CN106167620A - The fuse silicone pipes that a kind of silica-based lubricating layer is evenly distributed - Google Patents

Abstract

The invention discloses the fuse silicone pipes that a kind of silica-based lubricating layer is evenly distributed, it is made up of the raw material of following weight portion: just hydrocarbon in the last of the ten Heavenly stems 190 200, straight chain endecatylene hydrocarbon 65 75, containing hydrogen silicone oil 190 200, hydroxy stearic acid 15 20, Lithium hydrate 46, PE vector resin 45 55, Masterbatch 57, high density polyethylene (HDPE) 60 70, silicon powder 34, sodium lignin sulfonate 0.3 0.4, Polyethylene Glycol 1.3 2, dodecylbenzene sodium sulfonate 0.2 0.3, coconut oil diethanolamine 0.3 0.5, calcium stearate 0.4 0.5, barium mahogany sulfonate 0.4 0.5, deionized water is appropriate；Silicone pipes internal layer prepared by the present invention is uniformly dispersed, and without accumulation, greasy property is high, reduces preparation cost simultaneously, uses field extensive, is worthy to be popularized.

Description

The fuse silicone pipes that a kind of silica-based lubricating layer is evenly distributed

Technical field

The present invention relates to silicone pipes technical field, particularly relate to the fuse silicon core that a kind of silica-based lubricating layer is evenly distributed Pipe.

Background technology

21 century is the epoch of information, and with fastest developing speed is information industry, and in the transmission of information, optical cable is most important logical Road, because only that optical cable can transmit substantial amounts of information with the fastest speed, also will not be disturbed, will not give away secrets, and China is the most several Year telecommunication cause develop the stages of historical development having had passed over from cable communication to optical cable rapidly, from civilian to military, from Phone all enters optical-fibre communications epoch, the biggest development having promoted plastic optical fiber cable jacket ducts to multimedia.Light Cable is typically buried in underground, for being effectively protected optical cable, generally adds a protection sleeve pipe outside optical cable, in cable run process In, the tubing used at first is steel pipe, pipe of cement, pvc pipe and double-wall corrugated pipe, and the problem using middle maximum is how to solve to wear The lubrication problem of inner-walls of duct in cable, typically uses the way of coating lubricant by aforementioned tubes, i.e. before wearing cable first when constructing The lubricant of liquid is coated in pipe material inner wall, but due to the effect of gravity, makes lubricant can not be uniformly distributed in pipe material inner wall, And the cable being also dried by leading portion when wearing cable takes away, therefore no matter select drawing method when wearing cable or blow afloat method, lubrication Problem all directly affects length and the speed wearing cable, uses these methods all to considerably increase the artificial and increase of resource expense. Silicone pipes friction factor is less, and pipe joint is few, quick construction, be not required to outer increasing protection of pipe, greatly reduces construction costs, due to Inwall silicon core layer is permanent solid lubrication oxidant layer, and frictional behaviour keeps constant, and cable can extract in pipe repeatedly, will not shell Falling, depart from, ageing-resistant service life was up to more than 50 years, so silicon core cable tube is widely used in a variety of applications.

Studying more person in silicone oil grease is methyl-silicone oil grease, due to the thickening poor-performing of dimethicone, The compatibility with organic material is the poorest, so, there is the problems such as greasy property is not good enough in methyl-silicone oil grease, limits its application Scope." alkyl modified silicon oil preparation of greases and performance study " Wen Zhongzhu state builds employing containing hydrogen silicone oil and linear alpha olefin Carry out hydrosilylation, prepare alkyl modified silicon oil, then itself and 12 hydroxy stearic acids are carried out saponification, prepare alkyl Modified silicon oil grease, result shows that, under close viscosity, the film strength of alkyl modified silicon oil is bigger than methyl-silicone oil, lubrication Property more preferable, the refractive index ratio methyl-silicone oil of alkyl modified silicon oil is high, closer to Dormant oils, fat and Organic substance, compatible with them Property more preferable, the transparency is higher, but sintering load is close with methyl-silicone oil, not raising, and weatherability, oxidative resistance and resistance to The characteristics such as solvent are general, reduce use field, in order to enable silicone oil grease well to be utilized in silicone pipes, this It is expanded modification by invention on its basis, makes the silicone pipes of preparation disclosure satisfy that the nowadays optical fiber requirement to silicone pipes, actively Accomplish to reduce cost, economize on resources and protect environment.

Summary of the invention

The object of the invention is contemplated to make up the defect of prior art, it is provided that the fusing that a kind of silica-based lubricating layer is evenly distributed Device silicone pipes.

The present invention is achieved by the following technical solutions:

The fuse silicone pipes that a kind of silica-based lubricating layer is evenly distributed, is made up of the raw material of following weight portion: just hydrocarbon in the last of the ten Heavenly stems 190-200, straight chain endecatylene hydrocarbon 65-75, containing hydrogen silicone oil 190-200, hydroxy stearic acid 15-20, Lithium hydrate 4-6, PE carry Body resin 45-55, Masterbatch 5-7, high density polyethylene (HDPE) 60-70, silicon powder 3-4, sodium lignin sulfonate 0.3-0.4, poly-second two Alcohol 1.3-2, dodecylbenzene sodium sulfonate 0.2-0.3, coconut oil diethanolamine 0.3-0.5, calcium stearate 0.4-0.5, oil sulphur Acid barium 0.4-0.5, deionized water are appropriate.

The fuse silicone pipes that described a kind of silica-based lubricating layer is evenly distributed, is made up of following concrete steps:

(1) hydrocarbon in positive last of the ten Heavenly stems and straight chain endecatylene hydrocarbon are uniformly mixed, rise high-temperature to 120 DEG C, react 3-4h, the most slowly Adding containing hydrogen silicone oil and appropriate chloroplatinic acid, continuation liter high-temperature is to 130-140 DEG C, and stirring reaction 6-8h, reaction removes after terminating Remove low-boiling-point substance, obtain olefin-modified silicone oil standby；

(2) by Polyethylene Glycol, sodium lignin sulfonate and dodecylbenzene sodium sulfonate mix homogeneously, add and be equivalent to mixture 5-7 The deionized water of times amount, after stirring, heating in water bath is to 70-80 DEG C, is cooled to after being subsequently adding silicon powder stirring 20-30min 35-45 DEG C, add coconut oil diethanolamine and calcium stearate stirs, filter after naturally cooling to room temperature, standby after drying；

(3) modified silicon oil prepared by the step (1) of hydroxy stearic acid, formula ratio 1/3 is added in reactor, rises high-temperature extremely 80-90 DEG C, stirring makes hydroxy stearic acid all dissolve, then rises high-temperature to 90-110 DEG C, adds Lithium hydrate, saponification 1- 2h, reacts complete, liter high-temperature to 120-140 DEG C of dehydration, and is constantly rising the alkyl modified silicon oil that warming middle-JIAO adds 1/3 successively, When temperature is increased to 200-220 DEG C, stops heating, add remaining alkyl modified silicon oil, make temperature in the kettle drop to rapidly 120-140 DEG C, adding step (2) product prepared, stirring reaction naturally cools to discharging during ＜ 100 DEG C, grinds, deaerates, standby With；

(4) product PE vector resin, step (3) prepared and barium mahogany sulfonate are together added to mixed milling type parallel double-screw extrusion Carrying out pelletize in machine, temperature is 195-205 DEG C, makes silicone pipes master batch, then with Masterbatch, high density polyethylene (HDPE) and remaining Surplus materials synchronizes extrusion claddings by three extruders, by Vacuum refrigerator and soak cooling water tank to extrusion cladding after Tubing carries out cooling and shaping, and metering prints, and draws and crimp the most available.

The invention have the advantage that the present invention uses alhpa olefin and containing hydrogen silicone oil hydrosilylation to prepare copoly type alkyl Modified silicon oil, and oil based on it, carry out saponification with hydroxy stearic acid, and it is glossy that addition lithium soap is made for modified silicon Consistent lubricant, utilize advantage that temperature tolerance that silicon powder is good, corrosion-resistant, insulation and hardness are high as the enhancing phase of silicone pipes, and Its modification makes it have the good compatibility and dispersibility, the advantage having played self greatly at silicon core layer, improves silicon The performances such as hard, corrosion-resistant, the insulation wear-resisting, high of core pipe, recycle grease and PE vector resin etc. and make master batch, lubricity Good, thermostability height, antifriction effect height, not sticking, and it is easy to storage, save space, then combine with high density polyethylene (HDPE) crowded Going out sizing, the silicone pipes good forming effect of preparation, yield rate is high, good stability, and silicone pipes internal layer dispersion prepared by the present invention is all Even, without accumulation, greasy property is high, reduces preparation cost simultaneously, uses field extensive, is worthy to be popularized.

Detailed description of the invention

The fuse silicone pipes that a kind of silica-based lubricating layer is evenly distributed, is prepared system by the raw material of following weight portion (kilogram) Become: just hydrocarbon in the last of the ten Heavenly stems 190, straight chain endecatylene hydrocarbon 65, containing hydrogen silicone oil 190, hydroxy stearic acid 15, Lithium hydrate 4, PE vector resin 45, Masterbatch 5, high density polyethylene (HDPE) 60, silicon powder 3, sodium lignin sulfonate 0.3, Polyethylene Glycol 1.3, DBSA Sodium 0.2, coconut oil diethanolamine 0.3, calcium stearate 0.4, barium mahogany sulfonate 0.4, deionized water are appropriate.

The fuse silicone pipes that described a kind of silica-based lubricating layer is evenly distributed, is made up of following concrete steps:

(1) hydrocarbon in positive last of the ten Heavenly stems and straight chain endecatylene hydrocarbon are uniformly mixed, rise high-temperature to 120 DEG C, react 3h, the most slowly add Entering containing hydrogen silicone oil and appropriate chloroplatinic acid, continuation liter high-temperature is to 130 DEG C, and 6h is reacted in stirring, reacts removing low-boiling-point substance after terminating, Obtain olefin-modified silicone oil standby；

(2) by Polyethylene Glycol, sodium lignin sulfonate and dodecylbenzene sodium sulfonate mix homogeneously, add and be equivalent to 5 times of mixture The deionized water of amount, after stirring, heating in water bath is to 70 DEG C, is cooled to 35 DEG C, adds after being subsequently adding silicon powder stirring 20min Enter coconut oil diethanolamine and calcium stearate stirs, filter after naturally cooling to room temperature, standby after drying；

(3) modified silicon oil prepared by the step (1) of hydroxy stearic acid, formula ratio 1/3 is added in reactor, rises high-temperature to 80 DEG C, stirring makes hydroxy stearic acid all dissolve, then rises high-temperature to 90 DEG C, adds Lithium hydrate, saponification 1h, has reacted Finish, liter high-temperature to 120 DEG C of dehydrations, and constantly rising the alkyl modified silicon oil that warming middle-JIAO adds 1/3 successively, when temperature is increased to When 200 DEG C, stop heating, add remaining alkyl modified silicon oil, make temperature in the kettle drop to rapidly 120 DEG C, add step (2) The product of preparation, stirring reaction naturally cools to discharging during ＜ 100 DEG C, grinds, deaerates, standby；

(4) product PE vector resin, step (3) prepared and barium mahogany sulfonate are together added to mixed milling type parallel double-screw extrusion Carrying out pelletize in machine, temperature is 195 DEG C, makes silicone pipes master batch, then with Masterbatch, high density polyethylene (HDPE) and remaining residue Material synchronizes extrusion claddings by three extruders, by Vacuum refrigerator and soak cooling water tank to the tubing after extrusion cladding Carrying out cooling and shaping, metering prints, and draws and crimp the most available.

The silicone pipes preparing embodiment carries out performance measurement, and result is as follows:

Friction factor: 0.12；Hot strength (MPa): 30；Elongation at break (%): 421；Breaking resistance (MPa): 4；Acid corrosion-resistant Property (40% concentrated sulphuric acid, 24h): without obvious corrosion phenomenon；Alkali corrosion resistance (40% sodium hydroxide, 24h): surface is existing without substantially corrosion As.

Claims (2)

1. the fuse silicone pipes that a silica-based lubricating layer is evenly distributed, it is characterised in that by the raw material system of following weight portion Prepare into: just hydrocarbon 190-200 in the last of the ten Heavenly stems, straight chain endecatylene hydrocarbon 65-75, containing hydrogen silicone oil 190-200, hydroxy stearic acid 15-20, hydrogen-oxygen Change lithium 4-6, PE vector resin 45-55, Masterbatch 5-7, high density polyethylene (HDPE) 60-70, silicon powder 3-4, sodium lignin sulfonate 0.3-0.4, Polyethylene Glycol 1.3-2, dodecylbenzene sodium sulfonate 0.2-0.3, coconut oil diethanolamine 0.3-0.5, calcium stearate 0.4-0.5, barium mahogany sulfonate 0.4-0.5, deionized water are appropriate.

The fuse silicone pipes that a kind of silica-based lubricating layer is evenly distributed, it is characterised in that under by Row concrete steps are made:

(1) hydrocarbon in positive last of the ten Heavenly stems and straight chain endecatylene hydrocarbon are uniformly mixed, rise high-temperature to 120 DEG C, react 3-4h, the most slowly Adding containing hydrogen silicone oil and appropriate chloroplatinic acid, continuation liter high-temperature is to 130-140 DEG C, and stirring reaction 6-8h, reaction removes after terminating Remove low-boiling-point substance, obtain olefin-modified silicone oil standby；

(2) by Polyethylene Glycol, sodium lignin sulfonate and dodecylbenzene sodium sulfonate mix homogeneously, add and be equivalent to mixture 5-7 The deionized water of times amount, after stirring, heating in water bath is to 70-80 DEG C, is cooled to after being subsequently adding silicon powder stirring 20-30min 35-45 DEG C, add coconut oil diethanolamine and calcium stearate stirs, filter after naturally cooling to room temperature, standby after drying；

(3) modified silicon oil prepared by the step (1) of hydroxy stearic acid, formula ratio 1/3 is added in reactor, rises high-temperature extremely 80-90 DEG C, stirring makes hydroxy stearic acid all dissolve, then rises high-temperature to 90-110 DEG C, adds Lithium hydrate, saponification 1- 2h, reacts complete, liter high-temperature to 120-140 DEG C of dehydration, and is constantly rising the alkyl modified silicon oil that warming middle-JIAO adds 1/3 successively, When temperature is increased to 200-220 DEG C, stops heating, add remaining alkyl modified silicon oil, make temperature in the kettle drop to rapidly 120-140 DEG C, adding step (2) product prepared, stirring reaction naturally cools to discharging during ＜ 100 DEG C, grinds, deaerates, standby With；

(4) product PE vector resin, step (3) prepared and barium mahogany sulfonate are together added to mixed milling type parallel double-screw extrusion Carrying out pelletize in machine, temperature is 195-205 DEG C, makes silicone pipes master batch, then with Masterbatch, high density polyethylene (HDPE) and remaining Surplus materials synchronizes extrusion claddings by three extruders, by Vacuum refrigerator and soak cooling water tank to extrusion cladding after Tubing carries out cooling and shaping, and metering prints, and draws and crimp the most available.