CN106149482A - A kind of embedded combined high manganese steel frog of embedded alloy steel core rail wing rail - Google Patents

A kind of embedded combined high manganese steel frog of embedded alloy steel core rail wing rail Download PDF

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Publication number
CN106149482A
CN106149482A CN201610589647.1A CN201610589647A CN106149482A CN 106149482 A CN106149482 A CN 106149482A CN 201610589647 A CN201610589647 A CN 201610589647A CN 106149482 A CN106149482 A CN 106149482A
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China
Prior art keywords
rail
heart
embedded
steel
wing
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CN201610589647.1A
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Chinese (zh)
Inventor
董彦录
李文博
严则会
闫旭辉
李军志
刘振
高彦吉
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China Railway Baoji Bridge Group Co Ltd
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China Railway Baoji Bridge Group Co Ltd
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Priority to CN201610589647.1A priority Critical patent/CN106149482A/en
Publication of CN106149482A publication Critical patent/CN106149482A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B7/00Switches; Crossings
    • E01B7/10Frogs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The present invention relates to a kind of shock resistance and anti-wear performance that can effectively promote heart wing rail, the heart wing rail life-span is made to be extended, can fundamentally solve again embedded combined high manganese steel frog wheel transition region heart wing rail premature failure and improve the embedded combined high manganese steel frog of embedded alloy steel core rail wing rail in whole group of railway frog service life, embedded combined high manganese steel frog is pitched the heart by embedded potassium steel, wing rail, pitch with rail and heart rail wing rail alloy steel mosaic block are by high-strength bolt auxiliary connection, rail packing ring and interval iron assemble, the embedded potassium steel fork heart uses composite unit structure and embedded potassium steel fork heart main body to use casting potassium steel, wheel tread uses blast pre-hardening.Advantage: one is that fork heart heart wing rail impact resistance, anti-wear performance significantly improve compared with the pure manganese steel fork heart;Two is alloy steel mosaic block lighter weight, and on-the-spot replacing is easy to maintenance;Three is alloy steel mosaic block simple in construction, and volume is little, and processing and manufacturing cost is relatively low.

Description

A kind of embedded combined high manganese steel frog of embedded alloy steel core rail wing rail
Technical field
The present invention relates to a kind of shock resistance and anti-wear performance that can effectively promote heart wing rail, make the heart wing rail life-span be able to Extend, can fundamentally solve again embedded combined high manganese steel frog wheel transition region heart wing rail premature failure and raising The embedded combined high manganese steel frog of the embedded alloy steel core rail wing rail in whole group of railway frog service life, belong to railway switch combination (or Assembled) railway frog manufacture field.
Background technology
CN103981778A, title " high-strength alloy steel core rail and wing rail pin-connected panel assembled frog ", including frog centre Rail, wing rail, common rail wing rail, ordinary steel rail fork are with rail, and the heart rail of railway frog and both sides wing rail are that high strength alloy steel homogeneity adds Work assembles, and high strength alloy steel wing rail flushes with common rail top and bottom, embeds inside common rail in the web of the rail, And connect into an overall wing rail with fastening bolt is fixed thereto, steel alloy wing rail top is 6mm higher than high-strength alloy steel core rail, High-strength alloy steel core rail rear lateral portion is connected with rail is fixing by fastening bolt and ordinary steel rail fork, high-strength alloy steel core rail and High strength alloy steel wing rail is chimeric by mutual concavo-convex otch and connects with fastening bolt is fixing.
CN203021878U, title " a kind of alloy steel core rail assembled frog ", mainly by heart rail, two wing rails and two Pitching with rail forms, wherein, two forks are separately positioned on the both sides of heart rail one end with rail, two wing rails be separately positioned on heart rail another The both sides of end, and two forks are clipped in the middle by two wing rails with the joint portion of rail with heart rail;Described heart rail and wing rail, heart rail and fork With rail and wing rail are fixing with being all connected by interval iron and high-strength bolt between rail with fork.This utility model is by interchangeable Heart rail, wing rail and fork constitute railway frog with rail combination, instead of the railway frog of conventional integrally casting molding, when occurring damaging, only need With new parts, damaged part replacement is got off, it is to avoid because local damage causes overall the scrapping of railway frog, reduction Maintenance cost.
CN102409581A, title " a kind of alloy steel combination frog heart rail wing rail ".Described alloy steel combination frog heart rail In wing rail, wing rail is raised to 5mm from throat of frog to heart rail top width 30mm-50mm;Heart rail end face decreasing value is at top width 10mm Reduce to reduce at 10mm, top width 20mm to reduce at 3mm-4mm, top width 50mm and at 0.5mm, top width 71mm, reduce 0mm;Heart rail is wide by 20 ~50mm corresponding position wing rail working edge rail head cutting output is 0mm.
CN204311302U, title " a kind of wing rail continuous way assembly frog structure ", including: the fork heart;Two continuous way wings Rail, described two continuous way wing rails are symmetrically distributed in the both sides of the fork heart and are connected with the described fork heart, every described continuous way wing rail All include that body and fork integrated with described body are with rail portion;Insert outside two wing rails, outside two described wing rails Side insert is connected to insert outside the opposite exterior lateral sides of described two continuous way wing rails, and each described wing rail and is attached adjacent to Described fork is with the position in rail portion is to protect described continuous way wing rail.
CN201915302U, title " a kind of Novel welding wing rail combined frog used for railway track ", including being located at both sides Wing rail and the heart rail between wing rail, wing rail is welded with middle steel alloy rail section by the common rail section at two ends, There is twice weld seam;It is characterized in that, a piece of reinforcement is respectively set between described heart rail and the wing rail of both sides and protects interval iron, wing rail The upper weld seam near toe-end is positioned at the length range strengthening protection interval iron;On heart rail, reinforcement protection interval iron and wing rail all It is provided with through bolted on connection hole, realizes fixed installation by attachment bolt assembly.
6, CN102021866A, title " a kind of alloy steel combined frog in wedge-shaped structure ", have alloy steel core rail, fork with Rail and wing rail, the two side of the web of the rail of described alloy steel core rail is lower end to the tilted inclined-plane I of the web of the rail, makes the cross section shape of the web of the rail Shape approximation wedge shape, the inner face of wedge shape interval iron is and the inclined-plane II of inclined-plane I laminating;Two wing rails are symmetrically positioned in alloy steel core rail Both sides, two wedge shape interval iron are symmetrically positioned between wing rail and alloy steel core rail, and wedge shape interval iron outer face and wing rail Web of the rail sidewall shape is fitted, and the inclined-plane II of inner face is closely connected with the side wall inclined plane I of the web of the rail of alloy steel core rail, is bolted Two wing rails, two wedge shape interval iron and alloy steel core rail are connected and fixed by secondary and rail packing ring;Two forks are with rail pair Claim the both sides of afterbody being arranged on alloy steel core rail, and between two wing rails, and be bolted pair, rail packing ring and The afterbody of two wing rails and alloy steel core rail and two forks are connected and fixed by general interval ferrum with rail.
CN204000475U, title " a kind of heart rail, wing rail insert use the assembled frog forging potassium steel ", mainly by the heart Rail, wing rail, fork form with rail, interval iron, bolt and packing ring, it is characterized in that assembled frog overall structure uses assembling combination knot Structure, wing rail uses block insert type structure, is inlayed formed by main wing rail and forging potassium steel wing rail insert, and heart rail, wing rail insert use Forging potassium steel makes.
CN204491321U, title " a kind of forging potassium steel heart rail assembled frog ", have a heart rail, two forks with Rail and two wing rails, described heart rail uses forging high manganese steel material to make, and described fork uses and existing line phase with rail and wing rail Make with the burning optimization on line rail of material;On the two side of the web of the rail of described heart rail elongated be shaped with two symmetrical recessed Groove, and make the formation lower end, side of groove to the tilted inclined-plane I of the web of the rail, the bottom of groove forms boss, makes the cross section of the web of the rail Shape forms an approximation wedge shape;The inner face of wedge shape interval iron is and the inclined-plane II of inclined-plane I laminating, and lower surface is close with boss The plane II of patch;Said two wing rail is symmetrically positioned in the both sides of heart rail, two wedge shape interval iron be symmetrically positioned in wing rail and heart rail it Between, and the web of the rail sidewall shape laminating of wedge shape interval iron outer face and wing rail, the inclined-plane II of inner face and the side of the web of the rail of heart rail Wall inclined-plane I is closely connected, and the plane II of lower surface is closely connected with boss, be bolted pair and rail packing ring by two wing rails, two Wedge shape interval iron and heart rail are connected and fixed;Said two fork is symmetricly set on the both sides of the afterbody of heart rail, and position with rail Between two wing rails, and be bolted pair, rail packing ring and general interval ferrum by the afterbody of two wing rails and heart rail and Pitch with rail is connected and fixed for two.
CN204530336U, title " a kind of track switch uses assembled frog structure ", this kind of track switch includes by assembled frog structure Bracing piece, left-handed screw nut, left swivel nut, right nut, right swivel nut, left hand guide rail, right hand guide rail, the top heart in same level Rail, left interval iron, right septum ferrum, left side wing rail and right side wing rail, described left interval iron and described right septum ferrum are symmetrically arranged In the both sides of described heart rail, described left side wing rail and described right side wing rail are symmetrically disposed on the both sides of described heart rail, wherein, institute The side stating left interval iron is removably attachable to described left side wing rail, and opposite side is fixed in described heart rail;Described right septum ferrum Side be removably connected to described right side wing rail, opposite side is fixed in described heart rail, in described left interval iron and heart rail formed There is a revolver groove, and be formed with right wheel groove, described revolver groove and described right wheel groove on described right septum ferrum and heart rail and be symmetrically arranged In the both sides of described heart rail, described bracing piece sequentially passes through described left hand guide rail, described left side wing rail, described left interval iron, institute State heart rail, described right septum ferrum, described right side wing rail and described right hand guide rail, and solid by described left-handed screw nut and described right nut Fixed described bracing piece, described left swivel nut is socketed on the side of described left-handed screw nut, and is welded in described left hand guide rail;Described right swivel nut It is socketed on the side of described right nut, and is welded in described right hand guide rail.
CN204530335U, title " a kind of track switch assembled frog ", with assembled frog, described track switch includes that top is same Heart rail on one horizontal plane, left interval iron, right septum ferrum, left side wing rail and right side wing rail, described left interval iron and right septum ferrum It is symmetrically disposed on the both sides of described heart rail, described left side wing rail and described right side wing rail and is symmetrically disposed on the two of described heart rail Side, wherein, the side of described left interval iron is removably attachable to described left side wing rail, and opposite side is fixed in described heart rail;Institute The side stating right septum ferrum is removably connected to described right side wing rail, and opposite side is fixed in described heart rail, described left interval iron and It is formed with revolver groove on heart rail, and it is symmetrical to be formed with right wheel groove, described revolver groove and right wheel groove on described right septum ferrum and heart rail Be arranged at the both sides of described heart rail.
CN204589722U, title " contour heart rail combined alloyed steel bolted rigid frog ", including wing rail and setting Heart rail between wing rail, the height of described wing rail and heart rail is equal, and wing rail (1) and heart rail are made up of martensite and bainite Multiphase steel is made.
CN102021867A, title " a kind of embedded combined high manganese steel frog ", have the fork heart, fork with rail and wing rail, institute State the fork heart and use High Strength Wear-Resistance Material block cast molding, and pitch between the wing rail that the heart is embedded in two symmetric arrays, pass through bolt Two wing rails are connected and fixed by auxiliary connection and rail packing ring with the fork heart;Pitch with rail is symmetricly set on the afterbody of the fork heart for two Both sides, and between two wing rails, and be bolted pair, rail packing ring and interval iron by two wing rails and the fork heart Afterbody and two forks are connected and fixed with rail.
Above-mentioned background technology, one refers to a kind of homogeneity alloy steel core rail and wing rail pin-connected panel assembled frog;Two relate to Be a kind of common alloy steel heart rail assembled frog;Three refer to a kind of alloy steel core rail assembled frog, it is therefore an objective to solve general Logical steel alloy assembly frog rail top ride comfort problem;Four refer to a kind of wing rail continuous way assembly frog structure, it is proposed that one Plant and prevent from pitching with the structure design of rail with heart rail generation relative displacement;Five refer to a kind of alloy steel core rail assembly railway frog knot Structure, rail wing, by being welded with middle steel alloy rail section by the common rail section at two ends, reaches to improve the wing rail longevity The target of life;Six relate to a kind of alloy steel core rail assembly railway frog, and fork heart heart rail web of the rail cross section is wedge structure, it is therefore an objective to solves and is determined Rail and the changing of the relative positions up and down of wing rail;Seven refer to a kind of heart rail, the assembled frog of wing rail insert employing forging potassium steel, and wing rail is inlayed Abaculus manufactures with heart rail split;Eight refer to a kind of forging potassium steel heart rail assembly railway frog, and fork heart heart rail web of the rail cross section is wedge Shape structure, it is therefore an objective to solve the changing of the relative positions up and down of resolution rail and wing rail;Nine refer to a kind of assembled frog structure;Ten refer to one Plant alloy steel core rail assembly frog structure, wing rail and the contour design of heart rail;11 refer to a kind of embedded potassium steel fork heart Assembled frog structure, the fork heart rail of the heart and both sides thereof inlay wing rail integral-casting.And this patent protection is a kind of embedding Formula combination high manganese steel frog structure, the embedded potassium steel fork heart in assembled frog uses composite unit structure, embedded potassium steel Fork heart main body uses casting potassium steel, and wheel transition region heart wing rail mosaic block uses the alloy steel material system that mechanical performance is more excellent Make, improve shock resistance and the anti-wear performance of wing rail.But all it is not directed to the embedded combined high manganese steel frog wheel transition region heart wing Change without whole group of railway frog after rail premature failure.
Summary of the invention
Purpose of design: design a kind of by the heart rail of wheel transition region, wing rail are used mechanical performance than potassium steel more Excellent alloy steel mosaic block, promotes heart rail, the shock resistance of wing rail and anti-wear performance further, makes heart rail, wing rail life-span be prolonged Long, solve embedded combined high manganese steel frog wheel transition region heart rail wing rail premature failure, thus improve whole group of railway frog Service life.
Design: in order to realize above-mentioned purpose of design, the present invention, on structure designs, designs a kind of embedded alloy steel core The embedded combined high manganese steel frog of rail wing rail, is shown in Fig. 1.Railway frog is pitched the heart, wing rail, fork with rail and the heart rail wing by embedded potassium steel Rail alloy steel mosaic block is assembled by high-strength bolt auxiliary connection, rail packing ring and interval iron.Fork heart main body uses potassium steel Casting, wheel tread uses explosion hardening technique pre-hardening.Fork heart wheel transition region heart rail, wing rail mosaic block use mechanical performance The steel alloy manufacture more excellent than potassium steel, and be assembled into one with fork heart main body by high-strength bolt auxiliary connection.Fork is with rail and the wing Rail uses heat-treated rail to make.Two wing rails of assembled frog are positioned at the both sides of the manganese fork heart, are bolted pair and rail Two wing rails and manganese are pitched the heart and are connected and fixed by packing ring;Two forks of assembled frog are arranged on the two of manganese fork heart afterbody with rail Side, and between two wing rails, and be bolted pair, rail packing ring and general interval ferrum three is fastened on one Rise.When railway frog wheel transition region heart rail needs to change because of trauma, it is only necessary to changing alloy steel mosaic block, railway frog main body can continue Continuous use.Due to alloy steel mosaic block lighter weight, on-the-spot replacing is easy to maintenance.Alloy steel mosaic block simple in construction, volume is little, Processing and manufacturing cost is relatively low, has significant low-cost advantage relative to changing whole group of railway frog.
Technical scheme: the embedded combined high manganese steel frog of a kind of embedded alloy steel core rail wing rail, embedded combination Gao Meng Steel railway frog by the embedded potassium steel fork heart, wing rail, fork with rail and heart rail wing rail alloy steel mosaic block by high-strength bolt auxiliary connection, Rail packing ring and interval iron assemble, and the embedded potassium steel fork heart uses composite unit structure and embedded potassium steel fork heart main body Using casting potassium steel, wheel tread uses blast pre-hardening;Embedded potassium steel fork the heart rail of the heart, wing rail and with fork with rail fill The interval iron joined uses one piece casting, the wheel mistake between the theoretical point of the embedded potassium steel fork heart to heart rail width 60mm section Crossing district is boxed frame structure, its bottom lock, open-top.
The present invention is compared with background technology, and one is compared with the pure manganese steel fork heart, pitches heart heart wing rail impact resistance, anti-wear performance Significantly improve;Two is alloy steel mosaic block lighter weight, and on-the-spot replacing is easy to maintenance;Three is alloy steel mosaic block simple in construction, Volume is little, and processing and manufacturing cost is relatively low;Four is to have significant low-cost advantage relative to whole group of railway frog of replacing.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embedded combined high manganese steel frog of embedded alloy steel core rail wing rail.
Fig. 2 be in Fig. 1 A-A to structural representation.
Fig. 3 be in Fig. 1 B-B to structural representation.
Fig. 4 be in Fig. 1 C-C to structural representation.
Detailed description of the invention
Embodiment 1: 1-4 referring to the drawings.The embedded combined high manganese steel frog of a kind of embedded alloy steel core rail wing rail, embeds Formula combination high manganese steel frog is pitched the heart 1, wing rail 2 by embedded potassium steel, is pitched with rail 3 and heart rail wing rail alloy steel mosaic block 4 pass through High-strength bolt auxiliary connection 6, rail packing ring 5 and interval iron 7 assemble, embedded potassium steel fork the heart 1 use composite unit structure and Embedded potassium steel fork heart main body uses casting potassium steel, and wheel tread uses blast pre-hardening;The embedded potassium steel fork heart Heart rail, wing rail and the interval iron assembled with rail with fork use one piece casting, and embedded potassium steel pitches the theoretical point of the heart to heart rail Wheel transition region between wide 60mm section is boxed frame structure, its bottom lock, open-top.The fork heart wheel transition region heart Wing rail mosaic block 4 uses the steel alloy manufacture that mechanical performance is more excellent than potassium steel, and by high-strength bolt auxiliary connection 6 and fork heart master Body is assembled into one, when railway frog wheel transition region heart rail occurs that severe injury needs to change, it is only necessary to change alloy steel mosaic block 4 i.e. Can, railway frog main body can be continuing with.
It is to be understood that: although the mentality of designing of the present invention is contrasted by above-described embodiment, detailed word is retouched State, but these words describe, simply the simple text of mentality of designing of the present invention is described rather than to mentality of designing of the present invention Restriction, any combination without departing from mentality of designing of the present invention, increase or revise, each falling within protection scope of the present invention.

Claims (2)

1. an embedded combined high manganese steel frog for embedded alloy steel core rail wing rail, embedded combined high manganese steel frog is by embedding The formula potassium steel fork heart (1), wing rail (2), fork are with rail (3) and heart rail wing rail alloy steel mosaic block (4) are by high-strength bolt auxiliary connection (6), rail packing ring (5) and interval iron (7) assemble, it is characterized in that: the embedded potassium steel fork heart (1) uses composite unit structure And embedded potassium steel fork heart main body uses casting potassium steel, wheel tread uses blast pre-hardening;The embedded potassium steel fork heart Heart rail, wing rail and with fork with rail assembling interval iron use one piece casting, embedded potassium steel fork the heart theoretical point to the heart Wheel transition region between rail width 60mm section is boxed frame structure, its bottom lock, open-top.
The embedded combined high manganese steel frog of embedded alloy steel core rail wing rail the most according to claim 1, is characterized in that: fork Heart wheel transition region heart wing rail mosaic block (4) uses the steel alloy manufacture that mechanical performance is more excellent than potassium steel, and by high-strength spiral shell Bolt auxiliary connection (6) is assembled into one with fork heart main body, when railway frog wheel transition region heart rail occurs that severe injury needs to change, it is only necessary to more Changing alloy steel mosaic block (4), railway frog main body can be continuing with.
CN201610589647.1A 2016-07-25 2016-07-25 A kind of embedded combined high manganese steel frog of embedded alloy steel core rail wing rail Pending CN106149482A (en)

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Cited By (10)

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Publication number Priority date Publication date Assignee Title
CN106758566A (en) * 2017-03-15 2017-05-31 山东远大特材科技股份有限公司 One kind edge core type high manganese steel frog structure
CN108914719A (en) * 2018-06-15 2018-11-30 中铁宝桥集团有限公司 Inserted forging potassium steel combines fixed railway frog
CN109112907A (en) * 2018-09-04 2019-01-01 中铁宝桥集团有限公司 A kind of wing rail toe-end structure and its forming method
CN109403163A (en) * 2018-12-24 2019-03-01 中铁宝桥集团有限公司 A kind of welding assembled frog
CN110144768A (en) * 2019-06-18 2019-08-20 中铁宝桥集团有限公司 A kind of anti-jump and adjustable fixed assembled frog
CN110725164A (en) * 2019-11-18 2020-01-24 中铁宝桥集团有限公司 Embedded fixed seamless high manganese steel frog structure
CN111979848A (en) * 2020-09-15 2020-11-24 中铁宝桥集团有限公司 Reinforced alloy steel point rail combined acute frog
CN113668299A (en) * 2021-08-20 2021-11-19 宜兴市鑫煜科技有限公司 Integrally-cast frog structure for railroad tramcar turnout and preparation process thereof
CN114717886A (en) * 2022-03-18 2022-07-08 中国国家铁路集团有限公司 Wing rail embedded type alloy steel combined frog and method for replacing quick-wear parts on line
CN115418892A (en) * 2022-09-06 2022-12-02 中国铁建重工集团股份有限公司 Combined railway frog and manufacturing method thereof

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WO2018165784A1 (en) * 2017-03-15 2018-09-20 山东远大特材科技股份有限公司 Insert core type high manganese steel frog structure
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CN106758566A (en) * 2017-03-15 2017-05-31 山东远大特材科技股份有限公司 One kind edge core type high manganese steel frog structure
CN108914719A (en) * 2018-06-15 2018-11-30 中铁宝桥集团有限公司 Inserted forging potassium steel combines fixed railway frog
CN109112907B (en) * 2018-09-04 2023-08-25 中铁宝桥集团有限公司 Wing rail toe end structure and forming method thereof
CN109112907A (en) * 2018-09-04 2019-01-01 中铁宝桥集团有限公司 A kind of wing rail toe-end structure and its forming method
CN109403163A (en) * 2018-12-24 2019-03-01 中铁宝桥集团有限公司 A kind of welding assembled frog
CN110144768A (en) * 2019-06-18 2019-08-20 中铁宝桥集团有限公司 A kind of anti-jump and adjustable fixed assembled frog
CN110144768B (en) * 2019-06-18 2024-01-26 中铁宝桥集团有限公司 Anti-jump and adjustable fixed type combined frog
CN110725164A (en) * 2019-11-18 2020-01-24 中铁宝桥集团有限公司 Embedded fixed seamless high manganese steel frog structure
CN111979848A (en) * 2020-09-15 2020-11-24 中铁宝桥集团有限公司 Reinforced alloy steel point rail combined acute frog
CN113668299A (en) * 2021-08-20 2021-11-19 宜兴市鑫煜科技有限公司 Integrally-cast frog structure for railroad tramcar turnout and preparation process thereof
CN113668299B (en) * 2021-08-20 2023-04-25 宜兴市鑫煜科技有限公司 Integral casting type frog structure for railway track train turnout and preparation process thereof
CN114717886A (en) * 2022-03-18 2022-07-08 中国国家铁路集团有限公司 Wing rail embedded type alloy steel combined frog and method for replacing quick-wear parts on line
CN115418892A (en) * 2022-09-06 2022-12-02 中国铁建重工集团股份有限公司 Combined railway frog and manufacturing method thereof

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