CN106120078A - A kind of fabric strengthening wind electricity blade performance and production method thereof - Google Patents
A kind of fabric strengthening wind electricity blade performance and production method thereof Download PDFInfo
- Publication number
- CN106120078A CN106120078A CN201610791111.8A CN201610791111A CN106120078A CN 106120078 A CN106120078 A CN 106120078A CN 201610791111 A CN201610791111 A CN 201610791111A CN 106120078 A CN106120078 A CN 106120078A
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- yarn
- fabric
- bundled
- thread layers
- bundled yarn
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D23/00—General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a kind of fabric strengthening wind electricity blade performance and production method thereof.Fabric includes 90 ° of thread layers ,+N ° of thread layers, N ° of thread layers, the first bundled yarn and the second bundled yarn;Described+N ° of thread layers and N ° of thread layers are bundled into bi-axial fabric by the first bundled yarn;Described bi-axial fabric and 90 ° of thread layers are bundled into multi-axial fabric by the second bundled yarn;The yarn pile line density of described 90 ° of thread layers is more than+N ° of thread layers and the yarn pile line density of N ° of thread layers;Perfusion channel is formed between the adjacent yarn strand of described 90 ° of thread layers and between bi-axial fabric and 90 ° of thread layers;N is natural number.The fabric of the present invention ± between yarn and the yarn of 90 ° of angle, namely there is certain gap between bi-axial fabric and 90 ° of yarns, form perfusion channel, when blade form, the resin imported between gap is more, accelerate the combination of the time of perfusion, more conducively yarn and resin, enhance the fatigue behaviour of blade.
Description
Technical field
The present invention relates to a kind of fabric strengthening wind electricity blade performance and production method thereof.
Background technology
In the structure of wind electricity blade, the root of blade plays and connects the effect that blade reverses with wheel hub, to requirement of strength
Very big, so in the design of root of blade, the number of plies generally laying fabric is the most, this fabric primary structure is ground floor:
90 ° of yarns, second, third layer: ± 25 °~75 °.By 90 °, as a example by ± 45 ° of fabrics, this conventional kind fabric mode of production is for making
Use multi-shaft warp knitting equipment, the fabric of three angles is laid on weft yarn conveyer belt through paving Weft handling device simultaneously, then passes through chain
Bar drives to woven extent, is got up by bundled yarn binding braiding by establishment region, and this fabric, between yarn and yarn, layer
And the most closely knit between layer, blade root easily occurs when producing irrigating impermeable, the situation of perfusion difficulty, is unfavorable for yarn and resin
In conjunction with, final Blade Properties is impacted.
Summary of the invention
First purpose of the present invention is to provide a kind of fabric that can strengthen wind electricity blade performance.
The technical scheme realizing first purpose of the present invention is a kind of fabric strengthening wind electricity blade performance, including 90 ° of yarns
Line layer ,+N ° of thread layers ,-N ° of thread layers, the first bundled yarn and the second bundled yarn;Described+N ° of thread layers and-N ° of thread layers are by the
One bundled yarn is bundled into bi-axial fabric;Described bi-axial fabric and 90 ° of thread layers are bundled into polyaxial knitting by the second bundled yarn
Thing;The width often restrainting yarn of described 90 ° of thread layers is equal to the binding spacing of the second bundled yarn;Described 90 ° of thread layers adjacent
Perfusion channel is formed between yarn strand and between bi-axial fabric and 90 ° of thread layers;N is natural number.
The span of described N is: 25~75.
Described first bundled yarn and the second bundled yarn are 0 ° of yarn.
Described first bundled yarn and the second bundled yarn location overlap.
Second object of the present invention is to provide the production method of a kind of fabric strengthening wind electricity blade performance.
The technical scheme realizing second purpose of the present invention is the production method of a kind of fabric strengthening wind electricity blade performance,
Comprise the following steps:
Step one: lay ± N ° of yarn;;N is natural number;
Step 2: be tied to bi-axial fabric in the first knitting zone braiding by the first bundled yarn;
Step 3: by bi-axial fabric rolling, cutting;
Step 4: traction unreels, releases bi-axial fabric;
Step 5: yarn wide for a branch of bundle is directly laid on bi-axial fabric along 90 ° of directions;
Step 6: be tied to multi-axial fabric by the second bundled yarn in the second knitting zone braiding, the bundle of the second bundled yarn
Tie up the spacing width equal to a branch of 90 ° of yarns.
The span of described N is: 25~75.
Described first bundled yarn and the second bundled yarn are 0 ° of yarn.
In described step 6, the binding position of the second bundled yarn and the binding location overlap of the first bundled yarn.
In described step one, polyaxial weft weaving machine is used to carry out ± the lay of N ° of yarn;In described step 2, use multiaxis
The binding of the first bundled yarn is carried out to headstock;In described step 5, biaxially weft weaving machine is used to carry out the lay of 90 ° of yarns;Institute
State in step 6, use biaxially wagon box to carry out the binding of the second bundled yarn.
Have employed technique scheme, the present invention has a following positive effect: the fabric of (1) present invention ± angle
Yarn and the yarn of 90 ° between, namely owing to being through twice braiding between bi-axial fabric and 90 ° of yarns, exist certain
Gap, formed perfusion channel, when blade form, between gap import resin more, accelerate the time of perfusion,
It is more conducive to the combination of yarn and resin, enhances the fatigue behaviour of blade.
(2), in existing polyaxial technique, the yarn of 90 ° does not have relative independence, in order to enable during braiding
Enough disposable braidings, needing broadens 90 ° of Yarn twistings the most closely tiles, and yarn becomes a plane, no longer has substantially
Border, 90 ° of originally the most a branch of yarns can be isolated by bundled yarn when binding, the technique of the present invention, due to the yarn of ± angle
Line passes through and once weaves, and is provided with relative stability, and 90 ° of yarns can need not twisting tiling, and direct a branch of bundle is put
Up, binding spacing is equal to often restraint the width of yarn, and the thickness of every bunch determines according to the grammes per square metre of Fabric Design, it is not necessary to right
The yarn of 90 ° is interleaved, so gem-pure perfusion channel can be formed between the yarn strand of 90 °, advantageously in
The perfusion of resin, promotes the performance of fabric.
(3) weaving method of the present invention coordinates the structure of fabric of the present invention, and by twice braiding, twice rolling completes, work
Skill is the clearest, workable.
Accompanying drawing explanation
It is clearly understood to make present disclosure be easier to, below according to specific embodiment and combine accompanying drawing, right
The present invention is described in further detail, wherein
Fig. 1 is the structural representation of the fabric of the present invention.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the schematic diagram of the production method of the present invention.
Accompanying drawing is numbered:
90 ° of thread layers 1 ,+N ° of thread layers 2 ,-N ° of thread layers the 3, first bundled yarn the 4, second bundled yarn 5, perfusion channels 6.
Detailed description of the invention
(embodiment 1)
Seeing Fig. 1 and Fig. 2, a kind of fabric strengthening wind electricity blade performance of the present embodiment, including 90 ° of thread layers 1 ,+N ° of yarn
Line layer 2 ,-N ° of thread layers the 3, first bundled yarn 4 and the second bundled yarn 5;+ N ° of thread layers 2 and-N ° of thread layers 3 are by the first bundled yarn 4
It is bundled into bi-axial fabric;Bi-axial fabric and 90 ° of thread layers 1 are bundled into multi-axial fabric by the second bundled yarn 5;90 ° of yarns
The width often restrainting yarn of layer 1 is equal to the binding spacing of the second bundled yarn 5;The most a branch of 90 ° of yarns are 5mm width, then between binding
Away from being also 5mm, it is ensured that the stitch of bundled yarn does not fall on this bundle yarn, but fall between two 90 ° of yarns of bundle.90 ° of thread layers 1
Adjacent yarn strand between and bi-axial fabric and 90 ° of thread layers 1 between formed perfusion channel 6;N is natural number, N's
Span is: 25~75, namely three layers of ± 25 °~75 ° and 90 ° yarns of formation.First bundled yarn 4 and the second bundled yarn 5 are equal
It it is 0 ° of yarn.First bundled yarn 4 and the second bundled yarn 5 location overlap, the so impact on the perfusion channel between yarn are minimum, and
And outward appearance is more beautiful.
See Fig. 3, strengthen the production method of the fabric of wind electricity blade performance, comprise the following steps:
Step one: lay ± N ° of yarn;;N is natural number;The span of N is: 25~75;
Step 2: be tied to bi-axial fabric in the first knitting zone braiding by the first bundled yarn 4;
Step 3: by bi-axial fabric rolling, cutting;
Step 4: traction unreels, releases bi-axial fabric;
Step 5: yarn wide for a branch of bundle is directly laid on bi-axial fabric along 90 ° of directions;One pin hole is respectively
Through a branch of yarn, it is ensured that often restraint the independence of yarn.
Step 6: be tied to multi-axial fabric in the second knitting zone braiding by the second bundled yarn 5, the second bundled yarn 5
Binding spacing is equal to the width of a branch of 90 ° of yarns.
Wherein, the first bundled yarn 4 in step 2 and step 6 and the second bundled yarn 5 are 0 ° of yarn.
Particular embodiments described above, has been carried out the purpose of the present invention, technical scheme and beneficial effect the most in detail
Describe in detail bright, be it should be understood that the specific embodiment that the foregoing is only the present invention, be not limited to the present invention, all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. done, should be included in the guarantor of the present invention
Within the scope of protecting.
Claims (9)
1. the fabric strengthening wind electricity blade performance, it is characterised in that: include 90 ° of thread layers (1) ,+N ° of thread layers (2) ,-N °
Thread layers (3), the first bundled yarn (4) and the second bundled yarn (5);Described+N ° of thread layers (2) and-N ° of thread layers (3) are by the first bundle
Tie up yarn (4) and be bundled into bi-axial fabric;Described bi-axial fabric and 90 ° of thread layers (1) are bundled into multiaxis by the second bundled yarn (5)
To fabric;The width often restrainting yarn of described 90 ° of thread layers (1) is equal to the binding spacing of the second bundled yarn (5);Described 90 ° of yarns
Perfusion channel (6) is formed between the adjacent yarn strand of line layer (1) and between bi-axial fabric and 90 ° of thread layers (1);N is
Natural number.
A kind of fabric strengthening wind electricity blade performance the most according to claim 1, it is characterised in that: the value model of described N
Enclose for 25~75.
A kind of fabric strengthening wind electricity blade performance the most according to claim 2, it is characterised in that: described first bundled yarn
(4) and the second bundled yarn (5) is 0 ° of yarn.
A kind of fabric strengthening wind electricity blade performance the most according to claim 3, it is characterised in that: described first bundled yarn
(4) and the second bundled yarn (5) location overlap.
5. the production method of the fabric strengthening wind electricity blade performance, it is characterised in that comprise the following steps:
Step one: lay ± N ° of yarn;N is natural number;
Step 2: be tied to bi-axial fabric in the first knitting zone braiding by the first bundled yarn (4);
Step 3: by bi-axial fabric rolling, cutting;
Step 4: traction unreels, releases bi-axial fabric;
Step 5: yarn wide for a branch of bundle is directly laid on bi-axial fabric along 90 ° of directions;
Step 6: be tied to multi-axial fabric in the second knitting zone braiding by the second bundled yarn (5), the second bundled yarn (5)
Binding spacing is equal to the width of a branch of 90 ° of yarns.
The production method of a kind of fabric strengthening wind electricity blade performance the most according to claim 5, it is characterised in that: described
The span of N is: 25~75.
The production method of a kind of fabric strengthening wind electricity blade performance the most according to claim 6, it is characterised in that: described
First bundled yarn (4) and the second bundled yarn (5) are 0 ° of yarn.
The production method of a kind of fabric strengthening wind electricity blade performance the most according to claim 7, it is characterised in that: described
In step 6, the binding position of the second bundled yarn (5) and the binding location overlap of the first bundled yarn (4).
The production method of a kind of fabric strengthening wind electricity blade performance the most according to claim 5, it is characterised in that: described
In step one, polyaxial weft weaving machine is used to carry out ± the lay of N ° of yarn;In described step 2, polyaxial headstock is used to carry out
The binding of one bundled yarn (4);In described step 5, biaxially weft weaving machine is used to carry out the lay of 90 ° of yarns;Described step 6
In, use biaxially wagon box to carry out the binding of the second bundled yarn (5).
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CN201610791111.8A CN106120078B (en) | 2016-08-31 | 2016-08-31 | A kind of fabric and its production method for strengthening wind electricity blade performance |
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CN201610791111.8A CN106120078B (en) | 2016-08-31 | 2016-08-31 | A kind of fabric and its production method for strengthening wind electricity blade performance |
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CN106120078A true CN106120078A (en) | 2016-11-16 |
CN106120078B CN106120078B (en) | 2017-07-11 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11505660B2 (en) | 2018-01-09 | 2022-11-22 | Owens Corning Intellectual Capital, Llc | Fiber reinforced materials with improved fatigue performance |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006198939A (en) * | 2005-01-21 | 2006-08-03 | Nippon Electric Glass Co Ltd | Fiber bundle multi-axle fabric and its production method |
CN101713115A (en) * | 2008-10-08 | 2010-05-26 | 江南大学 | Lattice enhanced three-dimensional orthogonal woven composite material |
CN104652019B (en) * | 2014-06-23 | 2016-05-04 | 江苏华业纺织有限公司 | The production method that the gradient color that method is easy is weaved cotton cloth |
CN206052260U (en) * | 2016-08-31 | 2017-03-29 | 常州市宏发纵横新材料科技股份有限公司 | A kind of fabric for strengthening wind electricity blade performance |
-
2016
- 2016-08-31 CN CN201610791111.8A patent/CN106120078B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006198939A (en) * | 2005-01-21 | 2006-08-03 | Nippon Electric Glass Co Ltd | Fiber bundle multi-axle fabric and its production method |
CN101713115A (en) * | 2008-10-08 | 2010-05-26 | 江南大学 | Lattice enhanced three-dimensional orthogonal woven composite material |
CN104652019B (en) * | 2014-06-23 | 2016-05-04 | 江苏华业纺织有限公司 | The production method that the gradient color that method is easy is weaved cotton cloth |
CN206052260U (en) * | 2016-08-31 | 2017-03-29 | 常州市宏发纵横新材料科技股份有限公司 | A kind of fabric for strengthening wind electricity blade performance |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11505660B2 (en) | 2018-01-09 | 2022-11-22 | Owens Corning Intellectual Capital, Llc | Fiber reinforced materials with improved fatigue performance |
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