CN106144492B - Contactless coal mine travelling belt sideslip guard method and device - Google Patents

Contactless coal mine travelling belt sideslip guard method and device Download PDF

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Publication number
CN106144492B
CN106144492B CN201610722298.6A CN201610722298A CN106144492B CN 106144492 B CN106144492 B CN 106144492B CN 201610722298 A CN201610722298 A CN 201610722298A CN 106144492 B CN106144492 B CN 106144492B
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China
Prior art keywords
bar
infrared
sunpender
sideslip
travelling belt
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Active
Application number
CN201610722298.6A
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Chinese (zh)
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CN106144492A (en
Inventor
曾朝辰
奂光润
王小国
党铁果
杨晓
时培源
王冠宇
李玉东
谷保健
李明
叶帝河
李正兴
张善强
高天
郭金良
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Yongcheng Coal and Electricity Holding Group Co Ltd
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Yongcheng Coal and Electricity Holding Group Co Ltd
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Priority to CN201610722298.6A priority Critical patent/CN106144492B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0266Control or detection relating to the load carrier(s)
    • B65G2203/0283Position of the load carrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • B65G2203/044Optical

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  • Control Of Conveyors (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses a kind of contactless coal mine travelling belt sideslip guard method and devices,Two infrared receivers are separately mounted to by lower fixed frame on the longeron on conveyer both sides,Lower end rotary type of the middle part of two RF transmitters respectively with two upright bars is connect,The upper end of two upright bars is connect respectively with cross bar,The intermediate upper end of the cross bar and the lower end of sunpender connect,Controller is provided on the sunpender,The upper end of the sunpender is provided with connecting plate,The connecting plate is fixed on by connector on the tunnel roof right over travelling belt,The top of two upright bars is respectively arranged with drum,The conducting wire of each RF transmitter is connect after the drum in the same upright bar with the controller,Two RF transmitters and two infrared receivers form splayed structure.Protection act of the present invention is sensitive, reliable, improves service life, reduces production cost, improves work efficiency.

Description

Contactless coal mine travelling belt sideslip guard method and device
Technical field:
The present invention relates to a kind of coal mine coal transporting equipments, are run more particularly to a kind of contactless coal mine travelling belt Inclined guard method and device.
Background technology:
According to Yong Mei companies《Coal mine excavator electricity fine-grained management standard》Regulation, sideslip protection installation requirement:Fixed band Formula conveyer(Tail is fixed for a long time)Sideslip protection should use in pairs, and each one group of installation at head, tail, apart from machine Head, each 10~15m of tail, when ribbon conveyer have slope change it is larger when(When the gradient is more than 20 °), should become at the position of slope Install one group;The protection of moving band conveyor sideslip only need to install one group in head.Sideslip protection application specific bracket is consolidated It is scheduled on the big frame of ribbon conveyer or longeron, the deviation situation of zone face on ribbon conveyer is protected.At present, Chen Si buildings coal The barrow leader of a group of people is equipped with sideslip protection more than 40 and covers, and is found according to annual spare parts consumption statistics in 2014 and 2015, every year on average more It changes sideslip and protects 48 sets, account for belt conveying Electrical Control spare parts consumption volume ratio up to 8.22%, input cost is high.To improve conveyer Sideslip protective value and service life, guarantee mine safety production, while the input of production cost is reduced, belt team engineering technology Personnel are had found by conscientious analysis and summary:1. the sideslip protection used now is all contact, when rubber belt from deviating, adhesive tape touches Sideslip guard bar is touched, sideslip is protected and could be acted when sideslip guard bar midpoint positive force is 20~100N according to the rules, such as pectin Protection act value is not achieved in amplitude with sideslip, and adhesive tape then grinds sideslip guard bar, sideslip guard bar of grinding away always, and sideslip is protected not It can normal work;2. it is to realize control, sideslip protection leakproofness by microswitch action inside the sideslip protection now used Easily oxidation causes loose contact to poor microswitch contact, influences short life.
Invention content:
The technical problems to be solved by the invention are:Overcome the deficiencies of the prior art and provide a kind of reasonable design, using the longevity Life is long, improves work efficiency, reduces cost and reduce personnel's maintenance contactless coal mine travelling belt sideslip guard method and Device.
The technical scheme is that:
A kind of contactless coal mine travelling belt sideslip guard method, includes the following steps:
A, connecting plate is set on the tunnel roof right over travelling belt, the upper end of connecting plate and sunpender connects, The lower end setting cross bar of sunpender, two upright bars are set at the both ends of cross bar;
B, a RF transmitter is respectively articulated in the lower end of two upright bars, one is installed respectively in the upper end of two upright bars A drum sets a controller at the middle part of sunpender;
C, the conducting wire of each RF transmitter is connect after the drum in same upright bar with controller, it is two infrared The conducting wire of line transmitter is mutually socketed or is fixed by line card;
D, one infrared receiver, two infrared rays are set respectively on the longeron on conveyer both sides by lower fixed frame Transmitter and two infrared receivers form splayed structure;
E, when the adhesive tape of conveyer runs well not sideslip, the signal of both sides infrared receiver output is opened point; When adhesive tape is more than regulation to either side sideslip, infrared ray that adhesive tape cutting RF transmitter is sent out, infrared receiver Infrared signal can not be received, infrared receiver action, output signal is normally closed point, the change that controller passes through switching value node Change judge adhesive tape whether sideslip, and then stop conveyer movement.
A kind of contactless coal mine travelling belt sideslip protective device, contains RF transmitter and infrared receiver Device, the RF transmitter and infrared receiver are two, wherein, two infrared receivers pass through lower fixation Frame is separately mounted on the longeron on conveyer both sides, the middle parts of the two RF transmitters lower end with two upright bars respectively Rotary type connects, and the upper end of two upright bars is connect respectively with cross bar, and the intermediate upper end of the cross bar and the lower end of sunpender connect It connects, controller is provided on the sunpender, the upper end of the sunpender is provided with connecting plate, and the connecting plate is fixed by connector On tunnel roof right over travelling belt, the top of two upright bars is respectively arranged with drum, each described infrared The conducting wire of line transmitter is connect after the drum in the same upright bar with the controller, two infrared ray hairs The conducting wire of emitter is mutually socketed or is fixed by line card, two RF transmitters and two infrared receivers Form splayed structure.
The lower fixed frame includes fixed seat, horizon bar and vertical bar, and the fixed seat is fixed on the longeron, described Horizon bar is sleeved in the axis hole of the fixed seat and retention mechanism is provided therebetween, and the vertical bar is sleeved on the water The axis hole of flat bar one end is interior and retention mechanism is provided therebetween, the upper end of the vertical bar and the infrared receiver Middle part rotary type connects and retention mechanism is provided therebetween.
Carrying roller Edge Distance of the infrared receiver from conveyer is 20mm, the RF transmitter and infrared ray Receiver is obliquely installed relative to horizontal plane.
The lower end of the sunpender is provided with bar hole or spacer bolt hole, and the intermediate upper end of the cross bar is by connecting bolt It is connect with the lower end bar hole of the sunpender or spacer bolt hole.
The drum uses manual rotation, and is provided with detent mechanism between the drum and the upright bar, alternatively, described Drum is connect with driving motor, and the driving motor is connect by controller with remote controler, is remotely controlled operation.
The beneficial effects of the invention are as follows:
1st, the present invention is not only well positioned to meet safety in production requirement, and solves sideslip protection and ground away loss by adhesive tape The problem of, protection act is sensitive, reliable, improves protection service life, reduces input and the maintenance personnel of production cost Workload, improve person works' efficiency, reduce that failure brings electromechanical influences.
2nd, infrared opposite-radiation formula sensor installation of the present invention stent used is front and rear up and down can move adjustment, adjustment Angle is very convenient;Its act without and adhesive strips contact, when rubber belt from deviating goes out predetermined distance(Run out of carrying roller edge 20mm), sideslip guarantor Shield acts, and conveyer shuts down, high sensitivity.
3rd, infrared opposite-radiation formula sensor of the present invention is all-sealed structure, and service life is long, high sensitivity, antijamming capability By force;Also, when infrared opposite-radiation formula sensor is protected as sideslip, in rubber belt from deviating, adhesive tape cutting is infrared ray sensing The infrared ray that device transmitting terminal is sent out does not touch sensor in itself, and service life is long.
4th, infrared ray sensor transmitting terminal of the present invention is mounted on special stand right over adhesive tape, and infrared ray sensor receives End is mounted on the belt longeron of both sides, and two groups of infrared ray sensor angles are tuned into " eight " font, then measure with a yardstick out from support The distance of roller edge 20mm adjusts sideslip degree of protection position and tightens fixed screw, it is ensured that the protection of infrared opposite-radiation formula sideslip is dynamic Make sensitive, reliable.
5th, it is that peripheral equipment is controlled by a passive relay inside infrared two-way emission type sensor receiving terminal of the present invention, Relay service life is tens times higher than the microswitch service life up to 100,000 times or more.
6th, the present invention had not only improved the sensitivity of protection, but also extend the service life of protection, and reduce personnel's Maintenance improves work efficiency, has saved the input of production cost, has ensured safe efficient, the steady running of coal flow system, tool There is high promotional value.
Description of the drawings:
Fig. 1 is the structure diagram of contactless coal mine travelling belt sideslip protective device.
Specific embodiment:
Embodiment:Referring to Fig. 1, in figure, 1- conveyers, 2- lower fixed frames, 3- infrared receivers, 4- carrying rollers, 5- adhesive tapes, 6- RF transmitters, 7- upright bars, 8- cross bars, 9- drums, 10- conducting wires, 11- controllers, 12- sunpenders.
Contactless coal mine travelling belt sideslip protective device contains RF transmitter 6 and infrared receiver 3, In:RF transmitter 6 and infrared receiver 3 are two, wherein, two infrared receivers 3 are divided by lower fixed frame 2 An Zhuan not be on the longeron on 1 both sides of conveyer, the middle part of two RF transmitters 6 rotates respectively with the lower end of two upright bars 7 Formula connects, and the upper end of two upright bars 7 is connect respectively with cross bar 8, and the intermediate upper end of cross bar 8 is connect with the lower end of sunpender 12, sunpender Controller 11 is provided on 12, the upper end of sunpender 12 is provided with connecting plate, and connecting plate is fixed on 1 adhesive tape of conveyer by connector On the tunnel roof of surface, the top of two upright bars 7 is respectively arranged with drum 9, and the conducting wire 10 of each RF transmitter 6 passes through It is connect after the drum 9 crossed in same upright bar 7 with controller 11, the mutually socket or logical of conducting wire 10 of two RF transmitters 6 It crosses line card to fix, two RF transmitters 6 and two infrared receivers 3 form splayed structure.
Lower fixed frame 2 includes fixed seat, horizon bar and vertical bar, and fixed seat is fixed on longeron, and horizon bar is sleeved on solid In the axis hole of reservation and retention mechanism is provided therebetween, vertical bar is sleeved in the axis hole of horizon bar one end and therebetween It is provided with retention mechanism, the upper end of vertical bar and the middle part rotary type connection of infrared receiver and fastening is provided therebetween Mechanism.
Carrying roller 4 Edge Distance of the infrared receiver 3 from conveyer 1 is 20mm, RF transmitter 6 and infrared receiver Device 3 is obliquely installed relative to horizontal plane.
The lower end of sunpender 12 is provided with bar hole or spacer bolt hole, and the intermediate upper end of cross bar 8 is by connecting bolt with hanging The lower end bar hole of bar 12 or the connection of spacer bolt hole.
Drum 9 uses manual rotation, and is provided with detent mechanism between drum 9 and upright bar 7, alternatively, drum 9 and driving electricity Machine connects, and driving motor is connect by controller with remote controler, is remotely controlled operation.
During work, when the adhesive tape 5 of conveyer 1 runs well not sideslip, the signal that both sides infrared receiver 3 exports is Opened point;When adhesive tape 5 is more than regulation to either side sideslip, adhesive tape 5 cuts off the infrared ray that RF transmitter 6 is sent out, red Outer line receiver 3 can not receive infrared signal, and infrared receiver 3 acts, and output signal is normally closed point(Its normally closed crawl Make), controller 11 by the variation of switching value node come judge adhesive tape whether sideslip, and then stop conveyer 1 move.
The above described is only a preferred embodiment of the present invention, not make limitation in any form to the present invention, it is all It is any simple modification, equivalent change and modification that technical spirit according to the present invention makees above example, still falls within In the range of technical solution of the present invention.

Claims (7)

1. a kind of contactless coal mine travelling belt sideslip guard method, includes the following steps:
A, connecting plate, the upper end connection of connecting plate and sunpender, in sunpender are set on the tunnel roof right over travelling belt Lower end setting cross bar, the both ends of cross bar set two upright bars;
B, a RF transmitter is respectively articulated in the lower end of two upright bars, a line is installed respectively in the upper end of two upright bars Disk sets a controller at the middle part of sunpender;
C, the conducting wire of each RF transmitter is connect after the drum in same upright bar with controller, two infrared ray hairs The conducting wire of emitter is mutually socketed or is fixed by line card;
D, one infrared receiver, two infrared emittings are set respectively on the longeron on conveyer both sides by lower fixed frame Device and two infrared receivers form splayed structure;
E, when the adhesive tape of conveyer runs well not sideslip, the signal of both sides infrared receiver output is opened point;Work as glue Band to either side sideslip be more than regulation when, infrared ray that adhesive tape cutting RF transmitter is sent out, infrared receiver can not Receive infrared signal, infrared receiver action, output signal is normally closed point, controller by the variation of switching value node come Judge adhesive tape whether sideslip, and then stop conveyer movement.
2. contactless coal mine travelling belt sideslip guard method according to claim 1, it is characterized in that:It is described lower solid Determine frame and include fixed seat, horizon bar and vertical bar, the fixed seat is fixed on the longeron, and the horizon bar is sleeved on described In the axis hole of fixed seat and retention mechanism is provided therebetween, the vertical bar is sleeved in the axis hole of described horizon bar one end And retention mechanism is provided therebetween, the upper end of the vertical bar connect with the middle part rotary type of the infrared receiver and Retention mechanism is provided therebetween.
3. contactless coal mine travelling belt sideslip guard method according to claim 1, it is characterized in that:It is described infrared Carrying roller Edge Distance of the line receiver from conveyer is 20mm, and the RF transmitter and infrared receiver are relative to level Plane is obliquely installed.
4. contactless coal mine travelling belt sideslip guard method according to claim 1, it is characterized in that:The sunpender Lower end be provided with bar hole or spacer bolt hole, the intermediate upper end of the cross bar is by connecting the lower end of bolt and the sunpender Bar hole or the connection of spacer bolt hole.
5. contactless coal mine travelling belt sideslip guard method according to claim 1, it is characterized in that:The drum Using manual rotation, and detent mechanism is provided between the drum and the upright bar, alternatively, the drum connects with driving motor It connects, the driving motor is connect by controller with remote controler, is remotely controlled operation.
6. a kind of contactless coal mine travelling belt sideslip protective device, containing RF transmitter and infrared receiver, It is characterized in that:The RF transmitter and infrared receiver are two, wherein, two infrared receivers pass through Lower fixed frame is separately mounted on the longeron on conveyer both sides, the middle parts of two RF transmitters respectively with two upright bars The connection of lower end rotary type, the upper end of two upright bars connect respectively with cross bar, the intermediate upper end of the cross bar and sunpender Lower end connects, and is provided with controller on the sunpender, the upper end of the sunpender is provided with connecting plate, and the connecting plate passes through connection Part is fixed on the tunnel roof right over travelling belt, and the top of two upright bars is respectively arranged with drum, Mei Yisuo The conducting wire for stating RF transmitter is connect after the drum in the same upright bar with the controller, and two described red The conducting wire of outside line transmitter is mutually socketed or is fixed by line card, two RF transmitters and two infrared rays Receiver forms splayed structure;The lower fixed frame includes fixed seat, horizon bar and vertical bar, and the fixed seat is fixed on institute It states on longeron, the horizon bar is sleeved in the axis hole of the fixed seat and retention mechanism is provided therebetween, described vertical Rod set is in the axis hole of described horizon bar one end and retention mechanism is provided therebetween, the upper end of the vertical bar with it is described The middle part rotary type of infrared receiver connects and retention mechanism is provided therebetween;The infrared receiver is from conveyer Carrying roller Edge Distance for 20mm, the RF transmitter and infrared receiver are obliquely installed relative to horizontal plane; The lower end of the sunpender is provided with bar hole or spacer bolt hole, and the intermediate upper end of the cross bar is hung by connecting bolt with described The lower end bar hole of bar or the connection of spacer bolt hole.
7. contactless coal mine travelling belt sideslip protective device according to claim 6, it is characterized in that:The drum Using manual rotation, and detent mechanism is provided between the drum and the upright bar, alternatively, the drum connects with driving motor It connects, the driving motor is connect by controller with remote controler, is remotely controlled operation.
CN201610722298.6A 2016-08-25 2016-08-25 Contactless coal mine travelling belt sideslip guard method and device Active CN106144492B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107539747A (en) * 2017-08-01 2018-01-05 龙口矿业集团有限公司 Novel remote-control belt conveyor
CN109383984B (en) * 2018-12-25 2024-04-02 山西赛安自动控制有限公司 Belt breakage early warning device for rubber belt of bucket elevator

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CN202897453U (en) * 2012-10-30 2013-04-24 中国神华能源股份有限公司 Rubber belt conveyor and monitoring protection device used for the same
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