CN106115101B - A kind of barrel-shaped container of large scale heavy caliber using fabricated structure - Google Patents
A kind of barrel-shaped container of large scale heavy caliber using fabricated structure Download PDFInfo
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- CN106115101B CN106115101B CN201610642927.4A CN201610642927A CN106115101B CN 106115101 B CN106115101 B CN 106115101B CN 201610642927 A CN201610642927 A CN 201610642927A CN 106115101 B CN106115101 B CN 106115101B
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- Prior art keywords
- ladle body
- bucket bottom
- barrel
- sandwich
- large scale
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/08—Interconnections of wall parts; Sealing means therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
- Laminated Bodies (AREA)
Abstract
A kind of barrel-shaped container of large scale heavy caliber using fabricated structure, by ladle body（1）, structure connection sealing strip（2）, bucket bottom（3）Composition, it is characterised in that：The structure connection sealing strip（2）It is placed in ladle body（1）With bucket bottom（3）Between, by sweat soldering by ladle body（1）With bucket bottom（3）It is integrally formed.The present invention, thickness and weight are much smaller than the pure plastic barrel of traditional rotation molding, there are the toughness and rigidity that the composite material of the fiberglass reinforced surface when surface layer can be subject to external impacts shows fiber simultaneously, and impact resistance and corrosion resistance are better than conventional plastic, convenience in transport and storage, producing efficiency is high, is suitble to produce in enormous quantities.
Description
Technical field
The present invention relates to nonmetallic materials application fields, are more specifically related to a kind of using pure thermoplastic or fiber
Enhance large scale, heavy caliber drum made of the thermoplastic composite that thermoplastic composite or other wires, metal tape enhance
Shape container.
Technical background
Plastic barrel is such as non-friable, non-corrosive, light because it is with good characteristic, and oil resistant, performance of being able to bear strong corrosion are excellent
It is different, it is chiefly used in needing heat preservation, moisture-proof, pressure-resistant, erosion-resisting dangerous articles package.Material uses the plastics such as polyethylene, polypropylene more,
It is widely used in the outer packing of the industries liquid, solid article such as chemical industry, pesticide, medicine, food, hardware electronics, electromechanics.Large-scale
There are many kinds of plastic barrel processing and forming technologies, common are the processing sides such as extrusion, injection, rotation molding, fiberglass machine-shaping
Method.But these methods are due to various factors, especially large scale, bigbore bucket, as diameter is more than 2000mm, depth is more than
The tun of 2000mm, above-mentioned processing technology is long there are the process-cycle, and die cost is high, and technology difficulty is big and material therefor
The problems such as limitation, is not suitable for producing in enormous quantities, and using above-mentioned injection, roll moulding shaping technology, uses the big of pure plastic production
The mechanical performance of size bucket especially impact resistance is poor.
The content of the invention
In view of the above problems, it is an object of the invention to provide a kind of barrel-shaped using the large scale bore of fabricated structure
Container, it is intended to improve production efficiency, meet mass production requirement.
The technical scheme is that be accomplished by the following way：A kind of large scale bore using fabricated structure is justified
Bulk containers are made of ladle body, structure connection sealing strip, bucket bottom, it is characterised in that：The structure connection sealing strip is placed in bucket
Between body and bucket bottom, ladle body and bucket bottom are integrally formed by sweat soldering.
The ladle body and bucket bottom are using thermoplastic or fine enhancing thermoplastic composite or sandwich structure composite
Material is made, and the basis material of the fine enhancing thermoplastic composite is PE or PP or PA or PET, and fibre enhances thermoplastic composite wood
The reinforcing material of material uses each fiber material, common as roving glass fiber or short glass fiber or continuous glass-fiber or carbon fibre or aramid fiber are fine
Dimension, also using steel wire, steel band as enhancement layer；The levels of the sandwich structure are enhancing thermoplastic composite,
Sandwich of layers is thermoplastic resin, wherein：The overall thickness of sandwich structural composite material is 2-10mm；Sandwich layer thickness is 1-
8mm。
The ladle body is connected with bucket bottom using interpolation or outer-enwraped type, then sealing strip sweat soldering is connected with structure, is welded
Heating temperature between 150-280 DEG C, pressing time 10-120s, weld length 50-300mm.
The structure connection sealing strip is made of fibre-reinforced thermoplastic composite, the matrix material of thermoplastic composite
Expect for PE or PP or PA or PET, the enhancement layer of thermoplastic composite is common such as roving glass fiber or short glass using each fiber material
Fine or continuous glass-fiber or carbon fibre or aramid fiber.
The levels of the sandwich structure are compound by belt roll squeezer hot pressing with sandwich of layers, it is compound after material
Material is synthesized by mould heat pressure be integrated again with ladle body and bucket bottom.
The present invention, wall thickness 2-10mm, thickness and weight are much smaller than the pure plastic barrel of traditional rotation molding, simultaneously
There are the toughness and rigidity that the composite material of the fiberglass reinforced surface when surface layer can be subject to external impacts shows fiber, and it is resistance to
Impact and corrosion resistance are better than conventional plastic, convenience in transport and storage.
Description of the drawings
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is structure connection sealing strip and ladle body, bucket bottom connection diagram.
Specific embodiment
As shown in Figure 1 and Figure 2, a kind of barrel-shaped container of large scale heavy caliber made of thermoplastic composite, by ladle body
1st, structure connection sealing strip 2, bucket bottom 3 form, using interpolation type, i.e., described structure connection sealing strip 2 between ladle body and bucket bottom
The outboard bonds of inside and ladle body 1, structure is connected the outside of sealing strip 2 and the inner adhesion at bucket bottom 3, then passes through in bonding part
Sweat soldering is continuous fiber reinforced plastic bucket.Outer-enwraped type, i.e., the connection of described structure can also be used between ladle body 1 and bucket bottom 3
The outboard bonds at the inside of sealing strip 2 and bucket bottom 2, structure are connected the outside of sealing strip 2 and the inner adhesion of ladle body 1, then viscous
At knot by sweat soldering be the barrel-shaped container of large scale heavy caliber.
The ladle body 1 and the structure at bucket bottom 3 enhance thermoplastic composite or the glass in two layers of XY direction for continuous glass-fiber
Enhance the sandwich structure of the thermoplastic resin of composite material 1 ~ 3mm thickness, overall thickness 3--10mm；Structure connection sealing strip 2
Structure is the glass fibre reinforced composite material in two layers of XY direction.
Ladle body 1 connects the outside inside of sealing strip 2 with bucket bottom 3 by structure（It can on the outside can also be in inside with ladle body）Point
It is welded again after not heating pressurizing binding together with hot-press equipment, heating temperature is at 150-280 DEG C, pressing time 10-120s, weldering
Spreading degree 50-300mm, it is ensured that enough weld strengths and leakproofness.The structure connection sealing strip can be moulded by thermoplastic
Material or fibre-reinforced thermoplastic composite are made, and the basis material of the material is PE（Polyethylene）、PP（Polypropylene）、PA
（Nylon）、PET（Terylene）Each fiber material can be used in reinforcing material Deng, the material, common such as roving glass fiber, short glass
Fibre, continuous glass-fiber, carbon fibre, aramid fiber etc..
The barrel-shaped container of large scale bore of the present embodiment, it is long to overcome the traditional manufacturing technique process-cycle, die cost
Height, technology difficulty is big and the problems such as the limitation of material therefor, while ensure that high compoiste adhering intensity and good shock resistance
Performance, and production efficiency is high, is applicable to produce in batches.
Claims (4)
1. a kind of barrel-shaped container of large scale heavy caliber using fabricated structure, by ladle body（1）, structure connection sealing strip（2）、
Bucket bottom（3）Composition, it is characterised in that：The structure connection sealing strip（2）It is placed in ladle body（1）With bucket bottom（3）Between, pass through heat
Fusion welding is by ladle body（1）With bucket bottom（3）It is integrally formed；The ladle body（1）With bucket bottom（3）Using thermoplastic or fine enhancing heat
Plastic composite materials or sandwich structural composite material are made, described fine enhancing thermoplastic composite basis material for PE or
PP or PA or PET, the reinforcing material of fibre enhancing thermoplastic composite using roving glass fiber or short glass fiber or continuous glass-fiber or carbon it is fine or
Aramid fiber；The levels of the sandwich structure are enhancing thermoplastic composite, and sandwich of layers is thermoplastic resin,
In：The overall thickness of sandwich structural composite material is 2-10mm；Sandwich layer thickness is 1-8mm.
2. a kind of barrel-shaped container of large scale heavy caliber using fabricated structure according to claim 1, feature exist
In：The ladle body（1）With bucket bottom（3）It is connected using interpolation or outer-enwraped type, then sealing strip is connected with structure（2）Sweat soldering,
The heating temperature of welding is between 150-280 DEG C, pressing time 10-120s, weld length 50-300mm.
3. a kind of barrel-shaped container of large scale heavy caliber using fabricated structure according to claim 1, feature exist
In：The structure connection sealing strip（2）It is made of fibre-reinforced thermoplastic composite, the matrix of the thermoplastic composite
Material is PE or PP or PA or PET, and the enhancement layer of thermoplastic composite is fine using roving glass fiber or short glass fiber or continuous glass-fiber or carbon
Or aramid fiber.
4. a kind of barrel-shaped container of large scale heavy caliber using fabricated structure according to claim 2, feature exist
In：The levels of the sandwich structure are compound by belt roll squeezer hot pressing with sandwich of layers, it is compound after material with
Ladle body（1）With bucket bottom（3）It is synthesized and is integrated by mould heat pressure again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610642927.4A CN106115101B (en) | 2016-08-09 | 2016-08-09 | A kind of barrel-shaped container of large scale heavy caliber using fabricated structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610642927.4A CN106115101B (en) | 2016-08-09 | 2016-08-09 | A kind of barrel-shaped container of large scale heavy caliber using fabricated structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106115101A CN106115101A (en) | 2016-11-16 |
| CN106115101B true CN106115101B (en) | 2018-05-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610642927.4A Active CN106115101B (en) | 2016-08-09 | 2016-08-09 | A kind of barrel-shaped container of large scale heavy caliber using fabricated structure |
Country Status (1)
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| CN (1) | CN106115101B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106750779A (en) * | 2016-12-08 | 2017-05-31 | 苏州纳贝通环境科技有限公司 | A kind of high-strength low-temperature resistant plastic bucket and preparation method thereof |
| CN108000703A (en) * | 2017-11-16 | 2018-05-08 | 丹阳市亚宝车件厂 | A kind of agitator of porcelain powder mixer |
| CN107985715A (en) * | 2017-11-21 | 2018-05-04 | 吴吕 | A kind of tank body and preparation method thereof |
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| DE1244659B (en) * | 1961-07-03 | 1967-07-13 | Tankbau Weilheim Ag | Double-walled welded storage container |
| DE1189445B (en) * | 1962-02-16 | 1965-03-18 | Unilever Nv | Cylindrical container made of thermoplastic material |
| US4609120A (en) * | 1985-06-25 | 1986-09-02 | United Utensils Corporation | Plastic container and handling assembly |
| DE102005004548A1 (en) * | 2004-03-11 | 2005-12-22 | Schütz GmbH & Co. KGaA | Process for the production of wide-mouth drums of thermoplastic material |
| DE102007029337B4 (en) * | 2007-06-26 | 2010-07-22 | Airbus Deutschland Gmbh | Corrosion resistant connection between a first component and a second component |
| CN101417505B (en) * | 2008-10-28 | 2010-12-29 | 广东联塑科技实业有限公司 | Connection method of PE plastic tube and PE steel wire mesh frame plastic composite tube |
| CN201844125U (en) * | 2010-07-23 | 2011-05-25 | 煌盛集团有限公司 | Rotational molding large-aperture polyvinyl pipe fitting reinforced by steel plate |
| CN102398119A (en) * | 2010-09-13 | 2012-04-04 | 黄朝林 | Method for welding cylindrical shell of water heater |
| CN202401562U (en) * | 2011-12-15 | 2012-08-29 | 昆明理工大学 | Sealing connecting structure for bell end of plastic inspection shaft |
| DE102013001625A1 (en) * | 2012-09-30 | 2014-04-03 | Cepventures International Corp. | Packaging for edge-sensitive cargo |
| CN103574183A (en) * | 2013-11-06 | 2014-02-12 | 南京晨光欧佩亚复合管工程有限公司 | Tensile RTP and manufacturing method thereof |
| CN103660279A (en) * | 2013-11-28 | 2014-03-26 | 苏州凯尔博精密机械有限公司 | Plastic welding method |
| CN204729782U (en) * | 2015-06-03 | 2015-10-28 | 华创天元实业发展有限责任公司 | A kind of heavy caliber steel pipe fittings |
| CN204916770U (en) * | 2015-09-10 | 2015-12-30 | 河北昌骅专用汽车有限公司 | Tank truck heat preservation head |
| CN206013535U (en) * | 2016-08-09 | 2017-03-15 | 江苏奇一科技有限公司 | A kind of barrel-shaped container of the large scale heavy caliber of employing fabricated structure |
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