CN106145436A - Thermal water processing equipment modular installation method - Google Patents
Thermal water processing equipment modular installation method Download PDFInfo
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- CN106145436A CN106145436A CN201510194933.3A CN201510194933A CN106145436A CN 106145436 A CN106145436 A CN 106145436A CN 201510194933 A CN201510194933 A CN 201510194933A CN 106145436 A CN106145436 A CN 106145436A
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Abstract
A kind of thermal water processing equipment modular installation method, it is characterized in that comprising the following steps: (1) is a functional module according to system diagram with each functional unit, (2) SOLIDWORKS software is used to carry out three-dimensional modeling, (3) according to architectural drawing, structure chart, beam, plate, column dimension are checked after modeling, various pipelines all must not hit beam, Chuan Liang, carry out in the space that building structure allows, (4) module installation diagram is gone out after confirmation, (5) module substrate makes, (6) equipment is installed and is made, and (7) Pipe installing and (8) are electrically installed.The thermal water processing equipment modular installation method of the present invention has modularity installation method and introduces parallel operations in large quantities, by civil engineering, install, the operation such as debugging has been intersected with having carried out the degree of depth, thus significantly shorten duration and user's convenient daily management to equipment in the future, plant maintenance, go wrong the advantage being easy to search.
Description
Technical field
The present invention relates to a kind of water treatment facilities installation method, specifically, be a kind of thermal water processing equipment modular installation method.
Background technology
Tens bubble ponds that one hot spring bathing center is few, up to a hundred many bubble ponds, bubble pond is divided into again common bubble pond and Foam pond.Foam pond is consistent with common bubble pond in feedwater, draining, constant temperature and illumination, adds circulating pump or air pump provides power.Circulating pump or air pump make water or wind have certain kinetic energy, and by the outlet designed or air port, or human body is produced massage effect, or people's vision is produced impact, or produce the scene such as waterfall, streams.The body of people, the heart, god is made greatly to be met.Most common in functional pool have whirlpool, boiling pool, pond, streams, waterfall pond etc., and whether people knew enjoyment hot spring is comfortable, warm when also has a set of powerful mechanism support them after these, and that is with regard to thermal water processing equipment.
Hot spring will be through to bubble pond from hot spring well: original sub-block, constant pressure water supply, circulating filtration and secondary temperature raising and entering into each bubble pond by pipeline parallel connection after automatically controlling a few major part, and each bubble pond also has the equipment such as circulation constant temperature, ozone sterilization in addition to the said equipment.
Therefore thermal water processing equipment is various, if the technological process routinely of many equipment is installed, the later stage user daily management to equipment, plant maintenance, the lookup gone wrong etc. all can cause a lot of difficulty.
The most known thermal water processing equipment installation method also exists above-mentioned all inconvenience and problem.
Summary of the invention
The purpose of the present invention, it is to propose a kind of installation unit installed by equipment and become by technological process and function combinations, each unit has clear and definite function defined feature, geometry connects interface, and function input, the thermal water processing equipment modular installation method of output interface feature.
Another object of the present invention, be to propose a kind of in construction civil engineering when carrying out foundation construction, batch production can be carried out by system unit function and be assembled into module, just can install with in bulk after transferring basis etc. civil engineering, the intermediate connection tube road decreasing equipment room shortens the thermal water processing equipment modular installation method of construction period.
A further object of the present invention, is to propose a kind of user convenient daily management to equipment, plant maintenance in the future, and go wrong the thermal water processing equipment modular installation method being easy to search.
For achieving the above object, the technical solution of the present invention is:
A kind of thermal water processing equipment modular installation method, it is characterised in that comprise the following steps:
(1), foundation system diagram is a functional module with each functional unit；
(2), SOLIDWORKS software is used to carry out three-dimensional modeling；
(3), checking beam, plate, column dimension according to architectural drawing, structure chart after modeling, various pipelines all must not hit beam, Chuan Liang, carries out in the space that building structure allows；
(4), module installation diagram is gone out after confirmation；
(5), module substrate make, comprise the following steps:
1), module substrate be equivalent to equipment Foundations, all water pumps in unit, plate type heat exchanger, husky tank filter, ozone machine, switch board are fixedly arranged at module substrate；
2), module substrate select same specification channel-section steel or I-steel by installation diagram requirement, make frame, at frame upper berth checkered steel plate；
3), substrate anticorrosion is sprayed paint after can be selected for zinc-plated material or completing；
4), on substrate, various equipment layout is carried out by installation diagram；
5), installation bolt hole is opened according to equipment layout；
6), hanger is set in substrate corner, in order to transport later and installation；
(6), equipment install make, comprise the following steps:
1), water pump is installed
Checking the power of water pump, lift, flow by module installation diagram, water pump adds amortisseur with substrate junction, and bolt adds spring shim；
2), plate type heat exchanger is installed
Check the heat exchange area of plate type heat exchanger, flow by module installation diagram, confirm bore and the position of plate type heat exchanger first and second side；
3), husky cylinder filter is installed
Import and export caliber, filter area, flow, sand loading amount and material by the verification of module installation diagram, confirm errorless after fixedly mount by the mounting opening position on layout drawing；
(7), Pipe installing
1), by module installation diagram, the technology requirement of tubing and conduit fittings is carried out material inspection before Pipe installing；
2), pipe arrangement in the middle of equipment, middle pipe arrangement uses thin-wall stainless steel, ring pressure to connect；
(8), electrically install
Equipment room power and control circuit and use aluminum coil holder to DDC switch board, switch board needs to be provided with grounding device, and the electric wire that used, cable are by module installation diagram requirement.
The thermal water processing equipment modular installation method of the present invention can also be further achieved by the following technical measures.
Aforesaid method, wherein said water pump must band hair interceptor.
Aforesaid method, wherein said DDC switch board is provided with standard network communication interface, it is achieved on the spot with remote auto control.
After using technique scheme, the thermal water processing equipment modular installation method of the present invention has the advantage that
1, modularity installation method introduces parallel operations in large quantities, by civil engineering, install, the operation such as debugging has been intersected, thus has been significantly shortened the duration with having carried out the degree of depth；
2, the user's convenient daily management to equipment, plant maintenance in the future, goes wrong and is easy to search.
Accompanying drawing explanation
Fig. 1 be the embodiment of the present invention be completed module diagram；
Fig. 2 is the machine room schematic diagram of the module installation of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing thereof, the present invention is illustrated further.
Embodiment 1
The thermal water processing equipment modular installation method of the present invention, it is characterised in that comprise the following steps:
1, foundation system diagram is a functional module with each functional unit；
2, SOLIDWORKS software is used to carry out three-dimensional modeling；
3, checking beam, plate, column dimension according to architectural drawing, structure chart after modeling, various pipelines all must not hit beam, Chuan Liang, carries out in the space that building structure allows；
4, module installation diagram is gone out after confirmation；
Fig. 1 is the module diagram that is completed of the embodiment of the present invention, and Fig. 2 is the machine room schematic diagram of the module installation of the embodiment of the present invention.
5, module substrate makes, and comprises the following steps:
(1), module substrate be equivalent to equipment Foundations, all water pumps in unit, plate type heat exchanger, husky tank filter, ozone machine, switch board etc. are fixedly arranged at module substrate；
(2), module substrate select same specification channel-section steel or I-steel by installation diagram requirement, make frame, at the checkered steel plate of frame upper berth δ=4-5mm；
(3), substrate anticorrosion spray paint after can be selected for zinc-plated material or completing, before spraying paint matrix rust cleaning use mechanical derusting, derusting grade ST3；
(4), on substrate, various equipment layout is carried out by installation diagram；
(5), installation bolt hole is opened according to equipment layout；
(6), hanger is set in substrate corner, in order to transport later and installation；
6, equipment is installed and is made, and comprises the following steps:
(1), water pump is installed
By module installation diagram check the power of water pump, lift, flow, water pump must also band hair interceptor, water pump adds amortisseur with substrate junction, and bolt adds spring shim, and water pump adds double nut after having corrected；
(2), plate type heat exchanger is installed
By module installation diagram the verification heat exchange area of plate type heat exchanger, flow etc., confirm bore and the position of plate type heat exchanger first and second side, confirm errorless after fixedly mount by the mounting opening position on layout drawing, add double spiral shell after correction；
(3), husky cylinder filter is installed
Import and export caliber, filter area, flow, sand loading amount and material etc. by the verification of module installation diagram, confirm errorless after fixedly mount by the mounting opening position on layout drawing, add double spiral shell after correction；
(4), miscellaneous equipment is installed
By the mounting opening position fixed installation pressed after module installation diagram confirmation on layout drawing, after correction, add double spiral shell；
7, Pipe installing
(1), by module installation diagram the technology requirement of tubing and conduit fittings carried out material inspection before Pipe installing:
1), tubing
The local pit of tube wall thickness tolerance, damaging, meet the requirements, non-metal pipe has the quality certification and coherent detection report；
2), valve
Valve housing surfaces externally and internally should smooth, clean, there is no sand holes, lime-ash, pore, shrinkage cavity, crackle, opening and closing flexibly, valve body bolt be connected firmly, all valves must have the quality certification；
Value pressure test valve 10%, but every batch and each specification at least one, valve pressure test housing parts strength test and seal tightness test, casing rigidity test pressure is 1.5 times of valve nominal pressures, test period 5min；Seal tightness test is valve nominal pressure, test period 15min, and carries out record；
3), flange
Flange surface should smooth, must not have crackle, speckle, peel ply, burr, sealing surface must reach the fineness of regulation, plane is only permitted there are belt tool marks.Must not there be sand holes and groove radially, seal line must not have pit, damage.Table 1 is the tolerance scope of flange each portion size.
The tolerance of table 1 flange each portion size
4), pad must not be lost, wrinkle, crackle, periphery should be neat, and shim size should be consistent with flange sealing surface.Table 2 is flange gasket tolerance scope.
Table 2 flange gasket tolerance
5), bolt
Bolt, nut screw thread should be complete, without indentation, burr and fracture of wire, the end face of nut should smooth and and central axis, bolts and nuts should be able to correctly coordinate, and nut should be able to be screwed into whole screw thread with hands, and must not rock on bolt.The flexibility of bolt cannot be greater than the 1/1000 of total length；
(2), pipe arrangement in the middle of equipment
Middle pipe arrangement uses thin-wall stainless steel, ring pressure to connect；
1), ring pressure interconnection technique requires to see table 3.
Table 3 presses interconnection technique requirement for ring
| Nominal diameter DN | Tube outer diameter D0 | Band length L | Locking slot outer diameter D 1 | Sealed end outer diameter D 2 |
| 15 | 16.00±0.12 | 14.0±1.0 | 15.80-16.30 | 17.10-17.60 |
| 20 | 19.00±0.12 | 14.5±1.0 | 18.80-19.40 | 20.20-20.80 |
| 25 | 25.40±0.15 | 15.0±1.0 | 24.90-25.60 | 26.30-27.00 |
| 32 | 31.80±0.15 | 15.0±1.0 | 31.00-31.80 | 33.10-33.90 |
| 40 | 40.00±0.18 | 19.0±1.2 | 39.20-40.20 | 41.50-42.50 |
| 50 | 50.80±0.20 | 19.0±1.2 | 49.70-50.80 | 52.50-53.60 |
| 65 | 63.50±0.23 | 22.0±1.2 | 61.50-62.80 | 65.00-66.30 |
| 80 | 76.00±0.25 | 22.0±1.2 | 74.40-75.80 | 78.20-79.60 |
| 100 | 102.00±0.50 | 22.0±1.2 | 99.40-101.00 | 103.90-105.40 |
2), the incising pipes of tubing use mechanical means cutting, use special grinding wheel sheet when grinding wheel cutting or reconditioning；
Pipe notch quality should meet the following requirements:
A, otch end face should be smooth, flawless, burr, concavo-convex, reducing, residue etc.；
B, inclination (with the tube hub axis verticality) deviation of otch end face not should be greater than the 5% of tube outer diameter, and must not exceed 3mm；Concavo-convex error must not exceed 1mm；
C, tube end face lose circle, and when cannot insert pipe fitting, Special shaping device should be used to can be inserted into pipe fitting bellmouth bottom by tubing section shaping；
3), the selection of ring pressing tongs
Stainless steel pipes ring pressure connects, and should select the ring pressing tongs of dimension model according to pipeline nominal diameter.Ring pressing tongs specification sees table 4.
Table 4 is ring pressing tongs specification
4), ring pressure attended operation
A, choose ring pressing tongs corresponding with pipe part specification；Ring compression mould is installed on binding clip (upper and lower ring compression mould coloring face must be consistent), assembles jaw and briquetting can carry out ring pressure attended operation；
B, before crimping, often crimping 3 to 5 pipe fittings will add a little lubricating oil in the knob of upper and lower briquetting corner, upper and lower ring pressing tongs inner mold should be kept before operation to clean；
C, pipe fitting cannot be inserted because tubing is non-round and avoid when intubating tubing incised wound sealing ring for overcoming, with Special shaping device to processing tubing section shaping；
D, remove tubing protecting film, tubing is inserted pipe fitting bellmouth to bottom, and rule on outer pipe wall along tubing edge with bow pen, then pull out tubing；
E, first tubing is inserted pipe fitting bellmouth and to bottom, rule on tubing along tubing edge；Again sealing ring is enclosed within tubing, inserts bell and spigot bottom, make tubing sounding mark align with tubing edge, finally sealing ring is pushed in the gap between pipe fitting and tubing (in annular seal space)；
F, the ring of pipe fitting is pressed connecting portion press tubing end towards the face of coloring, by pipe fitting sealing position between the upper lower lock block of upper and lower ring compression mould binding clip；Pipe fitting and tubing must be perpendicular to ring compression mould coloring face can ring press operation.
During g, ring pressure, ring pressing tongs is pressed by operation oil pump, until up and down ring compression mould is of completely closed, release after voltage stabilizing 3 seconds, ring press operation completes；
5) inspection after, ring press operation completes
A, sealed end crimp position 3600Impression should concavo-convex uniformly；
B, pipe fitting end face are combined with tubing should tight gapless；
The redundance of the sealing ring of extrusion is stitched in c, pipe fitting end face and tubing pressing can natural drop or easy removal；
D, as caused ring pressure not in place because of briquetting or tool damage, application normal tool tries again ring pressure, and should check again for crimping position quality；
E, when being connected with transition nipple, a secondary ring pressure should be carried out after tightening screw thread again；
F, the tubing of nominal diameter 65-100mm are pressed with the ring of pipe fitting and are connected, and in addition to by with aforesaid operations, must also do two secondary ring pressures, during two secondary ring pressures, ring pressing tongs is translated to tubing direction a band length, by briquetting near pipe fitting sealing ring root, is forced into lower lock block gapless；
G, when ring pressure quality of connection do not reach require time, answer whole set replacement ring pressing tongs die assembly or sent by mould to repair.Improper place pressed by card, and available normal tool does card pressure again, and should be again with the confirmation of hexagonal gauge；
6), thin-walled stainless steel tube system is connected with other pipe part
A, nominal diameter be the tubing of 15-50mm ring pressure should be used when being connected with other tubing to connect the special conversion connector of thin-wall stainless steel is threaded or Flange joint.
B, nominal diameter are that the tubing of 65-100mm should use Flange joint when being connected with other tubing.
7), the requirement that arranges of thin-walled stainless steel tube supporting member spacing sees table 5.
What table 5 was pipe supports spacing arranges requirement
| Pipeline nominal diameter DN | 15 | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 |
| Maximum spacing (m) standpipe | 2.0 | 2.0 | 2.5 | 2.5 | 3.0 | 3.0 | 3.0 | 3.0 | 3.5 |
| Horizontal tube (m) | 1.8 | 2.0 | 2.5 | 2.5 | 3.0 | 3.0 | 3.0 | 3.0 | 3.5 |
8, electrically install
Equipment room power and control circuit use aluminum coil holder to DDC switch board, and switch board needs to be provided with grounding device, and the electric wire, the cable that are used are provided with standard network communication interface by module installation diagram requirement, DDC switch board, it is achieved on the spot with remote auto control.
The present invention has substantive distinguishing features and significant technological progress, and the thermal water processing equipment modular installation method of the present invention, its technological progress is that it introduces parallel operations in large quantities, thus significantly shortens the duration.Its marrow does not thoroughly overturn traditional construction theory, but it is optimized, and relies on current flourishing advanced technology, by civil engineering, install, the operation such as debugging is intersected with having carried out the degree of depth.
The thermal water processing equipment modular installation method of the present invention uses in hot spring holiday village, mountain, Zhenjiang, Katyuan hotel SPA swimming pool shop, Guizhou Province Gui Anxinqu new river bend engineering, and effect is notable.
Above example is used for illustrative purposes only, rather than limitation of the present invention, person skilled in the relevant technique, without departing from the spirit and scope of the present invention, it is also possible to make various conversion or change.Therefore, the technical scheme of all equivalents also should belong to scope of the invention, should be limited by each claim.
Claims (4)
1. a thermal water processing equipment modular installation method, it is characterised in that comprise the following steps:
(1), foundation system diagram is a functional module with each functional unit；
(2), SOLIDWORKS software is used to carry out three-dimensional modeling；
(3), checking beam, plate, column dimension according to architectural drawing, structure chart after modeling, various pipelines all must not hit beam, Chuan Liang, carries out in the space that building structure allows；
(4), module installation diagram is gone out after confirmation；
(5), module substrate make, comprise the following steps:
1), module substrate be equivalent to equipment Foundations, all water pumps in unit, plate type heat exchanger, husky tank filter, ozone machine, switch board are fixedly arranged at module substrate；
2), module substrate select same specification channel-section steel or I-steel by installation diagram requirement, make frame, at frame upper berth checkered steel plate；
3), substrate anticorrosion is sprayed paint after can be selected for zinc-plated material or completing；
4), on substrate, various equipment layout is carried out by installation diagram；
5), installation bolt hole is opened according to equipment layout；
6), hanger is set in substrate corner, in order to transport later and installation；
(6), equipment install make, comprise the following steps:
1), water pump is installed
Checking the power of water pump, lift, flow by module installation diagram, water pump adds amortisseur with substrate junction, and bolt adds spring shim；
2), plate type heat exchanger is installed
Check the heat exchange area of plate type heat exchanger, flow by module installation diagram, confirm bore and the position of plate type heat exchanger first and second side；
3), husky cylinder filter is installed
Import and export caliber, filter area, flow, sand loading amount and material by the verification of module installation diagram, confirm errorless after fixedly mount by the mounting opening position on layout drawing；
(7), Pipe installing
1), by module installation diagram, the technology requirement of tubing and conduit fittings is carried out material inspection before Pipe installing；
2), pipe arrangement in the middle of equipment, middle pipe arrangement uses thin-wall stainless steel, ring pressure to connect；
(8), electrically install
Equipment room power and control circuit and use aluminum coil holder to DDC switch board, switch board needs to be provided with grounding device, and the electric wire that used, cable are by module installation diagram requirement.
2. a thermal water processing equipment modular installation method, it is characterised in that comprise the following steps:
(1), foundation system diagram is a functional module with each functional unit；
(2), SOLIDWORKS software is used to carry out three-dimensional modeling；
(3), checking beam, plate, column dimension according to architectural drawing, structure chart after modeling, various pipelines all must not hit beam, Chuan Liang, carries out in the space that building structure allows；
(4), module installation diagram is gone out after confirmation；
(5), module substrate make, comprise the following steps:
1), module substrate be equivalent to equipment Foundations, all water pumps in unit, plate type heat exchanger, husky tank filter, ozone machine, switch board are fixedly arranged at module substrate；
2), module substrate select same specification channel-section steel or I-steel by installation diagram requirement, make frame, at frame upper berth checkered steel plate；
3), substrate anticorrosion is sprayed paint after can be selected for zinc-plated material or completing；
4), on substrate, various equipment layout is carried out by installation diagram；
5), installation bolt hole is opened according to equipment layout；
6), hanger is set in substrate corner, in order to transport later and installation；
(6), equipment install make, comprise the following steps:
1), water pump is installed
Checking the power of water pump, lift, flow by module installation diagram, water pump adds amortisseur with substrate junction, and bolt adds spring shim；
2), plate type heat exchanger is installed
Check the heat exchange area of plate type heat exchanger, flow by module installation diagram, confirm bore and the position of plate type heat exchanger first and second side；
3), husky cylinder filter is installed
Import and export caliber, filter area, flow, sand loading amount and material by the verification of module installation diagram, confirm errorless after fixedly mount by the mounting opening position on layout drawing；
(7), Pipe installing
1), by module installation diagram, the technology requirement of tubing and conduit fittings is carried out material inspection before Pipe installing；
2), pipe arrangement in the middle of equipment, middle pipe arrangement uses thin-wall stainless steel, ring pressure to connect；
(8), electrically install
Equipment room power and control circuit and use aluminum coil holder to DDC switch board, switch board needs to be provided with grounding device, and the electric wire that used, cable are by module installation diagram requirement.
3. thermal water processing equipment modular installation method as claimed in claim 1, it is characterised in that described water pump must band hair interceptor.
4. thermal water processing equipment modular installation method as claimed in claim 1, it is characterised in that described DDC switch board is provided with standard network communication interface, it is achieved on the spot with remote auto control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510194933.3A CN106145436A (en) | 2015-04-23 | 2015-04-23 | Thermal water processing equipment modular installation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510194933.3A CN106145436A (en) | 2015-04-23 | 2015-04-23 | Thermal water processing equipment modular installation method |
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| CN106145436A true CN106145436A (en) | 2016-11-23 |
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| CN201510194933.3A Pending CN106145436A (en) | 2015-04-23 | 2015-04-23 | Thermal water processing equipment modular installation method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1653004A (en) * | 2002-05-10 | 2005-08-10 | 达格公司 | Transportable water treatment apparatus |
| CN101777090A (en) * | 2010-02-22 | 2010-07-14 | 中国二十二冶集团有限公司 | Method for computer simulation of installation construction of oven protection equipment of coke oven |
| KR20140038602A (en) * | 2012-09-20 | 2014-03-31 | 한국전력공사 | Apparatus for inspecting electric power conduit in underground using mobile device |
| CN104100111A (en) * | 2014-05-20 | 2014-10-15 | 江苏柏诚工程股份有限公司 | Manufacturing method for integrated water cooling machine room |
| CN104166892A (en) * | 2014-06-19 | 2014-11-26 | 国家电网公司 | Engineering management and control method and system based on three-dimensional design system |
-
2015
- 2015-04-23 CN CN201510194933.3A patent/CN106145436A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1653004A (en) * | 2002-05-10 | 2005-08-10 | 达格公司 | Transportable water treatment apparatus |
| CN101777090A (en) * | 2010-02-22 | 2010-07-14 | 中国二十二冶集团有限公司 | Method for computer simulation of installation construction of oven protection equipment of coke oven |
| KR20140038602A (en) * | 2012-09-20 | 2014-03-31 | 한국전력공사 | Apparatus for inspecting electric power conduit in underground using mobile device |
| CN104100111A (en) * | 2014-05-20 | 2014-10-15 | 江苏柏诚工程股份有限公司 | Manufacturing method for integrated water cooling machine room |
| CN104166892A (en) * | 2014-06-19 | 2014-11-26 | 国家电网公司 | Engineering management and control method and system based on three-dimensional design system |
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