CN106154000B - Automatic production line for soldering tin and withstand voltage test of transformer for electric energy meter - Google Patents
Automatic production line for soldering tin and withstand voltage test of transformer for electric energy meter Download PDFInfo
- Publication number
- CN106154000B CN106154000B CN201610692927.5A CN201610692927A CN106154000B CN 106154000 B CN106154000 B CN 106154000B CN 201610692927 A CN201610692927 A CN 201610692927A CN 106154000 B CN106154000 B CN 106154000B
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- CN
- China
- Prior art keywords
- automatic
- pressure
- soldering tin
- frame
- resistant
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Links
- 238000012360 testing method Methods 0.000 title claims abstract description 79
- 238000005476 soldering Methods 0.000 title claims abstract description 67
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 239000000463 material Substances 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R3/00—Apparatus or processes specially adapted for the manufacture or maintenance of measuring instruments, e.g. of probe tips
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/18—Subjecting similar articles in turn to test, e.g. go/no-go tests in mass production
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Relating To Insulation (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an automatic production line for soldering tin and withstand voltage test of a transformer for an electric energy meter, which comprises an automatic soldering tin mechanism and an automatic withstand voltage test mechanism which are respectively fixed on a first rack and a second rack, wherein a soldering tin carrying conveyor belt corresponding to the automatic soldering tin mechanism is arranged on the first rack, a withstand voltage test carrying conveyor belt corresponding to the automatic withstand voltage test mechanism is arranged on the second rack, a carrying mechanism and a control box for controlling the carrying mechanism and the automatic soldering tin mechanism are also respectively arranged on the first rack, a product overturning mechanism is arranged between the first rack and the second rack, and a clamping mechanism and an NG product blanking channel for blanking of a test unqualified product are also respectively arranged on the second rack. The remarkable effects are as follows: meanwhile, the device has the soldering tin and pressure resistance test function, meets the industrial automatic production requirement, saves labor and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of automatic production of transformers for electric energy meters, in particular to an automatic production line for testing soldering tin and withstand voltage of transformers for electric energy meters.
Background
At present, manual or semi-automatic measures are adopted for transformer soldering tin processing for the electric energy meter, and single machine operation is adopted, so that manpower and time are wasted, the efficiency is low, the labor intensity of workers is high, and the product quality is unstable due to high human factors.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an automatic production line for testing soldering tin and withstand voltage of a transformer for an electric energy meter, which can complete full-automatic operation of two procedures of soldering tin and withstand voltage detection, and has high production efficiency and stable product quality.
In order to achieve the above purpose, the invention adopts the following technical scheme:
An automatic production line for testing soldering tin and withstand voltage of a transformer for an electric energy meter is characterized by comprising the following key steps: the automatic soldering tin mechanism and the automatic pressure-resistant testing mechanism are respectively fixed on a first frame and a second frame, a soldering tin carrying conveyor belt corresponding to the automatic soldering tin mechanism is installed on the first frame, a pressure-resistant testing carrying conveyor belt corresponding to the automatic pressure-resistant testing mechanism is installed on the second frame, a carrying mechanism for realizing the transfer of workpieces between the soldering tin carrying conveyor belt and a soldering tin station and a control box for controlling the carrying mechanism and the automatic soldering tin mechanism are respectively arranged on the first frame, a product overturning mechanism is arranged between the first frame and the second frame and used for overturning a product 180 degrees and then placing the product on the pressure-resistant testing carrying conveyor belt, and a clamping mechanism for transferring the workpieces from the pressure-resistant testing carrying conveyor belt to the testing station and a NG product blanking channel for blanking of a defective test are respectively arranged on the second frame.
The production line has the functions of soldering tin and pressure resistance test, and the workpiece is transferred through the conveying mechanism, so that full-automatic operation of soldering tin operation and pressure resistance test is realized. The automatic production line can completely realize the industrial automatic production requirement, has stable and reliable feeding, accurate and quick positioning, simple and convenient adjustment, can finish the soldering tin and the pressure-resistant detection at one time by stations which are finished by a plurality of people, saves manpower, improves the production efficiency, greatly reduces the phenomenon of unstable product quality caused by human factors, has reliable operation and convenient operation, and is ideal transformer production line equipment for the electric energy meter.
Further, the automatic pressure-resistant testing mechanism comprises a tray fixed on the rotating power device, four material carrying tables are arranged on the tray, four pressure-resistant testing heads are arranged above the tray, and the four pressure-resistant testing heads are all arranged on the lifting mechanism.
The tray is of a rotary table type structure, four stations are arranged in total, feeding, one-station testing, two-station testing and discharging are performed simultaneously, four products are tested once, feeding is performed one by one, and the feeding is completed to rotate to the next station.
Further, a product sorting mechanism is further mounted on the second frame at the rear end of the automatic pressure-resistant testing mechanism, and the sorting mechanism is used for respectively transferring qualified products and unqualified products to the pressure-resistant testing material carrying conveyor belt and the NG product discharging channel according to the measurement result of the automatic pressure-resistant testing mechanism.
Further, the product sorting mechanism comprises a rotating support, the rotating support is fixed on the second frame, a telescopic cylinder is fixed at the free end of the rotating support, and a clamping jaw is installed at the lower end of the telescopic cylinder.
Through the structure, not only can the automatic pressure-resistant test of product be automatically realized, but also the product can be sorted according to the pressure-resistant test result, namely, unqualified products and qualified products are distinguished, and the quality of the products is ensured.
Furthermore, the feeding ends of the automatic soldering tin mechanism and the automatic pressure-resistant testing mechanism are respectively provided with a workpiece in-place detection mechanism.
Through the in-place detection mechanism, automatic control can be better realized, and further the processing precision of an automatic soldering tin procedure can be improved.
Furthermore, transparent protective covers are respectively covered on the automatic soldering tin mechanism and the automatic pressure-resistant testing mechanism.
Through above-mentioned transparent protection casing, can prevent effectively that the dust from getting into soldering tin and withstand voltage test station, avoid influencing the appearance of product quality factor.
The invention has the remarkable effects that: meanwhile, the device has the functions of soldering tin and withstand voltage test, meets the requirements of industrial automatic production, is stable and reliable in feeding, accurate and quick in positioning, simple and convenient to adjust, and can complete the soldering tin and withstand voltage detection at one time by stations which are completed by a plurality of people, thereby saving manpower, improving the production efficiency, greatly reducing the phenomenon of unstable product quality caused by human factors, ensuring that the whole system is reliable in operation and convenient to operate, and being ideal transformer production line equipment for electric energy meters.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a schematic structural view of the product sorting mechanism.
Detailed Description
The following describes the embodiments and working principles of the present invention in further detail with reference to the drawings.
As shown in fig. 1, an automatic production line for soldering tin and voltage withstand test of a transformer for an electric energy meter comprises an automatic soldering tin mechanism 1 and an automatic voltage withstand test mechanism 2, wherein the automatic soldering tin mechanism 1 and the automatic voltage withstand test mechanism 2 are respectively fixed on a first frame 3 and a second frame 4, a soldering tin carrying conveyor belt 5 corresponding to the automatic soldering tin mechanism 1 is installed on the first frame 3, a voltage withstand test carrying conveyor belt 6 corresponding to the automatic voltage withstand test mechanism 2 is installed on the second frame 4, a carrying mechanism 7 for realizing the transfer of workpieces between the soldering tin carrying conveyor belt 5 and a soldering tin station and a control box 8 for controlling the carrying mechanism 7 and the automatic soldering tin mechanism 1 are respectively arranged on the first frame 3 and the second frame 4, a product overturning mechanism 9 is used for overturning products by 180 DEG and then is placed on the voltage withstand test carrying conveyor belt 6, and a product clamping mechanism 10 for transferring workpieces from the test carrying belt 6 to the voltage withstand test station and a failure test station NG is respectively arranged on the second frame 4.
As shown in fig. 1, the automatic soldering mechanism 1 includes a displacement control structure 1a connected to the top of the first frame 3, a product clamping structure 1b connected to the bottom end of the displacement control structure 1a, and a soldering tin accommodating groove 1c located right below the product clamping structure 1b, where the soldering tin accommodating groove 1c is fixedly connected with the first frame 3. The displacement control structure 1a controls the product clamping structure 1b to clamp the product, the pin of the product is placed in the liquid soldering tin in the soldering tin accommodating groove 1c to finish soldering tin operation by downward movement, and then the product after soldering tin treatment is transferred to the soldering tin carrying conveyer belt 5.
As can also be seen from fig. 1, in order to prevent dust from affecting the processing location, a transparent protective cover 12 is covered on each of the automatic soldering mechanism 1 and the automatic pressure resistance testing mechanism 2.
Referring to fig. 1, the automatic pressure-proof testing mechanism 2 comprises a tray 2a fixed on a rotating power device, four loading tables are arranged on the tray 2a, four pressure-proof testing heads 2b are arranged above the tray 2a, and the four pressure-proof testing heads 2b are all arranged on a lifting mechanism 2 c.
Referring to fig. 1 and fig. 2, a product sorting mechanism 11 is further installed on the second frame 4 at the rear end of the automatic pressure-resistant testing mechanism 2, the product sorting mechanism 11 is used for respectively transferring qualified products and unqualified products to the pressure-resistant testing material carrying conveyor belt 6 and the NG product discharging channel according to the measurement result of the automatic pressure-resistant testing mechanism 2, the product sorting mechanism 11 comprises a rotating bracket 11a, the rotating bracket 11a is fixed on the second frame 4, a telescopic cylinder 11b is fixed at the free end of the rotating bracket 11a, and a clamping jaw 11c is installed at the lower end of the telescopic cylinder 11 b.
In this embodiment, in order to facilitate better automatic control, workpiece in-place detection mechanisms are disposed at the feeding ends of the automatic soldering mechanism 1 and the automatic pressure-resistant testing mechanism 2.
The processing flow of the production line is as follows:
firstly, manually placing a product on a soldering tin material carrying conveyor belt 5, automatically feeding the soldering tin material carrying conveyor belt 5, automatically grabbing the product by an automatic soldering tin mechanism 1 to finish soldering tin when a material is sensed by a in-place detection mechanism, and discharging the soldering tin material carrying conveyor belt 5 to a next process;
Then, the solder carrying conveyor belt 5 carries the product to flow to the product turning mechanism 9, a turning cylinder of the product turning mechanism 9 clamps the product to turn 180 degrees, and the product is transferred to the pressure-resistant test carrying conveyor belt 6;
Finally, when the product in-place mechanism detects that the product is in place, the clamping mechanism 10 loads the products onto the tray 2a one by one, the tray 2a adopts a turntable structure, the tool has four stations, and the loading, the one-station testing, the two-station testing and the unloading are performed simultaneously, so that the loading is completed and the rotation to the next station is completed. After the test by the pressure-resistant test head 2b, the test OK product is fed onto the pressure-resistant test carrier belt 6, and the NG product is fed onto the NG product feeding path.
The production line has the functions of soldering tin and pressure resistance test, and the workpiece is transferred through the conveying mechanism, so that full-automatic operation of soldering tin operation and pressure resistance test is realized.
Claims (3)
1. An automatic production line for testing soldering tin and withstand voltage of a transformer for an electric energy meter is characterized in that: the automatic soldering machine comprises an automatic soldering machine (1) and an automatic pressure-resistant testing machine (2), wherein the automatic soldering machine (1) and the automatic pressure-resistant testing machine (2) are respectively fixed on a first frame (3) and a second frame (4), a soldering tin material carrying conveyor belt (5) corresponding to the automatic soldering machine (1) is arranged on the first frame (3), a pressure-resistant test material carrying conveyor belt (6) corresponding to the automatic pressure-resistant testing machine (2) is arranged on the second frame (4), a carrying mechanism (7) for realizing the transfer of workpieces between the soldering tin material carrying conveyor belt (5) and a soldering tin station and a control box (8) for controlling the carrying mechanism (7) and the automatic soldering machine (1) are respectively arranged on the first frame (3), a product overturning mechanism (9) is arranged between the first frame (3) and the second frame (4), the product overturning mechanism (9) is used for overturning products by 180 DEG and then is arranged on the test material carrying conveyor belt (6), and the second frame (4) is also provided with a pressure-resistant test material carrying mechanism (10) for transferring the workpieces from the soldering machine to the pressure-resistant test material carrying conveyor belt (6) to the pressure-resistant test station; the automatic pressure-resistant testing mechanism (2) comprises a tray (2 a) fixed on the rotating power device, four material loading tables are arranged on the tray (2 a), four pressure-resistant testing heads (2 b) are arranged above the tray (2 a), the four pressure-resistant testing heads (2 b) are all arranged on a lifting mechanism (2 c), a product sorting mechanism (11) is further arranged on a second frame (4) at the rear end of the automatic pressure-resistant testing mechanism (2), and the product sorting mechanism (11) is used for respectively transferring qualified products and unqualified products to the pressure-resistant testing material loading conveyor belt (6) and the NG product discharging channel according to the measurement result of the automatic pressure-resistant testing mechanism (2); the product sorting mechanism (11) comprises a rotary support (11 a), the rotary support (11 a) is fixed on the second frame (4), a telescopic cylinder (11 b) is fixed at the free end of the rotary support (11 a), and a clamping jaw (11 c) is arranged at the lower end of the telescopic cylinder (11 b).
2. The automatic production line for testing soldering and withstand voltage of transformers for electric energy meters according to claim 1, wherein the automatic production line is characterized by: and workpiece in-place detection mechanisms are arranged at the feeding ends of the automatic soldering tin mechanism (1) and the automatic pressure-resistant testing mechanism (2).
3. The automatic production line for testing soldering and withstand voltage of transformers for electric energy meters according to claim 1, wherein the automatic production line is characterized by: transparent protective covers (12) are respectively covered on the automatic soldering tin mechanism (1) and the automatic pressure-resistant testing mechanism (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610692927.5A CN106154000B (en) | 2016-08-19 | 2016-08-19 | Automatic production line for soldering tin and withstand voltage test of transformer for electric energy meter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610692927.5A CN106154000B (en) | 2016-08-19 | 2016-08-19 | Automatic production line for soldering tin and withstand voltage test of transformer for electric energy meter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106154000A CN106154000A (en) | 2016-11-23 |
| CN106154000B true CN106154000B (en) | 2024-07-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610692927.5A Active CN106154000B (en) | 2016-08-19 | 2016-08-19 | Automatic production line for soldering tin and withstand voltage test of transformer for electric energy meter |
Country Status (1)
| Country | Link |
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| CN (1) | CN106154000B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106540888B (en) * | 2016-12-09 | 2018-10-26 | 杭州德创能源设备有限公司 | A kind of waste electric energy meter detects retracting device and its application method automatically |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201555909U (en) * | 2009-11-03 | 2010-08-18 | 东莞创慈磁性元件有限公司 | Automatic detection equipment used for detecting transformer |
| CN206208943U (en) * | 2016-08-19 | 2017-05-31 | 重庆华虹仪表有限公司 | Electric energy meter transformer scolding tin and voltage-withstand test automatic producing device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06222105A (en) * | 1993-01-25 | 1994-08-12 | Sony Corp | Automatic withstand voltage testing method and apparatus provided with wiring confirming function |
| CN103713221B (en) * | 2013-12-31 | 2016-06-29 | 珠海市康定电子股份有限公司 | The low-frequency transformer automatic Synthesis test machine of GROOVY data acquisition and analysis system is controlled based on PLC |
| CN204189605U (en) * | 2014-07-04 | 2015-03-04 | 东莞市康赛电子有限公司 | Transformer automatic Composition welding back segment equipment |
| CN204086521U (en) * | 2014-10-23 | 2015-01-07 | 德力西集团仪器仪表有限公司 | Electric energy meter overpressure resistance detecting device |
| CN105206410B (en) * | 2015-11-03 | 2017-09-15 | 信华科技（厦门）有限公司 | Mobile transformer automatic production line |
| CN205404726U (en) * | 2016-02-09 | 2016-07-27 | 东莞市渝洋机械设备有限公司 | Full -automatic high -voltage insulation test of transformer machine |
-
2016
- 2016-08-19 CN CN201610692927.5A patent/CN106154000B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201555909U (en) * | 2009-11-03 | 2010-08-18 | 东莞创慈磁性元件有限公司 | Automatic detection equipment used for detecting transformer |
| CN206208943U (en) * | 2016-08-19 | 2017-05-31 | 重庆华虹仪表有限公司 | Electric energy meter transformer scolding tin and voltage-withstand test automatic producing device |
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| Publication number | Publication date |
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| CN106154000A (en) | 2016-11-23 |
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