CN106137551B

CN106137551B - Absorbent article having textured area forming background pattern and macro pattern

Info

Publication number: CN106137551B
Application number: CN201610649500.7A
Authority: CN
Inventors: R.J.津克; S.M.韦德; T.M.戈兰; R.E.瓦尔特; G.D.拉文; N.P.戈雅蒂; 石原薰; A.M.比克宁; D.W.尤拉托维克
Original assignee: Procter and Gamble Co
Current assignee: Procter and Gamble Co
Priority date: 2012-05-15
Filing date: 2013-05-14
Publication date: 2020-07-17
Anticipated expiration: 2033-05-14
Also published as: US20130310796A1; CN106974767A; US11679037B2; JP2015516274A; EP2849697A1; MX344067B; IN2014DN09012A; WO2013173310A1; MX2014013740A; CN104302261A; WO2013173291A1; US9326899B2; US20130306226A1; US20230310227A1; JP2017018608A; CN104284645B; US9333119B2; US10575997B2; US20130310797A1; US20160235599A1

Abstract

An absorbent article includes first and second substrates and one or more elastic elements disposed at least partially intermediate the substrates. The second substrate is attached to the first substrate and/or to portions of the elastic elements. The absorbent article includes an adhesive having a first pattern and a second pattern of elements disposed on a first substrate, and a first texture zone and a second texture zone. The first texture zone includes a first portion of the substrate, a first portion of the elastic elements, and a first pattern of elements of adhesive, and forms a background pattern in the first portion of the substrate. The second texture zone includes a second portion of the substrate, a second portion of the one or more elastic elements, and a second pattern of elements of adhesive, and forms a macro pattern in the second portion of the substrate.

Description

Absorbent article having textured area forming background pattern and macro pattern

The application is based on the application date of 2013, 5, 14 and the application number of 201380025399.2(PCT/US2013/040886), and the invention name is as follows: divisional application of the patent application "absorbent article having a textured area forming a background pattern and a macro pattern".

Technical Field

The present disclosure relates generally to absorbent articles having patterned textured areas and, more particularly, to absorbent articles having textured areas forming background patterns and macro patterns.

Background

Infants, children, and other incontinent individuals wear disposable absorbent articles such as diapers to receive and contain urine and other body exudates. Taped diapers are commonly used for infants and young children, while training pants or pull-on diapers have been commonly used for older children (e.g., 3-5 years) or other incontinent persons who are able to walk and often perform toilet training. Many disposable absorbent articles include some type of texture or printed graphics on a portion of the garment facing surface or backsheet or wearer facing surface or topsheet thereof for aesthetic purposes. The texture is often irregular and generally does not provide an aesthetically pleasing appearance, fit, and comfort. In addition, these textures are typically distributed throughout the garment-facing surface or backsheet or the wearer-facing surface or topsheet of the absorbent article. In addition, only one texture is typically provided by using additional materials. It is desirable to provide the following absorbent articles: they provide improved fit and comfort, have an aesthetically pleasing appearance, and more closely resemble clothing or underwear without increasing the cost or significant cost of manufacturing the absorbent article.

Disclosure of Invention

In one form, the present disclosure is directed, in part, to an absorbent article comprising a chassis comprising a topsheet, a backsheet, and a core disposed intermediate the topsheet and the backsheet. The absorbent article includes a belt portion extending from the chassis. The belt portion includes a first substrate, a second substrate, and one or more elastic elements disposed at least partially intermediate the first substrate and the second substrate. Portions of the elastic elements are joined to the first substrate and the second substrate is joined to the first substrate and/or to portions of the elastic elements. The absorbent article includes a first textured region comprising a plurality of wrinkles formed in the first substrate. The plurality of corrugations have a first frequency range. The first textured region forms a background pattern in the belt portion. The absorbent article includes a second textured region comprising a plurality of wrinkles formed in the first substrate. The plurality of corrugations have a different second frequency range. The second texture zone forms a macro pattern in the belt portion.

In another form, the present disclosure is directed, in part, to an absorbent article including a core, a first substrate, a second substrate, and one or more elastic elements disposed at least partially intermediate the first substrate and the second substrate. The second substrate is attached to portions of the one or more elastic elements and/or the first substrate. The absorbent article includes an adhesive having a first pattern of elements and a second pattern of elements disposed on portions of the elastic elements and/or on the first substrate, a first texture zone, and a second texture zone. The first texture zone includes a first portion of the substrate, a first portion of the one or more elastic elements, and a first element pattern of adhesive. The first textured area forms a background pattern in the first portion of the substrate. The second texture zone includes a second portion of the substrate, a second portion of the one or more elastic elements, and a second pattern of elements of adhesive. The second textured area forms a macro pattern in the second portion of the substrate.

The invention also comprises the following:

embodiment 1. an absorbent article comprising:

a foundation structure, the foundation structure comprising:

a topsheet;

a negative film; and

a core disposed at least partially intermediate the topsheet and the backsheet; and

a belt portion extending from the chassis, the belt portion comprising:

a first substrate;

a second substrate;

one or more elastic elements disposed at least partially intermediate the first substrate and the second substrate, wherein portions of the elastic elements are joined to the first substrate, and wherein the second substrate is joined to the first substrate or joined to portions of the elastic elements;

a first texture zone comprising a plurality of wrinkles formed in the first substrate, wherein the plurality of wrinkles have a first frequency range, and wherein the first texture zone forms a background pattern in the belt portion; and

a second texture zone comprising a plurality of wrinkles formed in the first substrate, wherein the plurality of wrinkles have a different second frequency range, and wherein the second texture zone forms a macro-pattern in the belt portion.

Embodiment 2 the absorbent article of embodiment 1, wherein the first substrate comprises a first nonwoven substrate, wherein the second substrate comprises a second nonwoven substrate, and wherein the elastic elements comprise elastic strands.

Embodiment 3. the absorbent article of

embodiment

1 or 2, wherein the belt portion comprises:

a first adhesive pattern of elements on the first substrate and adhesively engaging a first portion of the one or more elastic elements; and

a second adhesive pattern of elements on the second substrate and adhesively engaging a second portion of the one or more elastic elements.

Embodiment 4. the absorbent article of embodiment 3, wherein the first adhesive pattern of an element is the same as the second adhesive pattern of an element.

Embodiment 5. the absorbent article of any of the preceding embodiments, wherein one of the substrates has a first pattern of densified regions and a second pattern of densified regions formed therein, and wherein the first pattern of densified regions is different than the second pattern of densified regions.

Embodiment 6 the absorbent article of embodiment 3, wherein the first adhesive pattern of an element is different from the second adhesive pattern of an element.

Embodiment 7 the absorbent article of embodiment 6, wherein the first pattern of densified regions in the first substrate is substantially the same as the second pattern of densified regions in the second substrate.

Embodiment 8 the absorbent article of embodiment 6, wherein one of the substrates has a first pattern of densified regions and a second pattern of densified regions, and wherein the first pattern of densified regions is different than the second pattern of densified regions.

Embodiment 9 the absorbent article of embodiment 3, wherein the first adhesive pattern of elements comprises elements having a first size or shape, and wherein the second adhesive pattern of elements comprises elements having a second, different size or shape.

Embodiment 10. the absorbent article according to any of the preceding embodiments, wherein the background pattern at least partially surrounds the macro pattern.

Embodiment 11 the absorbent article according to any of the preceding embodiments, wherein the amplitude range of the plurality of wrinkles of the first texture zone is different from the amplitude range of the plurality of wrinkles of the second texture zone.

Embodiment 12 the absorbent article of embodiment 1, wherein the belt portion comprises:

a first pattern of adhesive of elements on the first substrate and adhesively joining a first portion of the one or more elastic elements to form the first textured region; and

a second pattern of adhesive of elements on the first substrate and adhesively joining a second portion of the one or more elastic elements to form the second texture.

Embodiment 13 the absorbent article according to any of the preceding embodiments, wherein the belt portion is a front belt portion comprising a rear belt portion extending from the chassis, and wherein the rear belt portion is longitudinally opposed to the front belt portion, the rear belt portion comprising:

a first substrate;

a second substrate;

a second texture zone comprising a plurality of wrinkles formed in the first substrate, wherein the plurality of wrinkles have a second frequency range, and wherein the second texture zone forms a macro pattern in the belt portion.

Embodiment 14 the absorbent article of embodiment 13, wherein portions of the front belt portion are permanently or releasably joined to portions of the back belt portion to form a pant having a waist opening and two leg openings.

15. The absorbent article of claim 13, wherein portions of the rear belt portion are configured to be joined to portions of the front belt portion with fasteners to form an absorbent article having a waist opening and two leg openings.

16. The absorbent article of any of the preceding claims, wherein the first and second texture zones indicate proper orientation of the absorbent article on the torso of a wearer.

Drawings

The above-mentioned and other features and advantages of this disclosure, and the manner of attaining them, will become more apparent and the disclosure itself will be better understood by reference to the following description of non-limiting embodiments of the disclosure taken in conjunction with the accompanying drawings, wherein:

FIG. 1 is a plan view, after partial cut-away, of a taped diaper having a garment-facing surface oriented toward the viewer according to one non-limiting embodiment;

FIG. 1A is a plan view of the taped diaper of FIG. 1 having a wearer-facing surface oriented toward the viewer according to one non-limiting embodiment;

figure 2 is a plan view of a pant diaper having a belt portion extending from a first end portion of its chassis according to one non-limiting embodiment, after being partially cut away;

FIG. 3 is a plan view of a pant diaper having a first belt portion extending from a first end portion of a chassis and a second belt portion extending from a second end portion of the chassis according to one non-limiting embodiment after being partially cut away;

FIG. 3A is an exemplary cross-sectional view of a first strap portion taken along line 3A-3A of FIG. 3 according to one non-limiting embodiment;

FIG. 4 is a front perspective view of the taped diaper of FIG. 1 in a folded configuration according to one non-limiting embodiment;

FIG. 5 is a perspective view of the pant diaper of FIG. 2 having belt portions joining opposing waist regions according to one non-limiting embodiment;

FIG. 6 is a perspective view of the pant diaper of FIG. 3 having belt portions joining opposing waist regions according to one non-limiting embodiment;

figure 7 is a plan view of a pant diaper including a chassis and two belt portions extending from a first end and a second end of the chassis according to one non-limiting embodiment;

8A-8G are exemplary cross-sectional structures taken along line 8-8 of FIG. 7, according to various non-limiting embodiments;

FIG. 9 is a belt portion configured for use as an absorbent article portion, according to one non-limiting embodiment;

10A-10F illustrate cross-sectional views of elastic elements for use in a belt portion of the present disclosure, in accordance with various non-limiting embodiments;

11-15 are schematic illustrations of absorbent articles having a belt portion including textured and non-textured regions forming a background pattern and a macro pattern, according to various non-limiting embodiments;

16-18 are schematic illustrations of absorbent articles having a belt portion including textured and non-textured regions forming a background pattern and a macro pattern, according to various non-limiting embodiments;

FIG. 19 is a plan view of a belt portion after partial cut away, the belt portion including two textured regions in accordance with one non-limiting embodiment;

FIG. 19A is an exemplary cross-sectional view of two texture regions of FIG. 19 taken along line 19A- -19A according to one non-limiting embodiment;

FIG. 20A is a perspective view of an exemplary textured area of an absorbent article according to one non-limiting embodiment;

FIG. 20B is a cross-sectional view (one step enlarged) of the textured area of FIG. 20A taken along the line MD in accordance with one non-limiting embodiment;

FIG. 20C is a cross-sectional view (magnified two levels) of the textured area of FIG. 20A taken along the line MD according to one non-limiting embodiment;

FIG. 20D is a perspective view of a portion of the textured area of FIG. 20A taken along the line MD in accordance with one non-limiting embodiment;

FIG. 20E is another perspective view of a portion of the textured area of FIG. 20A taken along the line MD in accordance with a non-limiting embodiment;

FIG. 20F is a cross-sectional view (three stages exaggerated) of the texture region of FIG. 20A taken along the line MD in accordance with one non-limiting embodiment;

FIG. 21A is a perspective view of a portion of the textured area of FIG. 20A taken along the line CD in accordance with one non-limiting embodiment;

FIGS. 21B and 21C are cross-sectional views (one step enlarged) of the textured area of FIG. 20A taken along line CD in accordance with various non-limiting embodiments;

21D-21G are cross-sectional views (two stages of magnification) of the textured area of FIG. 20A taken along line CD in accordance with various non-limiting embodiments;

22A-22F are exemplary adhesive patterns on a substrate and/or on an elastic element portion according to various non-limiting embodiments;

23A and 23B are plan views of a substrate used to form a belt portion of an absorbent article according to various non-limiting embodiments, wherein the substrate includes a primary fiber bond pattern and densified regions formed therein;

FIG. 24 is a plan view of a densified region pattern and an elastic element according to one non-limiting embodiment;

FIG. 25A is a plan view of a densified region on a first substrate according to one non-limiting embodiment; and

FIG. 25B is a plan view of primary fiber bonding on a first substrate according to one non-limiting embodiment;

FIG. 26 is a schematic illustration of the texture ratio of various absorbent articles, including absorbent articles of the present disclosure, according to one non-limiting embodiment; and

FIG. 27 is another schematic illustration of the texture ratio of various absorbent articles, including absorbent articles of the present disclosure, according to one non-limiting embodiment.

Detailed Description

Various non-limiting embodiments of the present disclosure will now be described to provide an overall understanding of the principles of the structure, function, manufacture, and use of absorbent articles having textured areas forming background patterns and macro patterns, and methods of making the same, as disclosed herein. One or more examples of these non-limiting embodiments are illustrated in the accompanying drawings. One of ordinary skill in the art will understand that the absorbent articles having textured areas that form background patterns and macro patterns and the methods of making the same as described herein and illustrated in the accompanying drawings are non-limiting exemplary embodiments and that the scope of the various non-limiting embodiments of the present disclosure is defined solely by the claims. The features illustrated or described in connection with one non-limiting embodiment may be combined with the features of other non-limiting embodiments. Such modifications and variations are intended to be included within the scope of the present disclosure.

The following explanations of terms may be applicable for understanding the present disclosure:

as used herein, "absorbent article" refers to consumer products whose primary function is to absorb and retain soils and excretions. The absorbent article may refer to pants and/or taped diapers. The terms "diaper" and "pant", as used herein, refer to absorbent articles generally worn by infants, children, and incontinent persons about the lower torso. The term "disposable" is used herein to describe absorbent articles that generally are not intended to be laundered or otherwise restored or reused as an absorbent article (e.g., they are intended to be discarded after a single use and may also be constructed to be recycled, composted or otherwise disposed of in an environmentally compatible manner).

The term "elastic element" refers to materials that exhibit elastic properties, including any material that is capable of stretching or elongating to an elongation equal to or greater than 10% of its initial length upon application of a force to its relaxed initial length, and that will substantially recover to about its initial length upon release of the applied force.

The terms "joined," "attached," or "attached" encompass configurations in which an element is directly secured to another element by affixing the element directly to the other element, and configurations in which an element is indirectly secured to another element by affixing the element to one or more intermediate members which in turn are affixed to the other element.

The term "longitudinal" as used herein refers to a direction substantially perpendicular from a first waist opening edge to a longitudinally opposing second waist opening edge of the absorbent article, or from a waist opening edge to the bottom of the crotch region (i.e., a fold line in a bi-folded absorbent article) when the absorbent article is in a flat, uncontracted state. Directions within 45 degrees of the longitudinal direction are considered to be "longitudinal".

The term "lateral" as used herein refers to a direction running from a first longitudinally extending side edge of the absorbent article to a laterally opposing longitudinally extending second side edge and generally at right angles to the longitudinal direction. Directions within 45 degrees of lateral are considered "lateral".

The term "substrate" is used herein to describe a material that is primarily two-dimensional (i.e., in the XY plane) and has a thickness (in the Z direction) that is relatively small (i.e., 1/10 or less) compared to its length (in the X direction) and width (in the Y direction). Non-limiting examples of substrates include webs, one or more layers or fibrous materials, nonwovens, films, and sheets such as polymeric films or metal sheets. These materials may be used alone or may include two or more layers laminated together. Thus, the web is the substrate.

As used herein, the term "nonwoven" or "nonwoven material" refers to a material made from continuous (long) filaments (fibers) and/or discontinuous (short) filaments (fibers) by processes such as spunbonding, meltblowing, carding, and the like. The nonwoven material does not have a defined pattern of woven or knitted filaments.

The term "machine direction" (MD) is used herein to refer to the direction of material flow during processing. In addition, the relative placement and movement of materials can also be described as flowing in the machine direction during processing from upstream to downstream of the process.

The term "cross direction" (CD) is used herein to refer to a direction that is generally perpendicular to the machine direction.

The term "taped diaper" as used herein refers to a disposable absorbent article having an initial front or first waist region and an initial back or second waist region which are not fastened, prefastened or connected to each other when packaged prior to application to a wearer. The taped diaper may be folded about the lateral centerline with the interior portion of one waist region contacting the interior portion of the opposing waist region in a surface-to-surface manner without fastening or joining the waist regions together. Examples of taped diapers disclosed in various suitable configurations are disclosed in the following U.S. patents: 5,167,897, 5,360,420, 5,599,335, 5,643,588, 5,674,216, 5,702,551, 5,968,025, 6,107,537, 6,118,041, 6,153,209, 6,410,129, 6,426,444, 6,586,652, 6,627,787, 6,617,016, 6,825,393 and 6,861,571.

The term "pant" (also referred to herein as "diaper pant" or "pant diaper") as used herein refers to disposable absorbent articles having a continuous peripheral waist opening and continuous peripheral leg openings designed for infant or adult wearers. A pant may be constructed with a continuous or closed waist opening and at least one continuous closed leg opening before the absorbent article is applied to a wearer. A pant may be preformed by a variety of techniques including, but not limited to, joining together portions of the article using any refastenable and/or permanent closure member (e.g., seam, heat bond, pressure weld, adhesive, cohesive bond, mechanical fastener, etc.). A pant may be preformed anywhere in the waist region along the circumference of the absorbent article (e.g., side fastened or seamed, front waist fastened or seamed, back waist fastened or seamed). The pant may be opened around one or both side seams and then refastened. Examples of diaper pants in various configurations are disclosed in U.S. Pat. Nos. 5,246,433, 5,569,234, 6,120,487, 6,120,489, 4,940,464, 5,092,861, 5,897,545, 5,957,908 and U.S. patent publication 2003/0233082.

The term "initial waist opening circumference" as used herein refers to the circumference of the waist opening when: when the pant is placed in the package and subsequently when it is removed from the package by the consumer.

As used herein, the term "texture zone" or "elasticized texture zone" refers to an elasticized region of an absorbent article that includes a plurality of gathers that can be described in their relaxed state over a range of frequencies, amplitudes, and/or surface geometries in one or both of the machine direction and the cross direction. In the stretched state, the frequency of texture zone folds may decrease in proportion to the resulting stretch. Each texture zone may comprise at least one substrate and at least one elastic element. In some cases, the textured area may include two substrates and a plurality of elastic elements.

As used herein, the term "background pattern" refers to a textured area that forms a background or base pattern in a portion of an absorbent article. The background pattern may surround or at least partially surround a texture zone forming a macro pattern in a portion of the absorbent article. The background pattern may be seen as an auxiliary pattern in the absorbent article part.

As used herein, the term "macro pattern" refers to a textured area that forms the main part or element of a pattern in an absorbent article, and which is surrounded or at least partially surrounded by a background pattern.

As used herein, the term "gather" or "gathers" may refer to ridges, gathers, and/or creases formed in the substrate adjacent to the elastic element attached to or otherwise engaging the substrate when the elastic element is in a relaxed or partially relaxed state. Each pleat has a minimum amplitude of 0.25 mm.

Various substrates may be used to construct various components of absorbent articles, such as the backsheet, topsheet, belt portions, and absorbent core. Examples of absorbent article components are described below for taped and pant diapers.

A general description of different types of taped and pant diapers is provided below. Fig. 1 shows an example of a plan view of a taped diaper 100T having a garment-facing surface oriented towards the viewer. Fig. 1A shows a plan view of a taped diaper 100T having a wearer-facing surface oriented towards the viewer. The taped diaper 100T as shown in fig. 1 and 1A may comprise a chassis 102, a belt portion 103 comprising first and second

back ear panels

104 and 106, and first and second

front ear panels

108 and 110. The first and second

back ear panels

104 and 106 may be integrally formed with the belt portion 103. The belt portion 103 may comprise one or more elastic elements or elastic strands 105 therein. Although not shown, the

front ears

108 and 110 may be formed from a second belt portion comprising elastic elements or strands. Fig. 2 shows a plan view of a diaper pant 100P in a flat, unfolded state, with the garment-facing surface oriented toward the viewer. The pant diaper 100P as shown in figure 2 also comprises a chassis 102 and a belt portion 111 comprising or forming first and

second belt ears

112 and 114. The belt portion 111 may also include elastic elements or elastic strands 105 positioned therein. Fig. 3 shows the diaper pant 100P and chassis 102 in a flat, unfolded state, with the garment-facing surface oriented toward the viewer. However, the diaper pant 100P of fig. 3 includes first and second

back belt ears

112b and 114b formed in the second belt portion 111b, and first and second

front belt ears

112a and 114a formed in the first belt portion 111 a. In various embodiments, the

belt portions

111b and 111a may extend both laterally and longitudinally from the chassis 102, may engage the chassis 102 on its wearer-facing or garment-facing surface, or may be integrally formed with one or more materials used to form a portion of the chassis 102.

While the pant diaper and the taped diaper may have significantly different features and components, it should be understood that the taped diaper and the pant diaper may comprise many features and components that are the same, substantially the same, or similar in the following respects: arrangement, structure, dimensions, physical appearance, etc. For purposes of specific illustration, various common components of the taped and pant diapers shown in fig. 1-6 are described below before discussing the different features and/or components between the taped and pant diapers.

As shown in fig. 1-3, the

diapers

100T and 100P are shown as having a first waist region 116, a second waist region 118, and a crotch region 120 disposed intermediate the first and

second waist regions

116 and 118. The first waist region 116 may be configured as a front waist region and the second waist region 118 may be configured as a back waist region. In some embodiments, the length of each of the front waist region 116, the back waist region 118, and the crotch region 120 may be 1/3 the length of the

absorbent articles

100P and 100T. The

absorbent articles

100P and 100T, particularly the belt portions, may each include a laterally extending front waist opening edge 121 in the front waist region 116 and a longitudinally opposing and laterally extending back waist opening edge 122 in the back waist region 118. In one embodiment, the front waist opening edge 121 and the back waist opening edge 122 may be formed by edges of longitudinally spaced belt portions. To provide a frame of reference for this discussion, the

diapers

100T and 100P in fig. 1-3 are shown with a longitudinal axis 124 and a lateral axis 126. The longitudinal axis 124 may extend through the midpoint of the front waist opening edge 121 and through the midpoint of the back waist opening edge 122. The lateral axis 126 may extend through a midpoint of the first longitudinal or right side edge 128 and through a midpoint of the second longitudinal or left side edge 130.

As shown in fig. 1-3, the

absorbent articles

100T and 100P may each include an inner, wearer-facing surface 132 and an outer, garment-facing surface 134. The chassis 102 may include a backsheet 136 and a topsheet 138. An absorbent assembly 140 including an absorbent core 142 may be disposed intermediate a portion of the topsheet 138 and a portion of the backsheet 136. The chassis 102 may include a first end portion in the first waist region 116 and a second end portion in the second waist region 118. One or more belt portions may extend from, be attached to, be joined to, or be formed with one or both of the first and second end portions of the chassis 102, depending on the particular desired configuration of the absorbent article. As described in more detail below, the

diapers

100T and 100P may also include other structures, such as leg elastics, elastic or extensible waist regions, and/or flaps (e.g., belt ears), to enhance the fit around the legs and waist of the wearer. Referring specifically to fig. 3, for example, the first waist region 116 of the chassis 102 may form a portion of the front waist opening edge 121 and/or the second waist region 118 of the chassis 102 may form a portion of the back waist opening edge 122. Alternatively, the belt portion 111a may form a portion or all of the front waist opening edge 121 and/or the belt portion 111b may form a portion or all of the back waist opening edge 122. Those skilled in the art will appreciate that this may depend on the placement of the

belt portions

111a and 111b on the chassis 102. The belt portion 111a may include first and second leg opening edges 127a, and the belt portion 111b may include first and second leg opening edges 127 b. The belt portion 111a can include a side edge 135a and the belt portion 111b can include a side edge 135 b.

In one embodiment, referring to fig. 3A, which is an exemplary cross-sectional view taken along line 3A-3A of fig. 3, each

belt portion

111a or 111b can include a first substrate 129 and a second substrate 131. The first substrate 129 may be attached to the second substrate 131. In one embodiment, one or more elastic elements or elastic strands 105 may be positioned or disposed intermediate the first substrate 129 and the second substrate 131. The first substrate 129 may be attached to the second substrate 131 by one or more elastic elements or elastic strands 105. In other words, one or both of the

substrates

129 and 131 may be attached, or adhered, to one or more elastic elements 105. In other embodiments, only one of the first and

second substrates

129 and 131 may be attached to the elastic elements 105, and the first substrate 129 may be bonded, joined, attached, or adhered to the second substrate 131 (see, e.g., bond 133 in dash). In one embodiment, the first and

second substrates

129 and 131 may comprise woven or nonwoven materials or various types of films as described in detail herein.

In one embodiment, referring to fig. 1-3, the perimeter of chassis 102 may be defined by: a first longitudinal side edge 128, a second longitudinal side edge 130, a first laterally extending end edge 144 disposed in the first waist region 116, and a second laterally extending end edge 146 disposed in the second waist region 118. Alternatively, a first laterally extending end edge 144 is disposed in the first waist region 116 and a second laterally extending end edge 146 is disposed in the second waist region 118, which may be overlapped by the

belt portions

111a and 111 b. Both of the side edges 128 and 130 extend longitudinally at least partially between the front waist edge 121 and the back waist edge 122. Unless partially overlapped by a belt, the laterally extending

end edges

144 and 146 of the chassis 102 may form a portion of the laterally extending front waist edge 121 in the front waist region 116 and a portion of the longitudinally opposing and laterally extending back waist edge 122 in the back waist region 118. When the taped diaper 100T or the pant diaper 100P is worn on the lower torso of a wearer, the front waist edge 121 and the back waist edge 122 may encircle a portion of the waist of the wearer. Meanwhile, the chassis side edges 128 and 130 and the

leg opening edges

127a and 127b (see fig. 3) may encircle a portion of the wearer's legs. The crotch region 120 may generally be positioned between the legs of the wearer, wherein the absorbent core 142 extends from the front waist region 116 through the crotch region 120 to the back waist region 118.

As previously described, the taped and

pant diapers

100T and 100P may include a backsheet 136. The backsheet 136 may define the outer or garment-facing surface 134 of the chassis 102. The backsheet 136 may be impervious or substantially impervious to fluids (e.g., menses, urine, and/or runny feces) and may be manufactured from a thin plastic film, although other flexible liquid impervious materials may also be used. The backsheet 136 may prevent, or at least inhibit, the exudates absorbed and received by the absorbent core 142 from wetting articles that contact the

diaper

100T and 100P, such as bedsheets, pajamas, and undergarments. The backsheet 136 may also comprise a woven or nonwoven material, polymeric films such as thermoplastic films of polyethylene or polypropylene, and/or a multi-layered or composite material comprising a film and a nonwoven material (e.g., having an inner film layer and an outer nonwoven layer). The backsheet 136 may also include an elastomeric film. One example backsheet 136 may be a polyethylene film having a thickness of about 0.012mm (0.5 mil) to about 0.051mm (2.0 mils). Examples of polyethylene films are manufactured by Clopay corporation, Cincinnati, Ohio under the names BR-120 and BR-121, and by Tredegar film products, Terre Haute, Ind. under the name XP-39385. The backsheet 136 may also be embossed and/or matte finished to provide a more cloth-like appearance. In addition, the backsheet 136 may also allow vapors to escape from the absorbent core 142 (i.e., the backsheet is breathable) while still preventing, or at least limiting, exudates from passing through the backsheet 136. The size of the backsheet 136 may depend on the size of the absorbent core 142 and/or the particular configuration or size of the

diaper

100T and 100P.

As also described above, the taped and

pant diapers

100T and 100P may include a topsheet 138. The topsheet 138 may define all or part of the inner or wearer-facing surface 132 of the chassis 102. The topsheet 138 may be compliant, soft feeling, and/or non-irritating to the wearer's skin. Which may be elastically stretchable in one or two directions. Further, the topsheet 138 may be liquid pervious, permitting liquids (e.g., menses, urine, and/or runny feces) to penetrate through its thickness. A suitable topsheet 138 may be manufactured from a wide range of materials such as woven and nonwoven materials, apertured or hydroformed thermoplastic films, apertured nonwovens, porous foams, reticulated thermoplastic films, and thermoplastic scrims. Suitable woven and nonwoven materials may include natural fibers, such as wood or cotton fibers, synthetic fibers, such as polyester, polypropylene, or polyethylene fibers, or combinations thereof. If the topsheet 138 includes fibers, the fibers may be processed by spunbonding, carding, wet-laying, melt-blowing, hydroentangling or other methods generally known in the art.

The topsheet 138 may be selected from the group consisting of high loft nonwoven topsheets, apertured film topsheets, and apertured nonwoven topsheets. Apertured film topsheets are permeable to body exudates, but do not absorb them, and tend to reduce the tendency of fluids to be allowed to flow back into and rewet the wearer's skin. Examples of exemplary apertured films may include those described in U.S. Pat. Nos. 5,628,097, 5,916,661, 6,545,197, and 6,107,539.

As described above, the taped and

pant diapers

100P and 100T may also include an absorbent assembly 140 joined to the chassis 102. As shown in fig. 1-3, the absorbent assembly 140 may include a laterally extending front edge 148 in the front waist region 116 and may have a longitudinally opposing and laterally extending back edge 150 in the back waist region 118. The absorbent assembly 140 may include a longitudinally extending right side edge 152 and a laterally opposing and longitudinally extending left side edge 154. The absorbent assembly side edges 152 and 154 may extend longitudinally between the front edge 148 and the back edge 150. The absorbent assembly 140 may additionally include one or more absorbent cores 142 or absorbent core layers. Each of the one or more absorbent cores 142 or absorbent core layers may be disposed at least partially between the topsheet 138 and the backsheet 136 and may be formed in a variety of sizes and shapes compatible with the

diapers

100T and 100P. Examples of absorbent structures useful as absorbent cores of the present disclosure are described in U.S. Pat. nos. 4,610,678, 4,673,402, 4,888,231, and 4,834,735.

Some absorbent core embodiments may comprise a fluid storage core comprising a reduced amount of cellulosic airfelt material. For example, such cores may comprise less than about 40%, 30%, 20%, 10%, 5%, or even 1% cellulosic airfelt material. Such an absorbent core may comprise primarily Absorbent Gelling Material (AGM) in an amount of at least about 60%, 70%, 80%, 85%, 90%, 95%, or even about 100%, wherein the remainder of the absorbent core comprises microfiber glue (if applicable). Such cores, microfiber glues, and absorbent gelling materials are described in U.S. Pat. nos. 5,599,335, 5,562,646, 5,669,894, 6,790,798, and 7,521,587, and U.S. patent publication 2004/0158212.

As previously mentioned, the taped diapers 100T and pant diapers 100P may also include elasticized leg cuffs 156 on the chassis 102. It should be understood that leg cuffs 156 may be, and are sometimes referred to as, leg bands, side flaps, barrier cuffs, elastic cuffs, or gasketing cuffs. The elasticized leg cuff 156 may be configured in various ways to help reduce leakage of body exudates in the leg regions. Examples of leg cuffs 156 may include those described in U.S. Pat. nos. 3,860,003, 4,909,803, 4,695,278, 4,795,454, 4,704,115, 4,909,803, 7,931,636, and U.S. patent publication 2009/0312730a 1.

As shown in fig. 1A, the chassis 102 may have longitudinally extending and laterally opposing side flaps 160 disposed on the interior or wearer-facing surface 132 of the chassis 102. Each side flap 160 may have a proximal edge. The side flaps 160 may also overlap the absorbent assembly 140 (i.e., the proximal edges extend laterally inward of the respective side edges 152 and 154 of the absorbent assembly). In some configurations, the side flaps 160 may not overlap the absorbent assembly 140. It should be appreciated that the side flaps 160 may be formed in various ways, such as by folding portions of the chassis 102 laterally inward (i.e., toward the longitudinal axis 124) to form the respective side flaps 160 and the side edges 128 and 130 of the chassis 102. In another example, the side flaps 160 may be formed by: an additional layer or layers are attached to chassis 102 at or adjacent to each respective side edge of chassis 102. Each of the side flaps 160 may be joined to the wearer-facing surface 132 of the chassis 102 and/or the absorbent assembly 140 in side flap attachment zones in the front waist region 116 and in side flap attachment zones in the back waist region 118. The side flaps 160 may extend to the same longitudinal extent as the absorbent article or the side flaps 160 may have a smaller longitudinal extent than the absorbent article.

As previously mentioned, the pant and taped

diapers

100T and 100P may have significantly different features and/or components. A general discussion of some such structures and components is provided below with reference to the figures, which illustrate embodiments of taped and pant diapers.

Taped diapers may be manufactured and provided to consumers in a configuration in which the front waist region 116 and the back waist region 118 are not fastened, prefastened, joined, or attached to one another when packaged prior to application to a wearer. For example, as shown in figure 4, the taped diaper 100T may be folded about the lateral centerline with the wearer-facing surface 132 of the first waist region 116 contacting the wearer-facing surface 132 of the second waist region 118 in a surface-to-surface manner without fastening or joining the waist regions together. The

back ears

104 and 106 and/or the front ears 108 and 110 (when present) formed in the belt portion 103 may also be folded laterally inward toward the inner or wearer-facing surfaces 132 of the first and

second waist regions

116 and 118.

The taped diaper 100T may comprise various configurations of fastening elements to enable the front waist region 116 and the back waist region 118 to be fastened together to form a closed waist circumference and leg openings when the taped diaper is positioned on a wearer. For example, as shown in fig. 1A, the taped diaper 100T may comprise first and second

back ears

104 and 106 and first and second

front ears

108 and 110 formed in the belt portion 103, wherein the first and second

back ears

104 and 106 are configured to comprise the

fastening components

162 and 164. In some embodiments, the first and second

front ear panels

108 and 110 may also be formed in the belt portion. Each of the

fastening components

162 and 164 may form a portion of, or may be permanently bonded, adhered, or otherwise joined to, one of the

substrates

129 and 131 of the belt portion 103 in the back waist region 118. In other embodiments, the

fastening components

162 and 164 may be attached or joined to the

front ears

108 and 110, respectively. The fastening components may also be permanently bonded or joined at or adjacent to the side edges 128 and 130 of the absorbent article in various ways, such as by adhesive bonding, sonic bonding, pressure bonding, thermal bonding, or combinations thereof.

The first fastening component 162 and/or the second fastening component 164 may include various types of releasably engageable fasteners and may also include various types of refastenable fastening structures. For example, the first and

second fastening assemblies

162, 164 may include mechanical fasteners 166 in the form of: hook-and-loop fasteners, hook-and-hook fasteners, macro-fasteners, buttons, snaps, tab-and-slot fasteners, tape fasteners, adhesive fasteners, magnetic fasteners, hermaphroditic fasteners, and the like. Some examples of fastening systems and/or

fastening assemblies

162, 164 are discussed in U.S. Pat. Nos. 3,848,594, 4,662,875, 4,846,815, 4,894,060, 4,946,527, 5,151,092, 5,221,274, 6,251,097, 6,669,618, 6,432,098, and 7,799,006, and U.S. patent publication 2007/0078427.

As previously mentioned, the

fastening components

162 and 164 may be configured to releasably and/or refastenably engage or connect with another portion of the diaper 100T. For example, as shown in figure 1, the diaper 100T may include an attachment zone 168 (sometimes referred to as a landing zone) in the first waist region 116. In one embodiment, the connection zone 168 may be formed on or attached to the belt portion in the front waist region 116. Thus, when the taped diaper 100T is placed on a wearer, the

fastening components

162 and 164 may be stretched around a portion of the waist of the wearer and connected with the connection zones 168 in the first waist region 116 to form a closed waist circumference and a pair of laterally opposing leg openings. It will be appreciated that the attachment zone 168 may be constructed from a separate substrate that attaches the chassis 102 or belt portion of the taped diaper 100T. In some embodiments, the connection zone 168 may be integrally formed as part of the backsheet 136 or belt portion of the diaper 100T or may be formed as part of the first and second ears in one or both of the waist regions, such as described in U.S. Pat. nos. 5,735,840 and 5,928,212.

The taped diaper 100T may comprise a non-engagement zone disposed on the same surface and in the same waist region as the

fastening components

162 and 164. The non-engagement zones can be configured to help prevent the

fastener assemblies

162 and 164 from engaging with other elements of the absorbent article prior to use of the absorbent article. The non-engagement regions may comprise films, coatings, or other materials that are not attached or engaged to the

fastening components

162 and 164. In certain embodiments, the non-engagement zone may contact the fastening surfaces of the

fastening components

162 and 164 in a surface-to-surface manner when the taped diaper 100T is packaged.

In contrast to taped diapers, pant diapers may be manufactured and provided to consumers in a configuration in which the front waist region 116 and the back waist region 118 are fastened, pre-fastened, joined, or connected to one another when packaged before being applied to a wearer. As such, pant diapers may have continuous peripheral waist openings and continuous peripheral leg openings designed for infant, child, and/or adult wearers. As described in more detail below, diaper pants may be preformed by various techniques including, but not limited to, joining together portions of the diaper using refastenable and/or permanent closure members (e.g., seams, heat bonds, pressure welds, adhesives, adhesive bonds, mechanical fasteners, etc.). In addition, pant diapers may also be preformed anywhere along the circumference of the waist region (e.g., side fastened or connected, front waist fastened or connected, back waist fastened or connected).

In some embodiments, the pant diaper 100P may be configured with

belt ears

112 and 114, which may be formed with or attached to belt portions in one or both

waist regions

116 and 118 or to the chassis 102. For example, fig. 2 and 5 show a pant diaper 100P comprising first and

second belt ears

112, 114 in the back waist region 118. The

belt ears

112 and 114 may be formed in the belt portion 111 or joined to the chassis 102. The

belt ears

112 and 114 can be generally rectangular in shape, or the

belt ears

112 and 114 can be shaped in a manner that provides an integral tab to facilitate opening and refastening. The

belt ears

112 and 114 may also be extensible or elastically extensible in the lateral and/or longitudinal directions. The

belt ears

112 and 114 may comprise one or more films, nonwovens, or a combination of films and nonwovens. The element 105 may be elastically extensible in at least a lateral direction.

As previously mentioned and with reference to fig. 2 and 5, the first and

second belt ears

112 and 114 formed on or joined to the belt portion 111 or joined to the chassis 102 on the belt portion 111 may connect the first waist region 116 and the second waist region 118 of the chassis 102 to form the waist opening 170 and the two leg openings 172. For example, the proximal end regions 174 of the first and

second belt ears

112, 114 are formed with the belt portions 111, and the distal end regions 176 of the first and

second belt ears

112, 114 are connected with the front waist region 116 of the chassis 102 to form the pant diaper 100P.

It will be appreciated that the distal end regions 176 of one or both of the

belt ears

112 and 114 may be connected with the front waist region 116 of the chassis 102 in a variety of ways. For example, in some configurations, the

belt ears

112 and 114 may be permanently connected with the opposing waist region and, once disconnected, may not be refastenable. Such permanent seams are pre-closed to provide a product that looks and can be applied like underwear (i.e., a pant that can be pulled on the legs). Disposable pant diapers having permanent seams may also require a separate element for disposal, such as a disposal tape disposed on the outer surface of the absorbent article. Other disposable pant diapers may have non-permanent seams and may be refastenable, allowing the caregiver to open the initial waist opening circumference and leg openings and reclose them to facilitate an application similar to a conventional tape style diaper. Thus, the distal end regions 176 of the

belt ears

112 and 114 may be permanently bonded, releasably attached, and/or refastenably attached to the opposing waist regions of the chassis 102 using, for example, adhesives, cohesives, thermal bonding, ultrasonic bonding, mechanical bonding, and mechanical fastening, such as hook-and-loop type fasteners. For example, one or more fastener elements may be located on or form part of the belt ears and may be adapted to refastenably connect with one or more corresponding fastener elements located in the first or

second waist regions

116 and 118; or alternatively, the fastener elements can be adapted to refastenably connect with one or more components of the absorbent article, including the

belt ears

112 and 114. It should be understood that the belt ears may also be formed as continuous extensions of the first and second waist regions of the chassis 102.

This ability to refasten initially pre-fastened pant diapers can provide convenience to the caregiver. In some cases, it may be more convenient to apply the absorbent article like a conventional tape-type diaper when away from home or when it is inconvenient to take off clothes and/or shoes. Since it is difficult to predict when a change is needed, it may be beneficial to have a disposable pant diaper, i.e., a pull-on diaper, that is suitable for application as a conventional tape style diaper or a disposable pant diaper when a particular mode of application is desired. In addition, absorbent articles that can be applied like conventional tape style diapers or disposable pant diapers also allow the interior of the product to be inspected without the need to remove the product. These refastenable structures may also provide a dual function, enabling the used product to be wrapped and disposed of.

As previously mentioned, the belt ears formed in the belt portions of pant diapers may be configured in different ways. It will be appreciated that the belt ears may be formed by connecting together ears formed in the

belt portions

111a and 111 b. In some embodiments, pant diapers may be configured with belt ears formed with the

belt portions

111a and 111b in both

waist regions

116 and 118. For example, fig. 3 and 6 illustrate a pant diaper 100P wherein a first belt ear 112 formed in the belt portion 111a includes a first ear 112a connected to a second ear 112b, and a second belt ear 114 formed in the belt portion 111a includes a first ear 114a connected to a second ear 114 b. The

first ear panels

112a, 114a each include a proximal region 174a formed in the belt portion 111a that is connected to, joined to, or formed with the chassis 102. The

second ear panels

112b, 114b may each include a proximal region 174b formed in the belt portion 111b that is connected to, joined to, or formed with the second waist region 118 of the chassis 102. The distal region 176a of the first ear panel 112a and the distal region 176b of the second ear panel 112b may be connected to each other along a first side seam 178 to form the first belt ear 112. Likewise, the distal region 176a of the first ear panel 114a and the distal region 176b of the second ear panel 114b may be connected to each other along a second side seam 180 to form the second belt ear 114.

It should also be understood that the ears in one waist region may have the same lateral extent from the side edges of the chassis 102 to the distal edges of the ears as the longitudinally opposing ears in the opposing waist region; or alternatively, the ears disposed in the first waist region 116 may have a different lateral extent, measured from the side edges of the chassis 102 to the distal edges of the ears, than the ears disposed in the second waist region 118.

Likewise, for pant diapers that include side seams, portions of the pant diaper 100P adjacent the side edges 135a and 135b on the first and

second belt portions

111a and 111b may be connected or joined to form a first permanent side edge seam 178 and a second permanent side edge seam 180. The attachment of the side edge seams 178 and 180 defines an initial waist opening 170 and a pair of leg openings 172. In another configuration, the pant diaper 100P may comprise a first cooperative fastening assembly having a fastening surface and an opposing attachment surface, wherein the attachment surface is joined directly to an inner or outer surface of the pant diaper in the first waist region 116. The pant diaper may further comprise a second mating fastening component having a fastening surface and an opposing attachment surface, wherein the attachment surface may be joined directly to the same surface or to an opposing surface of the pant diaper as the first fastening component. The second mating fastening component may be engaged with or may form a portion of a surface to which the attachment surface of the first mating fastening component is engaged or engageable, or may form a portion of an opposing surface relative to the surface to which the attachment surface of the first mating fastening component is engaged.

In another configuration, the pant diaper may include frangible separation zones that may be disposed laterally inboard of the side edge seams 178 and 180 that allow the initial waist opening circumference 170 and leg openings 172 of the pant 100P to be opened for removal or to enable application as a conventional taped diaper. As described above, pant diapers may further comprise a first fastening component and a second fastening component disposed in one of the front waist region 116 or the back waist region 118. Each of the fastening components may be disposed on the same surface (e.g., the outer surface or garment-facing surface 134) or on an opposite surface of the pant diaper 100P. After the initial waist opening circumference and leg openings are broken, the fastening components can be fastened or fastened in a conventional tape style diaper fashion to reform the secondary waist opening circumference and leg openings. In addition, the fastening assembly may also be used to assist in disposal of soiled pants.

As previously mentioned, the bonding of the side seams 178 and 180 may be permanent and may be formed in a variety of ways as appropriate for the particular material used. Thus, example bond types can include discrete bonds, such as sonic seal bonds, heat seal bonds, high pressure bonds, radio frequency bonds, adhesive or cohesive bonds, stitch bonds, autogenous bonds, and combinations thereof. In accordance with one aspect of the present disclosure, the permanent side edge seams 178 and 180 may be joined by a predetermined pattern of heat/pressure or ultrasonic welding that withstands the forces and stresses applied to the side edge seams 178 and 180 during wear and donning of the pant 100P. The permanent side edge seams 178, 180 may be formed as disclosed in U.S. Pat. nos. 5,779,831, 5,772,825, 5,607,537, 5,622,589, 5,662,638, 6,042,673, and 6,726,792.

Since the pant diaper 100P may be configured with permanent side edge seams 178 and 180, the permanent side edge seams may be pre-closed, meaning that the side edge seams are closed before the diaper pant 100P is removed from its package and thus worn on the lower torso of the wearer. The pre-closed permanent side edge seams 178 and 180 may form an initial waist opening circumference and leg circumferences. The initial waist opening circumference and leg circumferences may be opened at predetermined frangible separation zones. In one embodiment, the permanent side edge seams cannot be reclosed to form the secondary waist opening circumference and leg openings.

In addition, various diaper pant configurations are disclosed in U.S. Pat. Nos. 5,246,433, 5,569,234, 6,120,487, 6,120,489, 4,940,464, 5,092,861, 5,897,545, 5,957,908, 7,101,359, 7,407,468, 7,820,875, and 7,799,006, and U.S. patent publications 2003/0233082, 2003/0088220, 2003/0233082, 2005/0215970, 2007/0078427, 2007/0074381, 2007/0078426, and 2008/0107861.

In one embodiment, referring to fig. 7, a simplified absorbent article 200, such as a pant, is shown in fig. 7. Various components have been removed from the figures for clarity. The absorbent article 200 may include a front or first belt portion 202 and a rear or second belt portion 204. The first belt portion 202 may be positioned in the first waist region 116 and the second belt portion 204 may be positioned in the second waist region 118. When a portion of the first belt portion 202 is joined or releasably joined to a portion of the second belt portion 204, the first belt portion 202 and the second belt portion 204 together are intended to encircle at least a portion of the waist of the wearer. The first and

second belt portions

202 and 204 may be connected to each other by a chassis 206. The chassis 206 may form the crotch region 120 in the absorbent article 200. The chassis 206 may also form portions of the first and

second waist regions

116 and 118. In various embodiments, the first and

second belt portions

202 and 204 may overlap the first and second ends of the chassis 206. Such overlap may occur on the wearer-facing surface or the garment-facing surface of the chassis 206. In the schematic view of fig. 7, the wearer-facing surface of the chassis 206 is oriented toward the viewer. In other embodiments, the first and

second belt portions

202 and 204 may not have any overlap or have very limited overlap with the chassis 206. In this embodiment, the first and

second belt portions

202 and 204 may be joined to the first and second ends of the chassis 206 at or near the intersection between the ends and the

belt portions

202 and 204. Fig. 8a-8g are some exemplary structural cross-sections taken along line 8-8 of fig. 7 in various embodiments. In addition, the number of elastic elements in the cross-section is not limited and more or less elastic elements may be used. Various features of the absorbent article have been removed in fig. 8a-8g for clarity of illustration.

In one embodiment, referring to fig. 8a and 8b, the absorbent article 200 may comprise first and

second belt portions

202 and 204 intended to encircle at least a portion of the waist of the wearer. The first and

second belt portions

202 and 204 may be connected by the chassis 206 of the absorbent article 200. The first and

second belt portions

202 and 204 may comprise a first substrate 210 forming a portion of the outer, garment-facing surface 134 of the absorbent article 200. The first substrate 210 on the

belt portions

202 and 204 may be formed from two longitudinally spaced webs of material. The first and

second belt portions

202 and 204 may also include a second substrate 212 that forms a portion of the inner, wearer-facing surface 132 of the absorbent article 200. The second substrate 212 on the

belt portions

202 and 204 may also be formed from two longitudinally spaced webs of material. The second substrate 212 may also be discontinuous and laterally spaced apart. The first and

second substrates

210 and 212 may be formed of the same, or substantially the same, material, or may include different materials. The first and

second substrates

210 and 212 may be formed of a nonwoven material, a film, a foam, an elastic member, a nonwoven material, or a combination thereof. The first and

second belt portions

202 and 204 may also include elastic elements 214 disposed at least partially between the first and

second substrates

210 and 212. Any suitable number of elastic elements 214 may be provided in each belt portion. The elastic elements 214 may comprise one or more elastic strands, elastomeric films, elastomeric bands, elastic nonwovens, elastic filaments, elastic adhesives, elastic foams, scrims, or combinations thereof. A portion of the elastic elements 214 may be directly combined with the outer garment facing surface or layer 134. The chassis 206 may comprise at least a portion of the outer, garment-facing surface 134, a backsheet 136, at least a portion of the inner, wearer-facing surface 132, a topsheet 138, and an absorbent core 142 disposed between the topsheet 138 and backsheet 136. The backsheet 136 may be formed from a nonwoven, a woven, and/or a film or a laminate comprising a combination of one or more of these materials. In one embodiment, the backsheet 136 may be a film and nonwoven laminate, wherein the nonwoven laminate may be the outer cover substrate 242 of the absorbent article 200. In addition, the chassis 206 may comprise elastic barrier leg cuffs 156 (see, e.g., fig. 3) disposed at or adjacent to the side edges 152 and 154 of the chassis 206 (see, e.g., fig. 3). The first and

second substrates

210 and 212 may overlap at least a portion of the chassis 206, and one or both of the

belt portions

202 and 204 may be disposed on the outer, garment-facing surface 134 of the chassis 206 or the inner, wearer-facing surface 132 of the chassis 206. A portion of the first or

second substrates

210 and 212 may be directly attached to the outer cover substrate 242. Alternatively, the first and

second substrates

210 and 212 may comprise longitudinally spaced web materials forming the first surface of the one or

more belt portions

202 and 204, wherein the web is folded along the

waist opening edge

121 or 122 or leg opening edge 127 of the one or

more belt portions

202 and 204 to wrap the elastic member 214 and form at least a portion of the second surface of the one or

more belt portions

202 and 204. In other words, at least a portion of the inner, wearer-facing surface 132 and at least a portion of the outer, garment-facing surface 134 of each of the

belt portions

202 and 204 may be formed from a single web of material.

In one embodiment, referring to fig. 8c and 8d, the first and

second belt portions

202 and 204 may comprise a first substrate 210 extending from a first waist opening edge 121 in the first waist region 116, through the chassis 206, to a longitudinally opposing second waist opening edge 122 in the second waist region 118 and forming a portion of the outer, garment-facing surface 134 of the absorbent article 200. The first and

second belt portions

202 and 204 may comprise a second substrate 212 forming a portion of the inner, wearer-facing surface 132 of the absorbent article 200. The second substrate 212 may extend from the first waist opening edge 121 to the second waist opening edge 122. In other embodiments, the second substrate 212 may be formed from two longitudinally spaced webs of material. The first and

second belt portions

202 and 204 may also include a plurality of elastic elements 214 disposed at least partially between the first and

second substrates

210 and 212. The resilient member 214 may be the same as described above. The chassis 206 may comprise at least a portion of the outer, garment-facing surface 134, a backsheet 136, at least a portion of the inner, wearer-facing surface 132, a topsheet 138, and an absorbent core 142 disposed between the topsheet 138 and backsheet 136. Either the first substrate 210 or the second substrate 212 may form a portion of the outer, garment-facing surface 134. In addition, the chassis 206 may comprise elastic barrier leg cuffs 156 disposed at or adjacent to the side edges 152 and 154 of the chassis 206. The second substrate 212 may overlap at least a portion of the chassis 206 and one or both of the second substrate webs may form an outer surface of the first substrate 210 or an inner surface of the first substrate 210. Alternatively, the front and/or back portion of the first substrate 210 may be folded along one of the

waist opening edges

121 or 122 of one of the

waist regions

116 or 118 to wrap the elastic elements 214 and form a portion of the second substrate 212 of one or both of the first and

second belt portions

202 and 204. In other words, the inner and outer surfaces of each of the first and

second belt portions

202 and 204 may be formed from a single web of material.

In one embodiment, referring to fig. 8e and 8f, the absorbent article 200 may comprise a full outer cover substrate 242 extending from a first waist opening edge 121 in the first waist region 116, through the chassis 206, to a longitudinally opposing second waist opening edge 122 in the second waist region 118. The absorbent article 200 may also include first and

second belt portions

202 and 204 that are intended to encircle the waist of the wearer. The first and

second belt portions

202 and 204 may be attached to the outer cover substrate 242 and/or chassis 206 of the absorbent article 200. The first and

second belt portions

202 and 204 may include a first substrate 210 that forms a portion of the outer, garment-facing surface 134 of the

belt

202 or 204. The first substrate 210 may be formed from two longitudinally spaced webs of material. The first and

second belt portions

202 and 204 may comprise a second substrate 212 forming a portion of the inner, wearer-facing surface 132 of the absorbent article 200. The second substrate 212 may also be formed from two longitudinally spaced webs of material. The first and

second substrates

210 and 212 may be formed of substantially the same material, or may include different materials. The first and

second substrates

210 and 212 may be formed of a nonwoven material, a film, a foam, or a combination thereof. The first and

second belt portions

202 and 204 may also include an elastic element 214 disposed between the first and

second substrates

202 and 204. The resilient member 214 may be the same or similar to that described above. The first and

second belt portions

202 and 204 may be disposed on an interior surface of the outer cover substrate 242. Alternatively, the first and

second belt portions

202 and 204 may be disposed on the outer or garment facing surface 134 of the outer cover substrate 242. In this embodiment, the outer cover substrate 242 may form a portion of the inner, garment-facing surface 132 of the absorbent article 200 in the

waist regions

116 and 118, and the first substrate 210 may form a portion of the outer, garment-facing surface 134 of the absorbent article 200. Second substrate 212, when present, may be disposed between first substrate 210 and outer cover substrate 242. The chassis 206 of the absorbent article 200 may comprise at least a portion of the outer, garment-facing surface 134, a backsheet 136, at least a portion of the inner, wearer-facing surface 132, a topsheet 138, and an absorbent core 142 disposed between the topsheet 138 and the backsheet 136. In addition, the chassis 206 may comprise elastic barrier leg cuffs 156 (see, e.g., fig. 3) disposed at or adjacent to the side edges 152 and 154 of the chassis 206 (see, e.g., fig. 3). One or both of the first and

second belt portions

202 and 204 may overlap at least a portion of the chassis 206, and one or both of the belt portions 202 and/or 204 may be disposed on the outer, garment-facing surface 134 of the chassis 206 or the inner, wearer-facing surface 132 of the chassis 206. One or both of the first and second belt portions 202 and/or 204 may be disposed on an interior surface of the outer cover substrate 242, or one or both of the belt portions 202 and/or 204 may be disposed on an exterior surface of the outer cover substrate 242. One or both of the first and second belt portions 202 and/or 204 may comprise a longitudinally spaced web material forming a first surface of the

belt portion

202 or 204, wherein the web may be folded along the

waist opening edge

121 or 122 of the

belt portion

202 or 204 to wrap the elastic element 214 and form at least a portion of a second surface of the

belt portion

202 or 204. In other words, a portion or all of the inner and outer surfaces of one or both of the

belt portions

202 or 204 may be formed from a single web of material. The gathers, wrinkles, folds, pleats, or textures in one or both of the front and

rear belt portions

202 and 204 may have a different configuration, size, orientation, shape, etc., than the outer cover substrate 242 and/or backsheet 136.

In one embodiment, referring to fig. 8g, the first and

second belt portions

202 and 204 may comprise a first substrate 210 forming a portion of the outer, garment-facing surface 134 of the absorbent article 200 and a second substrate 212 forming a portion of the inner, wearer-facing surface 132 of the absorbent article 200. The second substrate 212 may also be laterally discontinuous and laterally spaced apart. The first and

second substrates

second belt portions

202 and 204 may also include elastic elements 214 disposed between the first and

second substrates

210 and 212. The resilient member 214 may be the same or similar to that described above. A portion of the elastic elements 214 may be directly combined with the outer cover substrate 242. The chassis 206 may comprise at least a portion of the outer, garment-facing surface 134, a backsheet 136, at least a portion of the inner, wearer-facing surface 132, a topsheet 138, and an absorbent core 142 disposed between the topsheet 138 and backsheet 136. In one embodiment, the backsheet 136 may be a nonwoven and film laminate wherein the nonwoven may be formed through the outer cover substrate 242. In addition, the chassis 206 may comprise elastic barrier leg cuffs 156 (see, e.g., fig. 3) disposed at or adjacent to the side edges 152 and 154 of the chassis 206 (see, e.g., fig. 3). The first and

second belt portions

202 and 204 may overlap at least a portion of the chassis 206, and one or both of the belt portions 202 and/or 204 may be disposed on the outer, garment-facing surface 134 of the chassis 206 or the inner, wearer-facing surface 132 of the chassis 206. A portion of the first and/or second substrates 210 and/or 212 may be directly attached to the outer cover substrate 242. The first and

second belt portions

202 and 204 may be formed from a first belt substrate that extends from a first waist opening edge 121 in the first waist region 116, through the crotch region 120, to a longitudinally opposing second waist opening edge 122 in the second waist region 118 and forms a portion of the outer, garment-facing surface 134 of the absorbent article 200. The first and

second belt portions

202 and 204 may also include a second substrate 212 extending from a first waist opening edge 121 in the first waist region 116, through the crotch region 120, to a longitudinally opposing second waist opening edge 122 in the second waist region 118 and forming a portion of the inner, wearer-facing surface 132 of the absorbent article 200. The first and

second substrates

210 and 212 may be formed of a nonwoven material, a film, a foam, a woven material, or a combination thereof. The first and

second belt portions

second substrates

210 and 212 in one or both of the first and

second waist regions

116 and 118. The resilient member 214 may be the same or similar to that described above. The chassis 206 may comprise at least a portion of the outer, garment-facing surface 134, a backsheet 136, at least a portion of the inner, wearer-facing surface 132, a topsheet 138, and an absorbent core 142 disposed between the topsheet 138 and backsheet 136. One or both of the first and

second substrates

210 and 212 may form a portion of the outer, garment-facing surface 134. In addition, the chassis 206 may comprise elastic barrier leg cuffs 156 (see, e.g., fig. 3) disposed at or adjacent to the side edges 152 and 154 of the chassis 206 (see, e.g., fig. 3). A portion of one or both of the first and

second belt portions

202 and 204 may overlap at least a portion of the chassis 206. Alternatively, the first and

second belt portions

202 and 204 may comprise a substrate forming a first surface of the

belt portion

202 or 204, wherein the substrate may be folded along the

waist opening edge

121 or 122 of the

belt portion

202 or 204 to wrap the elastic element 214 and overlap a portion of the opposing

substrate

210 or 212. In other words, a portion of the inner surface and a portion of the outer surface of each of the

belt portions

202 and 204 may be formed from a single web of material.

In one embodiment, a portion or all of the chassis 206 of a variety of absorbent articles 200 may be prepared that are extensible to a degree greater than the inherent extensibility of the material or materials from which the chassis 206 is made (e.g., topsheet 138, backsheet 136). The additional extensibility may be desirable to allow the chassis 206 to conform to the body of a wearer during movement by the wearer and to allow the absorbent article 200 of the wearer, including a chassis 206 having a particular size before extension, to extend the first waist region 116, the second waist region 118, or the

waist regions

116 and 118 of the chassis 206 to provide additional body coverage percentages for different sized wearers (i.e., to tailor the absorbent article 200 to an individual wearer). Such extension of the waist region or

regions

116 or 108 may give the chassis 206 a generally hourglass shape, so long as the crotch region 120 extends to a relatively lesser degree than the waist region or

regions

116 and 118, and may impart a snug-fit appearance to the absorbent article 200 when it is worn. Further, to minimize the cost of the absorbent article 200, additional extensibility may be desirable. For example, an amount of material that would otherwise be sufficient only to make a relatively small absorbent article lacking such extensibility can be used to make an absorbent article that can be extended sufficiently to cover the lower torso of a wearer that is larger than the unextended smaller absorbent article to which it is to be fitted.

In various embodiments, a portion of the chassis 206, for example, a portion of the chassis 206 in one or both of the waist regions 116 and/or 118, may be made laterally extensible to a maximum extensibility greater than the maximum extensibility of the crotch region 120 of the chassis 206 such that the lateral extensions of each portion reach its maximum extensibility, imparting an hourglass shape to the chassis 206. In one embodiment, the portions of the chassis 206 underlying and/or directly adjacent to the first and/or second belt portions 202 and/or 204 may be prepared to be laterally extensible to a maximum extensibility greater than the maximum extensibility of another portion of the chassis 206 (e.g., the crotch region 230) such that the lateral extension of each portion reaches its maximum extensibility, facilitating application of the absorbent article 200 to the body of a wearer by extending the

waist regions

116 and 118 to fit over the hips of the wearer, and, in addition, opening and orienting the leg openings 172 such that the wearer more effectively passes the legs through the openings 172.

Additional lateral extensibility in the base 206 can be provided in a variety of ways. For example, the material from which the chassis 206 is made may be pleated by any of a variety of methods. Alternatively, all or a portion of chassis 206 may be made from the same or similar webs of modeling material or a modeled laminate of webs of modeling material as those described in U.S. Pat. No. 5,518,801, published by 5/21 1996, to Chappell et al. Such a web of modeling material may include distinct laterally extending regions in which the starting material has been deformed by embossing, or another deformation method, to form a pattern of generally longitudinally-running alternating ridges and valleys. The web of modeling material may also include laterally extending unaltered regions that are interposed between the laterally extending altered regions. The web of modeling material may extend in a direction perpendicular to the ridges up to a point where the ridges and valleys flatten or substantially flatten with substantially less force than the force required to extend beyond that point. In addition to lateral extensibility, the formation of a formed material web laminate as described above may provide a backsheet having improved texture and cloth-like look and feel. The deformation may form a cloth-like pattern in the film and may increase the loft of the nonwoven material in the multilayer film and nonwoven laminate backsheet.

Alternatively, a portion of the absorbent article 200 may be ring rolled and thus rendered highly extensible, as described in U.S. Pat. No. 5,366,782 to Curro et al, 11, 22, 1994. Specifically, the ring rolling apparatus may include opposing rollers having intermeshing teeth that incrementally stretch and thereby plastically deform the material (or a portion thereof) forming the absorbent article 200, thereby producing an absorbent article 200 that is extensible in the ring rolled region. In one embodiment, the absorbent article may be ring rolled in a portion of at least one of the first or

second waist regions

116 or 118 or in a portion of the chassis 206 underlying and/or directly adjacent to one or both of the first and

second belt portions

202 and 204, while other regions or portions may comprise a web of structured elastic-like forming material. The absorbent article 200 may be ring rolled across the entire width in one or both of the waist regions 116 and/or 118, or may be ring rolled over only a portion of the chassis width.

The front laterally central portion and the back laterally central portion of the chassis 206 may have a different range of extensibility than other portions of the chassis 206. Additionally or alternatively, the laterally central portion may be extensible to a greater or lesser degree (i.e., may be more or less extensible than other portions of the chassis 206) when subjected to a given level of opposing tensile forces.

In one embodiment, referring to fig. 9 and 11, the belt portion 300 may be formed from, attached to, joined to, overlapping, and/or extending from a first end portion and/or a second end portion of a chassis 310 of an absorbent article 312. The belt portion 300 may be disposed on the wearer-facing surface or the garment-facing surface of the chassis 310 or intermediate the garment-facing surface and the wearer-facing surface. The garment facing surface is facing the viewer in fig. 9 and 11. The belt portion 300 may comprise a first substrate 302, a second substrate 304, and one or more elastic elements, strands, or stripes 306 at least partially disposed between the two

substrates

302 and 304 in various embodiments. The elastic element 306 may be elongated. The belt portion 300 may include one or more textured zones or a single uniform or non-uniform textured zone. The elastic elements 306 may be elongated and may be adhesively joined, or otherwise joined, to a portion of the first substrate 302 and/or a portion of the second substrate 304. The adhesive may be applied to portions of the first substrate 302 and/or portions of the second substrate 304 in a pattern that defines a frequency of wrinkles in one or more texture zones, as described in detail below. The elastic elements 306 may be intermittently or continuously bonded or otherwise joined to portions of the first substrate 302 and/or portions of the second substrate 304. In fig. 9 and 11, the first substrate 302 is facing the viewer. The first and

second substrates

302 and 304 may be constructed of a nonwoven material or other suitable material as described above. The longitudinal axis 301 and the lateral axis 303 may be defined by the chassis 310.

In one embodiment, referring to fig. 9, one or both of the first and

second substrates

302 and 304, or portions thereof, may not be provided. In one example, only the elastic element 306 portion may be disposed intermediate the first and second substrates 302. One or both of the substrates 302 and/or 304 may be non-continuous or have a cut so as not to extend completely around the belt portion 300. In one embodiment, portions of one of the

substrates

302 or 304 may not be provided in some non-wearer contacting areas or other areas of the wearer facing surface, and the elastic elements 306 may be attached to the remaining

substrate

302 or 304 at least in those portions. In this embodiment, the remaining entirety of the

substrate

302 or 304 may be disposed on or form a portion of the garment-facing surface of the absorbent article 312.

Referring to fig. 10A-10F, the elastic element 306 may be formed of any suitable material as described above and may have any suitable cross-sectional shape, such as circular, triangular, generally flat, rectangular or square, half-moon, or oval. Those skilled in the art will recognize that other suitable cross-sectional shapes for the resilient element 306 are also within the scope of the present disclosure. In various embodiments, the elastic elements 306 may differ in width and/or thickness over their length. In one embodiment, the dimensions (e.g., thickness, length, cross-sectional profile, width) of one elastic element 306 within the same strap portion may be different from or the same as the dimensions of another elastic element 306. In one embodiment, the elastic element 306 may comprise a strip of elastic film material, for example. In some embodiments, the elastic elements may have different pre-strain levels when attached to the substrate.

In general, referring again to fig. 9, the elastic elements 306 may be linear and extend parallel to each other, or substantially linear and extend parallel to each other, and may have an equal or uniform, or substantially equal or uniform, spacing therebetween. For example, the distances D1, D2, D3, and D4 may all be equal or substantially equal to each other (e.g., within 0.5-3.0mm or 1.0-2.0 mm). Whether forming a background pattern or a macro pattern, differently textured regions having different textures may be formed at equal or substantially equal spacings or distances between the elastic elements 306. In other embodiments, at least some of the distances D1, D2, D3, and D4 may be different (i.e., non-uniform) from one another within at least one texture region, while other distances may be the same or substantially the same (i.e., uniform or substantially uniform) from one another. The spacing of the elastic elements 306 may be the same, substantially the same, or different throughout the textured areas, as described herein. In one embodiment, some of the resilient elements 306 may be curved such that at least some of the resilient elements 306 may be concentric with each other and have an equal or substantially equal spacing therebetween. Alternatively, the spring elements, whether curved or straight, may not be parallel to each other and the spacing between the two may be non-uniform. In other embodiments, at least two elastic elements may intersect or overlap.

In the belt portion of the related art, as the distance between the elastic elements decreases, the wrinkle frequency increases, and as the distance between the elastic elements increases, the wrinkle frequency decreases. However, in the present disclosure, this is not necessarily true. In fact, the corrugation frequency may increase with the same or increasing distance between the elastic elements, or the corrugation frequency may decrease with decreasing distance between the elastic elements. Without being bound by any particular theory, it is believed that this occurs because the loops or pleats formed in the pleats are at least partially controlled by the amount and stiffness of the substrate between the elastic members. The present disclosure alters the local stiffness (e.g., densified regions) of the substrate or substrate laminate to better define fastening or tucking points in the void areas between elastic members to control the resulting texture.

In addition to the belt portion 300, referring again to fig. 11, a second belt portion 308 may be attached to, joined to, overlap with, and/or extend from a second end portion of the chassis 310 of the absorbent article 312. The second strap portion 308 is positioned across the lateral axis 303 from the first strap portion 300 and longitudinally opposite the first strap portion 300. The first belt portion 300 may form a portion of the first waist region and the second belt portion 308 may form a portion of the second waist region. The second strap portion 308 may be similar to or at least the same structure as the first strap portion 300. In other embodiments, the second belt portion 308 may be different from the first belt portion 300 (e.g., different size or texture zone location). The

belt portions

300 or 308 may each include a first side edge 314 and a laterally opposite second side edge 316. The first side edge 314 is positioned across the longitudinal axis 301 from the second side edge 316, and laterally opposite the second side edge 316. At least a portion or all of the first side edge 314 of the belt portion 300 or the first belt portion 300 may be joined to at least a portion or all of the first side edge 314 of the second belt portion 308. At least a portion or all of the second side edge 316 of the first belt portion 300 may be joined to at least a portion or all of the second side edge 316 of the second belt portion 308 to form a waist opening and two leg openings in the absorbent article 312. Instead of or in addition to the plurality of side edges being joined to each other, the side edge regions of the

belt portions

300 and 308 adjacent to the plurality of side edges may be joined to each other to form a waist opening and two leg openings in the absorbent article 312. An example of an absorbent article having a waist opening and two leg openings is shown in figure 6. In one embodiment, this joining may be permanent, forming a pant or releasable or peelable taped diaper. In one embodiment first example, the belt portion 300 may include a first waist opening edge 318 and the second belt portion 308 may include a longitudinally opposing second waist opening edge 320. The first waist opening edge 318 is positioned across the lateral axis 303 from the second waist opening edge 320. Each of the

belt portions

300 and 308 may include a first leg opening edge 322 and a second laterally opposite second leg opening edge 324. First leg opening edge 322 is positioned across longitudinal axis 301 from second leg opening edge 324.

In one embodiment, the

belt portions

300 and 308 and/or other elastic portions of the absorbent articles disclosed herein may include a textured zone that forms a background pattern and a macro pattern, a single uniform or non-uniform texture, or other patterns therein. The textured areas forming the background pattern and the macro pattern, the single uniform or non-uniform texture, or other pattern may be formed by the first substrate 302, the second substrate 304, and the elastic elements 306. In one embodiment, the textured area may be formed by one of the

substrate

302 or 304 and the elastic element 306. As described above, the first substrate 302 and/or the second substrate 304 of the

belt portions

300 and 308 may be portions of a continuous material, such as a nonwoven, that also covers a central portion of the chassis 310, or may be separate layers of material that cover the garment-facing surface and/or the wearer-facing surface of the

belt portions

300 and 308. In other embodiments, the first and

second substrates

302, 304 may be, for example, backsheets and topsheets of the absorbent article 312. In various embodiments, each absorbent article 312 and/or each

belt portion

300 or 308 may comprise two or more textured zones, wherein a first textured zone forms the background pattern 334, and wherein a second textured zone forms the macro pattern 336. In other embodiments, the belt portion may include only a single uniform or non-uniform texture. A plurality of second texture zones may be provided to form a plurality of macro patterns or for forming a plurality of macro pattern elements in one macro pattern. If more than two texture zones are provided, additional texture zones may form other patterns in the absorbent article and/or in one or both belt portions. In one embodiment, other patterns may be formed in or on the macro pattern 336 or in the background pattern 334. In addition to the textured region, the absorbent article may also include one or more non-textured regions "NT" (see, e.g., fig. 11 and 12). In one embodiment, one or more of the macro pattern 336 or the background pattern 334 can indicate to the wearer, at least in part, the proper orientation of the absorbent article about the lower torso of the wearer (see, e.g., fig. 13).

In one embodiment, the first textured area forming the background pattern may comprise the first and/or

second substrates

302 and 304 and a first portion or area of the elastic element 306. The second texture zone forming the macro pattern may include the first and/or

second substrates

302 and 304 and a second portion or region of the elastic element 306. Further, three or more other textured zones forming any suitable pattern in the belt portion may include the first and/or

second substrates

302 and 304 and a third or other portion or region of the elastic element 306. In other words, each texture zone formed in the absorbent article 312 may comprise a portion or area of at least one of the substrate and a portion of the elastic element 306. The zones of different texture may be located at any suitable location on the absorbent article, such as on the belt portions or on other elastic portions. Some specific exemplary embodiments of the textured areas forming the background pattern and the macro pattern are provided below for illustration of various non-limiting embodiments.

In various embodiments, fig. 11-15 show examples of absorbent articles 312 having textured or elasticized textured regions (hereinafter "textured regions") forming a background pattern and a macro pattern in the

belt portions

300 and 308. In fig. 11-15, the garment-facing surface faces the viewer, however it should be understood that the textured regions forming the background pattern and the macroscopic pattern may be observable on one or both of the wearer-facing surface and the garment-facing surface, and the textured regions may be positioned in the same region or in different regions if the wearer-facing surface faces the viewer. However, the absorbent article 312 is shown in the form of a pant diaper, it being understood that the absorbent article 312 may also be a taped diaper and may include a fastening assembly 326 on at least one belt portion (see, e.g., fig. 15). The plurality of macro patterns and the background pattern may be adapted to receive or attach to a fastening component. The plurality of background patterns and macro patterns formed by the textured areas are indicated by shading in fig. 11-15. The white portions (base structure 310 in fig. 11-15) may be non-textured regions for purposes of this disclosure. The non-textured area is an area that is not a textured area and generally does not have a "texture" with elastically extensible gathers as described in this disclosure. While fig. 11-15 are merely examples of texture zones forming the background pattern and the macro pattern, the present disclosure contemplates a variety of configurations of texture zones forming the background pattern and the macro pattern on the belt portion. It also encompasses the present disclosure to have one belt portion or one or two belt portions with non-textured regions.

In one embodiment, referring to fig. 11, an absorbent article 312 may include a belt portion 300 having two different textured zones. The first textured region may form a background pattern 334 in the belt portion 300 and the second textured region may form a macro pattern 336 in the belt portion 300. The same background pattern 334 and macro pattern 336 may also be formed on the second belt portion 308 (although not shown) or textured areas forming other background patterns and macro patterns may be formed on the second belt portion 308. The macro pattern 336 may be formed from a plurality of discrete, linear, or substantially linear elements. Discrete linear elements may separate portions of the background pattern 334 from one another. Each of the discrete linear elements may be surrounded or at least partially surrounded by a portion of the background pattern 334. The macro pattern 336 may be formed in a different texture region than the background pattern 334 belonging to at least one of: (1) different primary fiber bond patterns in the

substrates

302 and 304 in the portions forming the macro pattern 336 and in the portions forming the background pattern 334; (2) different adhesive patterns disposed between the

substrates

302 and 304 in portions where the macro pattern 336 is formed and in portions where the background pattern 334 is formed; (3) differential adhesion of the elastic elements 306 to the

substrates

302 and 304 in the portions forming the macro pattern 336 and in the portions forming the background pattern 334; (4) different patterns of densified regions in the

substrates

302 and 304 in portions forming the macro pattern 336 and in portions forming the background pattern 334, and (5) any combination of items 1-4. Other textured areas forming other patterns may also be provided in the

belt portions

300 and 308.

In one embodiment, referring to fig. 12, an absorbent article 312 may include a belt portion 300 having two textured zones. The first textured region may form a background pattern 334 in the belt portion 300 and the second textured region may form a macro pattern 336 in the belt portion. The macro pattern 336 may be formed of, for example, discontinuous wavy lines or shapes. The background pattern 334 may at least partially, or completely, surround the macro pattern 336 or portions thereof, and the macro pattern 334 may separate the background pattern 334 portions from one another. The second belt portion 308 may also include two textured regions, at least one of which may be different from the two textured regions in the belt portion 300. The first textured region may form a background pattern 334 in the belt portion 308 and the second textured region may form a macro pattern 336 in the belt portion 308. The macro pattern 336 in the second belt portion 308 may be formed of, for example, an oval shape, and may be surrounded by the background pattern 334. The plurality of textured regions may be formed as described herein. In one embodiment, macroscopic patterns and/or background patterns on the

belt portions

300 and 308 may indicate proper orientation of the absorbent article about the lower torso of the wearer. For example, the wavy line macro pattern 336 may be the front of the absorbent article 312 and the elliptical macro pattern 336 may be the back of the absorbent article 312. By providing such a structure, a caregiver can easily identify how to properly wear the absorbent article 312 on the lower torso of a child or other individual. Other textured areas forming other patterns may also be provided in the

belt portions

300 and 308.

In one embodiment, referring to fig. 13, an absorbent article 312 may include a belt portion 300 having two textured zones. The two textured zones may form a background pattern 334 and a macro pattern 336 in the belt portion 300. The macro pattern 336 may include indicia, logos, branding indicia, and/or text such as the word "FRONT". The word "FRONT" may indicate to the caregiver the proper orientation of the absorbent article 312 on the wearer. In one embodiment, although not shown, the second strap portion 308 may also include indicia, logos, branding indicia, and/or text such as the words "BACK" or "real. The "word" BACK "or" real "may indicate to the caregiver the proper orientation of the absorbent article 312 on the wearer. The two textured regions may be formed as described herein. Other textured areas forming other patterns may also be provided in the

belt portions

300 and 308.

In one embodiment, referring to fig. 14, an absorbent article 312 may comprise a belt portion 300 and a second belt portion 308. Each texture zone of the

belt portions

300 and 308 may include a background pattern 334 and a macro pattern 336. The macro pattern 336 may include any suitable shape, such as a star shape. The macro pattern 336 may be completely or partially surrounded by the background pattern 334. In various embodiments, the macro pattern 336 and the background pattern 334 may be the same on the first belt portion 300 and the second belt portion 308. Other textured areas forming other patterns in the

belt portions

300 and 308 may also be provided, such as other textured areas forming indicia, logos, branding indicia, or text.

In one embodiment, referring to fig. 15, an absorbent article 312 may comprise a belt portion 300 and a second belt portion 308. Each

belt portion

300 and 308 may include three textured zones. The first texture zone may form a background pattern 334 in the

belt portions

300 and 308. The second texture zone may form a first macro pattern 336 in the

belt portions

300 and 308 and the third texture zone may form a second macro pattern 338 in the

belt portions

300 and 308. The background pattern 334 of the

belt portions

300 and 308 may be the same, substantially the same, or different. Likewise, the first macro patterns 336 of the

belt portions

300 and 308 may be the same, substantially the same, or different. If they are different, they may form different shapes and may have, for example, different areas. In the exemplary embodiment shown, the first macro-pattern 336 in the first belt portion 300 forms a different shape and has a different area than the first macro-pattern 336 in the second belt portion 308. Additionally, the second macro-pattern 338 in the first belt portion 300 may form a different shape and may have a different area than the second macro-pattern 338 in the second belt portion 308. Other configurations of the macro pattern and the additional macro pattern are within the scope of the present disclosure.

The various macro and background patterns mentioned herein may extend over all or a portion of the area of the

belt portion

300 or 308. In one embodiment, the background pattern can form a grid-like structure (see, e.g., fig. 16), and the macro-pattern can form discrete elements positioned between the grid-like structures. The macro pattern and/or the background pattern may extend from the first side edge 314 to the second side edge 314, or be partially interposed therebetween. Likewise, the macro pattern and/or the background pattern may extend from the

waist opening edge

318 or 320 to the

leg opening edge

322 or 324, or partially therebetween. In one embodiment, the macro pattern and the background pattern may alternate around one or

more belt portions

300 and 308. For example, the pattern may be a background pattern, a macro pattern, etc., in a direction between the first side edge 314 and the second side edge 316 or in a direction between the waist opening edges 318 and/or 320 and the leg opening edges 322 and/or 324. In one embodiment, the background pattern may form the exterior or border of the

belt portions

300 and 308, and the macro pattern may form an area surrounded by the exterior or border, or vice versa. The present disclosure contemplates other configurations of background and macro patterns on the belt portion.

Some exemplary appearances of the textured areas forming the background pattern 334 and the macro pattern 336 of the present disclosure on the absorbent article 312 are shown in fig. 16-18. It is visible in various embodiments that the textured regions forming the background pattern 334 and the macro pattern 336 may extend around the waist opening or around the leg openings of the absorbent article 312. Of course, the texture zone may also extend through any other region, belt portion, or other portion of the absorbent article 312 having elastic elements disposed on at least one substrate and possibly between two substrates. In various embodiments, as shown in some of the figures, printing, painting, coloring, and/or other techniques may also be used to enhance the visibility of the multiple texture regions.

In one embodiment, referring to FIG. 19, an example of another belt portion 300 of an absorbent article is shown. The absorbent article includes a textured area in which a background pattern 334 and a macro pattern 336 are formed. The background pattern 334 has a different texture than the macro pattern 336. The belt portion 300 includes a first substrate 302, a second substrate 304, and a plurality of elastic elements 306 disposed intermediate the first and

second substrates

302 and 304.

In one embodiment, referring to FIG. 19A, an exemplary cross-section taken along line 19A-19A of FIG. 19 is shown. Fig. 19A shows a macro pattern 336 and a background pattern 334. The macro pattern 336 has a first wrinkle frequency or wrinkle frequency range F1 and a first wrinkle amplitude or wrinkle amplitude range a1, and the background pattern 334 has a second wrinkle frequency or wrinkle frequency range F2 and a second wrinkle amplitude or wrinkle amplitude range a 2. The first pleat frequency F1 is different from the second pleat frequency F2 and likewise the first pleat amplitude a1 is different from the second pleat amplitude a 2. It should be understood that each wrinkle within a particular macro pattern or background pattern may not have exactly the same frequency or amplitude, and as such, such ranges of frequencies and amplitudes of wrinkles may be formed in the particular macro pattern and background pattern. The wrinkle frequency and wrinkle amplitude ranges in a particular macro pattern or background pattern may be different from, the same as, or at least partially overlapping with the wrinkle frequency and wrinkle amplitude ranges in one or more other macro patterns or background patterns in the same absorbent article. The densified region "DR" is shown in fig. 19A. The densified regions in the substrate can have a thickness less than about 1/3 a thickness of, for example, non-densified regions of the substrate. The size of the densified regions DR in the macroscopic pattern 336 may be different from the size of the densified regions DR in the background pattern 334. The elastic elements 306 are in their relaxed state in fig. 19A.

In one embodiment, the first substrate of the belt portion may comprise a nonwoven material having a plurality of densified regions. The belt portion may also include a second substrate, which may include a nonwoven material and may or may not include a plurality of densified regions. The first substrate and/or the second substrate can have a corrugation frequency of greater than about 7, about 8, about 9, or 9 and less than about 25 corrugations/cm. The densified regions in the first and/or second substrates can define a corrugation frequency of one or more textured regions formed in the first and/or second substrates. The plurality of densified regions can be continuous and/or discontinuous. The substrate may have continuous densified regions and discontinuous densified regions. The belt portion may also include an elastic element disposed at least partially intermediate the first and second substrates.

In one embodiment, the substrate of the belt portion may comprise a laminate comprising two layers or materials joined together by primary fiber bonds and/or densified regions defining the frequency of wrinkles of the textured regions of the belt portion.

In one embodiment, referring to fig. 19A, the folds in the textured area may be described as sinusoidal in shape. Each pleat may be described as having a vertex C at its highest point and a trough T at its lowest point. The length of the pleat is defined by the linear distance between two adjacent vertices in the machine direction MD and is determined as described below in the methods of pleat length, pleat frequency, pleat amplitude, elastic element spacing, and texture ratio. The wrinkle amplitude is defined by the linear distance between one adjacent vertex C and one groove T in the "Z" direction, and is measured as described in the "wrinkle length, wrinkle frequency, wrinkle amplitude, elastic element spacing, and texture ratio method" below. The wrinkle frequency is described by wrinkle length/unit length, resulting in the number of wrinkles/cm.

Suitable corrugation frequencies for forming a macro pattern or background pattern or other textured area, such as a single uniform textured area, can be in the range of about 0.1 corrugation/cm to about 50 corrugation/cm, or in the range of about 0.5 corrugation/cm to about 25 corrugation/cm, or in the range of about 1 corrugation/cm to about 10 corrugation/cm, or in the range of about 5 corrugation/cm to about 10 corrugation/cm, specifically, all 0.1 corrugation/cm increments listed within the above ranges and all ranges formed therein or thereby. Suitable pleat amplitudes may be in the range of about 0.25mm to about 15mm, alternatively in the range of about 0.5mm to about 10mm, alternatively in the range of about 1mm to about 5mm, specifically listing all 0.1mm increments within those ranges and all ranges formed therein or thereby.

The elastic element spacing may be measured according to the wrinkle length, wrinkle frequency, wrinkle amplitude, elastic element spacing, and texture ratio methods described below. Examples of resilient element spacing may be in the range of about 2mm to about 20mm, about 4mm to about 18mm, about 4mm to about 15mm, about 5mm to about 15mm, about 6mm to about 15mm, greater than 4mm and less than 15mm, about 4mm, about 5mm, about 6mm, about 7mm, about 8mm, about 9mm, or about 10mm, specifically, all 0.5mm increments listed within the specified ranges and all ranges formed therein or thereby. In various embodiments, the resilient elements may be uniformly spaced or non-uniformly spaced relative to one another. In one belt portion embodiment, the elastic elements may be uniformly spaced in portions and non-uniformly spaced in other portions. The resilient element may be straight or may be curved.

The plurality of belt portions of the absorbent articles of the present disclosure may have one or more texture zones having a texture ratio. The textured area may be uniform or non-uniform. The texture ratio enhancement is determined by the "wrinkle length, wrinkle frequency, wrinkle amplitude, elastic element spacing, and texture ratio method" described below. Some examples of texture ratios may be from about 2 to about 35 (units-average elastic element spacing (cm)/average pleat length (cm)) or from about 4 to about 30. In addition to the other advantages described herein, the higher texture ratio also provides a thinner fit product with lower cost and increased comfort for the wearer. Likewise, some texture ratios range from about 4 to about 25, about 4.5 to about 25, about 5 to about 20, about 5.5 to about 20, about 6 to about 20, about 7 to about 20, greater than about 4, greater than about 5, greater than about 5.5, greater than about 6, or greater than about 7, specifically, all 0.1 increments listed within the ranges specified in this paragraph and within or formed thereby.

Fig. 20A illustrates an example of a textured area having a plurality of wrinkles in an enlarged state on an absorbent article. The scale shown in fig. 20A is in centimeters. Examples of texture regions show macroscopic patterns or background patterns. Either pattern may have similar characteristics and structural properties, only the corrugation frequency and corrugation amplitude or their range may vary. The elastic element is denoted as "E" in fig. 20A. MD is the machine direction and CD is the cross direction, which is further detailed herein. The first substrate 302 is facing the viewer in fig. 20A. Fig. 20B is a sectional view taken along the line MD of fig. 20A, at an enlarged level, and fig. 20C is a sectional view taken along the line MD of fig. 20A, at an enlarged level. The second level of amplification is greater than the first level of amplification. Fig. 20B and 20C show wrinkles in the texture region. Fig. 20D and 20E are perspective views of a portion of the textured area of fig. 20A taken along the line MD. Fig. 20F is a three-stage enlarged sectional view taken along the line MD of fig. 20A. The densified regions are denoted by DR in FIGS. 20D-20F. In fig. 20A-20F, the elastic elements E are in their relaxed state.

Fig. 21A is a top perspective view of the textured area of fig. 20A taken along line CD showing the wrinkles and densified areas DR. Fig. 21B and 21C are sectional views of the enlarged stage of fig. 20A taken along the line CD. Fig. 21D and 21F are cross-sectional views of the enlarged stage of fig. 20A taken along a portion of line CD. Fig. 21E and 21G are additional cross-sectional views of the magnification stage of fig. 20A taken along a portion of line CD. The elastic elements "E" are shown in their relaxed state in FIGS. 21B-21G. The densified regions DR or densified region patterns of fig. 20A-21G can be formed using the pattern of densified regions shown in fig. 24.

In one embodiment, referring again to fig. 19 and 19A, the wrinkle frequencies and/or wrinkle amplitude ranges in the first substrate 302 and the second substrate 304 may be different within the background pattern 334 and the macro pattern 336. For example, a greater wrinkle frequency or wrinkle amplitude or range thereof may be provided on the substrate on the garment facing surface, meaning stretch, and a lesser wrinkle frequency or wrinkle amplitude or range thereof may be provided on the substrate on the wearer facing surface to form a smoother surface on the wearer's skin for preventing or at least inhibiting skin marking associated with wrinkles. "gathers" are formed by pleats or folds in the first and

second substrates

302 and 304 as the elastic elements 306 contract to a relaxed or partially relaxed state. The first and

second substrates

302 and 304 may be bonded or attached (e.g., using glue) to the elastic elements 306 at bond points 309. In some embodiments, the first and second substrates, or portions thereof, may also be bonded directly to each other. The elastic elements 306 in fig. 19 and 19A are shown in their relaxed or contracted states. If the elastic elements 306 were partially elongated in the direction of arrow A, the gathers in the first and

second substrates

302 and 304 would begin to flatten (i.e., the gathers would decrease in amplitude). The first and

second substrates

302 and 304 may be generally planar or substantially planar if the elastic elements 306 are fully or mostly elongated in the direction of arrow a. Likewise, to form wrinkles in the first and

second substrates

302 and 304, the elastic elements 306 are attached to one or both of the first and

second substrates

302 and 304 in their expanded or pre-strained state and allowed to subsequently contract to a low energy state.

In one embodiment, the pleats of one texture zone (in which the background pattern or macro pattern is formed) may be the same or different than the pleats of at least one texture zone in the belt portion (in which the background pattern or macro pattern is formed). In other embodiments, the wrinkles of one texture zone may be the same or different from the wrinkles in all or other texture zones in a belt portion or an absorbent article (e.g., both belt portions). The folds in the first texture region may have a first amplitude range and/or a first frequency range, and the folds in the second texture region may have a second amplitude range and/or a second frequency range. The amplitude ranges in two or more texture regions may overlap, not overlap, be the same, or be different. Likewise, the frequency ranges in two or more texture regions may overlap, not overlap, be the same, or be different. In other embodiments, the shape of the folds may affect the texture appearance, which may be corners, trapezoidal, asymmetric shapes, circular, triangular, or any other suitable geometric shape. In other embodiments, the corrugations may have the same or very similar frequencies, but may have different shapes (e.g., triangular, circular, trapezoidal).

As described herein, a plurality of textured areas (in which a background pattern or macro pattern or a single textured area is formed) can be formed in a belt portion comprising a first substrate, a second substrate, and a plurality of elastic elements disposed therebetween. The first substrate may be attached to the second substrate and/or to at least some of the elastic elements. In other embodiments, the first and second substrates may be attached to each other and/or to the elastic elements. In any case, the elastic element may be attached to at least one of the substrates. In one embodiment, the elastic elements may cause a first fold to form in the first substrate and a second, different fold to form in the second substrate in the same area of the belt portion but on opposite surfaces of the belt portion. This type of texture may be caused by a primary fiber bond pattern or other larger bond pattern (i.e., densified regions) in each of the first and second substrates. In such embodiments, the first substrate may have a different primary fiber bonding pattern than the second substrate. In various embodiments, the bond area in the first primary fiber bond pattern of the first substrate may be greater or less than the bond area in the second primary fiber bond pattern of the second substrate when compared.

In one embodiment, referring again to fig. 11, the absorbent article 312 may comprise a chassis 310, a first belt portion 300 extending from a first end portion of the chassis 310, and a second belt portion 308 extending from a second end portion of the chassis 310. The orientation of fig. 11 is such that the garment facing surface is facing the viewer. The chassis 310 may overlap a portion of the first belt portion 300 and/or the second belt portion 308 such that the backsheet 330 of the chassis 310 may form a portion of the garment-facing surface. In other words, the

belt portions

300 and 308 may be in a face-to-face relationship with the topsheet 332 of the chassis 310. The chassis 310 may also include an absorbent core 350 positioned between at least a portion of the topsheet 332 and the backsheet 330, as described in detail above. In one embodiment, the

belt portions

300 and 308 may include a first textured region forming the background pattern 334, a second textured region forming the macro pattern 336, and optionally one or more other textured regions. The first textured area forms a background pattern 334 that may have a different texture than the backsheet 330 and the same or different texture as the second textured area forming the macro pattern 336. In one embodiment, the first texture zone may have a first extent of wrinkles, the second texture zone may have a second extent of wrinkles, and the texture of the backsheet may be substantially flat (i.e., without wrinkles). The backsheet 330 may be an example of a "non-textured area". In other embodiments of the present invention, the substrate may be,

the backsheet 330 or portions thereof may have a wrinkle extension that is the same as or different from one or both of the first and second textured areas. If the

belt portions

300 and 308 are in a face-to-face relationship with the backsheet 330, the topsheet 332 may have a similar structure to the backsheet 330 described above. In other embodiments, the elastic elements 306 in the

belt portions

300 and 308 may be made "inactive" by not bonding the elastic elements to the substrate in some areas and cutting or breaking the elastic elements 306, thereby forming additional "non-textured areas. "in one embodiment, such an unactivated region may occur, for example, over an area or portion of an area of the absorbent core 350.

In one embodiment, referring to fig. 9 and 11, an absorbent article 312 may include a first belt portion 300 and a second belt portion 308. The first belt portion 300 may comprise a first substrate 302, a second substrate 304 joined to at least a portion of the first substrate 302, and a plurality of elongated elastic elements or strands 306 disposed at least partially intermediate the first substrate 302 and the second substrate 304. The second belt portion 308 may include a third substrate and a fourth substrate (similar or identical to substrates 302 and 304). The fourth substrate may be bonded to at least a portion of the third substrate. The second belt portion 308 may comprise a plurality of elongated elastic elements or strands disposed at least partially intermediate the third and fourth substrates. The first and

second belt portions

300 and 308 may each have a texture zone having a texture ratio greater than 5 and less than 25 or greater than 5, specifically, listing all 0.5mm increments within the specified range and all ranges formed therein or thereby, and specifically including all ranges of texture ratios as shown herein. Portions of the first belt portion 300 may be joined to portions of the second belt portion 308 to form a pant. The textured zones of the first and

second belt portions

300 and 308 may be continuous and uniform at least adjacent to the portion where the first belt portion 300 is joined to the second belt portion 308. In other embodiments, the textured zones of the first and

second belt portions

300 and 308 may be discontinuous and uniform or non-uniform at least adjacent to the portion where the portion of the first belt portion 300 is joined to the second belt portion 308. The texture zones on the first and second belt portions may have the same texture ratio or different texture ratios. Portions of the first belt portion 300 may be releasably or permanently joined to portions of the second belt portion 308.

In various embodiments, referring again to fig. 19, for example, the elastic elements 306 may be disposed intermediate at least a portion of the first and

second substrates

302 and 304 and may be attached to one or both of the

substrates

302 and 304 using an adhesive or other material, as detailed above. The elastic elements 306 may also be bonded or otherwise attached to one or both of the

substrates

302 and 304. If an adhesive is used, the adhesive can be disposed on one or both of the

substrates

302 and 304 and/or on at least a portion of the elastic elements 306 in a pattern. The adhesive may be sprayed, rolled, or printed onto one of the

substrates

302 and 304 in a pattern. The pattern may be continuous or discontinuous, or may have continuous or discontinuous portions. The pattern may also be linear or non-linear, or may comprise discontinuous shapes. In one embodiment, the adhesive may be applied by contacting the adhesive application device with one or both of the

substrates

302 and 304 or the plurality of elastic elements 306. The adhesive and/or adhesive application device may be heated to assist in dispensing or applying the adhesive. Examples of some techniques and apparatus for applying the adhesives of the present disclosure are disclosed in U.S. patent publication 2011/0274834, issued to Brown et al on 10/11/2011.

In various embodiments, referring to fig. 22A-22F, some exemplary element adhesive patterns are disclosed on, for example, portions of the first substrate 302. The Machine Direction (MD) is shown. Fig. 22A shows the adhesive pattern of element 311, which may be less desirable to form the textured regions of the present disclosure (whether a macro pattern or a background pattern) (but still can be used with a variety of primary fiber bonding patterns with a suitable proportion of pleats), while the adhesive patterns of elements 311 'and 311 "of fig. 22-22E show the adhesive patterns of elements 311', 311", 311A, and 311B, respectively, which may be more desirable to form the textured regions of the present disclosure. In one embodiment, a first adhesive pattern of elements 311 ', such as the pattern shown in FIG. 22B, may be applied to one of the

substrates

302 or 304 in the macro pattern area, while a second adhesive pattern of elements 311', such as the pattern shown in FIG. 22C, may be applied to one of the

substrates

302 or 304 in the background pattern. In another embodiment, a first adhesive pattern of element 311A, such as the pattern shown in FIG. 22D, may be applied to one of the

substrates

302 or 304 in the macro pattern area, while a second adhesive pattern of element 311B, such as the pattern shown in FIG. 22E, may be applied to one of the

substrates

302 or 304 in the background pattern. Any of the plurality of adhesive patterns of fig. 22A-22E or other adhesive patterns may be used to form the macro pattern and the background pattern in the plurality of textured areas. The patterns of elements 311C may overlap or partially overlap each other as shown in fig. 22F. The overlapping patterns may be applied in a single adhesive coating step, or applied separately. The plurality of adhesive patterns of elements may comprise elements having a size and shape or discrete elements. The pattern may also have different spacing between elements. The first adhesive pattern of elements may comprise elements having a first size and a first shape, and the second adhesive pattern of elements may comprise elements having a second size and a second shape. The first and second dimensions and/or the first and second shapes may be the same or different. In one embodiment, the adhesive pattern of the elements may be positioned in a non-continuous manner over a portion of the elastic elements 306 (only one elastic element 306 is shown in fig. 22A-22E). The elastic elements 306 in their expanded state may be disposed on a portion or all of the first substrate 302 prior to application of the adhesive pattern of the elements. The second substrate 304 (not shown in fig. 22A-22E) may then be joined to portions of the first substrate 302 and/or portions of the elastic elements 306, which have an adhesive disposed thereon. Likewise, the elastic elements 306 may be intermittently adhered to the first and

second substrates

302 and 304 in their expanded states. Different adhesive patterns of the elements may be used to form different textures (where a background pattern or macro pattern is formed) in the multiple texture zones. These different textured areas may be formed based on the location and/or area where the elastic element 306 is adhered to one or more of the

substrates

302 and 304. By attaching the elastic elements 306 differently in different texture zones, the unattached material in the intermediate portions of the

substrates

302 and 304 of the element adhesive pattern may be folded or gathered (i.e., formed into gathers) as the elastic elements 306 contract to their lower or lowest energy state. The spacing between the plurality of elastic elements 306 may be the same or substantially the same and still form different textured regions. In addition, by attaching the second substrate 304 to the elastic elements 306 in different texture zones than the elastic elements 306 are attached to the first substrate 302, the unattached material in the middle portion of the second substrate 304 of the element adhesive pattern may be folded or gathered (i.e., formed into a gather) when the elastic elements 306 contract to their lower energy state. As described above, the elastic elements 306 may be attached to one or both of the

substrates

302 and 304 via the adhesive pattern of the elements when they are pre-strained or expanded. When the strain is released on the elastic elements 306 (after adhesion), the elastic elements 306 may contract causing the unattached materials of the

substrates

302 and 304 to substantially form a pattern of wrinkles, bends, pleats, folds, or pleats in the first and

second substrates

302 and 304, thereby forming textured regions. The wrinkles, bends, pleats, folds, or pleats may be formed from a gathered material that is capable of accommodating lateral stretching and contraction of the

belt portions

300 and 308. The wrinkles, bends, pleats, folds, or pleats may be oriented along lines that may be generally transverse or perpendicular to the lateral contraction direction of the elastic elements 306. In the example shown, the elastic element 306 will contract about the longitudinal direction. If additional textured areas are provided, adhesive patterns of more than two elements may be applied to one or both of the

substrates

302 and 304 in different areas of the

belt portions

300 and 308. In another embodiment, the adhesive pattern of only one element may be applied to one or both of the

substrates

302 and 304, and the elastic elements 306 may be attached to the elastic elements 306 differently in each texture zone. In various embodiments, as described below, if the first and

second substrates

302 and 304 have different primary fiber bonding patterns or densified regions, one adhesive pattern of elements may be applied to one or both of the

substrates

302 and 304 while still forming two or more textured regions in the belt portion. Different adhesive patterns of elements may also be applied to the first and second substrates 302 and/or 304 having different or the same primary fiber bonding patterns or densified regions to form two or more textured regions in the belt portion.

As described above, another method for forming wrinkles in first and

second substrates

302 and 304 in different textured areas (where a background pattern or macro pattern or a single textured area is formed) would be to use substrates having different primary fiber bond patterns and/or densified areas. In this embodiment, the adhesive pattern of the elements may be the same, or substantially the same, or different in the

belt portions

300 and 308. In one embodiment, the first substrate 302 may have a first primary fiber bond pattern and the second substrate 304 may have a second primary fiber bond pattern. These first and second primary fiber bond patterns may be the same or different. Examples of primary

fiber bond patterns

338A and 338B on the first and

second substrates

302 and 304, respectively, are shown in fig. 23A and 23B. The pattern includes, for example, the shape of the bonds, the size of the bonds, and/or the spacing between the bonds. One skilled in the art will recognize that there are a plurality of primary fiber bond patterns available or formable on the nonwoven material, and the present disclosure is not limited by the primary fiber bond patterns shown. Primary fiber bonds, which form a primary fiber bond pattern, are bonds that hold fibrous materials, such as nonwovens, together and provide strength and structure to the substrate. The primary fiber bonds forming the primary fiber bond pattern may be, for example, thermal bonds, mechanical bonds, and/or densified regions. The elastic elements 306 (only 1 shown in each of fig. 23A and 23B) or portions thereof may be adhered to the first and/or

second substrates

302 and 304 at some primary fiber bond sites or areas in the first and

second substrates

302 and 304 that do not have primary fiber bond sites. In one embodiment, some of the elastic elements 306 may be adhered to the first substrate 302 and other elastic elements 306 may be adhered to the second substrate 304. Some elastic elements 306, or portions thereof, may be adhered to both the first and

second substrates

302 and 304.

In one embodiment, referring again to fig. 23A and 23B, one or both of the first and

second substrates

302 and 304 may include a pattern of densified regions, such as densified

regions

340A and 340B, in addition to or in lieu of the primary

fiber bond patterns

338A and 338B. The pattern may include, for example, the shape of the densified regions, the size of the densified regions, and/or the spacing between the densified regions. In one embodiment, the densified regions may also function to form primary fiber bonds in the substrate. The densified regions can be formed by calendering, embossing, heating, other mechanical or thermal deformation, and/or compaction. The densified regions can have an area, length dimension, and/or width dimension that is greater than the area and length and width dimensions of the

primary fiber bonds

338A and 338B. In one embodiment, the densified regions or portions thereof can extend laterally or perpendicular to the longitudinal axis of the at least one elastic element 306. Only 1 resilient element 306 is shown in each of fig. 23A and 23B to simplify the drawing. In one embodiment, the densified regions can form shapes or other indicia. The various densified regions can be continuous, substantially continuous, or discontinuous over their length. Some densified regions can be continuous while other densified regions can be, for example, discontinuous. The densified regions can be linear or non-linear (e.g., arcuate), or can have portions that are linear or non-linear, and can form a pattern in one or both of the first and

second substrates

302 and 304. The pattern of densified regions in the first substrate 302 can be the same as or different from the pattern of densified regions in the second substrate 304. In one embodiment, if the substrate is a composite, the bonds between two or more material layers of the substrate may also be in dense areas in a single substrate. Some exemplary patterns of densified

regions

340A and 340B are shown in

substrates

302 and 304 in FIGS. 23A and 23B.

Densified regions

340A and 340B may intersect

primary fiber bonds

338A and 338B at some locations. Another pattern of densified regions 342 is shown in fig. 24, without any additional primary fiber bonding. The resilient member 306 is shown in FIG. 24 with a dash for reference. The distance between different densified regions can be the same or uniform or different. If they are the same or uniform, the different textured areas may still be provided by, for example, using different adhesive patterns for the elements. In various embodiments, primary fiber bonds and/or densified regions may be provided in one or both of the first and

second substrates

302 and 304. In one embodiment, for example, primary fiber bonds may be provided in the first substrate 302 and densified regions may be provided in the second substrate 304. In various embodiments, the densified regions, or portions thereof, can extend in a direction that is generally transverse, perpendicular, or substantially perpendicular to the direction of extension of the elastic elements 306.

The term "bond" refers to a different location on the bonded fibrous substrate where the fibers or filaments of the substrate are substantially more interconnected when compared to the fibers or filaments of the unbonded region of the substrate.

The primary fiber bond pattern and the densified region pattern can be imparted to the web in a variety of ways, such as by heat, pressure, ultrasonic bonding, adhesives, or other bonding techniques known to those skilled in the art, or any combination of these techniques. For example, the fibrous substrate may be bonded by passing the fibrous substrate through a nip formed by a heated calender roll (having a plurality of raised land areas) and another roll such that the land areas form primary fiber bonds or densified regions on the fibrous substrate.

Referring to fig. 25A and 25B, there is shown an example of a densified region 340A (fig. 25A) and a primary fiber bond 338B (fig. 25B) each having a length (L) and a width (W) also shown is an unbonded region (U). the length (L) is measured linearly in the X or Y direction of a cartesian coordinate system from one end of the primary fiber bond or densified region to the other end of the primary fiber bond or densified region length (L) forms the longest dimension of the primary fiber bond or densified region, whether or not it is in the X or Y direction.

In various embodiments, each densified region, regardless of the configuration in which they are employed, can have a perimeter and an area. In one embodiment, each of the densified regions can have a perimeter of greater than about 1mm, greater than about 2mm, greater than about 3mm, greater than about 4mm, or greater than about 5 mm. In other embodiments, the periphery of the densified region can range from about 1mm to about 100mm, or from about 1mm to about 50mm, specifically listing all 0.1mm increments within the specified range and all ranges formed therein or thereby. The perimeter can be measured by measuring each edge of the densified region and summing those edges. In one embodiment, each densified region can have a thickness of greater than about 2mm²Greater than about 4mm²Greater than about 5mm²Greater than about 6mm²Or greater than about 7mm²The area of (a). In other embodiments, the area of the densified region may be about 0.5mm²To about 150mm²Or about 2mm²To about 100mm²In particular, all 0.1mm within the specified range and within all ranges therein or formed thereby are listed²And (4) increasing. The perimeter and area of each densified region can be greater than the perimeter and area of each primary fiber bond. In various embodiments, the densified regions can each have a smallest or narrowest dimension that is about 0.5mm, or in the range of about 0.5mm to about 20mm, specifically, 0.1mm increments listed within this range and all ranges formed therein. The densified regions can each have a longest dimension of from 0.5mm to about 30mm, specifically, increments of 0.1mm are listed within this range and all ranges formed therein. The densified regions in the substrate can be the same size or can be different sizes. If the densified regions are continuous, the length in the largest dimension of the densified region can be equal to the measured sample size. The length of the proposed sample size is 25 mm. All dimensions discussed herein may be measured by hand, using a measuring ruler, or using a measuring instrument. Further, the densified regions in one substrate of the laminate may be the same or different than the densified regions in a second substrate of the laminate. In other embodiments, only one substrate of the laminate may have densified regions.

In various embodiments, the densified regions have a length L and a width W. the aspect ratio of the densified regions is L/W. the length and width of the densified regions can be measured by hand, using a measuring ruler, or using a measuring instrument.

The pattern of densified regions or primary fiber bonds and their positioning in one or both of the

substrates

302 and 304 may determine what texture or range of folds of a particular texture region forming a background pattern or macro pattern may have. The type of texture or extent of the wrinkles in the particular texture zone may also be the result of a combination of two patterns of densified regions in one or more substrates, a primary fiber bond pattern in one or more substrates, and a pattern of adhesive within the particular texture zone.

In one embodiment, a method of making a belt portion including one or more textured zones (e.g., one, two, three, four, etc.) is disclosed. The textured region can form a background pattern or a macro pattern in the belt portion. The belt portion may comprise a plurality of elastic elements or strands disposed between the first substrate or first nonwoven substrate and the second substrate or second nonwoven substrate. The substrate may also be formed from other materials described herein. The method can include applying an adhesive to the first substrate in the first pattern of elements and at least the second pattern of elements. The first pattern of elements may be positioned on a first region of the first substrate and the second pattern of elements may be positioned on a second region of the first substrate. In one embodiment, the patterns may not overlap, while in other embodiments, the patterns may overlap or intersect. The elements in the adhesive pattern of the elements may be discrete elements, non-linear elements, and/or linear elements. The adhesive may be applied to the first substrate by, for example, intermittently compressing the first substrate between a slot die applicator and a substrate carrier comprising a plurality of raised members. The first portion of the raised members may be located in a first pattern of elements and the second portion of the raised members may be located in a second pattern of elements. The method may also include adhesively attaching portions of the elastic element to the first substrate using the element. The elastic elements may be applied to the first substrate when in their stretched or expanded state and allowed to subsequently contract to an unexpanded or partially expanded state to partially form a plurality of texture zones in the first substrate. In other embodiments, adhesive may be applied to the elastic elements in the first and second patterns of elements, and then the elastic elements in their stretched or expanded state may be applied to the first and/or second substrates and allowed to subsequently contract into an unexpanded or partially expanded state, thereby partially forming a plurality of texture zones in the first substrate. The method may also include attaching a second substrate to the first substrate and/or portions of at least some of the elastic elements. Such attachment may be accomplished by bonding the first substrate portion to the second substrate portion, and/or by attaching at least some of the elastic element portions to both the first and second substrates. The first and second patterns of elements may partially form two different textured regions in the first and second substrates. The first element pattern may form a first textured region that forms a background pattern, and the second element pattern may form a second textured region that forms a macro pattern. The first texture zone forming the background pattern may have wrinkles having a first frequency and/or amplitude range, and the second texture zone forming the macro pattern may have wrinkles having a different second frequency and/or amplitude range. If additional distinct texture zones are desired, more than two element adhesive patterns may be applied to the elastic elements or the first or second substrate.

In one embodiment, another method for making a belt portion including one or more textured regions is disclosed. The first textured area may form a background pattern and the second textured area may form a macro pattern in the belt portion. The belt portion may comprise one or more elastic elements or strands disposed between the first substrate and the second substrate. The method may include applying adhesive to the first substrate by intermittently compressing the first substrate between the slot die applicator and the substrate carrier. The substrate carrier may include a plurality of raised elements that are positioned in a pattern, and the adhesive may be applied to the first substrate in the pattern. The substrate carrier may be an endless belt or a roller. An adhesive may be applied to the first substrate in the first pattern of elements and the second pattern of elements. The first pattern of elements may be positioned on a first region of the first substrate and the second pattern of elements may be positioned on a second region of the first substrate. In one embodiment, the patterns may not overlap, while in other embodiments, the patterns may overlap or intersect. The elements may be discrete elements, non-linear elements, and/or linear elements. The method may also include joining at least some of the elastic element portions to the adhesive while the elastic elements are in their stretched or expanded state. The method may also include attaching a second substrate to the first substrate and/or the one or more elastic elements. After the elastic elements are adhered to the first and/or second substrates, the elastic elements are allowed to relax or contract, thereby forming textured areas (forming background patterns and macro patterns) in the first and/or second substrates. In the first and/or second substrate, the first element pattern may be associated with a first texture zone forming a background pattern, and the second element pattern may be associated with a second texture zone forming a macro pattern. The first texture region may have corrugations having a first frequency and/or amplitude range and the second texture region may have corrugations having a different second frequency and/or amplitude range. If additional distinct texture zones are desired, more than two element adhesive patterns may be applied to the elastic elements or the first or second substrate.

In one embodiment, the belt portion may comprise a first adhesive pattern of elements adhesively joining a first portion of the one or more elastic elements in a first textured region forming a background pattern in the belt portion, and a second adhesive pattern of elements adhesively joining a second portion of the one or more elastic elements in a second textured region forming a macro pattern. The first adhesive pattern of the element may be the same as or different from the second adhesive pattern of the element. The first pattern of primary fiber bonds and/or densified regions in the first substrate of the belt portion may be different than the second pattern of primary fiber bonds and/or densified regions in the second substrate of the belt portion if the first adhesive pattern of the elements is the same as or substantially the same as the second adhesive pattern of the elements. In other embodiments, the adhesive pattern of the elements remains the same or substantially the same, and one of the substrates may have a first pattern of primary fiber bonds and/or densified regions and a second pattern of primary fiber bonds and/or densified regions formed therein. The first pattern of primary fiber bonds and/or densified regions may be different than the second pattern of primary fiber bonds and/or densified regions. The first pattern of primary fiber bonds and/or densified regions in the first substrate of the belt portion may be the same as or substantially the same as the second pattern of primary fiber bonds and/or densified regions in the second substrate of the belt portion if the first adhesive pattern of the elements is different than the second adhesive pattern of the elements. In addition, the different adhesive patterns of the elements remain different, and the first pattern of primary fiber bonds and/or densified regions in the first substrate of the belt portion may be different than the second pattern of primary fiber bonds and/or densified regions in the second substrate of the belt portion. In addition, the different adhesive patterns of the elements remain different, and one of the substrates may have a first pattern of primary fiber bonds and/or densified regions and a second, different pattern of primary fiber bonds and/or densified regions. In one embodiment, densified regions may be used as primary fiber bonds, and additional primary fiber bonds may not be required.

In one embodiment, the belt portion may include a first substrate, a second substrate, and at least a third substrate. The one or more elastic elements may be positioned intermediate any or all of the substrates, and may form at least one or two textured areas on the outer substrate of at least one structure or in the entire structure.

In one embodiment, referring generally to fig. 17 as an example, an absorbent article may comprise a chassis comprising a topsheet, a backsheet, and a core disposed intermediate the topsheet and the backsheet. The absorbent article may comprise two belt portions extending from the chassis. Each belt portion may include a first substrate, a second substrate, and one or more elastic elements disposed intermediate the first substrate and the second substrate. Portions of the elastic element may be joined to the first substrate. The second substrate may be joined to the first substrate or to a portion of the elastic element. The belt portion may also include a first texture zone comprising a plurality of wrinkles formed in the first substrate. The plurality of corrugations may have a first frequency range. The first texture zone may form a background pattern in the belt portion. The belt portion may also include a second texture zone comprising a plurality of wrinkles formed in the first substrate. The plurality of corrugations may have a different second frequency range. The second texture zone may form a macro pattern in the belt portion. The absorbent article of fig. 17 can provide a number of benefits over related art absorbent articles, such as forming textured areas without utilizing additional substrates, providing improved fit and comfort, having an aesthetically pleasing appearance, and more like clothing or undergarments, without increasing the cost or significant cost of the absorbent article and its method of manufacture.

In one embodiment, an absorbent article may comprise a chassis comprising a topsheet, a backsheet, and a core disposed at least partially intermediate the topsheet and the backsheet. The absorbent article may comprise one or two belt portions extending from the chassis. The belt portions may each include an elastic portion having a texture ratio (or other texture ratios specified herein) in the range of about 5 to about 20 or about 5 to about 25. The elasticized portion may form a single uniform texture. The absorbent article includes a longitudinal axis. The single uniform texture may be linear or non-linear in a direction parallel to the longitudinal axis. The elastic portion may comprise two or more substrates or two or more nonwoven substrates that are adhered or otherwise joined to each other. The total basis weight of the belt portion may be in the range of 20gsm to 100gsm, 25gsm to 90gsm, 35gsm to 70gsm, or 40gsm to 60gsm, measured according to the basis weight weighing method described below, specifically, listing all 0.5gsm increments within the specified range and all ranges therein or formed thereby.

In one embodiment, an absorbent article may comprise a chassis comprising a topsheet, a backsheet, and a core disposed at least partially intermediate the topsheet and the backsheet. The absorbent article may comprise one or more belt portions extending from the chassis. The belt portions may each include a first substrate, a second substrate joined to the first substrate, and a plurality of elongated elastic elements disposed between the first substrate and the second substrate. The belt portions may each include one or more texture zones each having a texture ratio (and other texture ratios listed herein) greater than 5 and less than 25. The distance between each elastic element may be at least 4mm and less than 35mm (or other distances specified herein). The elongated elastic elements may be adhesively joined, or otherwise joined, to portions of the first substrate or portions of the second substrate.

Compact zone measurement method

Images generated using a flat bed scanner (one suitable scanner is the Epson perfection V750Pro, Epson, USA) capable of scanning in reflectance mode at a resolution of at least 2400dpi are measured dimensionally. Analyses were performed using ImageJ software (National Institutes of Health, USA) or equivalent image analysis software and calibrated with NIST ruler with certificate of measure. Prior to testing, the samples were pretreated for 2 hours at a temperature of about 23 ℃ ± 2 ℃ and a relative humidity of about 50% ± 2%.

Subsequently, the laminate was extended to remove wrinkles, a 35mm × 35mm square was cut from the laminate, and the laminate was mounted on an opaque black backing with the wearer-facing surface facing the backing.

The scanner was set up to acquire 2400dpi 8-bit gray scale images in reflectance mode. The mounted sample was placed on the flatbed scanner with the garment facing surface facing down. The ruler was placed directly adjacent to the sample. The cover of the scanner is closed and an image of the laminate sample and ruler is collected and stored. The image file in ImageJ software was opened and linear calibrated using an imaged ruler.

Three dimensional measurements were made at random locations on each sample from corresponding locations on three identical absorbent articles. Nine values were averaged and recorded to the nearest 0.01.

Without being bound by a particular densified region, FIG. 25A is considered an example showing the following dimensional measurements. These measurements are equally applicable to other dense shapes and patterns.

Length (L): the densified region has a profile that has the greatest measurable length (i.e., the longest portion of the densified region). A shape length line formed by two points on the contour that are furthest apart along the longitudinal length is identified. A line is drawn through the contour using the points. The length along the line segment between the furthest points on the contour is measured to the nearest 0.01mm using a measuring tool.

Width (W): the densified region has a profile that has a maximum measurable width (i.e., the widest portion of the densified region). Two lines are drawn parallel to the shape length line and tangent to the profile at one or more outermost points furthest from the shape length line. Using a measuring deviceThe measuring tool measures the width between two tangent lines along a line segment perpendicular to the length line of the shape to the nearest 0.01 mm.

Aspect ratioThe aspect ratio of the densified region is the ratio of the maximum measurable length L divided by the maximum measurable width W the aspect ratio is recorded to the nearest 0.01 mm.

Perimeter length (P): the periphery of the densified region or bond site can be measured using a free hand tool to manually trace the periphery. The perimeter length was recorded to the nearest 0.01 mm.

Basis weight weighing method

The belt portion is removed from the absorbent article using a cryogenic spray or suitable method to avoid damaging the base of the belt portion. If the absorbent article is a pant, the belt is cut along the longitudinal axis of the seam region to separate the belt into a front belt portion and a rear belt portion, and each belt portion is laid flat on a horizontal table. For each belt portion, the following steps are performed:

the cut belt portion is secured to the table with adhesive tape along one edge of the cut belt portion. The selected edge should extend in a direction perpendicular or transverse to the longest dimension of the pleat.

The cut belt portion is extended to remove wrinkles and the edge opposite the adhesive edge is secured to a horizontal table with tape.

The longitudinal and lateral dimensions of the cut belt portions were measured with a ruler calibrated with a NIST ruler with a certificate of measure and accurate to 0.5 mm. The dimensions were recorded to the nearest 0.5 mm.

The area of the belt portions, expressed in square meters, was calculated using the longitudinal and lateral dimensions of each belt portion to the nearest 0.000001m 2.

The mass of the same cut strip portion was measured, expressed in grams, using a scale accurate to 0.01 g.

The measured mass of the cut strip portion is divided by the calculated area of the cut strip portion.

This process was repeated with 10 absorbent articles having belt portions, and samples were taken from the same location on each belt portion of each absorbent article.

The average of 10 samples of each front and rear belt portion was recorded, if applicable, to the nearest 0.1. g/square meter, to obtain the basis weight of the belt portions.

Pleat length, pleat frequency, pleat amplitude, elastomeric element spacing, and texture ratio

Wrinkle length (mm) and wrinkle amplitude measurements were performed by light microscopy with image analysis A suitable instrument is HIROX Microscope (Model KH7700) equipped with Adapter O L-35 and lens MXG 10-C or equivalent, using an external white light source, images were taken and analyzed with HIROX software (version 2.10C) or equivalent 3D image analysis software, samples were preconditioned at 23 ℃. + -. 2 ℃ and 50% + -2% relative humidity for 2 hours prior to testing.

The front belt portion is also applied to obtain a second and third sample if the front belt portion is used to obtain a first sample, the same applies to the back belt portion.

The sample is mounted on the stage of the microscope with the garment facing surface away from the stage of the microscope. The sample was placed in the center of the stage. The external white light source was turned on and the image focused, noting the lower pleat surface position (trough bottom on the garment facing surface) and the upper pleat surface position (peak on the garment facing surface) to form a three-dimensional perspective image in the software. Images are collected and stored. The profile of the intermediate position between the 2 elastic elements was observed using a measuring tool in the image analysis software. The length between the pleat peaks (on pleats with amplitude greater than 0.25 mm) was measured (3 measurements/sample). These length measurements were performed three times at random sites on the first specimen and at corresponding sites on the other two specimens. The nine length values were averaged and recorded as the average wrinkle length to the nearest 0.001 cm. The images and measurements are stored and the samples are retained.

The average wrinkle amplitude was measured using image analysis software. Amplitude is the perpendicular distance between a corrugation peak and an adjacent corrugation groove. The profile of the intermediate position between the 2 elastic elements was observed using a measuring tool in the image analysis software. The vertical (Z-direction) length between a corrugation peak and an adjacent corrugation groove was measured (3 measurements/sample). These amplitude measurements were made three times at the same sites as the wrinkle length measurements at the corresponding sites on the first sample and on the other two samples. Nine fold amplitude values were averaged and recorded as the average fold amplitude to the nearest 0.0001 cm.

The wrinkle frequency is defined as the number of wrinkles/cm. The average wrinkle frequency was calculated and recorded by taking the inverse of the average wrinkle length to the nearest 0.1 wrinkles/cm.

The distance between the elastic elements corresponding to the position of the wrinkles measured in the sample was measured using a rule calibrated with a NIST ruler with a certificate of measure and accurate to 0.5 mm. At least three spring element spacings/sample were measured and repeated over three samples. The 9 values were averaged to obtain an average resilient element spacing (cm) and recorded to the nearest 0.01 cm.

The average elastic element spacing (cm) was divided by the average pleat length (cm) to calculate the "texture ratio" and the texture ratio was recorded to the nearest 0.1.

Examples of the invention

In a non-limiting embodiment, the belt portion of the present disclosure utilizes a first substrate of about 10gsm nonwoven material supplied by Avgol, Israel under the trade name XY-S70-26. The second substrate of the belt portion used 45gsm of nonwoven material supplied by Mitsui, Japan under the trade name NW 8019.000. Elastic strands having a linear density of about 680 dtex are supplied by Hyosung, Korea under the trade name Creora, which are adhered to a first substrate using a H2401 adhesive from Bostik, Wisconsin, USA. The first texture zone forming the background pattern was formed in the belt portion of the absorbent article by spacing the elastic strands about 7mm apart and using a Nordson Universal glue applicator and a Nordson sure-wrap glue nozzle prior to combining the first and second substrates. The second texture zone forming the macro pattern was formed in the belt portion of the absorbent article by applying H2401 adhesive to the second substrate prior to combining the first and second substrates, using adhesive dots of about 5mm diameter as shown in fig. 22E. These background patterns (334) and macro patterns (336) produce the texture shown in fig. 17 and the texture of the white portion of fig. 18.

Texture comparison comparative example

The different texture zones of competing absorbent articles and absorbent articles of the present disclosure were tested using the "wrinkle length, wrinkle frequency, wrinkle amplitude, elastic element spacing, and texture ratio method", as shown in table 1 below. Generally, competing absorbent articles have a uniform texture in the front and back. In some competitive absorbent articles the front portion is used and in other competitive absorbent articles the back portion is used. If a front/back portion is used, it is used for the entire test of a particular competitive absorbent article.

TABLE 1

Samples of the textured regions of the present disclosure exhibited a texture ratio of 6.0 using the "wrinkle length, wrinkle frequency, wrinkle amplitude, elastic element spacing, and texture ratio method". The highest texture ratio present in the textured area of the competing absorbent articles tested was only 4.6, while the largest competing absorbent article dropped to a texture ratio significantly below 4.6. Fig. 26 and 27 show graphs comparing the texture ratio of the textured area of the test competitor absorbent articles to the texture ratio of the textured area of the absorbent articles of the present disclosure. FIG. 26 shows a graph comparing average pleat length (cm) along the x-axis to average elastic spacing (cm) along the y-axis. Figure 27 shows another comparison graph of the texture ratio of the textured area of a test competitor absorbent article to the texture ratio of the textured area of an absorbent article of the present disclosure. It can be seen that the textured region belt portion of the absorbent articles of the present disclosure has a higher texture ratio than the test competitive absorbent articles, which provides the absorbent articles of the present disclosure with improved fit, comfort, aesthetic appearance, and a product that more resembles clothing or underwear and does not add to the cost or significant cost of manufacturing the absorbent articles. An example of a texture region having a texture ratio of about 6.0 is shown, for example, in fig. 20A.

The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Rather, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, the disclosed dimension "40 mm" is intended to mean "about 40 mm".

Each document cited herein, including any cross-referenced or related patent or patent application, is hereby incorporated by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.

While particular embodiments of the present disclosure have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.

Claims

1. An absorbent article, comprising:

a longitudinal axis;

a core;

a first substrate;

a second substrate;

one or more elastic elements disposed at least partially intermediate the first substrate and the second substrate, wherein the second substrate is attached to the first substrate and/or to portions of one or more of the elastic elements;

an adhesive pattern having a discontinuous shape disposed on a first substrate;

a plurality of discrete elements between the grids, each discrete element comprising a first portion of the substrate, a first portion of the one or more elastic elements, and one or more of the adhesive patterns having a discontinuous shape; and

a continuous grid of textured areas comprising a second portion of the substrate, a second portion of the one or more elastic elements, and being free of the adhesive pattern having a discontinuous shape;

wherein the continuous grid of texture regions surrounds at least some of the plurality of discrete elements between the grids;

the absorbent article comprises a topsheet and a backsheet, wherein the core is disposed at least partially intermediate the topsheet and the backsheet, wherein the backsheet is positioned adjacent a portion of the continuous grid of the plurality of discrete elements or textured regions between the grid, wherein the continuous grid of textured regions has a first texture, wherein the plurality of discrete elements between the grid has a second texture, wherein the backsheet has a third texture, and wherein the first texture, the second texture, and the third texture are all different;

wherein the plurality of discrete elements between the grids have a first frequency range and a first amplitude range of a first plurality of wrinkles in a first portion of the substrate, wherein the continuous grid of textured areas has a second frequency range and a second amplitude range of a second plurality of wrinkles in a second portion of the substrate, wherein the first frequency range is different from the second frequency range, and wherein the first amplitude range is different from the second amplitude range.

2. The absorbent article of claim 1, wherein the continuous grid of texture zones is free of the adhesive pattern having a discontinuous shape and comprises a plurality of portions that are angled relative to the longitudinal axis.

3. The absorbent article of claim 1, wherein the one or more elastic elements comprise a plurality of elastic strands, and wherein the one or more elastic strands are intermittently bonded to at least one of the substrates.

4. The absorbent article of claim 1, wherein the continuous grid of textured areas forms a repeating diamond pattern, the discrete elements between the grid being positioned in the repeating diamond pattern.