CN106173711A - 一种黑枸杞液态产品的生产方法 - Google Patents
一种黑枸杞液态产品的生产方法 Download PDFInfo
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- 241000169546 Lycium ruthenicum Species 0.000 title claims abstract description 56
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Abstract
一种黑枸杞液态产品的生产方法,涉及黑枸杞液态产品领域,其由以下步骤完成,黑枸杞干果→粉碎浸提→添加抗坏血酸→过滤→调配→灌装→杀菌→产品;本发明的有益效果在于:本技术通过多种天然抗氧化剂的抗氧化效果筛选,选择抗坏血酸、茶多酚、迷迭香提取物作为抗氧化剂,提高水溶性产品中黑枸杞花青素的稳定性,不仅将产品在储存中花青素的氧化降解降低到最低程度,同时保证产品颜色稳定,并且使产品颜色接近黑枸杞花青素在中性水溶液中的颜色,提高产品的商品属性和消费者的接受程度。本发明采用抗氧化剂后,防止了产品中花青素的氧化变色。
Description
一、技术领域
本发明涉及黑枸杞液态产品领域,特别涉及一种黑枸杞液态产品的生产方法。
二、背景技术
由于黑枸杞花青素在液态产品中极不稳定,因此黑枸杞产品多以厡果及固态形式(压片、颗粒)出现,以黑枸杞为原料的液态产品较少。黑枸杞为黑色,在水中浸泡的颜色为蓝紫色,或紫红色,但现有的液态产品的色泽大多呈现红色,与黑枸杞在消费者心目中蓝紫色固有印象不相符合。为了使产品呈现蓝紫色或紫红色,大多产品添加色素物质或其他浆果果汁,降低了产品的商品价值,也降低了产品的档次。而且,饮料产品为了保质期,大多要添加苯甲酸钠等化学抗氧化剂及防腐剂,以保证产品货架期。
花青素分子中存在高度分子共轭体系,极容易发生氧化。黑果枸杞花青素极不稳定,易受温度、pH值、光、有机酸、糖和酶等因素的影响而发生降解。产品中的花青素在产品储藏中也会发生氧化降解,含量会逐渐下降。热加工会影响花青素的稳定性,而且引起花青素单体聚合,导致褐变,这种现象在食品( 尤其果汁、饮料产品) 中是最不期望发生的,消费者会把它当作食品劣变的象征。因此,黑果枸杞加工品在加工和贮藏过程中的颜色劣化,成为影响该类产品品质的主要因素。花青素的颜色也会随着体系中pH值的变化而变化,pH<7呈红色,pH在7-8时呈紫色,pH>11时呈蓝色。大多数饮料产品的呈酸性,因此在饮料产品中,保持花青素紫红色或蓝色状态非常困难。
防止食品中营养及活性成分损失的有效手段是采用抗氧化剂,化学合成的抗氧化剂抗氧化效果突出,但在食品产品中的应用会有很多问题,特别是从消费者的角度分析,消费者对添加化学添加剂的产品都心存顾虑,因而影响产品的市场推广。天然抗氧化剂大多从植物中提取或微生物发酵产生,最近,具有一定抗氧化活性的植物提取物抗氧化剂逐渐出现,并且在食品中得到应用,抗氧化剂具有无毒、安全,并且容易被消费者接受的特点。
三、发明内容
针对上述问题本发明提供一种黑枸杞液态产品的生产方法,其特征在于:其由以下工序完成,干果粉碎浸提→添加维生素C→过滤→调配→灌装→杀菌→产品;
鲜果粉碎浸提工序的工艺条件为:取1~10 kg黑枸杞采用超微粉碎机粉碎后备用,粉碎粒径为160目;取黑枸杞质量的85~120倍的纯净水置于容器中,在纯化水中加入黑枸杞质量的0.26~0.36倍的维生素C,搅拌均匀并溶解后加入备用的黑枸杞粉继续搅拌,搅拌均匀后并静置30~60min,形成黑枸杞浆液备用;
过滤工序的工艺条件为:将备用的黑枸杞浆液采用200目过滤网过滤;
调配工序的工艺条件为:在过滤得到的滤液中加入抗氧化剂,抗氧化剂由维生素C、迷迭香、茶多酚及木糖醇组成,其中:维生素C为黑枸杞质量的 0.09~0.11倍、迷迭香为黑枸杞质量的0.39~0.41倍、茶多酚为黑枸杞质量的0.29~0.31倍及木糖醇为黑枸杞质量的5.9~6.1倍,搅拌均匀;
杀菌工序的工艺条件为:将上述搅拌均匀的黑枸杞浆液采用高温短时方法杀菌,杀菌时间为20~30分钟、温度为90~100℃,杀菌完成之后灌装得到产品。
本发明的有益效果在于:本技术通过大量抗氧化剂的抗氧化效果筛选,选择维生素C、茶多酚、迷迭香提取物作为抗氧化剂,提高水溶性产品中黑枸杞花青素的稳定性,不仅将产品在储存中花青素的氧化降解降低到最低程度,同时保证产品颜色稳定,并且使产品颜色接近黑枸杞花青素在中性水溶液中的颜色,提高产品的商品属性和消费者的接受程度。本发明采用抗氧化剂后,防止了产品中花青素的氧化变色,本产品可以用于食品、药品、化妆品等领域。
五、具体实施方式
实施例1,一种黑枸杞液态产品的生产方法,其特征在于:其由以下工序完成,干果粉碎浸提→添加维生素C→过滤→调配→灌装→杀菌→产品;
干果粉碎浸提工序的工艺条件为:取1kg黑枸杞采用超微粉碎机粉碎后备用,粉碎粒径为160目;取100L纯化水置于容器中,在100L纯化水中加入0.3kg维生素C,搅拌均匀并溶解后加入备用的1kg黑枸杞粉继续搅拌,搅拌均匀后并静置30min,形成黑枸杞浆液备用;
过滤工序的工艺条件为:将备用的黑枸杞浆液采用200目过滤网过滤;
调配工序的工艺条件为:在过滤得到的滤液中加入抗氧化剂,抗氧化剂的添加量为维生素C 0.1kg、迷迭香 0.4kg、茶多酚0.3kg及木糖醇6kg,搅拌均匀;
杀菌工序的工艺条件为:将灌装好的黑枸杞浆液采用高温短时方法杀菌,杀菌时间为20分钟、温度为90℃,杀菌完成之后灌装得到产品。
实施例2,一种黑枸杞液态产品的生产方法,其特征在于:其由以下工序完成,鲜果粉碎浸提→添加维生素C→过滤→调配→灌装→杀菌→产品;
干果粉碎浸提工序的工艺条件为:取5 kg黑枸杞采用超微粉碎机粉碎后备用,粉碎粒径为160目;取500L纯化水置于容器中,在500L纯化水中加入1.5kg维生素C,搅拌均匀并溶解后加入备用的5kg黑枸杞粉继续搅拌,搅拌均匀后并静置45min,形成黑枸杞浆液备用;
过滤工序的工艺条件为:将备用的黑枸杞浆液采用200目过滤网过滤;
调配工序的工艺条件为:在过滤得到的滤液中加入抗氧化剂,抗氧化剂的添加量为维生素C 0.5kg、迷迭香 2kg、茶多酚1.5kg及木糖醇3kg,搅拌均匀;
杀菌工序的工艺条件为:将灌装好的黑枸杞浆液采用高温短时方法杀菌,杀菌时间为25分钟、温度为95℃,杀菌完成之后灌装得到产品。
实施例3,一种黑枸杞液态产品的生产方法,其特征在于:其由以下步骤完成,干果实→粉碎浸提→添加维生素C→过滤→调配→灌装→杀菌→产品;
干果粉碎浸提工序的工艺条件为:取10 kg黑枸杞采用超微粉碎机粉碎后备用,粉碎粒径为160目;取1000L纯化水置于容器中,在1000L纯化水中加入3kg维生素C,搅拌均匀并溶解后加入备用的10 kg黑枸杞粉继续搅拌,搅拌均匀后并静置60min,形成黑枸杞浆液备用;
过滤工序的工艺条件为:将备用的黑枸杞浆液采用200目过滤网过滤;
调配工序的工艺条件为:在过滤得到的滤液中加入抗氧化剂,抗氧化剂的添加量为维生素C 1kg、迷迭香 4kg、茶多酚3kg及木糖醇60kg,搅拌均匀;
杀菌工序的工艺条件为:将灌装好的黑枸杞浆液采用高温短时方法杀菌,杀菌时间为30分钟、温度为100℃,杀菌完成之后灌装得到产品。
Claims (1)
1.一种黑枸杞液态产品的生产方法,其特征在于:其由以下工序完成,干果粉碎浸提→添加维生素C→过滤→调配→灌装→杀菌→产品;
干果粉碎浸提工序的工艺条件为:取1~10 kg黑枸杞采用超微粉碎机粉碎后备用,粉碎粒径为160目;取黑枸杞质量的85~120倍的纯净水置于容器中,在纯化水中加入黑枸杞质量的0.26~0.36倍的维生素C,搅拌均匀并溶解后加入备用的黑枸杞粉继续搅拌,搅拌均匀后并静置30~60min,形成黑枸杞浆液备用;
过滤工序的工艺条件为:将备用的黑枸杞浆液采用200目过滤网过滤;
调配工序的工艺条件为:在过滤得到的滤液中加入抗氧化剂,抗氧化剂由维生素C、迷迭香、茶多酚及木糖醇组成,其中:维生素C为黑枸杞质量的 0.09~0.11倍、迷迭香为黑枸杞质量的0.39~0.41倍、茶多酚为黑枸杞质量的0.29~0.31倍及木糖醇为黑枸杞质量的5.9~6.1倍,搅拌均匀;
杀菌工序的工艺条件为:将上述搅拌均匀的黑枸杞浆液采用高温短时方法杀菌,杀菌时间为20~30分钟、温度为90~100℃,杀菌完成之后灌装得到产品。
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