CN106143795B - A kind of dismounting of marine generator group and disengaging cabin technique - Google Patents

A kind of dismounting of marine generator group and disengaging cabin technique Download PDF

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Publication number
CN106143795B
CN106143795B CN201510161935.2A CN201510161935A CN106143795B CN 106143795 B CN106143795 B CN 106143795B CN 201510161935 A CN201510161935 A CN 201510161935A CN 106143795 B CN106143795 B CN 106143795B
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generating set
cabin
platform
dismounting
technique
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CN106143795A (en
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徐鹏飞
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Jiangnan Shipyard Group Co Ltd
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Jiangnan Shipyard Group Co Ltd
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Abstract

The invention discloses a kind of dismounting of marine generator group and disengaging cabin technique, temporary platform is hung in generating set platform side, and groove steel rail is set in temporary platform, generating set is drawn in temporary platform by hoist engine, then hung out.When entering cabin, inverted repeat goes out cabin step.Dismounting and disengaging cabin technique using a kind of marine generator group of the present invention, can make generating set avoid central station of floating dock or other obstructions, realize out cabin and enter cabin.

Description

A kind of dismounting of marine generator group and disengaging cabin technique
Technical field
The present invention relates to shipbuilding technical field, more particularly to during a kind of maintenance of marine generator group, ship is generated electricity The dismounting of unit and disengaging cabin technique.
Background technology
The diesel generating set of ship is typically long 5.0~6.5 meters, and wide 2.0~2.5 meters, high 2.2~2.8 meters, weight reaches 20 tons, be by generator when installation at the beginning of the new ship in generating set therefore because volume and weight is all very huge Group hangs in installation by loop wheel machine.
Chinese patent 201010587075.6 discloses a kind of 50,000 tons of partly latent shipowner's diesel generating sets and enters cabin technique, this Patent essentially discloses a kind of large-scale latent shipowner's diesel generating set and enters cabin technique, reduces the dismounting work to engine room structure and pipe Xi Make, ensure safely and efficiently to enter cabin, ensure structure and the integrality of fitting-out, reduce workload.But this technology could not but solve When generating set is because repairing or damaging the technique for needing to change.When such large-scale diesel generating set is impaired, it is necessary to remove dimension When repairing or change, due to having been provided with central station of floating dock or other Ship Structures above generating set, can not directly it use Loop wheel machine is hung out.Due to the electric wiring of the ripe arrangement and its complexity of hull, central station of floating dock or generating set can not be removed at all Other Ship Structures of top, it is hanged to realize.
The content of the invention
In view of the shortcomings that above-mentioned prior art, it is an object of the invention to provide a kind of dismounting of marine generator group and enter Go out cabin technique, for solve in the prior art can not directly hanged generating set, realize replacing the problem of.
In order to achieve the above objects and other related objects, the present invention provides dismounting and the disengaging cabin of a kind of marine generator group Technique, it is characterised in that including following technique.
1) prepare before, going out cabin
1.1st, the removable plate part of hull is removed, formation hangs out passage;
1.2nd, former shipowner's machine is hung out;
1.3rd, piping, the cable being connected with primary group of motors are removed;
1.4th, the checker plate platform around generating set platform is removed;
1.5th, the bolt that generating set is connected with pedestal is removed;
1.6th, the temporary platform being connected with generating set platform is lifted up into, temporary platform flushes with platform where generating set;
1.7th, wire rope hoist is installed on generating set platform;
1.8th, prepare to draw, hang rope used in generating set.
2) cabin, is gone out
2.1st, generating set is jacked up at the prime time of the common base of generating set with oil pump;
2.2nd, generating set is jacked up and arrives certain height, the height is with auxiliary slider ready for installation under generator footing And groove steel rail, oil pump at pedestal is then removed, removes damper, then installation auxiliary is slided at generating set lower margin Block, groove steel rail and auxiliary fixing assembly are laid, sliding block is corresponding with groove steel rail, then puts down generating set, makes generator Group load-bearing is on sliding block and channel-section steel;
2.3rd, the rope of hoist engine is connected on the hanger of the stem of generating set, is pulled by hoist engine by generating set Central station of floating dock lower edge is moved at former base seat, the rope of loop wheel machine is then connected at its stem hanger, is continued generating set It is dragged to above temporary platform, the rope of loop wheel machine is then connected at the Tailing Lug of generating set;
2.4th, loop wheel machine hangs out generating set.
3) cabin, is entered
3.1st, it is that said process is on the contrary that the new generating set for repairing or changing, which enters cabin,.
Preferably, generating set before cabin is entered, it is necessary to generating set installation site top afterbody be provided with one group Fixed pulley, hoist engine is set to pull generating set return.
Preferably, in hoist engine installation site, interim stiffening device is set to hull.
Preferably, in auxiliary slider insertion channel-section steel, slidably, lubricator is smeared between auxiliary slider and channel-section steel.
Preferably, lubricator is butter.
Preferably, groove steel rail is extended in temporary platform from generating set installation site.
As described above, dismounting and the disengaging cabin technique of a kind of marine generator group of the present invention, can avoid generating set Central station of floating dock or other obstructions, realize out cabin and enter cabin.
Brief description of the drawings
Fig. 1 is shown as the dismounting of the marine generator group of the embodiment of the present invention and passes in and out the scheme schematic diagram of cabin technique.
Piece mark explanation
1- generating sets,
2- central station of floating docks,
3- hangs out passage,
4- temporary platforms,
5- hoist engines,
6- groove steel rails,
7- oil pumps (jack),
8- auxiliary sliders,
9- fixed pulleys.
Embodiment
Illustrate embodiments of the present invention below by way of specific instantiation, those skilled in the art can be by this specification Disclosed content understands other advantages and effect of the present invention easily.The present invention can also pass through specific realities different in addition The mode of applying is embodied or practiced, the various details in this specification can also be based on different viewpoints with application, without departing from Various modifications or alterations are carried out under the spirit of the present invention.
According to Fig. 1, dismounting and the disengaging cabin process program schematic diagram of the marine generator group of example are originally applied.
The present embodiment is applied to the dismounting of the imperial number former ship diesel generating set of snow and goes out cabin and new generating set enters this reality of cabin Applying the technique of example includes early-stage preparations, requirement, process.
1 show with reference to the accompanying drawings, generating set 1 (rib position 153~rib position 158) is provided with hull cabin, and (rib position is suitable for rib Sequence is numbered, and refers to ship in the position where longitudinal length rib, and rib position is for determining the position along captain direction, phase in design Represented when in the coordinate in ship length direction, or with #153~#158), the top of generating set 1 is provided with central station of floating dock 2, generator The without hindrance formation in right side of 1 place platform of group hangs out passage 3.
Following is cabin technique.
1) prepare before, going out cabin
1.1st, tear plate hull detachable portion open, formed in (rib position 137~rib position 147) and hang out passage 3, hanging out passage 3 is The temporarily isolating part in each layer deck, every layer of portable plate is removed, then form area's obstacle passage, hang out the size of passage 3 really It is that can facilitate the dismounting and lifting of more new equipment on the basis of the size of generating set to recognize principle, hangs out the mistake of the formation of passage 3 To avoid also needing the part retained as far as possible in journey, especially with regard to the part of cable composition.
1.2nd, former shipowner's machine is hung out.
1.3rd, piping, the cable being connected with primary group of motors 1 are removed.
1.4th, the checker plate platform around the platform of generating set 1 is removed.
1.5th, the bolt that generating set 1 is connected with pedestal is removed.
1.6th, the temporary platform 4 being connected with generating set platform is lifted up into, temporary platform 4 and the place platform of generating set 1 are neat It is flat.The size of temporary platform 4 is suitable with the size of the generator in the hull of the present embodiment, and temporary platform 4 and generating set 1 are flat Platform connects, and extends to and hangs out the lower section of passage 3.Because the high low dimensional of double bottom platform can not accurately be learnt, temporary platform 4 is built When, lower margin, which stays, puts certain surplus, when specific implementation process, according to actual height, carries out surplus to lower margin and repaiies It is whole, it is ensured that the flatness of temporary platform.
1.7th, installation fixes 10 tons of hoist engines 5 in the range of generating set platform (rib position 131~rib position 133);Having must When wanting, and corresponding interim stiffening device is set to hull.In groove steel rail 6 when the positioning of hoist engine 5 is to pull generating set 1 Upper no component is criterion, i.e., hoist engine 5 is linearly distributed with generating set 1, groove steel rail 6.
1.8th, prepare to draw, hang rope used in generating set.
2) cabin, is gone out
2.1st, generating set 1 is jacked up at the prime time of the common base of generating set with oil pump (jack) 7.
The 2.2nd, generating set 1 is jacked up to certain height, the height is slided with auxiliary ready for installation under generator footing Block 8 and groove steel rail 6, oil pump at the pedestal of generating set is then removed, remove damper.Then in generating set lower margin Auxiliary slider 8 is installed with bolt by place, lays groove steel rail 6 and auxiliary fixing assembly, and track extends to interim flat from generating set The top of platform.Sliding block 8 is corresponding with groove steel rail 6, then lets out lower oil pump (jack) 7, generating set is moved down, and generating set is held Focus on sliding block and channel-section steel, auxiliary slider 8 is embedded into channel-section steel, and is coated with butter on the contact surface.
2.3rd, the rope of hoist engine 5 is connected on the hanger of the stem of generating set 1, being pulled by hoist engine 5 to generate electricity Unit 1 moves to the lower edge (engine opening #149) of central station of floating dock 2 at former base seat, and loop wheel machine is then connected at its stem hanger Rope, continue generating set being dragged to the top of temporary platform 4, the rope of loop wheel machine is then connected at the Tailing Lug of generating set Rope;
2.4th, loop wheel machine hangs out generating set;
The generating set of replacing is hung in into cabin.Following is into cabin technique.
1st, positioning freeze change after generating set pedestal, adjustment cushion block, process pedestal bolt hole.
2nd, installation fixes 10 tons of hoist engines 5 in the range of generating set platform (#131~#133).And hull is set Corresponding interim stiffening device.There is no component as criterion on groove steel rail 6 when the positioning of hoist engine 5 is to pull generating set, I.e. hoist engine 5 is linearly distributed with generating set 01, groove steel rail 6.
3rd, temporary platform 4 hangs in cabin and had good positioning, and then lays groove steel rail 6 and auxiliary fixing assembly.Temporary platform 4 Size is suitable with the size of the generator after the replacing of the present embodiment, and temporary platform 4, which is placed in, hangs out the lower section of passage 3, and with generating Machine group platform connects, flushed.The dimension width of groove steel rail 6 is suitable with the auxiliary slider 8 set on the generating set after replacing.
4th, one group of fixed pulley 9 is positioned on the bulkhead of the top afterbody (#161) of generating set 1 (#153~#158).
5th, auxiliary slider is fixed with bolt at the lower margin of generating set.
6th, entering the extraneous circumstance in cabin is:Main frame does not enter cabin, and double bottom hull structural modification terminates.
7th, hang in into cabin so that auxiliary slider 8 is dropped into channel-section steel, and contact surface smears butter.
8th, the rope of hoist engine 5 is connected on the hanger of the stem of generating set, rope connects hoist engine through fixed pulley 9 5.Hoist engine 5 is set to pull generating set 1 to move to left to set installation site (#153~#158).
9th, generating set is drawn to by central station of floating dock lower edge (engine opening #149) from temporary platform by hoist engine 5, Then the rope that loop wheel machine is connected at its stem hanger is extractd, extracts the rope that loop wheel machine is connected at the Tailing Lug of generating set, Hoist engine works on.
10th, when treating that generating set 1 is drawn to set installation site by hoist engine 5, below the pedestal of generating set Oil pump (jack) 7 is set, then by oil pump (jack) 7 by generating set 1 upwards top to certain altitude (height with The auxiliary slider and groove steel rail below generator footing can be removed).
11st, after removing auxiliary slider 8 and groove steel rail 6, oil pump (jack) 7 is unloaded, generating set 1 is moved down and drops down onto On the pedestal to have freezed.Then it is fixed on pedestal, that completes generating set enters cabin installation.
12nd, temporary platform 4 and its auxiliary fixing member are removed.
The above-described embodiments merely illustrate the principles and effects of the present invention, not for the limitation present invention.It is any ripe Know the personage of this technology all can carry out modifications and changes under the spirit and scope without prejudice to the present invention to above-described embodiment.Cause This, those of ordinary skill in the art is complete without departing from disclosed spirit and institute under technological thought such as Into all equivalent modifications or change, should by the present invention claim be covered.

Claims (6)

1. the dismounting of marine generator group a kind of and disengaging cabin technique, it is characterised in that including following technique,
1) prepare before, going out cabin
1.1st, the removable plate part of hull is removed, formation hangs out passage;
1.2nd, former shipowner's machine is hung out;
1.3rd, piping, the cable being connected with primary group of motors are removed;
1.4th, the checker plate platform around generating set platform is removed;
1.5th, the bolt that generating set is connected with pedestal is removed;
1.6th, the temporary platform being connected with generating set platform is lifted up into, temporary platform flushes with platform where generating set;
1.7th, wire rope hoist is installed on generating set platform;
1.8th, prepare to draw, hang rope used in generating set;
2) cabin, is gone out
2.1st, generating set is jacked up at the prime time of the common base of generating set with oil pump;
2.2nd, generating set is jacked up and arrives certain height, the height is with auxiliary slider and groove ready for installation under generator footing Steel track, oil pump at pedestal is then removed, remove damper, then auxiliary slider, paving are installed at generating set lower margin If groove steel rail and auxiliary fixing assembly, auxiliary slider is corresponding with groove steel rail, then puts down generating set, makes generating set Load-bearing is on auxiliary slider and groove steel rail;
2.3rd, the rope of hoist engine is connected on the hanger of the stem of generating set, is pulled by hoist engine by generating set from original Central station of floating dock lower edge is moved at pedestal, the rope of loop wheel machine is then connected at its stem hanger, continues to pull generating set Above to temporary platform, the rope of loop wheel machine is then connected at the Tailing Lug of generating set;
2.4th, loop wheel machine hangs out generating set;
3) cabin, is entered
3.1st, it is that said process is on the contrary that the new generating set for repairing or changing, which enters cabin,.
2. dismounting and the disengaging cabin technique of marine generator group according to claim 1, it is characterised in that generating set exists Enter before cabin, it is necessary to the top afterbody in the installation site of generating set is provided with fixed pulley, hoist engine is pulled generating set return.
3. dismounting and the disengaging cabin technique of marine generator group according to claim 1, it is characterised in that pacify in hoist engine Holding position, interim stiffening device is set to hull.
4. dismounting and the disengaging cabin technique of marine generator group according to claim 1, it is characterised in that auxiliary slider is embedding Enter in groove steel rail, lubricator is smeared between auxiliary slider and groove steel rail.
5. dismounting and the disengaging cabin technique of marine generator group according to claim 4, it is characterised in that the lubricator For butter.
6. the dismounting of marine generator group according to claim 1 and disengaging cabin technique, it is characterised in that groove steel rail from Generating set installation site is extended in temporary platform.
CN201510161935.2A 2015-04-08 2015-04-08 A kind of dismounting of marine generator group and disengaging cabin technique Active CN106143795B (en)

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CN107472457B (en) * 2017-08-11 2019-08-13 上海船舶研究设计院(中国船舶工业集团公司第六0四研究院) A kind of channel design, ship and motor hang out method
CN108163138B (en) * 2017-12-25 2020-04-10 沪东中华造船(集团)有限公司 Cabin-out method for overhaul of main engine of ship
CN111039169A (en) * 2019-11-15 2020-04-21 沪东中华造船(集团)有限公司 Ship equipment module hoisting method
CN111361704A (en) * 2020-03-24 2020-07-03 上海外高桥造船有限公司 Generator and installation method of generator set
CN112849362A (en) * 2021-02-26 2021-05-28 广州文冲船舶修造有限公司 Large-area renewing and repairing process for longitudinal wall in ship cabin
CN113071631B (en) * 2021-03-25 2022-11-04 浙江友联修造船有限公司 Process for enabling generator set of 18-thousand-ton bulk carrier to enter and exit cabin
CN113581412A (en) * 2021-09-03 2021-11-02 上海外高桥造船有限公司 Method for installing sealed cabin of water glycol unit for dual-fuel bulk cargo ship
CN115743463A (en) * 2022-12-08 2023-03-07 中国船舶集团青岛北海造船有限公司 Ship washing tower installation method

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