CN106141019A - The blank feeder of punching press notebook base plate - Google Patents
The blank feeder of punching press notebook base plate Download PDFInfo
- Publication number
- CN106141019A CN106141019A CN201610718487.6A CN201610718487A CN106141019A CN 106141019 A CN106141019 A CN 106141019A CN 201610718487 A CN201610718487 A CN 201610718487A CN 106141019 A CN106141019 A CN 106141019A
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- Prior art keywords
- plate
- hole
- positioning
- guide
- wearing
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/24—Devices for removing sheets from a stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
- B21D43/22—Devices for piling sheets
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/042—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material including a refractory ceramic layer, e.g. refractory metal oxides, ZrO2, rare earth oxides
Abstract
The invention discloses the blank feeder of a kind of punching press notebook base plate, including left location-plate, right location slide plate, front apron, backboard, prelocalization plate, rear position plate, lifting location-plate, raising board, wearing plate, lifting mechanism, positioning cylinder, lift cylinder and hoisting mechanism；Arranging the positioning through hole of a rectangular configuration on positioning table, on positioning table and arrange the wearing plate mounting groove of rectangular configuration near the right side of positioning through hole, wearing plate is embedded in wearing plate mounting groove, and the upper surface of wearing plate is equal with the upper surface of positioning table.The present invention utilizes raising board and lift cylinder to be stably placed on wearing plate by the blank of lifting, by left location-plate, right location slide plate, prelocalization plate and rear position plate, four limits of notebook base plate blank are positioned, lifting mechanism and lifting location-plate make a notebook base plate blank topmost reach the optimum position that the sucker of mechanical hand is drawn, whole process realizes being automatically brought into operation, it is accurately positioned, substantially increases production efficiency.
Description
Technical field
The present invention relates to a kind of blank conveyance, particularly relate to the blank feeder of a kind of punching press notebook base plate.
Background technology
At present, the work flow of notebook base plate is: be first cut into base plate sizable with notebook base plate, i.e. base
Material prepares；Then blank is transported on blank transferring platform, utilizes the sucker of mechanical hand to draw blank to first pressing equipment
Carrying out just shape punching press, the blank base plate after first punching press is drawn onto next pressing equipment by the sucker of same recycling mechanical hand
Punching press through hole, so notebook base plate final molding after the punching press of tens of times is carried out on mould.
In prior art, the transferring platform of notebook base plate blank mainly includes a base plate and a positioning table, location
Platform is horizontally set on the top of base plate by four support columns.Being provided with four locating pieces on positioning table, four locating pieces set
Putting the position at four angles of rectangle, the inner side of locating piece arranges support level, and top is flared out.Blank is consigned by transport vehicle
To one side of transferring platform, then operator with the hands embrace one and fold blank to positioning table, first put one fixed at four
On the block of position, four angles of blank are placed just on the support level inside locating piece, and such blank is just positioned accurately, machine
The sucker of tool hands is drawn the position of blank and is just locked accurately, and the sucker of mechanical hand is placed on punching press after drawing blank accurately
On mould, such notebook base plate blank has just been placed in diel accurately, and then operator personnel are being put
Putting a blank to locating piece, be so iteratively repeated operation, the labor intensity of operator is big, and inefficiency.
Summary of the invention
In place of above-mentioned the deficiencies in the prior art, the invention provides a kind of realization and automatically transport, automatic precision
Determining position, labor intensity is low, the blank feeder of the punching press notebook base plate that work efficiency is high.
In order to solve above-mentioned technical problem, present invention employs following technical scheme:
The blank feeder of punching press notebook base plate include base plate, positioning table, left location-plate, right location slide plate, front apron,
Backboard, prelocalization plate, rear position plate, lifting location-plate, raising board, the wearing plate of rectangular configuration, lifting mechanism, location gas
Cylinder, lift cylinder and hoisting mechanism；Described positioning table is horizontally set on the top of base plate by support column；
The positioning through hole of one rectangular configuration is set on described positioning table, on described positioning table and near the right side of positioning through hole
Arranging the wearing plate mounting groove of rectangular configuration, before and after the upper surface of described positioning table and close positioning through hole, side is respectively provided with
Locating piece；The guide through hole I of a rectangular configuration in described wearing plate mounting groove and it is respectively provided with near front side and rear side, described resistance to
Be respectively provided with the guide through hole II of rectangular configuration on nog plate near both sides front and back, the upper surface of described wearing plate is near both sides front and back
Being respectively provided with chute, described chute is positioned at the outside of the guide through hole II of respective side；Described wearing plate is embedded in wearing plate and installs
In groove, the guide through hole I in wearing plate mounting groove and guide through hole II one_to_one corresponding on wearing plate, the upper table of described wearing plate
Face is equal with the upper surface of positioning table；
Described left location-plate is fixedly installed on positioning table, the left surface phase of the right flank of left location-plate and positioning through hole
Flat；
Described front apron is fixedly installed on positioning table and near the front side of positioning table, described front apron is vertically arranged and leads
To through hole III, described guide through hole III is made up of macropore and aperture；Described prelocalization plate be arranged on front apron and positioning through hole it
Between and be slidably matched with positioning table, the leading flank of described prelocalization plate is vertically arranged guide post I, described guide post I is cased with
Spring I, in described guide post I inserts guide through hole III and is slidably matched with the aperture in guide through hole III, the one of described spring I
Side pressure is on prelocalization plate, and the other end of spring I puts in guide through hole III and be pressed between macropore and aperture the step formed
On；The bottom rear of described prelocalization plate arranges the draw-in groove I corresponding with the locating piece on front side of positioning through hole；Described prelocalization
After the draw-in groove I of plate is stuck on the locating piece of correspondence, the trailing flank of prelocalization plate is equal with the leading flank of positioning through hole；Described front
The rear portion of plate arranges solenoid mounting groove I, inlays solenoid I in described solenoid mounting groove I；
Described backboard is fixedly installed on positioning table and the rear side of close positioning table, described backboard is vertically arranged and leads
To through hole IV, described guide through hole IV is made up of macropore and aperture；Described rear position plate be arranged on backboard and positioning through hole it
Between and be slidably matched with positioning table, the trailing flank of described rear position plate is vertically arranged guide post II, and described guide post II is cased with
Spring II, in described guide post II inserts guide through hole IV and is slidably matched with the aperture in guide through hole IV, described spring II
One end be pressed on rear position plate, the other end of spring II put in guide through hole IV and be pressed between macropore and aperture formed
On step；The draw-in groove II corresponding with the locating piece on rear side of positioning through hole is set bottom the front side of described rear position plate；Described
After the draw-in groove II of rear position plate is stuck on the locating piece of correspondence, the leading flank of rear position plate is equal with the trailing flank of positioning through hole；
The front portion of described backboard arranges solenoid mounting groove II, inlays solenoid II in described solenoid mounting groove II；
Described right location slide plate is placed on wearing plate, and the forward rear side in bottom of described right location slide plate is respectively provided with cunning
Wheel, in the pulley of described right location slide plate two bottom sides lays respectively at the chute of respective side and with corresponding slide cooperation；
Described positioning cylinder is arranged on positioning table and near right side, the piston rod of described positioning cylinder is connected with right location slide plate, institute
When stating the high order end that right location slide plate moves to chute, the left surface of right location slide plate is equal with the right flank of positioning through hole；
Described lifting location-plate is rectangular configuration, and lifting location-plate is positioned at positioning through hole and the inwall with positioning through hole is slided
Dynamic cooperation；Described lifting mechanism includes that motor, decelerator, gear, tooth bar and guide rail, described guide rail are vertically arranged on base plate also
Being positioned at the lower section of lifting location-plate, described tooth bar is vertically installed on guide rail and is slidably matched with guide rail in the vertical direction, institute
The power input shaft of the power output shaft and decelerator of stating motor is connected, and described gear is arranged on the power output shaft of decelerator
On, wheel and rack engages；
The guide through hole II of close front side in the guide through hole I of the interior and close front side of described wearing plate mounting groove and wearing plate
Composition raising board gathering sill I, near rear side in the guide through hole I of the interior and close rear side of described wearing plate mounting groove and wearing plate
Guide through hole II forms raising board gathering sill II；Described raising board is rectangular configuration, and described raising board gathering sill I and raising board are led
In groove II, it is separately installed with the raising board that corresponding inwall is slidably matched, a lifting air is set below each raising board
Cylinder, the piston rod of described lift cylinder is vertically arranged and connects with corresponding raising board；
Described hoisting mechanism includes pillar I, pillar II, support arm and electric block；Described pillar I is vertically arranged in base plate
Going up and be positioned at after positioning table, described pillar II is vertically arranged in the top of pillar I and is rotatably assorted with pillar I, described
One end of brace is fixed on pillar I, and the other end of support arm protrudes horizontally up；Described electric block is arranged on support arm.
As a preferred embodiment of the present invention, the air inlet pipe of described positioning cylinder and lift cylinder arranges pneumatic commutation
Valve, described solenoid I, solenoid II, motor and air operated reversing valve are by PLC control.
As the another kind of preferred version of the present invention, described base plate arranges the seat for operator near rear side
Chair, described positioning table arranges power control button near seat.
As a modification of the present invention scheme, the upper surface spraying of wearable coating of described wearing plate；Spraying of wearable coating
It is achieved by the steps of:
1) blasting treatment: wearing plate is sent into the blast room sealed, heats wearing plate, heating and temperature control 180～
195 DEG C, 1.2 hours heat time heating times；Using sand-blasting gun that the surface of wearing plate is carried out blasting treatment again, blasting pressure is 480-
485KPa；After sandblasting, the roughness Ra on wearing plate surface is 2.5～2.8um；
2) wearing plate after blasting treatment is transported in nitrogen chamber；Then use the surface of nitrogen purging wearing plate, remove
Remove dust and the sand grains on wearing plate surface；
3) surface spraying processes:
3.1) wearing plate is sent into airless spraying room, and wearing plate is heated, make the temperature of wearing plate be maintained at 420
～425 DEG C；
3.2) first bottom is combined with the Ni/Al that plasma spraying thickness is 0.015～0.025mm；Use plasma spraying again
Thickness is the transition zone of 0.025～0.12mm, and described transition zone is by the Al of 25%2O3, the TiO of 35%2, the NiCr of 15% and
The mixed powder spraying of the Ni/Al composition of 25% is formed；Finally with the wearing layer that HVOF thickness is 0.18～0.22mm,
Described wearing layer is the Ni-Cr-Mo by 28%, the ZrO of 17%2With 55% Al2O3-TiO2Mixed coating material spraying shape
Become；
4) heat treatment: the wearing plate after spraying is moved in heating furnace immediately, first wearing plate is heated to 380～410
DEG C, it is incubated 1.5 hours；It is warming up to 620～630 DEG C, is incubated 1.5 hours；It is warming up to 980～1000 DEG C, is incubated 1.5 hours；So
After be cooled to 720～750 DEG C, be incubated 1.2 hours；It is cooled to 530～540 DEG C, is incubated 1.2 hours；It is cooled to 380～390 DEG C,
It is incubated 1.2 hours；Finally stop heating, make wearing plate be cooled to room temperature step by step with heating furnace；
5) six faces of wearing plate being carried out grinding, the roughness on the surface of wearing plate is 0.2-0.35.
Compared with prior art, present invention have the advantage that
1, raising board stretches out wearing plate by lift cylinder, and overlapping good a pile notebook base plate blank is hung by hoisting mechanism
It is placed on the raising board on positioning table, is moved down by raising board, gradually a pile notebook base plate blank is stably placed at resistance to
On nog plate, solenoid I and solenoid II are energized, and solenoid I adsorbs prelocalization plate so that it is move forward, solenoid
II absorption rear position plate so that it is be moved rearwards by, the piston rod of positioning cylinder promotes right location slide plate to be moved to the left simultaneously, and then pushes away
The dynamic notebook base plate blank being placed on wearing plate so that it is slide on the lifting location-plate in positioning through hole, solenoid I
With solenoid II power-off, prelocalization plate is moved rearwards by under the effect of spring I, rear position plate under the effect of spring II forward
Mobile, it is fixed to be carried out four limits of notebook base plate blank by left location-plate, right location slide plate, prelocalization plate and rear position plate
Position, PLC controls electric machine rotation, and tooth bar moves, and then drives shifting, the sucker of mechanical hand on whole notebook base plate blank
Often siphon away a notebook base plate blank, gear driven tooth bar moves a step, make a notebook base plate blank topmost reach
The optimum position that the sucker of mechanical hand is drawn, whole process all can realize being automatically brought into operation, and to notebook base plate blank automatic precision
Determine position, greatly reduce labor intensity, greatly improve production efficiency.
2, the bond strength of this spraying of wearable coating is high, and bond strength is more than 67Mpa, and the surface of this spraying of wearable coating is hard
Degree 64.2HRC, has good anti-wear performance, substantially prolongs the service life of wearing plate, and then extend punching press notebook
The service life of the blank feeder of base plate.
Accompanying drawing explanation
Fig. 1 is the structural representation of the blank feeder of punching press notebook base plate；
Fig. 2 is the structural representation of positioning table；
Fig. 3 is the structural representation of wearing plate；
Fig. 4 is front apron, prelocalization plate and the structural representation of positioning table assembling；
Fig. 5 is the structural representation of front apron；
Fig. 6 is the structural representation of prelocalization plate；
Fig. 7 is backboard, rear position plate and the structural representation of positioning table assembling；
Fig. 8 is the structural representation of backboard；
Fig. 9 is the structural representation of rear position plate；
Figure 10 is the structural representation that lifting location-plate is arranged on lifting mechanism；
Figure 11 is the structural representation that raising board is connected with lift cylinder.
In figure, 1 base plate；2 positioning tables；3 support columns；4 left location-plates；5 right location slide plates；6 front aprons；
7 backboards；8 prelocalization plates；9 rear position plates；10 lifting location-plates；11 raising boards；12 wearing plates；13 is fixed
Position cylinder；14 lift cylinders；15 positioning through hole；16 wearing plate mounting grooves；17 locating pieces；18 guide through hole I；
19 guide through hole II；20 chutes；21 guide through hole III；22 guide posts I；23 springs I；24 draw-in grooves I；25 electricity
Magnetic coil I；26 guide through hole IV；27 guide posts II；28 springs II；29 draw-in grooves II；30 solenoids II；31—
Pulley；32 motors；33 decelerators；34 gears；35 tooth bars；36 guide rails；37 seats；38 power supplys control to press
Button；42 pillars I；43 pillars II；44 support arms；45 electric blocks；46 plane bearings.
Detailed description of the invention
With detailed description of the invention, the present invention is described in further detail below in conjunction with the accompanying drawings.
In describing the invention, term "front", "rear", "left", "right", " on ", D score instruction orientation or position close
System, for based on orientation shown in the drawings or position relationship, is for only for ease of the description present invention and simplification describes.
As it is shown in figure 1, the blank feeder of punching press notebook base plate includes that base plate 1, positioning table 2, left location-plate 4, the right side are determined
Position slide plate 5, front apron 6, backboard 7, prelocalization plate 8, rear position plate 9, lifting location-plate 10, raising board 11, rectangular configuration
Wearing plate 12, lifting mechanism, positioning cylinder 13, lift cylinder 14 and hoisting mechanism.Positioning table 2 is horizontally disposed with by support column 3
Above base plate 1.
The positioning through hole 15 of one rectangular configuration is set on positioning table 2, sets on positioning table 2 and near the right side of positioning through hole 15
Put the wearing plate mounting groove 16 of rectangular configuration, as in figure 2 it is shown, the upper surface of positioning table 2 and side before and after positioning through hole 15
Face is respectively provided with locating piece 17, and (in the present embodiment, the upper surface of positioning table 2 and the front side of close positioning through hole 15 arrange two
Locating piece 17, the upper surface of positioning table 2 and the rear side of close positioning through hole 15 are also provided with two locating pieces 17).Wearing plate is installed
The guide through hole I 18 of a rectangular configuration in groove 16 and it is respectively provided with near front side and rear side.Near both sides front and back on wearing plate 12
Being respectively provided with the guide through hole II 19 of rectangular configuration, the upper surface of wearing plate 12 is respectively provided with chute 20 near both sides front and back, sliding
Groove 20 is positioned at the outside of the guide through hole II 19 of respective side, as shown in Figure 3.Wearing plate 12 is embedded in wearing plate mounting groove 16,
Guide through hole in wearing plate mounting groove 16 I 18 and guide through hole II 19 one_to_one corresponding on wearing plate 12, wearing plate 12 upper
Surface is equal with the upper surface of positioning table 2.
Left location-plate 4 is fixedly installed on positioning table 2, the right flank of left location-plate 4 and the left surface phase of positioning through hole 15
Flat, as shown in Figure 1.
As shown in Figure 4,5, 6, front apron 6 is fixedly installed on positioning table 2 and near the front side of positioning table 2, on front apron 6
It is vertically arranged guide through hole III 21 (in the present embodiment, front apron 6 is provided with guide through hole III 21 by the left and right sides), guides
Through hole III 21 is made up of macropore and aperture.Prelocalization plate 8 is arranged between front apron 6 and positioning through hole 15 and sliding with positioning table 2
Dynamic cooperation, the leading flank of prelocalization plate 8 is vertically arranged guide post I 22 (in the present embodiment, on the leading flank of prelocalization plate 8
It is vertically arranged and two guide through hole III 21, two guide posts I 22 one to one), guide post I 22 is cased with spring I 23, leads
Insert in guide through hole III 21 to bar I 22 and be slidably matched, before one end of spring I 23 is pressed in the aperture in guide through hole III 21
On location-plate 8, the other end of spring I 23 puts in guide through hole III 21 and is pressed between macropore and aperture on the step formed.
The bottom rear of prelocalization plate 8 arranges the draw-in groove I 24 corresponding with the locating piece 17 on front side of positioning through hole 15 (at the present embodiment
In, the bottom rear of prelocalization plate 8 arranges two draw-in grooves I corresponding with two locating pieces 17 on front side of positioning through hole 15
24).The rear portion of front apron 6 arranges solenoid mounting groove I, inlays solenoid I 25, work as electromagnetism in solenoid mounting groove I
After coil I 25 energising, solenoid I 25 adsorbs prelocalization plate 8, makes prelocalization plate 8 move forward；When solenoid I 25 power-off
After, prelocalization plate 8 is moved rearwards by under the effect of spring I 23, and the draw-in groove I 24 of prelocalization plate 8 is stuck on the locating piece 17 of correspondence,
The trailing flank of prelocalization plate 8 is equal with the leading flank of positioning through hole 15.
As shown in Fig. 7,8,9, backboard 7 is fixedly installed on positioning table 2 and the rear side of close positioning table 2, on backboard 7
It is vertically arranged guide through hole IV 26 (in the present embodiment, backboard 7 is respectively provided with guide through hole IV 26 by the left and right sides), guides logical
Hole IV 26 is made up of macropore and aperture.Rear position plate 9 is arranged between backboard 7 and positioning through hole 15 and slides with positioning table 2
Coordinating, it is (in the present embodiment, vertical on the trailing flank of rear position plate 9 that the trailing flank of rear position plate 9 is vertically arranged guide post II 27
Arrange and two guide through hole IV 26 two guide posts II 27 one to one), guide post II 27 is cased with spring II 28, guides
Bar II 27 insertion guide through hole IV 26 is interior and is slidably matched with the aperture in guide through hole IV 26, after one end of spring II 28 is pressed in
On location-plate 9, the other end of spring II 28 puts in guide through hole IV 26 and is pressed between macropore and aperture on the step formed.
The draw-in groove II 29 corresponding with the locating piece 17 on rear side of positioning through hole 15 is set bottom the front side of rear position plate 9 (in this enforcement
In example, two draw-in grooves corresponding with two locating pieces 17 on rear side of positioning through hole 15 are set bottom the front side of rear position plate 9
Ⅱ29).The front portion of backboard 7 arranges solenoid mounting groove II, inlays solenoid II 30 in solenoid mounting groove II.When
Solenoid II 30 is energized, and solenoid II 30 adsorbs rear position plate 9, makes rear position plate 9 be moved rearwards by；When solenoid II 30
Power-off, rear position plate 9 moves forward under the effect of spring II 28, and the draw-in groove II 29 of rear position plate 9 is stuck in the locating piece of correspondence
On 17, the leading flank of rear position plate 9 is equal with the trailing flank of positioning through hole 15.
Right location slide plate 5 is placed on wearing plate 12, and the forward rear side in bottom of right location slide plate 5 is respectively provided with pulley 31,
In the pulley 31 of right location slide plate 5 two bottom sides lays respectively at the chute 20 of respective side and it is slidably matched with corresponding chute 20；
Positioning cylinder 13 is arranged on positioning table 2 and near right side, the piston rod of positioning cylinder 13 is connected, such as Fig. 1 with right location slide plate 5
Shown in.When right location slide plate 5 moves to the high order end of chute 20, the left surface of right location slide plate 5 and the right side of positioning through hole 15
Face is equal.
Lifting location-plate 10 be rectangular configuration, lift location-plate 10 be positioned at positioning through hole 15 and with positioning through hole 15
Wall is slidably matched.Lifting mechanism includes motor 32, decelerator 33, gear 34, tooth bar 35 and guide rail 36, as shown in Figure 10.Guide rail
36 are vertically arranged on base plate 1 and are positioned at the lower section of lifting location-plate 10, and tooth bar 35 is vertically installed on guide rail 36 and and guide rail
36 in the vertical directions are slidably matched, and the power output shaft of motor 32 is connected with the power input shaft of decelerator 33, and gear 34 is pacified
Being contained on the power output shaft of decelerator 33, gear 34 engages with tooth bar 35.
The guide through hole of close front side in the guide through hole I 18 of the interior and close front side of wearing plate mounting groove 16 and wearing plate 12
II 19 composition raising board gathering sills I, close in the guide through hole I 18 of the interior and close rear side of wearing plate mounting groove 16 and wearing plate 12
The guide through hole II 19 of rear side forms raising board gathering sill II.Raising board 11 is rectangular configuration, raising board gathering sill I and raising board
It is separately installed with the raising board 11 that corresponding inwall is slidably matched in gathering sill II, below each raising board 11, arranges one
Lift cylinder 14, the piston rod of lift cylinder 14 is vertically arranged and connects, as shown in figure 11 with corresponding raising board 11.
Air operated reversing valve, solenoid I 25, solenoid II are set in the air inlet pipe of positioning cylinder 13 and lift cylinder 14
30, motor 32 and air operated reversing valve are by PLC control.On base plate 1, the seat for operator is set near rear side
Chair 37, positioning table 2 arranges power control button 38 near seat 37.
Hoisting mechanism includes pillar I 42, pillar II 43, support arm 44 and electric block 45, as shown in Figure 1.Pillar I 42 erects
Directly be arranged on base plate 1 and be positioned at after positioning table 2, pillar II 43 be vertically arranged in pillar I 42 top and with pillar I 42
Be rotatably assorted (in the present embodiment, pillar II 43 is rotatably assorted by plane bearing 46 and pillar I 42), and one end of support arm 44 is solid
Being scheduled on pillar I 42, the other end of support arm 44 protrudes horizontally up；Electric block 45 is arranged on support arm 44.
When using the blank feeder of this punching press notebook base plate, PLC starts, lift cylinder 14 action, lifting
Plate 11 stretches out wearing plate 12 by lift cylinder 14, and overlapping good a pile notebook base plate blank is hung in location by hoisting mechanism
On raising board 11 on platform 2, the piston rod of lift cylinder 14 is retracted subsequently, and raising board 11 slowly moves down, and gradually a pile is taken down notes
Background plate blank material is stably placed on wearing plate 12.PLC controls solenoid I 25 and solenoid II 30 energising,
Solenoid I 25 adsorbs prelocalization plate 8, makes prelocalization plate 8 move forward, and solenoid II 30 adsorbs rear position plate 9, fixed after making
Position plate 9 is moved rearwards by, and the piston rod of positioning cylinder 13 promotes right location slide plate 5 to be moved to the left simultaneously, and then promotion is placed on resistance to
Notebook base plate blank on nog plate 12, makes on the lifting location-plate 10 that notebook base plate blank slides in positioning through hole 15.
Solenoid I 25 and solenoid II 30 power-off, prelocalization plate 8 is moved rearwards by under the effect of spring I 23, and rear position plate 9 exists
Move forward under the effect of spring II 28, by left location-plate 4, right location slide plate 5, prelocalization plate 8 and rear position plate 9 to notes
Four limits of background plate blank material position, and PLC controls motor 32 and rotates, and motor 32 drives gear 34 by variator 33
Rotating, gear 34 and then drive moves on tooth bar 35, the lifting location-plate 11 at tooth bar 35 top also with on move, and then drive whole
Moving on notebook base plate blank, the sucker of mechanical hand often siphons away a notebook base plate blank, and gear 34 band carry-over bar 35 moves
One step, makes a notebook base plate blank topmost reach the optimum position that the sucker of mechanical hand is drawn, and whole process all realizes
It is automatically performed, and notebook base plate blank is accurately positioned automatically, greatly reduce labor intensity, greatly improve production effect
Rate.
The upper surface spraying of wearable coating of wearing plate 12；Spraying of wearable coating is achieved by the steps of:
1) blasting treatment: wearing plate 12 is sent into the blast room of sealing, heats wearing plate 12, and heating and temperature control exists
180～195 DEG C, 1.2 hours heat time heating times；Use sand-blasting gun that the surface of wearing plate 12 is carried out blasting treatment, blasting pressure again
For 480-485KPa；After sandblasting, the roughness Ra on wearing plate 12 surface is 2.5～2.8um；
2) wearing plate 12 after blasting treatment is transported in nitrogen chamber；Then the table of nitrogen purging wearing plate 12 is used
Face, removes dust and the sand grains on wearing plate 12 surface；
3) surface spraying processes:
3.1) wearing plate 12 is sent into airless spraying room, and wearing plate 12 is heated, make the temperature of wearing plate 12 protect
Hold at 420～425 DEG C；
3.2) first bottom is combined with the Ni/Al that plasma spraying thickness is 0.015～0.025mm；Use plasma spraying again
Thickness is the transition zone of 0.025～0.12mm, and described transition zone is by the Al of 25%2O3, the TiO of 35%2, the NiCr of 15% and
The mixed powder spraying of the Ni/Al composition of 25% is formed；Finally with the wearing layer that HVOF thickness is 0.18～0.22mm,
Described wearing layer is the Ni-Cr-Mo by 28%, the ZrO of 17%2With 55% Al2O3-TiO2Mixed coating material spraying shape
Become；
4) heat treatment: the wearing plate after spraying is moved in heating furnace immediately, first wearing plate is heated to 380～410
DEG C, it is incubated 1.5 hours；It is warming up to 620～630 DEG C, is incubated 1.5 hours；It is warming up to 980～1000 DEG C, is incubated 1.5 hours；So
After be cooled to 720～750 DEG C, be incubated 1.2 hours；It is cooled to 530～540 DEG C, is incubated 1.2 hours；It is cooled to 380～390 DEG C,
It is incubated 1.2 hours；Finally stop heating, make wearing plate be cooled to room temperature step by step with heating furnace；
5) six faces of wearing plate 12 being carried out grinding, the roughness on the surface of wearing plate 12 is 0.2-0.35.
The bond strength of this spraying of wearable coating is high, and bond strength is more than 67Mpa, the case hardness of this spraying of wearable coating
64.2HRC, has good anti-wear performance, substantially prolongs the service life of wearing plate, and then extends at the bottom of punching press notebook
The service life of the blank feeder of plate.
Finally illustrating, above example is only in order to illustrate technical scheme and unrestricted, although with reference to relatively
The present invention has been described in detail by good embodiment, it will be understood by those within the art that, can be to the skill of the present invention
Art scheme is modified or equivalent, and without deviating from objective and the scope of technical solution of the present invention, it all should be contained at this
In the middle of the right of invention.
Claims (4)
1. the blank feeder of punching press notebook base plate, including base plate (1) and positioning table (2), described positioning table (2) is by supporting
Post (3) is horizontally set on the top of base plate (1), it is characterised in that: also include left location-plate (4), right location slide plate (5), front
Plate (6), backboard (7), prelocalization plate (8), rear position plate (9), lifting location-plate (10), raising board (11), rectangular configuration
Wearing plate (12), lifting mechanism, positioning cylinder (13), lift cylinder (14) and hoisting mechanism；
The positioning through hole (15) of one rectangular configuration is set on described positioning table (2), on described positioning table (2) and near positioning through hole
(15) right side arranges the wearing plate mounting groove (16) of rectangular configuration, the upper surface of described positioning table (2) and close positioning through hole
(15) before and after, side is respectively provided with locating piece (17)；Set respectively in described wearing plate mounting groove (16) and near front side and rear side
Putting the guide through hole I (18) of a rectangular configuration, described wearing plate (12) is upper is respectively provided with leading of rectangular configuration near both sides front and back
To through hole II (19), the upper surface of described wearing plate (12) is respectively provided with chute (20), described chute (20) near both sides front and back
It is positioned at the outside of the guide through hole II (19) of respective side；Described wearing plate (12) is embedded in wearing plate mounting groove (16), wear-resisting
Guide through hole I (18) in plate mounting groove (16) and guide through hole II (19) one_to_one corresponding on wearing plate (12) are described wear-resisting
The upper surface of plate (12) is equal with the upper surface of positioning table (2)；
Described left location-plate (4) is fixedly installed on positioning table (2), the right flank of left location-plate (4) and positioning through hole (15)
Left surface is equal；
Described front apron (6) is fixedly installed on the front side of the upper and close positioning table (2) of positioning table (2), and described front apron (6) is upper to hang down
Directly arranging guide through hole III (21), described guide through hole III (21) is made up of macropore and aperture；Described prelocalization plate (8) is arranged on
It is slidably matched between front apron (6) and positioning through hole (15) and with positioning table (2), the leading flank of described prelocalization plate (8) hangs down
Directly arranging guide post I (22), described guide post I (22) is cased with spring I (23), described guide post I (22) inserts guide through hole
In III (21) and being slidably matched with the aperture in guide through hole III (21), one end of described spring I (23) is pressed in prelocalization plate (8)
On, the other end of spring I (23) puts in guide through hole III (21) and is pressed between macropore and aperture on the step formed；Described
The bottom rear of prelocalization plate (8) arranges the draw-in groove I (24) corresponding with the locating piece (17) near positioning through hole (15) front side；Institute
State the draw-in groove I (24) of prelocalization plate (8) be stuck in the locating piece (17) of correspondence upper after, the trailing flank of prelocalization plate (8) is logical with location
The leading flank in hole (15) is equal；The rear portion of described front apron (6) arranges solenoid mounting groove I, described solenoid mounting groove I
Inside inlay solenoid I (25)；
Described backboard (7) is fixedly installed on the rear side of the upper and close positioning table (2) of positioning table (2), and described backboard (7) is upper to hang down
Directly arranging guide through hole IV (26), described guide through hole IV (26) is made up of macropore and aperture；Described rear position plate (9) is arranged on
Being slidably matched between backboard (7) and positioning through hole (15) and with positioning table (2), the trailing flank of described rear position plate (9) is vertical
Arranging guide post II (27), described guide post II (27) is cased with spring II (28), described guide post II (27) inserts to guide and leads to
In hole IV (26) and being slidably matched with the aperture in guide through hole IV (26), one end of described spring II (28) is pressed in rear position plate
(9), on, the other end of spring II (28) puts in guide through hole IV (26) and is pressed between macropore and aperture on the step formed；
The draw-in groove II corresponding with the locating piece (17) near positioning through hole (15) rear side is set bottom the front side of described rear position plate (9)
(29)；After the draw-in groove II (29) of described rear position plate (9) is stuck on the locating piece (17) of correspondence, the leading flank of rear position plate (9)
Equal with the trailing flank of positioning through hole (15)；The front portion of described backboard (7) arranges solenoid mounting groove II, described electromagnetic wire
Solenoid II (30) is inlayed in circle mounting groove II；
Described right location slide plate (5) is placed on wearing plate (12), and the forward rear side in bottom of described right location slide plate (5) sets respectively
Put pulley (31), in the pulley (31) of described right location slide plate (5) two bottom sides lays respectively at the chute (20) of respective side and with
Corresponding chute (20) is slidably matched；Described positioning cylinder (13) is arranged on positioning table (2) and near right side, described location gas
The piston rod of cylinder (13) is connected with right location slide plate (5), when described right location slide plate (5) moves to the high order end of chute (20),
The left surface of right location slide plate (5) is equal with the right flank of positioning through hole (15)；
Described lifting location-plate (10) is rectangular configuration, and lifting location-plate (10) is positioned at positioning through hole (15) and positioning through hole
(15) inwall is slidably matched；Described lifting mechanism includes motor (32), decelerator (33), gear (34), tooth bar (35) and leads
Rail (36), described guide rail (36) is vertically arranged in base plate (1) and above and is positioned at the lower section lifting location-plate (10), described tooth bar (35)
It is vertically installed at guide rail (36) above and to be slidably matched with guide rail (36) in the vertical direction, the power output shaft of described motor (32)
Being connected with the power input shaft of decelerator (33), described gear (34) is arranged on the power output shaft of decelerator (33), gear
(34) engage with tooth bar (35)；
Guide through hole I (18) in described wearing plate mounting groove (16) and near front side and upper the leading near front side of wearing plate (12)
Raising board gathering sill I is formed, the guide through hole I (18) of the interior and close rear side of described wearing plate mounting groove (16) to through hole II (19)
Guide through hole II (19) near rear side upper with wearing plate (12) forms raising board gathering sill II；Described raising board is rectangle knot
Structure, is separately installed with, in described raising board gathering sill I and raising board gathering sill II, the raising board that corresponding inwall is slidably matched
(11), each raising board (11) lower section arranges a lift cylinder (14), and the piston rod of described lift cylinder (14) vertically sets
Put and connect with corresponding raising board (11)；
Described hoisting mechanism includes pillar I (42), pillar II (43), support arm (44) and electric block (45)；Described pillar I
(42) being vertically arranged in base plate (1) and above and be positioned at after positioning table (2), described pillar II (43) is vertically arranged in pillar I
(42) top is also rotatably assorted with pillar I (42), and one end of described support arm (44) is fixed on pillar I (42), support arm
(44) the other end protrudes horizontally up；Described electric block (45) is arranged on support arm (44).
The blank feeder of punching press notebook base plate the most according to claim 1, it is characterised in that: described positioning cylinder
(13) air operated reversing valve and is set in the air inlet pipe of lift cylinder (14), described solenoid I (25), solenoid II (30),
Motor (32) and air operated reversing valve are by PLC control.
The blank feeder of punching press notebook base plate the most according to claim 1, it is characterised in that: on described base plate (1)
Arranging the seat (37) for operator near rear side, described positioning table (2) is upper arranges power supply control near seat (37)
Button (38).
The blank feeder of punching press notebook base plate the most according to claim 1, it is characterised in that: described wearing plate (12)
Upper surface spraying of wearable coating；Spraying of wearable coating is achieved by the steps of:
1) blasting treatment: wearing plate (12) is sent into the blast room sealed, heats wearing plate (12), and heating and temperature control exists
180～195 DEG C, 1.2 hours heat time heating times；Use sand-blasting gun that the surface of wearing plate (12) is carried out blasting treatment, sandblasting pressure again
Power is 480-485KPa；After sandblasting, the roughness Ra on wearing plate (12) surface is 2.5～2.8um；
2) wearing plate (12) after blasting treatment is transported in nitrogen chamber；Then the table of nitrogen purging wearing plate (12) is used
Face, removes dust and the sand grains on wearing plate (12) surface；
3) surface spraying processes:
3.1) wearing plate (12) is sent into airless spraying room, and wearing plate (12) is heated, make the temperature of wearing plate (12)
It is maintained at 420～425 DEG C；
3.2) first bottom is combined with the Ni/Al that plasma spraying thickness is 0.015～0.025mm；Use plasma spraying thickness again
Being the transition zone of 0.025～0.12mm, described transition zone is by the Al of 25%2O3, the TiO of 35%2, the NiCr of 15% and 25%
Ni/Al composition mixed powder spraying formed；Finally with the wearing layer that HVOF thickness is 0.18～0.22mm, described
Wearing layer is the Ni-Cr-Mo by 28%, the ZrO of 17%2With 55% Al2O3-TiO2Mixed coating material spraying formed；
4) heat treatment: the wearing plate after spraying is moved in heating furnace immediately, first wearing plate is heated to 380～410 DEG C, protect
Temperature 1.5 hours；It is warming up to 620～630 DEG C, is incubated 1.5 hours；It is warming up to 980～1000 DEG C, is incubated 1.5 hours；Then lower the temperature
To 720～750 DEG C, it is incubated 1.2 hours；It is cooled to 530～540 DEG C, is incubated 1.2 hours；It is cooled to 380～390 DEG C, insulation
1.2 hour；Finally stop heating, make wearing plate be cooled to room temperature step by step with heating furnace；
5) six faces to wearing plate (12) carry out grinding, and the roughness on the surface of wearing plate (12) is 0.2-0.35.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610718487.6A CN106141019A (en) | 2016-08-25 | 2016-08-25 | The blank feeder of punching press notebook base plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610718487.6A CN106141019A (en) | 2016-08-25 | 2016-08-25 | The blank feeder of punching press notebook base plate |
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| Publication Number | Publication Date |
|---|---|
| CN106141019A true CN106141019A (en) | 2016-11-23 |
Family
ID=57343468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610718487.6A Pending CN106141019A (en) | 2016-08-25 | 2016-08-25 | The blank feeder of punching press notebook base plate |
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| Country | Link |
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| CN (1) | CN106141019A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676009A (en) * | 2019-02-20 | 2019-04-26 | 滁州市永达机械科技有限公司 | A kind of sheet metal mould for refrigerator front door door punching processing |
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|---|---|---|---|---|
| CN1844442A (en) * | 2006-04-30 | 2006-10-11 | 河海大学 | Method for plasma spraying of wearable coating for aluminium alloy matrix surface |
| US20090159400A1 (en) * | 2007-12-21 | 2009-06-25 | Visy R & D Pty Ltd | Apparatus for pushing items relative to a surface |
| CN203292359U (en) * | 2013-06-24 | 2013-11-20 | 黄石东贝制冷有限公司 | Efficient full-automatic entire plate conveying, stacking and blanking unit |
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| CN109676009A (en) * | 2019-02-20 | 2019-04-26 | 滁州市永达机械科技有限公司 | A kind of sheet metal mould for refrigerator front door door punching processing |
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