CN106111623A - The dual pathways passes through formula ultrasonic washing unit - Google Patents

The dual pathways passes through formula ultrasonic washing unit Download PDF

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Publication number
CN106111623A
CN106111623A CN201610696902.2A CN201610696902A CN106111623A CN 106111623 A CN106111623 A CN 106111623A CN 201610696902 A CN201610696902 A CN 201610696902A CN 106111623 A CN106111623 A CN 106111623A
Authority
CN
China
Prior art keywords
ultrasonic
cleaning
tank
oil tank
channel pass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610696902.2A
Other languages
Chinese (zh)
Inventor
刘建军
马盈丰
龚洪亮
曹景山
韩叙霖
李伟为
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Zhongyi Automation Equipment Co Ltd
Original Assignee
Ningbo Zhongyi Automation Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Zhongyi Automation Equipment Co Ltd filed Critical Ningbo Zhongyi Automation Equipment Co Ltd
Priority to CN201610696902.2A priority Critical patent/CN106111623A/en
Publication of CN106111623A publication Critical patent/CN106111623A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B08B3/123Cleaning travelling work, e.g. webs, articles on a conveyor

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention provides the dual pathways and pass through formula ultrasonic washing unit, two motors of two conveyer belts including body, being erected on body and respectively two conveyer belts of driving, described motor is all erected on body and is arranged on below described conveyer belt;Described conveyer belt centre position is respectively arranged with multiple supersonic generator, and setting up respectively directly over described conveyer belt has spray assemblies and dry up assembly;Described supersonic generator, spray assemblies and dry up assembly and set gradually along body length direction.The independence that the dual pathways that the present invention provides can realize two steel chain conveyer belts by formula ultrasonic washing unit operates, and cleaning efficiency is high.

Description

Double-channel through type ultrasonic cleaning machine
Technical Field
The invention relates to the technical field of bearing processing, in particular to a double-channel through type ultrasonic cleaning machine.
Background
The cleaning machine is used for washing and filtering pollutants generated or invaded in the manufacturing, assembling, using and maintaining processes of the hydraulic system, and can also be used for regularly maintaining and filtering working oil, so that the cleanliness is improved, and faults caused by pollution are avoided or reduced, thereby ensuring the high performance, high reliability and long service life of the hydraulic system equipment.
At present, many precisely machined metal parts need to be cleaned, and are cleaned by removing oil, scraps, rust, oxide, dirt and the like, manufacturers generally adopt cleaning machines to clean workpieces, and the types of cleaning machines on the market are various, however, the existing cleaning machines are poor in cleaning effect and low in cleaning efficiency.
Disclosure of Invention
The invention aims to provide a double-channel through type ultrasonic cleaning machine which can solve the problems of poor cleaning effect, low cleaning efficiency and the like of the existing cleaning machine to a great extent.
The invention provides a double-channel passing type ultrasonic cleaning machine, which comprises: the automatic conveying device comprises a machine body, two conveying belts erected on the machine body and two motors for driving the two conveying belts respectively, wherein the motors are erected on the machine body and are arranged below the conveying belts;
a plurality of ultrasonic generators are respectively arranged in the middle of the conveying belt, and a spraying assembly and a blow-drying assembly are respectively erected right above the conveying belt;
the ultrasonic generator, the spraying assembly and the blow-drying assembly are sequentially arranged along the length direction of the machine body.
Furthermore, the side surface of the conveying belt is of an inverted trapezoidal structure, and a cleaning groove is formed at the downward concave position of the conveying belt.
Further, the conveyer belt initial end still is provided with the demagnetizer.
Further, the conveying belt is a steel belt.
Furthermore, an end cover is erected above the machine body, and an ultrasonic control box and an electric cabinet box are arranged on the upper surface of the end cover to control the opening and closing of the ultrasonic generator.
Further, the device also comprises a first oil tank and a second oil tank which are arranged on one side of the machine body; wherein,
the first oil tank is respectively connected with the spraying assembly and a cleaning tank at the blow-drying assembly, and the second oil tank is connected with the cleaning tank of the ultrasonic generator.
Furthermore, a first filter tank, a second filter tank, a first electric pump and a second electric pump are respectively arranged on the first oil tank and the second oil tank, and the first electric pump and the second electric pump drive the first oil tank and the second oil tank to operate.
Furthermore, the first filtering tank and the second filtering tank are respectively internally provided with a plurality of layers of filter elements, and the precision of the filter elements of the first filtering tank is higher than that of the filter elements of the second filtering tank.
Further, the spraying assembly comprises a plurality of cleaning spray heads which are erected above the conveying belt and are sequentially arranged and a third electric pump which can drive the cleaning spray heads to spray on the bearing.
Further, the blow-drying assembly comprises an air knife erected above the conveying belt and an air pump capable of injecting air into the air knife.
Compared with the prior art, the double-channel pass type ultrasonic cleaning machine has the following advantages:
1. the double-channel through type ultrasonic cleaning machine mainly comprises a machine body, two conveying belts erected on the machine body and two motors respectively driving the two conveying belts, wherein an ultrasonic generator, a spraying assembly and a drying assembly are sequentially arranged along the length direction of the machine body.
2. According to the double-channel through type ultrasonic cleaning machine, the first oil tank and the second oil tank are arranged on one side of the machine body, the first oil tank is respectively connected with the spray assembly and the cleaning tank at the blow-drying assembly, and the second oil tank is connected with the cleaning tank of the ultrasonic generator.
3. According to the double-channel through type ultrasonic cleaning machine, the demagnetizer is arranged at the inlet of the conveying belt, so that after the demagnetizing device is adopted for demagnetizing, the bearing does not have magnetism, subsequent cleaning and blow-drying are facilitated, and the cleaning effect is more remarkable.
4. According to the double-channel through type ultrasonic cleaning machine provided by the invention, the side surface of the conveying belt is of the inverted trapezoidal structure, the downward concave position of the conveying belt forms the cleaning groove, the conveying belt is of the inverted trapezoidal structure and forms the cleaning groove, the cleaning groove is filled with cleaning liquid, a workpiece can be cleaned, the cleaning groove is prevented from being too high, the cleaning liquid flows out and is in contact with exposed wires, danger is avoided, and space is saved.
By the arrangement, the double-channel through type ultrasonic cleaning machine provided by the invention has the advantages of compact structure, simple structure, high automation degree, good cleaning effect, high cleaning efficiency and space saving.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a dual-channel pass-type ultrasonic cleaning machine according to an embodiment of the present invention;
FIG. 2 is a side view of a dual channel pass-through ultrasonic cleaner provided in accordance with the embodiment of the present invention of FIG. 1;
FIG. 3 is a schematic structural view of a blow drying assembly provided in accordance with the embodiment of the present invention shown in FIG. 2;
fig. 4 is a schematic structural diagram of a spray assembly provided in the embodiment of the present invention based on fig. 2.
Reference numerals:
10-body; 20-end cap; 30-a motor;
40-a conveyor belt; 50-a spray assembly; 60-a blow-drying assembly;
70-a first tank; 80-a second oil tank;
11-a cleaning tank;
21-ultrasonic control box; 22-electric cabinet box;
41-ultrasonic generator;
51-cleaning the spray head; 52-a third electric pump;
61-air knife; 62-an air pump;
71-a first filtration tank; 72-a first electric pump;
81-a second filtration tank; 82-second electric pump.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Fig. 1 is a schematic structural diagram of a dual-channel pass-type ultrasonic cleaning machine according to an embodiment of the present invention; FIG. 2 is a side view of a dual channel pass-through ultrasonic cleaner provided in accordance with the embodiment of the present invention of FIG. 1; FIG. 3 is a schematic structural view of a blow dryer assembly 60 provided in accordance with the embodiment of the present invention of FIG. 2; fig. 4 is a schematic structural diagram of a spray assembly 50 provided in the embodiment of the present invention based on fig. 2.
As shown in fig. 1 to 4, the dual-channel pass-through ultrasonic cleaning machine provided by the embodiment of the present invention includes a machine body 10, two conveyor belts 40 erected on the machine body 10, and two independent motors 30 respectively driving the two conveyor belts 40, wherein the motors 30 are both erected on the machine body 10 and installed below the conveyor belts 40; a plurality of ultrasonic generators 41 are respectively arranged in the middle of the conveying belt 40, and a spraying assembly 50 and a blow-drying assembly 60 are respectively erected right above the conveying belt 40; the ultrasonic generator 41, the spraying assembly 50 and the blow-drying assembly 60 are sequentially arranged along the length direction of the machine body 10.
Therefore, the double-channel through type ultrasonic cleaning machine provided by the embodiment of the invention can solve the problems of poor cleaning effect, low cleaning efficiency and the like of the existing cleaning machine to a great extent, has a compact structure, can realize independent operation of the two conveying belts 40, can open one conveying belt 40 when the number of workpieces to be cleaned is small, and can open the two conveying belts 40 simultaneously when the number of workpieces to be cleaned is large, so that the cleaning efficiency is high, and the electric energy is saved.
Further, the side surface of the conveyor belt 40 is in an inverted trapezoid structure, and the washing tank 11 is formed at the downward concave position of the conveyor belt 40. The conveying belt 40 is in an inverted trapezoid structure, and forms a cavity for cleaning, namely the cleaning tank 11, and the cleaning tank 11 is filled with cleaning liquid, so that the workpiece can be sufficiently cleaned. The ultrasonic generator 41 is arranged in the cleaning tank 11, so that the cleaning tank 11 is prevented from being too high in plane, cleaning liquid flows out to be in contact with bare wires, danger occurs, and space is saved.
Further, the initial end of the conveying belt 40 is also provided with a demagnetizer. The initial end of the conveyor belt 40 is the initial end of the conveyor belt 40 on the right side of fig. 1. Specifically, after the demagnetizer is adopted for demagnetization, the bearing is not provided with magnetism, so that subsequent cleaning and blow-drying are facilitated, and the cleaning effect is more prominent.
Further, the conveyor belt 40 is a steel belt.
It should be noted that the conveyor belt 40 is a steel belt, which is only an example, and the conveyor belt 40 may be other conveying devices, which are not described herein.
Furthermore, an end cover 20 is erected above the machine body 10, and an ultrasonic control box 21 and an electric cabinet box 22 are arranged on the upper surface of the end cover 20 to control the on/off of the ultrasonic generator 41. Wherein, the ultrasonic generator 41 has a plurality of ultrasonic vibrators, and after receiving the signal from the ultrasonic control box 21, the ultrasonic vibrators vibrate at a certain ultrasonic frequency to generate cavitation (the cavitation refers to bubbles generated when a part of the pressure is reduced below the saturated vapor pressure of water, the bubbles are composed of vapor and some gas dissolved in water, the cavitation is generated around the vibrating plate for sound generation, that is, the surface pressure of the objects is sharply reduced and finally reduced below the saturated vapor pressure at the temperature, at this time, tiny bubbles are generated first, then the bubbles absorb the gas and gradually increase, as the cavitation is generated, the bubbles flow downstream, generally speaking, the pressure around the cavitation is raised again, and the cavitation tends to disappear, however, because the cavitation is generated suddenly, the rushing water force can break the bubbles and collide and repel each other violently, bubbles are repeatedly broken and generated in the resulting impact state), deep cleaning of the slag on the surface of the workpiece is performed.
Further, a first oil tank 70 and a second oil tank 80 installed at one side of the machine body 10; wherein, the first oil tank 70 is respectively connected with the spray assembly 50 and the cleaning tank 11 at the blow-drying assembly 60, and the second oil tank 80 is connected with the cleaning tank 11 of the ultrasonic generator 41. The first and second tanks 70 and 80 are respectively provided with first and second filter tanks 71 and 81, and first and second electric pumps 72 and 82 for driving the first and second tanks 70 and 80 to operate. Wherein the first canister 71 and the second canister 81 are each mounted at the bottom thereof in the first tank 70 and the second tank 80 and penetrate the upper surfaces of the first tank 70 and the second tank 80, and the first electric pump 72 and the second electric pump 82 are mounted on the upper surfaces of the first tank 70 and the second tank 80. The first filtration tank 71 and the second filtration tank 81 are provided therein with a plurality of filter elements, respectively. Among them, the second canister 81 has a low filtration accuracy, and the first canister 71 has a high filtration accuracy.
Therefore, in the dual-channel pass-through ultrasonic cleaning machine provided by the embodiment of the invention, the first oil tank 70 can recover and filter the cleaning liquid passing through the blow-drying component 60 and the spraying component 50, the second oil tank 80 can recover and filter the cleaning liquid passing through the ultrasonic generator 41, and the filtered cleaning liquid is finally circulated to the cleaning tank 11 for reuse, so that the cleaning liquid is recycled, and resources are saved.
Further, the spraying assembly 50 includes a plurality of cleaning nozzles 51 erected above the conveyor 40 and arranged in sequence, and a third electric pump 52 capable of driving the cleaning nozzles 51 to spray water on the bearings. The third electric pump 52 absorbs the cleaning liquid from the cleaning tank 11 and controls the cleaning nozzle 51 to spray the cleaning liquid to clean the surface of the workpiece, and the blow-drying assembly 60 includes an air knife 61 installed above the conveyor belt 40 and an air pump 62 capable of injecting air into the air knife 61.
The working principle and the process of the embodiment of the invention are as follows: the invention provides a double-channel through type ultrasonic cleaning machine which comprises a machine body 10, a first oil tank 70, a second oil tank 80, two motors 30 which are independently arranged, two conveying belts 40, an ultrasonic generator 41, a spraying assembly 50, a wind knife assembly 60, an ultrasonic control box 21 and an electric cabinet box 22, wherein a cleaning tank 11 is arranged in the machine body 10, the ultrasonic generator 41 is arranged at the bottom of the cleaning tank 11, the ultrasonic control box 21 is connected with the electric cabinet box 22, the ultrasonic control box 21 controls the ultrasonic generator 41 to be opened and closed, the two motors 30 which are independently arranged respectively and independently control the two steel chain conveying belts 40, a demagnetizer is also arranged above the conveying belt 40 at a workpiece inlet, and the first oil tank 70 and the second oil tank 80 are communicated with the bottom of the cleaning tank 11 and used for carrying out circulating filtration treatment on cleaning liquid in the cleaning tank 11.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A two-channel through type ultrasonic cleaning machine is characterized by comprising: the automatic conveying device comprises a machine body, two conveying belts erected on the machine body and two motors for driving the two conveying belts respectively, wherein the motors are erected on the machine body and are arranged below the conveying belts;
a plurality of ultrasonic generators are respectively arranged in the middle of the conveying belt, and a spraying assembly and a blow-drying assembly are respectively erected right above the conveying belt;
the ultrasonic generator, the spraying assembly and the blow-drying assembly are sequentially arranged along the length direction of the machine body.
2. The dual channel pass-through ultrasonic cleaner of claim 1, wherein the conveyor side surfaces are in an inverted trapezoidal configuration and the conveyor concave down positions form cleaning troughs.
3. The dual channel pass-through ultrasonic cleaner of claim 2, wherein the initial end of the conveyor belt is further provided with a demagnetizer.
4. The dual channel pass-through ultrasonic cleaner of claim 3, wherein the conveyor belt is a steel belt.
5. The dual-channel pass-through ultrasonic cleaning machine according to claim 1, wherein an end cover is erected above the machine body, and an ultrasonic control box and an electric cabinet box are arranged on the upper surface of the end cover to control the opening and closing of the ultrasonic generator.
6. The dual channel pass-through ultrasonic cleaner of claim 2, further comprising a first oil tank and a second oil tank provided at one side of the body; wherein,
the first oil tank is respectively connected with the spraying assembly and a cleaning tank at the blow-drying assembly, and the second oil tank is connected with the cleaning tank of the ultrasonic generator.
7. The two-channel pass-through ultrasonic cleaning machine according to claim 6, wherein the first oil tank and the second oil tank are respectively provided with a first filter tank and a second filter tank, and a first electric pump and a second electric pump for driving the first oil tank and the second oil tank to operate.
8. The two-channel pass-through ultrasonic cleaning machine according to claim 7, wherein a plurality of layers of filter elements are respectively arranged in the first filter tank and the second filter tank, and the filter element precision of the first filter tank is higher than that of the second filter tank.
9. The dual channel pass-through ultrasonic cleaner of claim 1, wherein the spray assembly comprises a plurality of cleaning nozzles erected above the conveyor belt and arranged in sequence, and a third electric pump capable of driving the cleaning nozzles to spray the bearings.
10. The dual channel pass-through ultrasonic cleaner of claim 1, wherein the blow-dry assembly comprises an air knife mounted above the conveyor belt and an air pump capable of injecting air into the air knife.
CN201610696902.2A 2016-08-19 2016-08-19 The dual pathways passes through formula ultrasonic washing unit Pending CN106111623A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610696902.2A CN106111623A (en) 2016-08-19 2016-08-19 The dual pathways passes through formula ultrasonic washing unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610696902.2A CN106111623A (en) 2016-08-19 2016-08-19 The dual pathways passes through formula ultrasonic washing unit

Publications (1)

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CN106111623A true CN106111623A (en) 2016-11-16

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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3222221A (en) * 1959-04-29 1965-12-07 Branson Instr Ultrasonic cleaning method and apparatus
US4498934A (en) * 1979-07-31 1985-02-12 Convay Systems Limited Machine and method for cleaning receptacles in a single immersion chamber having a soaking station and a scrubbing station
CN1846880A (en) * 2006-04-29 2006-10-18 洛阳轴研科技股份有限公司 Cleaning device for precise miniature bearing product
CN2865876Y (en) * 2006-02-28 2007-02-07 西北轴承股份有限公司 Bearing washing machine
CN200945484Y (en) * 2006-09-15 2007-09-12 上海联合滚动轴承有限公司 Bearing cleaning machine
CN101058094A (en) * 2007-05-25 2007-10-24 无锡市博阳精密机械制造有限公司 Automatic bearing cleaning machine
CN201603707U (en) * 2010-01-28 2010-10-13 南通山口精工机电有限公司 High-pressure positioning and cleaning machine of miniature bearing
CN101954360A (en) * 2010-06-17 2011-01-26 无锡市合力机电成套设备厂 Small bearing cleaning machine
CN103480605A (en) * 2013-09-25 2014-01-01 无锡市宝禾机械设备有限公司 Pass-type ultrasonic cleaning machine
CN204620544U (en) * 2015-02-04 2015-09-09 新昌万顺机械有限公司 A kind of bearing cleaner
CN204657029U (en) * 2015-03-23 2015-09-23 宁波同人轴承有限公司 A kind of ultrasonic wave adds the strong spray in location bearing cleaning machine
CN204974558U (en) * 2015-07-17 2016-01-20 齐齐哈尔四达铁路设备有限责任公司 Railway freight car bearing degrease cleaning machine
CN205926476U (en) * 2016-08-19 2017-02-08 宁波中亿自动化装备有限公司 Binary channels through type ultrasonic cleaner

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3222221A (en) * 1959-04-29 1965-12-07 Branson Instr Ultrasonic cleaning method and apparatus
US4498934A (en) * 1979-07-31 1985-02-12 Convay Systems Limited Machine and method for cleaning receptacles in a single immersion chamber having a soaking station and a scrubbing station
CN2865876Y (en) * 2006-02-28 2007-02-07 西北轴承股份有限公司 Bearing washing machine
CN1846880A (en) * 2006-04-29 2006-10-18 洛阳轴研科技股份有限公司 Cleaning device for precise miniature bearing product
CN200945484Y (en) * 2006-09-15 2007-09-12 上海联合滚动轴承有限公司 Bearing cleaning machine
CN101058094A (en) * 2007-05-25 2007-10-24 无锡市博阳精密机械制造有限公司 Automatic bearing cleaning machine
CN201603707U (en) * 2010-01-28 2010-10-13 南通山口精工机电有限公司 High-pressure positioning and cleaning machine of miniature bearing
CN101954360A (en) * 2010-06-17 2011-01-26 无锡市合力机电成套设备厂 Small bearing cleaning machine
CN103480605A (en) * 2013-09-25 2014-01-01 无锡市宝禾机械设备有限公司 Pass-type ultrasonic cleaning machine
CN204620544U (en) * 2015-02-04 2015-09-09 新昌万顺机械有限公司 A kind of bearing cleaner
CN204657029U (en) * 2015-03-23 2015-09-23 宁波同人轴承有限公司 A kind of ultrasonic wave adds the strong spray in location bearing cleaning machine
CN204974558U (en) * 2015-07-17 2016-01-20 齐齐哈尔四达铁路设备有限责任公司 Railway freight car bearing degrease cleaning machine
CN205926476U (en) * 2016-08-19 2017-02-08 宁波中亿自动化装备有限公司 Binary channels through type ultrasonic cleaner

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Application publication date: 20161116

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