arsenne R Heat insulating pipe structure
EP0138603A2 (en) * 1983-10-13 1985-04-24 Texas Forge & Tool Limited Improvements in or relating to rods and pipes
CN86103825A (en) * 1985-09-16 1987-03-18 巴布科克和威尔科斯公司 The vacuum sealing device of insulated steam injection tubing field
EP0431649A2 (en) * 1989-12-07 1991-06-12 V.W. WERKE VINCENZ WIEDERHOLT GMBH & CO KG Method for manufacturing a double-walled pipe, especially for exhaust devices of internal combustion engines provided with catalyst.
DE4107539A1 (en) * 1991-03-08 1992-09-10 Audi Ag Double-walled insulated pipe, esp. for exhaust gases - has inner and outer pipes connected at their ends by sliding connections
CN1149902A (en) * 1994-05-25 1997-05-14 若克斯韦尔国际有限公司 Double walled insulated tubing and method for installing same

Patent Citations (7)

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Publication number Priority date Publication date Assignee Title
GB1204026A (en) * 1967-11-21 1970-09-03 Becker Drills Ltd Improvements in drill pipes
GB2001407A (en) * 1977-07-19 1979-01-31 Arsenne R Heat insulating pipe structure
EP0138603A2 (en) * 1983-10-13 1985-04-24 Texas Forge & Tool Limited Improvements in or relating to rods and pipes
CN86103825A (en) * 1985-09-16 1987-03-18 巴布科克和威尔科斯公司 The vacuum sealing device of insulated steam injection tubing field
EP0431649A2 (en) * 1989-12-07 1991-06-12 V.W. WERKE VINCENZ WIEDERHOLT GMBH & CO KG Method for manufacturing a double-walled pipe, especially for exhaust devices of internal combustion engines provided with catalyst.
DE4107539A1 (en) * 1991-03-08 1992-09-10 Audi Ag Double-walled insulated pipe, esp. for exhaust gases - has inner and outer pipes connected at their ends by sliding connections
CN1149902A (en) * 1994-05-25 1997-05-14 若克斯韦尔国际有限公司 Double walled insulated tubing and method for installing same

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Owner name: CNPC BOHAI EQUIPMENT MANUFACTURING CO., LTD.

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Patentee before: Mechanical Repair and Mfg. Group Co., Liaohe Petroleum Exploration Burcau

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Assignee: China Petroleum Group Bohai Petroleum Equipment Manufacturing Co., Ltd. Liaohe thermal extraction machinery manufacturing branch

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Denomination of invention: Vacuum heat-insulation oil pipe and manufacturing technology therefor

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